TWM433915U - Automatic coaxial processing device for two axle ends of hub, bicycle pedal, and slide block - Google Patents

Automatic coaxial processing device for two axle ends of hub, bicycle pedal, and slide block Download PDF

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Publication number
TWM433915U
TWM433915U TW100223702U TW100223702U TWM433915U TW M433915 U TWM433915 U TW M433915U TW 100223702 U TW100223702 U TW 100223702U TW 100223702 U TW100223702 U TW 100223702U TW M433915 U TWM433915 U TW M433915U
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Taiwan
Prior art keywords
axis
workpiece
shaft
machine
fixture plate
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TW100223702U
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Chinese (zh)
Inventor
sheng-zhi Yang
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Sheng Yu Prec Machine Co Ltd
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Priority to TW100223702U priority Critical patent/TWM433915U/en
Publication of TWM433915U publication Critical patent/TWM433915U/en

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Description

2012/05/03修正替換頁 五、新型說明: 【新型所屬之技術領域】· 本創作與兩軸端同軸加工裝置有關,尤指一種利用中 心切削機之第四軸旋轉工件之兩軸端同轴加工裝置。 【先前技術】 按,一般零件常見有兩端具有同軸之凹孔以設置軸承 者,如腳踏車輪軸之花轂,或具有貫穿零件兩端之長穿孔 者,如腳踏車踏板之軸孔或滾珠滑塊供鋼珠滾動之回流 孔,其加工方式乃以中心切削機先對工件一端加工出凹孔 或穿孔之一部分,再將工件翻轉,於其另一端繼續加工出 與前次加工同軸之凹孔或與前次加工接續之穿孔。 惟對於前述提及之花轂、腳踏車踏板或滾珠滑塊而 言,皆屬精密度較高之零件,其兩端所鑽設的凹孔或長穿 孔之軸心須高度同軸,否則將有運作不順暢的情形。此翻 轉工件之步驟乃以人工作業,翻轉時工件與夾具之間產生 暫時之脫離,翻轉後工件再度固定於夾具,然而人工作業 之精度較差,容易使翻轉後之工件無法對上先前加工之軸 心位置而降低生產良率,另一方面,以人工翻轉工件亦增 加了人力成本。 有鑑於此,故如何解決上述問題即為本創作所欲解決 之首要課題,因此本案創作人乃經過不斷的苦思與試作 後,才終於有本創作之產生。 【新型内容】 M433915 - * 2012/05/03修正替換頁 本創作之主要目的在於解決上述的問題而提供一種針 對花轂、腳踏車踏板及滑塊之兩軸端同軸自動化加工裝 置,其藉由中心切削機之第四軸上之同步夾具夾持工件, 並以第四軸旋轉工件,而具有於工件之兩軸端可以同一軸 向加工之功效。 為達前述之目的,本創作提供一種針對花轂、腳踏車 踏板及滑塊之兩轴端同轴自動化加工裝置,其包括有: 一中心切削機,其具有一機台,該機台上設有一可沿 φ 橫向及縱向位移之工作平台,以及一位於該工作平台上方 且至少可上下位移之切削主軸; 一第四軸,其設於該工作平台上,該第四軸之一侧設 有一轉軸並枢設有一治具板,該治具板可受該第四軸之驅 動而以該轉軸為軸轉動; 一同步夾具,其沿該治具板之軸向於該治具板上朝外 伸設,而該同步夾具之末端設有一對可同步相互靠近及遠 離之夾爪,自該轉軸向外界定延伸有一轴線,而二夾爪分 φ 別設於離該軸線兩側相同距離處; 一機械手臂,其設於該機台上,該機械手臂具有一懸 臂,懸臂末端設有一夾持部。 而本創作之上述及其他目的與優點,不難從下述所選 用實施例之詳細說明與附圖中獲得深入了解。當然本創作 在某些另件或另件之安排上容許有所不同,但所選用之實 施例則於本說明書中予以詳細說明,並於附圖中展示其構 M433915 2012/05/03修正替換頁 【實施方式】 請參閱第1圖’為本創作所提供之針對花轂、腳踏車 踏板及滑塊之兩軸端同軸自動化加工裝置,其包括有·· 一中心切削機3,其具有一機台丄,該機台丄上設有 一可沿橫向及縱向位移之工作平台3 i,以及一位於該工 作平台3 1上方且至少可上下位移之切削主軸3 2。 一機械手臂2 ’其設於該機台1上,該機械手臂2具 有一懸臂2 1,懸臂2 1末端設有一夾持部2 2,可如第 2圖所示夾取及移動工件$。 一第四轴4’如第3、4圖所示,其設於該工作平台 3 1上’該第四車由4之一側設有一轉車由4丄並柩設有一治 具板4 2 ’而該治具板4 2可受第四軸4之驅動且以該轉 幸由4 1為軸轉動。又沿該治具板4 2之轴向於治具板4 2 j外伸設—同步失具4 3 ’該同步夾具43之末端設有 ,可沿執道4 4 1同步相互靠近及遠離之夾爪4 4,俾 二持工件5 °而自該轉轴4 1向外界定延伸有一假想之 $ 45,上述之二夾爪44則分別設於離該軸線兩 ==距離處:由於該同步夾具43二夾爪以之位移為 ^作’故當機械手臂2將工件5失取放置至同步夹具 於_^時,即使工件5之中央位置不在該軸線4 5上’但 使ϋ4 4夾持工件5時’其同步之位移將推動工件5 自動:2往該軸線4 5靠近,並在工件5夾持完成後 自動令工件5之中央位置位於該軸線45上。 以上述構件所組成之本創作可用以對工件之兩軸端進 5 M433915 _ *· 一 , 2012/05/03修正替換頁 行同軸之凹孔或穿孔加工,例如第5圖至第8圖所示者^ 腳踏車輪軸之花轂5 0其兩端軸承孔之加工過程,首先以 同步夾具4 3之二夾爪4 4將花轂5 0夾持於同步夾具4 3上後,轉動治具板4 2使花轂5 0待加工之兩軸端(分 另J疋義為第一端5 1及第二端5 2)分別朝上、下,接著 向下移動中心切削機3之切削主軸3 2並於花轂5 0第一 1之中央位置加工出一第一軸承孔5 3,之後向上退 出切削主軸3 2,再令該治具板4 2轉動1 8 0度,則該 鲁 治具板4 2帶著同步夾具4 3及其所夾持之花轂5 〇上下 翻轉,而使花轂5 0之第二端5 2朝上,此時因該同步夾 具4 3具有自動將花轂5 0之中央位置落於該軸線4 5上 之功能,且同步夾具4 3穩定之夾持並與花轂5 〇同步翻 轉,可令切削主軸3 2再度向下對花轂5 0第二端5 2加 工出之第二轴承孔5 4 ’其軸心與先前加工之第一軸承孔 5 3的軸心同軸,而禮保加工後工件之可用性。 而第9圖至第1 1圖所示者為滚珠滑塊6之回流孔加 鲁 工過程’其因孔徑較小而於鑽孔時無法一次貫穿滑塊6, 而必須由滑塊6之兩軸端6 1、6 2各自鑽孔並使二者相 通形成穿孔6 3,惟若此二者不同軸,則可能導致無法連 通’或穿孔路徑歪斜使滾珠無法順利滾動,因此可利用本 創作之加工裝置,同前所述地進行滑塊6之兩軸端6 1、 6 2同軸加工’使二者可同軸連通形成順暢之穿孔6 3。 