TWM438480U - Continuous work piece mold equipment - Google Patents

Continuous work piece mold equipment Download PDF

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Publication number
TWM438480U
TWM438480U TW101201450U TW101201450U TWM438480U TW M438480 U TWM438480 U TW M438480U TW 101201450 U TW101201450 U TW 101201450U TW 101201450 U TW101201450 U TW 101201450U TW M438480 U TWM438480 U TW M438480U
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TW
Taiwan
Prior art keywords
workpiece
station
continuous
heating
pressing
Prior art date
Application number
TW101201450U
Other languages
Chinese (zh)
Inventor
xiang-long Xia
Yuh-Wen Lee
Feng Chen
si-bin Zeng
Original Assignee
Tpk Touch Solutions Xiamen Inc
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Publication of TWM438480U publication Critical patent/TWM438480U/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/06Construction of plunger or mould
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/12Cooling, heating, or insulating the plunger, the mould, or the glass-pressing machine; cooling or heating of the glass in the mould
    • C03B11/122Heating
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/12Cooling, heating, or insulating the plunger, the mould, or the glass-pressing machine; cooling or heating of the glass in the mould
    • C03B11/125Cooling
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/05Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing in machines with reciprocating moulds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Press Drives And Press Lines (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • General Induction Heating (AREA)

Abstract

A continuous work piece mold equipment comprises a plurality of upper mold cores and a single lower mold core. The plurality of upper mold cores is disposed on different work stations respectively. The lower mold core is moved on different work stations between the upper mold cores, thereby performing different processing operations by virtue of the operations of the plurality of upper mold cores. Adopting a plurality of fixed upper mold cores and a movable lower mold core, simplified the process of mold repairing and mold assembling process, and improved production efficiency.

Description

M438480 卜C月正 五、新型說明: I一補充 【新型所屬之技術領域】 本創作涉及一種工件製造設備,特別涉及一種連續式工件模 造設備。 【先前技術】 習知之破璃工件之模造方法,以一模板或套筒配合成對之 上、下模仁以形成模穴,並利用玻璃材料之高溫軟化特性,於模 穴中藉由上模仁及下模仁之加壓過程,將玻璃材料壓造成型,使 其變形並接近預期中之表面形狀與厚度而形成模造半成品,隨後 於玻璃材料冷卻收縮且粘滞度升高之過程中再給予模造半成品適 當之二次加壓成型,此時上、下模仁之表面形狀將真實地轉印於 玻璃材料上,並最終獲得所需表面形狀之玻璃工件的模造成品/ 為提高玻璃模造制程之生產效率,目前產業界於生產上常採 用一模多穴型模造設備。該一模多穴型玻璃模造裝置之基本構 造’其包括上模板及下模板,同一上模板同時設置有若千卜鎧心,M438480 卜C月正五, new description: I-supplement [New technical field] This creation relates to a workpiece manufacturing equipment, in particular to a continuous workpiece molding equipment. [Prior Art] A method of molding a conventional glass-breaking workpiece by synthesizing a pair of upper and lower mold cores to form a cavity by a template or a sleeve, and utilizing the high-temperature softening property of the glass material in the cavity by the upper mold The pressurization process of the kernel and the lower mold, pressing the glass material into a shape, deforming it and approaching the expected surface shape and thickness to form a molded semi-finished product, and then giving it to the glass material during cooling shrinkage and viscosity increase The second semi-finished product is suitably subjected to secondary press molding, at which time the surface shape of the upper and lower mold cores is actually transferred onto the glass material, and finally the molded article of the glass workpiece of the desired surface shape is obtained / for the production of the glass molding process Efficiency, the current industry often uses a multi-cavity molding equipment in production. The basic structure of the multi-cavity glass molding apparatus includes the upper template and the lower template, and the same upper template is provided with a plurality of dice,

開模等動作,Open the mold and other actions,

時藉由傳m帶動上模板或τ模板沿# #方而活動 一致。生產 ,使固定安 惟,該習知模造設備中之上、下老 下模板中,倘若其中某個模仁有缺陷, 能進行零元件更換,以致延誤生產,或When the m is driven by the m or the τ template, the activity is consistent along the ## side. Production, in order to fix the safety, in the upper and lower templates of the conventional molding equipment, if one of the molds is defective, the replacement of the components can be performed, resulting in delay in production, or

