TWM425373U - The flexible flat cable structure - Google Patents

The flexible flat cable structure Download PDF

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Publication number
TWM425373U
TWM425373U TW100218135U TW100218135U TWM425373U TW M425373 U TWM425373 U TW M425373U TW 100218135 U TW100218135 U TW 100218135U TW 100218135 U TW100218135 U TW 100218135U TW M425373 U TWM425373 U TW M425373U
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Taiwan
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group
line
portions
wires
flexible
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TW100218135U
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Chinese (zh)
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Chien-Chun Wang
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P Two Ind Inc
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M425373 五、新型說明: 【新型所屬之技術領域】 本創作是有關於一種撓性平型線纜結構,特別是有 關於一種可分拆成多個接頭之撓性平型線纜結構。 【先前技術】 按,軟性扁平線鏡(Flexible Flat Cable),簡稱 為軟性排線或FFC,是一種用PET絕緣材料和扁平銅 線透過高科技自動化設備生產線壓合而成的數據線 纜。軟性排線為一種訊號傳輸用元件,本身具有可任 意撓曲、高訊號傳輸能力等優點,因此被廣泛的應用 在許多電子產品中。 一般軟性排線細分為三層結構,由上而下依序為上 絕緣層、導線層及下絕緣層的層疊方式,導線層内複 數條扁平銅線係相互分離設置,並部份外露於軟性排 線兩端以形成複數導接點。當軟性排線連接於兩系統 間時,軟性排線前端上的複數導接點與其中一系統電 性接觸,而每一導接點所接收到的訊號會傳遞至軟性 排線後端上所相對應之導接點上,且向另一系統傳 遞,以達到兩系統間訊號傳遞的目的。 習知軟性排線之前端的一組導接點可組裝於一連 接器接頭,而其後端的另一組導接點可組裝於另一連 接器接頭,如此形成一對一的連接器接頭形態。然而, 3 M425373 隨著電子產品不斷朝輕、薄、短、小的方向發展,例 如在智慧型手機和平板電腦等移動式電子裝置中,為 了配合移動式電子裝置的小型化和可攜式的空間設 計,習知軟性排線之一對一的接頭形態已無法滿足客 戶的需求。 r 【新型内容】 ' 習知之軟性排線之前後兩端所形成之一對一的接 • 頭形態已無法滿足現今客戶的需求,所以需要開發出 一種一對多之接頭形態的軟性排線以配合於移動式電 子裝置之小型化和可攜式的空間設計。 本創作提供一種撓性平型線纜結構,包括一軟性排 線,其係由平行排列之複數條預加工導線及包覆該些 預加工導線之絕緣層所組成,每一預加工導線包括一 上表面與一下表面,該上表面與下表面係為平面形 態,預加工導線具有一原始寬度,該預加工導線末端 ^ 外露於絕緣層且經過壓延後形成複數接觸面,每一接 觸面具有一接觸寬度,該接觸寬度大於原始寬度,其 中軟性排線的前端設有一第一組線路部,第一組線路 部設有外露之接觸面的第一接點部,軟性排線的後端 係利用一切縫切穿其後端,該切缝沿著該些預加工導 線的軸線方向且朝著第一組線路部延伸以將軟性排線 切割而形成一第二組線路部與一第三組線路部,第二 4 M425373 組線路部與第三組線路部分別設有外露之接觸面的第 二接點部與第三接點部。 