再者’第1 2至第1 4圖所示者為利用本創作對腳踏 車之踏板7進行兩軸端同軸加工之過程,與上述加工滾珠 滑塊之步驟相似,其藉由同步夾具4 3之二夾爪4 4夾持 6 2012/05/03修正替換頁 踏板7令其自動對心,而切削主軸3 2在對該踏板7之其 中一轴端7 1銑出一凹孔後,旋轉治具板4 2使該踏板另 一軸端7 2朝上,切削主軸3 2再度向下加工銑出另一凹 孔,並使二者同軸連通形成穿孔7 3。 順帶一提的是,使用本創作之裝置的步驟如下: a. 將待加工之工件置於一工件架; b. 將工件架置於一置料區; c. 以機械手臂自該置料區夾取一工件置於第四轴之同步夾 具; d. 以同步夾具之夾爪夾緊工件,轉動治具板令工件待加工 之第一端及第二端分別朝向上、下; e. 以中心切削機之切削主轴對工件第一端加工; f. 轉動治具板1 8 0度; g. 以中心切削機之切削主轴對工件第二端加工; h. 以機械手臂夾取加工完成之工件置回工件架。 前述步驟中,先將多數待加工之工件排列置放於工件 架上,再將工件架置於機台附近之置料區,機械手臂即可 依程式設定之位置移動到置料區夾取工件,並將工件移置 於第四軸之同步夾具上,接著以夾爪夹持工件後,使得工 件自動以其中央位置定位於治具板轉轴之轴線上,轉動治 具板使工件待加工之兩轴端(第一端及第二端)分朝上、 下,再以中心切削機之切削主軸對工件第一端加工,第一 端加工完後,轉動治具板1 8 0度令工件之第二端轉而朝 上,即可再以切削主轴對工件之第二端加工,完成第二端 之加工後則接著以機械手臂將加工完成之工件移置回工件 M433915 __ • 2012/05/03修正替換頁 架置放。 ----— 以上所述實施例之揭示乃用以說明本創作’並非用以 限制本創作,故數量之變更或等效元件之置換仍應隸屬本 創作之範疇《由以上詳細說明,可使熟知本項技藝者明瞭 本創作的確可達成前述目的,實已符合專利法之規定,爰 出專利申請。 【圖式簡單說明】 第1圖為本創作之平面示意圖 # 第2圖為本創作機械手臂之動作示意圖 第3圖為本創作第四軸之立體示意圖 第4圖為本創作第四軸之立體分解示意圖 第5、6、7、8圖為本創作對花穀兩軸端分別加工一凹 孔之動作狀態示意圖 第9、1 0、1 1圖為本創作對滑塊兩轴端分別加工一凹 孔並使其相通之動作狀態示意圖 • 加工一凹孔並使其相通之動作狀態示意圖 【主要元件符號說明】 機台1 機械手臂2 懸臂2 1 夾持部2 2 中心切削機3 工作平台3 切削主軸3 2 第四軸4 轉軸4 1 治具板4 2 同步夾具4 3 夾爪4 4 軌道4 4 1 軸線4 5 第1 2、1 3、1 4圖為本創作對腳踏車踏板兩轴端分別 8 M433915 2012/05/03修正替換頁 工件5 花轂5 0 第一端5 1 第二端5 2 第一軸承孔5 3 第二軸承孔5 4 滑塊6 軸端6 1、6 2 穿孔6 3 踏板7 軸端7 1、7 2 穿孔7 32012/05/03 Amendment and replacement page V. New description: [New technical field] The creation is related to the two-axis coaxial machining device, especially the two-axis end of the workpiece rotating by the fourth axis of the central cutting machine Shaft processing unit. [Prior Art] According to the general parts, there are common holes with coaxial holes at both ends to set the bearing, such as the hub of the pedal wheel axle, or a long piercing through the two ends of the part, such as the shaft hole of the bicycle pedal or the ball slider. The return hole for the rolling of the steel ball is processed by the central cutting machine to machine one end of the concave hole or the perforation at one end of the workpiece, and then the workpiece is turned over, and the other end is further processed to be a concave hole coaxial with the previous processing or The previous processing was followed by a perforation. However, for the aforementioned flower hub, bicycle pedal or ball slide, it is a highly precise part, and the axis of the concave hole or the long perforation drilled at both ends must be coaxially high, otherwise it will operate. Not smooth. The step of turning the workpiece is manual operation, and the workpiece is temporarily separated from the clamp when the product is turned over. After the turning, the workpiece is fixed to the fixture again. However, the accuracy of the manual work is poor, and the workpiece after the turning cannot be aligned with the previously processed shaft. The heart position reduces production yield. On the other hand, manually turning the workpiece also increases labor costs. In view of this, how to solve the above problems is the primary problem that the creative office wants to solve. Therefore, after the continuation of hard work and trials, the creators of this case finally have the creation of this creation. [New Content] M433915 - * 2012/05/03 Correction Replacement Page The main purpose of this creation is to solve the above problems and provide a coaxial automatic processing device for the hub, bicycle pedal and slider, which is centered by the center. The synchronous clamp on the fourth axis of the cutting machine grips the workpiece and rotates the workpiece