101201450'- 3 下模仁係分別固定成形於上、 陷,則必須將整個模板拆卸才 ,或者以塞穴方式處理,但若 。另,由於每一對模仁 為確保由各模穴壓出之玻璃Ϊ 1013219667-0 補充 要精f十算及控制全部塾片的尺寸,並進行 修模過程繁瑣且冗長,需要孰缭枯工从连丄曰曰故成、,且棋 從而降低生 修時較長且過程較為繁瑣, 【新型内容】 的各提供—種連續式1倾造賴,其内配置 s#ii模為獨立分雜置與運作而非設置在同—上模板上同 草個楛/ 乃為移動式地運作於該些上模仁之間,如此在 時,無需將整個模板拆卸才能進行料件更換, 產&率r纟地安裝及調試各模仁之高度,藉此可提高整體的生 一種連續式工件模造設備,包括: 複數上模仁’分別設置於複數不同之加工工位上;以及 模f ’在該概上模仁之間移動於不同之加工工位, 藉由该複數上模仁之運作進行不同之加工作業。 工你進二iH复數不同之加工工位包括順序設置的預熱預壓 工位、尚>m加熱加壓工位及退火工位。 _進一步地,該預熱預壓工位及退火工位均包括用於對工件進 饤低溫加熱之紅外加熱板,該下模仁可放置于該紅外加熱板上。 進一步地,該紅外加熱板包括外殼、固定於該外殼上之絕熱 皿;^均勻分佈於該絕熱保溫板之一側面上之複氣红外線加熱 燈、填^於該外殼與該絕熱保溫板之間之保溫棉、固定於該絕熱 保溫板靠近該複數紅外線加熱燈之表面之測溫探頭。 進一步地,該高溫加熱加壓工位包括用於對工件進行高溫加 熱之感應加熱機構。 101201450 4 1013219667-0 M438480101201450'- 3 The lower die is fixedly formed on the upper and the lower, respectively, and the entire template must be disassembled or treated by the plug hole method, but if. In addition, since each pair of mold cores is to ensure the size of the glass crucibles that are pressed out by the respective cavities, and to control the size of all the crotch sheets, and the process of repairing the molds is cumbersome and lengthy, it needs to be ruined. From the continuation of the shackles, and the chess to reduce the length of the repair process is relatively long and the process is more cumbersome, [new content] provides a continuous type of continuous ploughing, the internal configuration s#ii mode is independent The setting and operation are not set on the same-upper template, and the mobile operation is performed between the upper molds. Therefore, it is not necessary to disassemble the entire template for material replacement, production & rate r纟 installation and commissioning of the height of each mold core, thereby improving the overall production of a continuous workpiece molding equipment, including: a plurality of upper mold cores are respectively set in a plurality of different processing stations; and a mold f 'in this The upper molds are moved between different processing stations, and different processing operations are performed by the operation of the plurality of upper molds. You enter two iH complex processing stations including pre-heating pre-pressing station, heating >m heating and pressing station and annealing station. Further, the preheating pre-pressing station and the annealing station each include an infrared heating plate for heating the workpiece at a low temperature, and the lower mold core can be placed on the infrared heating plate. Further, the infrared heating plate comprises an outer casing, a heat insulating dish fixed on the outer casing; a re-infrared infrared heating lamp uniformly distributed on one side of the thermal insulation board, and is filled between the outer casing and the thermal insulation board The thermal insulation cotton is fixed on the surface of the thermal insulation board near the surface of the plurality of infrared heating lamps. Further, the high temperature heating and pressurizing station includes an induction heating mechanism for heating the workpiece at a high temperature. 101201450 4 1013219667-0 M438480