本創作所提供之撓性平型線纜結構,其係利用刀具 在軟性排線上切割以形成兩組以上的線路部,將此些 線路部分別組裝兩種以上不同的連接器接頭,如此即 可形成一對多的接頭形態,以解決習知軟性排線無法 配合於移動式電子裝置之小型化和可攜式空間設計的 問題。此外,具有預加工導線的軟性排線在進行切割 作業時,由於相鄰二預加工導線之間的間距較大,可 提升形成兩組以上線路部的良率,藉以降低生產成本。 【實施方式】 請參閱第一圖所示,本創作之撓性平型線纜結構1 包括有軟性排線2及由其上所定義形成的第一組線路 部3、第二組線路部4、第三組線路部5與複數個長條 部6,其t軟性排線2的前端設有第一組線路部3,軟 性排線的後端分別設有第二組線路部4與第三組線路 部5,該些長條部6分別形成於第二組線路部4及第 三組線路部5上。 請參閱第二圖至第五圖所示,係為第一圖之撓性平 型線纜結構1之軟性排線2尚未切割成該些線路部4、 5與長條部6之原始結構的立體示意圖、部份分解示 意圖、部份放大示意圖及部份剖面示意圖。 5 M425373 軟性排線2係由平行排列之複數條預加工導線21 及包覆該些預加工導線21之一絕緣層22所組成,每’ 一預加工導線21包括具有接觸面23之一對接部211、 具有原始寬度D1之一本體部212及位於對接部211與 本體部212之間的一緩衝部213,其中對接部211與 . 緩衝部213係外露於絕緣層22外,以利於後續對接部 211進行壓延成型以形成接觸面23。每一預加工導線. ’ 21在合線包覆絕緣層22前,會先經過一次或多次的 # 預壓延加工,使其形成截面為非圓形的型態,預加工 導線21包括一上表面214、一下表面215、一左側面 216及一右側面217,上表面214與下表面215係為平 面形態且呈上下平行相對設置,左侧面216與右側面 217係為平面形態且呈左右對稱相對設置,左側面216 與右側面217係分別連接於上表面214與下表面215 的左邊與右邊,上表面214的寬度大小係實質等於下 表面215的寬度大小,同時左側面216的寬度實質等 ® 於右側面217的寬度大小,上表面214、下表面215、 左側面216與右側面217係形成預加工導線21之外表, 面。 每一預加工導線21具有一原始寬度D1,也就是左 側面216與右側面217之間的最大距離,該些預加工 導線21在合線包覆絕緣層22後,其末端外露於絕緣 層22外且經過再壓延處理後形成複數接觸面23,每 一接觸面23具有一接觸寬度D2,且接觸寬度D2大於 6 原始寬度D1,如此以利接觸S 23與對接連接器的端 子進行搭接。 絕緣層22係由上絕緣層221與下絕緣層222所構 成,並且可於軟性排線2之上絕緣層221的上表面上 設置一上金屬層,於軟性排線2之下絕緣層222的下 表面上設置-下金屬層’如此可得到較佳的防止電磁 波干擾的效果。補強板24設置於軟性排線2之前後端 面’接觸面23直接設置於補強板24上,以增加接觸 面23對接時的強度,對接部211與緩衝部213的下方 為沒有保留下絕緣層222之鏤空狀態,亦可保留下絕 緣層222於對接部211與緩衝部213的下方,並且設 置補強板24於下絕緣層222之下。 由於相鄰二本體部212之間的第一間距^大於相 鄰二對接部211之間的第二間距P2,較大的第一間距 P1有利於後續的切割分線作業,可以減少因切割不良 而導致的製程良率下降。 藉由前述結構特性,本創作之軟性排線2可利用一 切縫26切穿其後端,切縫26沿著該些預加工導線21 的軸線方向且朝著第一組線路部3延伸以將軟性排線 2切割而形成相互分離的第二組線路部4及第三組線 路部5,此切縫26位於任意二預加工導線21之間且 刀穿軟性排線2的後端,同時利用複數條割縫27沿著 該些預加工導線21的軸線方向延伸以將軟性排線2切 割分線而形成複數個長條部6於第二組線路部4及第 二組線路部上5,各割縫27位於任意二預加工導線2i 之間且未割穿軟性排線2的前後兩端。 