with the fourth axis, and has the effect of processing the same axial direction at the two axial ends of the workpiece. For the purpose of the foregoing, the present invention provides a two-axis coaxial automatic processing device for a flower hub, a bicycle pedal and a slider, comprising: a center cutting machine having a machine table, the machine having a machine a working platform movable along the transverse direction and the longitudinal direction of the φ, and a cutting spindle located above the working platform and capable of at least up and down displacement; a fourth shaft disposed on the working platform, and a shaft on one side of the fourth shaft And a fixture plate pivotally driven by the fourth shaft to rotate on the shaft; a synchronization clamp extending outward along the fixture plate in the axial direction of the fixture plate Wherein, the end of the synchronizing jig is provided with a pair of jaws that can be synchronized to each other and away from each other, and an axis is defined from the outer side of the rotating shaft, and the two jaws are disposed at the same distance from both sides of the axis; A mechanical arm is disposed on the machine. The robot arm has a cantilever, and a cantilever end is provided at a cantilever end. The above and other objects and advantages of the present invention will become more apparent from the detailed description and the accompanying drawings. Of course, this creation is allowed to differ in the arrangement of some parts or parts, but the selected embodiment is described in detail in this specification, and its structure is shown in the figure. M433915 2012/05/03 Page [Embodiment] Please refer to Figure 1 for the two-axis coaxial automatic processing device for flower hub, bicycle pedal and slider provided by this creation, which includes a central cutting machine 3 with one machine In Taiwan, the machine platform is provided with a working platform 3 i which can be displaced in the lateral direction and the longitudinal direction, and a cutting spindle 3 2 which is located above the working platform 31 and can be displaced at least up and down. A robot arm 2' is disposed on the machine table 1. The robot arm 2 has a cantilever 2 1. The end of the cantilever 2 1 is provided with a clamping portion 2 2 for gripping and moving the workpiece $ as shown in FIG. A fourth shaft 4' is shown on the working platform 3 1 as shown in the third and fourth figures. The fourth vehicle is provided with a transfer car from one side of the fourth side and a jig plate 4 2 ' The jig plate 42 can be driven by the fourth shaft 4 and rotated by the turn 41. Further, along the axial direction of the jig plate 4 2, the jig plate 4 2 j is extended outwardly from the jig plate 4 2 j. The synchronizing jig 43 is disposed at the end of the synchronizing jig 43 so as to be close to each other and away from each other along the observing road 4 4 1 . The jaws 4 4 are held by the workpiece 5° and extend outward from the shaft 4 1 to have an imaginary $ 45. The two jaws 44 are respectively disposed at a distance of == from the axis: due to the synchronization The displacement of the two jaws of the clamp 43 is "when the robot arm 2 loses the workpiece 5 to the synchronous clamp at the time of the _^, even if the central position of the workpiece 5 is not on the axis 45, but the ϋ4 4 is clamped. At the time of the workpiece 5, its synchronized displacement will push the