進一步地,該感應加熱機構採用銅質感應線圈,並通以高週 波電源。 進一步地,該預熱預壓工位、高溫加熱加壓工位及退火工位 分別包括用於對該上模仁及下模仁施加壓力之加壓機構,該每一 加壓機構包括一上壓頭、一下壓頭及二隔熱塾,該二隔熱墊分別 固定於該上壓頭及下壓頭上,該上模仁固定於上壓頭之隔熱墊 上,紅外加熱板固定於下壓頭之隔熱墊上。 進一步地,該連續工件模造設備還包括裝卸料傳動機構,該 裝卸料傳動機構用於將該下模仁及工件一併順序移動至該複數^ 同之加工工位。 ° 進一步地,該連續式工件模造設備還包括用於控制紅外加埶 板及感應加熱機構之加熱溫度之溫度檢測控制機構。 … 以便 工件ίίίί。,蘭續^雜触備還包_於冷卻成形後之 於成㈣料爾料之成型面, 置與======= 片ϊίίί連Ϊί工件模造設備無需使用塾片:故 調试塾片繁項雜。同時,上述連續式模造 故 獨立分離之模具組,包括複數個固定 、下模4 其中固定於Μ工位之每個上模;^式下模仁, 便於對工件精連續式成形,料 壯合模,以 速更換該模仁’其料影響整體絲簡題,則可快 模造設備修模X雜短且馳較為簡單 f述連續式工件 的缺陷,從而提高生產效率。上兄知工件模造設備 工件連續地成形’啸高生紐率。、’工件模造枝可對複數 省去 下模仁 101201450 1013219667-0 M438480- 修£ ’郭;尤 【實施方式】 “請一併參閱圖1及圖2,連續式工件模造設備1〇〇包括複數 上模仁130及、一下模仁18〇及複數不肖之加工讀,該些加工 工位了以包括預熱預廢工位1、高溫加熱加壓工位2、退火工位3, 該些上^仁130分別設置于不同之加工工位上,例如預熱麵工 位1、尚溫加熱加壓工位2、退火工位3上,工件4放置于下模仁 180上’下模仁180順序移動於該不同之加工工位,在不同之加工 工位配合上模仁的開模、合模之動作對工件4進行加工。 根據本創作實施例,下面對不同加工工位之結構分別進行說 明。 。 如圖2所示,預熱預壓工位丨包括紅外加熱板11〇、上模仁 130、加壓機構140 〇該加壓機構140包括一上壓頭14卜一下壓 頭143、驅動氣缸145及一隔熱塾(圖未示)。二隔熱势分別固定於 上壓頭141、下壓頭143上。上模仁130固定於上壓頭141之隔熱 墊上,紅外加熱板110固定於下壓頭143之隔熱墊上。具體於^ 實施例中,下壓頭143為一承載板;下模仁180可移動地放置於 紅外加熱板110上,工件放置於下模仁180上,藉由紅外加熱板 110對工件進行加熱。驅動氣缸145驅動上壓芦141及上模仁13〇 朝向下模仁180運動,施加一較小壓力於工件上,使工件預成形。 預成形後,工件4和下模仁180被移動至下一工位。可以理解\ 於具體實知例中,該預熱預壓工位1可以是多個,以分別獨立地 對工件進行預熱預壓加工。 請參閱圖3,每一紅外加熱板110包括複數紅外線加埶燈 111、一絕熱保溫板113、一外殼115、一保溫棉117及一測溫&頭 U9。紅外線加熱燈Ui選擇優質材料製成之短波紅外線加熱燈為 熱源。紅外線加熱燈m能長期對物體快速加熱到90(rc‘而'不損 展滿足加熱溫度要求及升溫速度要求。複數紅外線加熱燈111 均勻分佈於耐高溫之絕熱保溫板113 —側面上,且紅外熱燈 101201450 1013219667-0 6 M438480 ι· ε 月 ι( hi之冷極端穿過絕熱保溫板,並於絕熱保溫板113内接弓 =溫板113固定於外㉟115上’具體地,該外殼可用不鏽鋼材 質制成。保溫棉117填充於外殼115與絕熱保溫板113之間 溫探頭119固定於絕熱保溫板113靠近紅外線加熱燈lu之表面。 it本實賴巾’鞭翻119為—熱電偶,熱電親近到被 加熱物體表面,測i被加熱物體所被照射到之部位溫度。測溫探 ^ 119測到溫度訊號傳送到智慧溫度、功率控制儀錶,並根據回 饋之溫度訊號再指令可控石夕功率控制單元對紅外線加执燈⑴之 ^壓、電流或功率輸出進行即時調整控制,,從而實現對 被加熱物體進行快速加熱以及加熱恒溫。同時, ,熱之波長範H皆不-樣,故,需要根據i件之吸收波長,匹配 相對應之紅外線加熱燈1U亦為最佳節能之方式之一。 2參閱圖4 ’高溫加熱加壓工位2包括感應加熱機構12〇、上 ϋ ϊ加墨麟140,上壯130固定於該加壓機構的上 14_下_ 143之隔熱墊上°具體與3施例中, 古、:二及件4可—併上升至該感應加熱機構12G内,進行 同溫加熱,加壓機構140施加一較大壓力於上模仁】 仁130與下模仁180配合以形成該工件。 、 、 =Λ產生感應電流’感應電流於上模仁w 及下核仁180巾流糾因電M產生熱量使轉升至所需溫度。 機媒!^工包括一紅外加熱板110、一上模紅130及-加壓 3二上二f'13〇固定於加壓機構140之上壓頭14i上,下ί ^ 140 熱板U〇上’紅外加熱板U〇固定於加壓機 構140之下壓碩143上。工件4放置於下模仁 140施加-較小壓力於該上模仁,使工件保持形變。加壓機構 如圖1所示,上述連續式工件模造設備1〇〇還包括裝卸料傳 101201450 Π013219β67-α M438480 ~丨_丨--— \、\年日曳正 - 補无 動+構150。複數上模仁13〇分別設置於複數不同之加工工位上, 下杈仁180和工件4 一併藉由該裝卸料傳動機構15〇的傳動作用 移動於預熱預壓工位1、高溫加熱加壓工位2及退火工位3之不同 加工位置’藉由複數上模仁130之運作進行不同之加工作業。可 以理解,該裝卸料傳動機冑150亦可為其他傳動機構,例如,採 用傳動皮帶輪或智能機械手等。具體於本實施例中,上模仁13〇 ^下模仁180皆形成有彎曲之成型面,以便於成形具有曲面之工 件0 上述連續式工件模造設備1〇〇還包括進料板181、出料板183 ^冷卻板185。進料板m驗放置待加工之轉^料板183 用於放置加工冷卻後C冷卻板185驗冷卻加工成形後之 工件。具體於本實施方式卜冷卻板18s採用水冷結構,以 冷卻速度。 —請參_ 5,本鑛提供之_式工件模造設備還包括一收 谷該紅外加熱板110、感應加熱機構120、上模仁13〇、下模 〇、 加壓機構140及裝卸料傳動機構15〇之固定箱體17〇,固定箱體 iy〇内设有石英管’石英管用於提升加熱溫度極限。固定箱體17〇 壁亡開有氮氣,氣σ ’並於進氣口前面裝有電磁閥’可實現 自動充氣。於下法蘭處設有一抽氣口及泄壓口,並皆裝有電磁閥, 可根據工藝需要於抽氣口處連接一個機械泵對石英 再通保護氮氣,件成形結束後,藉由泄壓口將 保4氮浦出’如不需要預抽真空’僅需將閥門關即可。固定 ΐϊ170之外側壁上還開設有送料門172、出料門(未圖示)及觀 察窗173 «» 式ίί模造設制配置的各上模仁乃域立分離設 置了運作而非③置在同-上模板上同時運作,故,避免產生習知 -模多穴難造設備的上述修模卫時較長且過程較為繁靖的問 題;另’由於上述連續式工件模造設備無需使用塾片,故 調試塾片繁項過程。同時,上述連續式工件模造設備採用上、下 101201450 1013219667-0 8Further, the induction heating mechanism employs a copper induction coil and is supplied with a high-frequency power source. Further, the preheating pre-pressing station, the high-temperature heating and pressing station and the annealing station respectively comprise a pressing mechanism for applying pressure to the upper mold core and the lower mold core, and each pressing mechanism comprises an upper portion The indenter, the lower indenter and the second heat insulating pad are respectively fixed on the upper pressing head and the lower pressing head, the upper mold core is fixed on the heat insulating pad of the upper pressing head, and the infrared heating plate is fixed on the pressing On the insulation pad of the head. Further, the continuous workpiece molding apparatus further includes a loading and unloading transmission mechanism for sequentially moving the lower mold core and the workpiece together to the plurality of processing stations. Further, the continuous workpiece molding apparatus further includes a temperature detecting control mechanism for controlling the heating temperature of the infrared twisting plate and the induction heating mechanism. ... so that the artifacts are ίίίί. , Lan continued ^ miscellaneous contact also package _ after cooling forming, the forming surface of the material (4) material, set with ======= ϊ ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί ί The film is complicated. At the same time, the above-mentioned continuous mold-making separate separation mold group includes a plurality of fixed and lower molds 4, wherein each of the upper molds is fixed at the boring station; the lower mold core is convenient for continuous forming of the workpiece, and the material is reinforced. The mold, the speed of replacing the mold core 'its material affects the overall silk simple problem, then the rapid mold manufacturing equipment repair mold X is short and the simpler to describe the defects of the continuous workpiece, thereby improving production efficiency. The brother knows that the workpiece molding equipment is continuously formed by the workpiece. , 'Workpiece mold can be used to save the number of the lower mold 101201450 1013219667-0 M438480- repair £ 'Guo; especially [implementation] "Please refer to Figure 1 and Figure 2, continuous workpiece molding equipment 1 〇〇 including plural The upper mold core 130, the lower mold core 18 〇 and a plurality of processing and reading, the processing stations include a preheating pre-disposing station 1, a high temperature heating and press station 2, an annealing station 3, the above ^仁130 is set in different processing stations, such as preheating surface station 1, heating temperature and pressure station 2, annealing station 3, workpiece 4 placed on the lower mold core 180 'low mold core 180 The workpieces are sequentially processed in the different processing stations, and the workpieces are processed by the mold opening and clamping operations of the mold cores at different processing stations. According to the present creative embodiment, the structures of the different processing stations are respectively determined below. For example, as shown in FIG. 2, the preheating pre-pressing station 丨 includes an infrared heating plate 11〇, an upper mold core 130, and a pressurizing mechanism 140. The pressing mechanism 140 includes an upper pressing head 14 and a lower pressing head 143. Driving the cylinder 145 and a heat insulating 塾 (not shown). The two heat insulating forces are respectively fixed at The upper mold core 130 is fixed on the heat insulating pad of the upper pressing head 141, and the infrared heating plate 110 is fixed on the heat insulating pad of the lower pressing head 143. Specifically, in the embodiment, the lower pressing head 143 is a carrier plate; the lower die 180 is movably placed on the infrared heating plate 110, the workpiece is placed on the lower die 180, and the workpiece is heated by the infrared heating plate 110. The driving cylinder 145 drives the upper pressing 141 and The upper mold core 13 moves toward the lower mold core 180, applying a small pressure to the workpiece to pre-form the workpiece. After the preforming, the workpiece 4 and the lower mold core 180 are moved to the next station. It can be understood that In a practical example, the preheating pre-pressing station 1 may be multiple to separately preheat the workpiece to be pre-pressed. Referring to FIG. 3, each infrared heating plate 110 includes a plurality of infrared xenon lamps 111, An insulating thermal insulation board 113, a casing 115, a thermal insulation cotton 117 and a temperature measuring & head U9. The infrared heating lamp Ui selects a short-wave infrared heating lamp made of high-quality materials as a heat source. The infrared heating lamp m can rapidly heat the object for a long time. To 90 (rc' and 'do not damage the heating temperature Requirements and heating rate requirements. The complex infrared heating lamp 111 is evenly distributed on the side of the high temperature resistant thermal insulation board 113, and the infrared heat lamp 101201450 1013219667-0 6 M438480 ι· ε 月ι (hi cold extreme through the thermal insulation board And the inner panel of the heat insulating board 113 is connected to the outer wall 35115. Specifically, the outer casing can be made of stainless steel. The heat insulating cotton 117 is filled between the outer casing 115 and the heat insulating board 113. The heat insulating plate 113 is close to the surface of the infrared heat lamp lu. It is really a towel, the whip is turned into 119 as a thermocouple, and the thermoelectricity is close to the surface of the object to be heated, and the temperature of the portion to which the object to be heated is irradiated is measured. The temperature measurement probe 119 detects that the temperature signal is transmitted to the intelligent temperature and power control instrument, and according to the feedback temperature signal, the controllable Shixia power control unit adjusts the pressure, current or power output of the infrared addition lamp (1) in real time. Control, thereby achieving rapid heating and heating of the heated object. At the same time, the wavelength F of the heat is not the same, so it is necessary to match the absorption wavelength of the i-piece, and the matching infrared heating lamp 1U is also one of the best ways to save energy. 