workpiece 5 automatically: 2 toward the axis 45, and automatically position the workpiece 5 on the axis 45 after the workpiece 5 is clamped. The creation of the above-mentioned components can be used to machine the two-axis end of the workpiece 5 M433915 _ *· one, 2012/05/03 to correct the replacement of the page line coaxial recess or perforation processing, for example, Figure 5 to Figure 8 The process of the bearing hole of the bicycle wheel hub 50 is shown in the following steps. First, the flower hub 50 is clamped on the synchronizing jig 4 3 by the clamping jaws 4 3 of the synchronizing jig 4 3 , and the jig plate is rotated. 4 2, the two shaft ends to be processed (the first end 5 1 and the second end 5 2) are respectively moved upwards and downwards, and then the cutting spindle 3 of the center cutting machine 3 is moved downward. 2 and machining a first bearing hole 5 3 at the center position of the first end of the flower hub 50, and then exiting the cutting spindle 3 2 upward, and then rotating the jig plate 4 2 by 180 degrees, then the ruler The plate 4 2 is turned upside down with the synchronizing jig 4 3 and the flower hub 5 夹持 it is held, and the second end 5 2 of the flower hub 50 is facing upward, at this time, since the synchronizing jig 4 3 has an automatic flower hub The central position of 50 is on the function of the axis 45, and the synchronous clamp 43 is stably clamped and flipped synchronously with the hub 5 ,, so that the cutting spindle 3 2 can be turned down again to the flower hub 5 0 The second bearing hole 5 4 ′ of the second end 5 2 is coaxial with the axis of the previously machined first bearing hole 5 3 , and the workpiece is usable after processing. And the figure shown in Fig. 9 to Fig. 1 1 is the return hole of the ball slider 6 plus the process of 'lubrication', because the aperture is small, the slider 6 cannot be penetrated once at the time of drilling, but must be by the slider 6 The shaft ends 6 1 and 6 2 are respectively drilled and communicated with each other to form the perforations 63. However, if the two axes are different, the connection may be impossible or the perforation path may be skewed so that the balls cannot smoothly roll, so the present invention can be utilized. The processing device performs coaxial machining of the two axial ends 6 1 and 6 2 of the slider 6 as described above to allow the two to be coaxially connected to form a smooth perforation 63. Furthermore, the processes shown in Figures 12 to 14 are the process of coaxially machining the pedal 7 of the bicycle with the present invention, similar to the above-described step of processing the ball slider, which is performed by the synchronization clamp 43 The second jaw 4 4 clamps 6 2012/05/03 to correct the replacement page pedal 7 to make it automatically centered, and the cutting spindle 3 2 is milled out of a concave hole of one of the shaft ends 7 1 of the pedal 7 The plate 4 2 has the other shaft end 7 2 of the pedal facing upward, and the cutting spindle 32 is again machined down to mill another recessed hole, and the two are coaxially connected to form the through hole 73. Incidentally, the steps of using the device of the present creation are as follows: a. placing the workpiece to be processed on a workpiece rack; b. placing the workpiece rack in a loading area; c. using a robot arm from the loading area Clamping a workpiece to the synchronous fixture of the fourth shaft; d. clamping