2 Refer to Figure 4 'The high temperature heating press station 2 includes the induction heating mechanism 12 〇, the upper ϋ ϊ 墨 墨 lin 140, the upper Zhuang 130 is fixed on the upper 14_ lower _ 143 insulation pad of the pressurizing mechanism 3 In the embodiment, the ancient, the second and the fourth member 4 can be raised into the induction heating mechanism 12G to perform the same temperature heating, and the pressing mechanism 140 applies a large pressure to the upper mold core. The Ren 130 and the lower mold core 180 Cooperate to form the workpiece. , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The machine medium includes an infrared heating plate 110, an upper mold red 130, and a pressurization 3 two upper two f'13〇 fixed on the pressing head 14i above the pressing mechanism 140, and the lower ί ^ 140 hot plate U〇 The upper 'infrared heating plate U 〇 is fixed on the pressing 143 under the pressing mechanism 140. The workpiece 4 is placed on the lower mold core 140 to apply - less pressure to the upper mold core to keep the workpiece deformed. Pressing mechanism As shown in Fig. 1, the above-mentioned continuous workpiece molding apparatus 1〇〇 further includes loading and unloading material transmission 101201450 Π 013219β67-α M438480 ~ 丨 _ 丨 - - \, \ year 曳 - - 补 无 + + structure 150. The plurality of upper mold cores 13 are respectively disposed at a plurality of different processing stations, and the lower jaws 180 and the workpiece 4 are moved together with the loading and unloading transmission mechanism 15 to the preheating preloading station, and the high temperature is heated. The different processing positions of the pressurizing station 2 and the annealing station 3 perform different processing operations by the operation of the plurality of upper mold cores 130. It can be understood that the loading and unloading conveyor 胄150 can also be other transmission mechanisms, for example, using a transmission pulley or a smart robot. Specifically, in the embodiment, the upper mold core 13 is formed with a curved molding surface to form a workpiece having a curved surface. The continuous workpiece molding apparatus 1 further includes a feeding plate 181 and a Plate 183 ^ Cooling plate 185. The feeding plate m is placed on the rotating plate 183 to be processed for placing the processed cooling C-cooling plate 185 for the workpiece after cooling forming. Specifically, in the present embodiment, the cooling plate 18s is a water-cooled structure at a cooling rate. - Please refer to _ 5, the _-type workpiece molding equipment provided by the mine also includes a valley heating infrared heating plate 110, induction heating mechanism 120, upper mold core 13 下, lower mold 〇, pressure mechanism 140 and loading and unloading transmission mechanism The fixed box of 15 inches is 17 inches, and the quartz tube of the fixed box iy is equipped with a quartz tube for raising the heating temperature limit. The fixed tank 17 〇 wall has nitrogen gas, gas σ ' and a solenoid valve in front of the air inlet' to achieve automatic inflation. There is a suction port and a pressure relief port at the lower flange, and both are equipped with solenoid valves. According to the process, a mechanical pump can be connected to the suction port to protect the quartz from nitrogen. After the forming is completed, the pressure relief port is used. If you want to remove the vacuum, you only need to close the valve. The outer side wall of the fixed cymbal 170 is also provided with a feeding door 172, a discharging door (not shown) and an observation window 173 «» ί ί 模 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各 各- Simultaneous operation on the upper template, so as to avoid the problem that the above-mentioned repairing time of the conventional-module multi-hole hard-working equipment is long and the process is relatively complicated; and 'the above-mentioned continuous workpiece molding equipment does not need to use the cymbal, Therefore, the process of debugging the smashing of the scorpion. At the same time, the above continuous workpiece molding equipment adopts upper and lower 101201450 1013219667-0 8

方法包括如下步驟:連續式工賴造設備1GG成形工件之 動之上模仁及-可移 上模仁之運作對該二步數 位_加熱加壓工位、退火工位及冷卻工位。 跟隨動賴—賴,工件 位,可按…具體於本實施例中,在預熱預壓工 工件進行加ΐ “、板對待31件進行酿,採用—加壓架構對待 忒ίυ 之工件可以是—玻璃玉件,對玻璃工件預 …預壓彳有效防止玻璃工件突然受到太高之溫度或壓力破裂。 搭SS2Q3 ’對該卫件進行高溫加熱加壓’成形後卫件跟隨下 ' .Λ 下工位。具體於本實施例中,在高溫加熱加壓工位, 熱機構對該工件進行高溫加熱,該感應加熱機構 ΐϊίΐ感應線圈,通以高週波電源使該上模仁及下模仁内產生 電机’感應電流於該上模仁及下模仁中流動時因電阻而產生 …S使工件升至所需溫度。成形後工件跟隨下模仁移動至退火工 位。 101201450 1013219Β·67-〇 步驟S204,對該工件進行退火,退火後工件跟隨下模仁移動 至下一工位。具體於本實施例中,在退火工位對工件進行退火, 退火後工件跟隨下模仁移動至冷卻工位。可採用用紅外加熱板對 該工件進行退火,採用一加壓架構對成形工件施加一較小壓力使 工件保持形變。工件退火後,可保證工件之尺寸進度,消除工 熱彎後之内應力。 步驟S205,對該工件進行冷卻。具體於本實施例中,可採用 冷卻板對該工件進行冷卻,該冷卻板採用水冷結構。 ^連續式工倾造㈣可職數1件連續地成形,以提高 生屋效率。 刹由f上^述’本創作確已符合新型專利之要件,遂依法提出專 二二以if述者僅為本創作之較佳實施方式,自不能以 太二之!請專利範圍。舉凡熟悉本創作技藝之人士援依 範圍内。?所作之等效修飾或變4匕’皆應涵蓋於以下申請專利 【圖式簡單說明】 圖1為-實施例之連續工件模造設備之局部立體圖。 示意ί。2為圖1所7^之連續卫件模造設備之預熱預壓工位之結構 意圖圖3為圖1所不之連續卫件模造設備之紅外加熱板之結構示 結構1 造設W熱加壓工位之 圖5為圖1所示之連續工件模造設備之局部立體圖。 圖6為一實施例之連續工件模造方法之流程圖。 10 101201450 1013219667-0 M438480The method comprises the following steps: the continuous working device 1GG forming the upper part of the workpiece and the operation of the movable mold to the two-step digital heating and pressing station, the annealing station and the cooling station. Following the action-dependent, the workpiece position can be as follows in the embodiment, in the preheating pre-compacting workpiece to be twisted ", the board is treated with 31 pieces, and the workpiece is treated with a pressurized structure." —Glass jade pieces, pre-compressed on glass workpieces to prevent the glass workpiece from being suddenly subjected to too high temperature or pressure cracking. Take SS2Q3 'High temperature heating and pressing of the guards' forming guards follow the next '. In the embodiment, in the high temperature heating and pressurizing station, the heat mechanism heats the workpiece at a high temperature, and the induction heating mechanism ΐϊίΐ the induction coil, and the high frequency power source is used to make the upper mold and the lower mold core The generated motor 'induced current is generated by the resistance when flowing in the upper mold and the lower mold... S causes the workpiece to rise to the desired temperature. After the forming, the workpiece moves to the annealing station following the lower mold. 101201450 1013219Β·67- In step S204, the workpiece is annealed, and the workpiece is moved to the next station following the annealing of the lower mold. Specifically, in the embodiment, the workpiece is annealed at the annealing station, and the workpiece follows the lower mold after annealing. Move to the cooling station. The workpiece can be annealed by an infrared heating plate, and a pressing structure is used to apply a small pressure to the formed workpiece to keep the workpiece deformed. After the workpiece is annealed, the workpiece can be dimensioned and the heat is eliminated. The internal stress after the bending. Step S205, cooling the workpiece. Specifically, in the embodiment, the workpiece may be cooled by using a cooling plate, and the cooling plate adopts a water-cooling structure. ^Continuous work (4) available number 1 The pieces are continuously formed to improve the efficiency of the house. The description of the work has indeed met the requirements of the new type of patent, and it is only the preferred embodiment of the creation that the case is presented in accordance with the law. Ether II! Please ask for the scope of patents. Anyone who is familiar with the creative techniques of the art will be covered by the equivalents. The equivalent modifications or changes should be covered in the following patents. [Simplified Schematic] Figure 1 - Example Partial perspective view of the continuous workpiece molding equipment. Fig. 2 is the structural intention of the preheating pre-pressing station of the continuous-welding molding equipment of Figure 7; Figure 3 is the continuous-welding molding equipment of Figure 1. The structure of the infrared heating plate is shown in Fig. 5. Fig. 5 is a partial perspective view of the continuous workpiece molding apparatus shown in Fig. 1. Fig. 6 is a flow chart of a continuous workpiece molding method according to an embodiment. 101201450 1013219667-0 M438480