the workpiece with the jaws of the synchronous clamp, and rotating the fixture plate to make the first end and the second end of the workpiece to be processed upward and downward respectively; e. The cutting spindle of the central cutting machine processes the first end of the workpiece; f. rotates the fixture plate 180°; g. processes the second end of the workpiece with the cutting spindle of the central cutting machine; h. The workpiece is returned to the workpiece holder. In the foregoing steps, a plurality of workpieces to be processed are arranged on the workpiece rack, and then the workpiece rack is placed in a loading area near the machine table, and the robot arm can be moved to the loading area to grip the workpiece according to the position set by the program. And moving the workpiece on the synchronous fixture of the fourth axis, and then clamping the workpiece with the clamping jaw, so that the workpiece is automatically positioned with its central position on the axis of the shaft of the jig plate, and the fixture plate is rotated to make the workpiece to be processed. The two axial ends (the first end and the second end) are divided upwards and downwards, and the first end of the workpiece is processed by the cutting spindle of the central cutting machine. After the first end is finished, the fixture plate is rotated by 180 degrees. The second end of the workpiece is turned upwards, and the second end of the workpiece can be processed by the cutting spindle. After the second end is processed, the processed workpiece is then moved back to the workpiece by the robot arm M433915 __ • 2012/ 05/03 Corrected replacement page rack placement. The disclosure of the above-described embodiments is used to illustrate that the present invention is not intended to limit the creation of the present invention. Therefore, the change of the quantity or the replacement of the equivalent elements should still be subject to the scope of the creation. It is true that the person skilled in the art understands that the creation can achieve the aforementioned objectives, and has already complied with the provisions of the Patent Law and has filed a patent application. [Simple diagram of the diagram] The first diagram is a schematic diagram of the creation of the creation. Figure 2 is a schematic diagram of the movement of the creation robot. The third diagram is a three-dimensional diagram of the fourth axis of the creation. The fifth, sixth, seventh, and eighth diagrams of the decomposition diagram are the schematic diagrams of the operation state of processing a concave hole on the two axial ends of the flower valley. The nineth, the first, the first and the first are processed separately. Schematic diagram of the action state of the recessed hole and making it communicated. • Schematic diagram of the action state of machining a recessed hole and making it communicate [Main component symbol description] Machine 1 Robot arm 2 Cantilever 2 1 Clamping part 2 2 Center cutting machine 3 Working platform 3 Cutting spindle 3 2 4th axis 4 Rotary shaft 4 1 Fixture plate 4 2 Synchronous clamp 4 3 Claw 4 4 Track 4 4 1 Axis 4 5 1 2, 1 3, 1 4 Figure 2 The two shaft ends of the bicycle pedal 8 M433915 2012/05/03 Correction replacement page workpiece 5 hub 5 0 first end 5 1 second end 5 2 first bearing hole 5 3 second bearing hole 5 4 slider 6 shaft end 6 1 , 6 2 perforation 6 3 Pedal 7 Shaft end 7 1、7 2 Perforation 7 3