【主要元件符號說明】 1 預熱預壓工位 2 高溫加熱加壓工位 3 退火工位 4 · 工件 100 連續式工件模造設備 110 紅外加熱板 111 紅外線加熱燈 113 絕熱保溫板 115 外殼 117 保溫棉 119 測溫探頭 120 '感應加熱機構 130 上模仁 140 加壓機構 141 上壓頭 143 下壓頭 145 驅動氣缸 150 裝卸料傳動機構 170 固定箱體 172 送料門 173 觀察窗 180 下模仁 181 進料板 1012Q1450 11 •101 1013219667-0 M438480[Main component symbol description] 1 Preheating pre-pressing station 2 High-temperature heating and pressing station 3 Annealing station 4 · Workpiece 100 Continuous workpiece molding equipment 110 Infrared heating plate 111 Infrared heating lamp 113 Insulation insulation board 115 Housing 117 Insulation cotton 119 Temperature probe 120 'Induction heating mechanism 130 Upper mold 140 Pressing mechanism 141 Upper pressing head 143 Lower pressing head 145 Driving cylinder 150 Loading and unloading transmission mechanism 170 Fixing box 172 Feeding door 173 Observation window 180 Lower mold 181 feeding Board 1012Q1450 11 •101 1013219667-0 M438480

出料板 冷卻板 1〇l2〇14S〇 12 1〇132l9667Cutting plate cooling plate 1〇l2〇14S〇 12 1〇132l9667

Claims (1)

M438480 tm· i '- 格 六、申請專利範圍: —— 1. 一種連續式J1件模造設備’其改良在於,該連續式工件模造設 備包括: 複數上模仁’分別設置於複數不同之加工工位上;以及 單一下模仁,在該複數上模仁之間移動於不同之加工工位,藉 由該複數上模仁之運作進行不同之加工作業。 2. 如申請專利範圍第1項所述之連續式工件模造設備,其中,該 複數不同之加工工位包括順序設置的預熱預壓工位、高溫加熱 加壓工位及退火工位。 3. 如申請專利範圍第2項所述之連續式工件模造設備,其中,該 預熱預壓工位及退火工位均包括用於對工件進行低溫加熱之 紅外加熱板,該下模仁可放置于該紅外加熱板上。 4. 如申請專利範圍第3項所述之連續式工件模造設備,其中,該 紅外加熱板包括外殼、固定於該外殼上之絕熱保溫板、均勻分 佈於該絕熱保溫板之一侧面上之複數紅外線加熱燈、填充於該 外忒與該絕熱保溫板之間之保溫棉、固定於該絕熱保溫板靠近 該複數紅外線加熱燈之表面之測溫探頭。 5. 如申请專利範圍第2項所述之連續式工件模造設備,豆中,該 高溫加熱加壓工位包括用於對工件進行高溫加熱之感'應加熱 機構。 6. 如申請專利範圍第5項所述之連續式工件模造設備,其中,該 感應加熱機構採用銅質感應線圈,並通以高週波電源Y &quot; 7. 如申請專利範圍第3項所述之連續式工件模造設備,其中,該 預熱預壓工位、南溫加熱加壓I位及社I位分別包括用於對 該上模仁及下模仁施加壓力之加壓機構,縣_加壓機構包括 -上壓頭、-下壓頭及二隔熱墊,該二隔_分顧定於該上 101201450 1013219667-0 13 M43848iL_ _ 1'日|量 ·、.、板固疋於下屋頭之隔熱墊上。 8· ίί請,範财7撕述之連續式I件模造賴,其中,該 ^工件核造設備還包括裝卸料傳動機構,該裝卸料傳動機構 於將該下模仁及工件—併猶祕至該複數*同之加工工 位0 9·如申請專利範圍第1項所述之連續式工件模造設備,其中,該 連續式工件模造設備還包括用於冷卻成形後之工件之冷卻板。 10·如申請專利範圍第丨項所述之連續式工件模造設備’其中,該 上模仁及下模仁皆形成有彎曲之成型面,以便於成形具有曲面 之工件。 101201450 14 1013219667-0 M438480___一^ 四、指定代表圖· (一) 本案指定代表圖為:第(1 )圖。 (二) 本代表圖之元件符號簡單說明: 1 預熱預壓工位 2 高溫加熱加壓工位 3 退火工位 100 連續式工件模造設備 130 上模仁 150 裝卸料傳動機構 180 下模仁 181 進料板 183 出料板 185 冷卻板 101201450 1013219667-0M438480 tm· i '- Grid 6, the scope of application for patents: —— 1. A continuous J1 part molding equipment' improvement is that the continuous workpiece molding equipment includes: a plurality of upper mold cores are respectively set in a plurality of different processing workers And a single lower mold, in which the molds are moved between different processing stations, and different processing operations are performed by the operation of the plurality of upper molds. 2. The continuous workpiece molding apparatus according to claim 1, wherein the plurality of different processing stations comprises a preheating pre-pressing station, a high-temperature heating press station and an annealing station. 3. The continuous workpiece molding apparatus according to claim 2, wherein the preheating pre-pressing station and the annealing station comprise an infrared heating plate for heating the workpiece at a low temperature, the lower mold core Placed on the infrared heating plate. 4. The continuous workpiece molding apparatus according to claim 3, wherein the infrared heating plate comprises an outer casing, an insulating thermal insulation board fixed to the outer casing, and a plurality of uniformly distributed on one side of the thermal insulation thermal insulation board. An infrared heating lamp, a thermal insulation cotton filled between the outer crucible and the thermal insulation board, and a temperature measuring probe fixed on the surface of the thermal insulation board adjacent to the plurality of infrared heating lamps. 5. The continuous workpiece molding apparatus according to claim 2, wherein the high temperature heating and pressurizing station comprises a heating mechanism for heating the workpiece at a high temperature. 6. The continuous workpiece molding apparatus according to claim 5, wherein the induction heating mechanism uses a copper induction coil and is connected to a high-frequency power source Y &quot; 7. As described in claim 3 The continuous workpiece molding apparatus, wherein the preheating pre-pressing station, the south temperature heating and pressing I position, and the social I position respectively comprise a pressing mechanism for applying pressure to the upper mold core and the lower mold core, the county _ The pressurizing mechanism comprises an upper pressing head, a lower pressing head and two insulating mats, and the two partitions are set on the upper 101201450 1013219667-0 13 M43848iL_ _ 1 'day | quantity ·, . On the insulation mat of the roof. 8· ίί 请, Fan Cai 7 tears the continuous type I mold, which also includes the loading and unloading transmission mechanism, the loading and unloading transmission mechanism in the lower mold and the workpiece - and secret The continuous workpiece molding apparatus according to the first aspect of the invention, wherein the continuous workpiece molding apparatus further comprises a cooling plate for cooling the formed workpiece. 10. The continuous workpiece molding apparatus of claim </RTI> wherein the upper mold core and the lower mold core are formed with a curved molding surface to facilitate forming a workpiece having a curved surface. 101201450 14 1013219667-0 M438480___一^ IV. Designation of representative drawings (1) The representative representative of the case is: (1). (2) The symbol of the symbol of this representative diagram is simple: 1 Preheating pre-pressing station 2 High temperature heating and pressing station 3 Annealing station 100 Continuous workpiece molding equipment 130 Upper mold core 150 Loading and unloading transmission mechanism 180 Lower mold 181 Feeding plate 183 discharging plate 185 cooling plate 101201450 1013219667-0
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