Claims (1)

M433915 - ' 2012/05/03修正替換頁 六、申請專利範圍: 1·一種針對花轂、腳踏車踏板及滑塊之兩軸端同軸自動 化加工裝置,其包括有: 一中心切削機,其具有一機台,該機台上設有一 可沿橫向及縱向位移之工作平台,以及一位於該工作 平台上方且至少可上下位移之切削主軸; 一第四軸,其設於該工作平台上,該第四軸之一 側設有一轉轴並枢設有一治具板,該治具板可受該第 ® 四轴之驅動而以該轉軸為轴轉動; 一同步夾具,其沿該治具板之軸向於該治具板上 朝外伸設,而該同步夾具之末端設有一對可同步相互 靠近及遠離之夾爪,自該轉軸向外界定延伸有一軸 線,而二夾爪分別設於離該軸線兩侧相同距離處; 一機械手臂,其設於該機台上,該機械手臂具有 一懸臂,懸臂末端設有一夾持部。 10M433915 - '2012/05/03 Amendment Replacement Page VI. Patent Application Range: 1. A two-axis coaxial automatic processing device for a flower hub, a bicycle pedal and a slider, comprising: a central cutting machine having a a machine platform having a working platform movable in a lateral direction and a longitudinal direction, and a cutting spindle located above the working platform and capable of at least up and down displacement; a fourth shaft disposed on the working platform, the first One of the four shafts is provided with a rotating shaft and a fixture plate is pivoted thereon, and the fixture plate is driven by the fourth shaft to rotate on the shaft; a synchronous clamp along the axis of the fixture plate Extending outwardly from the fixture plate, the end of the synchronization clamp is provided with a pair of jaws that can be synchronized to each other and away from each other, and an axis is defined outside the rotation axis, and the two jaws are respectively disposed away from the At the same distance on both sides of the axis; a mechanical arm is disposed on the machine, the robot arm has a cantilever, and the end of the cantilever is provided with a clamping portion. 10
TW100223702U 2011-12-16 2011-12-16 Automatic coaxial processing device for two axle ends of hub, bicycle pedal, and slide block TWM433915U (en)

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TW100223702U TWM433915U (en) 2011-12-16 2011-12-16 Automatic coaxial processing device for two axle ends of hub, bicycle pedal, and slide block

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Application Number Priority Date Filing Date Title
TW100223702U TWM433915U (en) 2011-12-16 2011-12-16 Automatic coaxial processing device for two axle ends of hub, bicycle pedal, and slide block

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TWM433915U true TWM433915U (en) 2012-07-21

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI759035B (en) * 2020-12-25 2022-03-21 謝金龍 Automatic assembly jig of pedal anti-slip pin and automatic assembly method thereof
TWI777680B (en) * 2021-07-21 2022-09-11 台萬工業股份有限公司 Pedal intelligent production system and pedal intelligent production method using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI759035B (en) * 2020-12-25 2022-03-21 謝金龍 Automatic assembly jig of pedal anti-slip pin and automatic assembly method thereof
TWI777680B (en) * 2021-07-21 2022-09-11 台萬工業股份有限公司 Pedal intelligent production system and pedal intelligent production method using the same

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