第一組線路部3設有外露之接觸面23的第一接點、 部31,第二組線路部4與第三組線路部5分別設有外 露之接觸面23的第二接點部41與第三接點部51。第 一組線路部3上係設有一第一連接器接頭32,如第六 圖所示’第一連接器接頭32係包含一下殼體321以及 一上殼體322,第一組線路部3夹設於下殼體321與 上殼體322之間,如此即可形成一連接器結構,然不 限於此,其它形態之第一連接器接頭32也可以應用在 本創作中。 第一組線路部3之預加工導線21的數目等於第二 組線路部4與第三組線路部5所共同包含之預加工導 線21的數目,在其他實施方式中,第一組線路部3之. 預加工導線21的數目係可大於第二組線路部4與第三 組線路部5所共同包含之預加工導線21的數目,亦即 有部份預加卫導線21在切縫26切割軟性排線2時被 去除掉了,以配合對接端的電路設計。 切縫26將軟性排線2的後端分割成第二組線路部 4與第三贈路部5,為了增加分開之第二組線路部4 與第二組線路部5的機械強度,係可利用例如膠帶貼 合等方式’將第二組線路部4之至少一部份與第三組 線路部5固定在-起。於切縫26之底部係為第一組線 路部3 ’第二組線路部4鄰近於切縫26之底部的部份 與第三組線路部5固定在一起,如此可避免外力分別 施力於第二組線路部4與第三組線路部5所導致之切 縫26成長延伸至第一組線路部3内而造成第一組線路 部3的結構破壞。 請參閱第七圖與第八圖所示,係為本創作之撓性平 型線纜結構1之軟性排線2將複數個長條部6經過彎· 折疊置後之立體示意圖與上視示意圖。 每一條長條部6具有第一折線61且沿第一折線61 朝第一方向彎折形成折疊部60,每一條長條部6具有 第二折線62且沿第二折線62朝第二方向彎折,第一 折線61與第二折線62之間形成折疊部60。複數條長 條部6經過折疊後形成複數折疊部60,該些折疊部60 係彼此互相平行重疊,如此使得該些折疊部60整體的 寬度W1係小於軟性排線2原本的寬度W2,藉以達到 縮小軟性排線2之橫向寬度的目的。在本實施例中, 每一長條部6之折疊部60的長度方向係接近垂直於軟 性排線2之預加工導線21的軸線方向,當然其他的傾’ 斜角度也可以使用。 每一長條部6中係包含有四條預加工導線21,亦 可以設計成包含其它數目的預加工導線21,基本上每 一長條部6所包含的預加工導線21的數目越多,其所 形成之折疊部60的寬度也就跟著一起變大。此外,為_ 了固定、保護或調整電性阻抗的目的,還設有一包裹 材7包圍纏繞該些折疊部60,以將該些折疊部60固 M425373 定在一起,其中包裹材7係為絕緣材料所製成,例如 是醋酸布,然不限於此,包裹材7亦可使用例如導電 布等金屬材料所製成,如此可以增加防止電磁波干擾 的效果。 值得一提的是,此包裹材7同時也包圍第二組線路 部4與第三組線路部5,藉以將第二組線路部4與第 三組線路部5固定在一起,此包裹材7除了有增強被 切縫26分開之第二組線路部4與第三組線路部5的機 • 械強度外,還可藉由包裹纏繞達到縮小化第二組線路 部4與第三組線路部5所佔之寬度大小的功能。 在本實施例中,此預加工導線21係為金屬線材經 過預加工處理後所形成的導線結構,所以左側面216 與右側面217除了為平面形態外,亦可能呈現圓弧面 形態,且左側面216的弧長係實質等於右側面217的 弧長,其他的表面形態也可能在預加工的過程中產生。 由於預加工導線21之上表面214與下表面215係 ® 為平面形態,所以有利於在合線製程時將上絕緣層221 與下絕緣層222由上下方熱壓結合於預加工導線21 上,為了增加下絕緣層222、預加工導線21與上絕緣 層221在合線製程時的製造良率,此預加工導線21之 上表面214距離下表面215的高度Η與原始寬度D1之 間的比率係設計成介於1 : 2〜1 : 4之間,且最佳的高 度Η與原始寬度D1的比率為1 : 3,如此既可達到提 10 高合線製程良率的目的且又可以利於後續切割分條的 加工作業。 綜上所述,本創作之撓性平型線纜結構,其係利用 刀具在軟性排線之末端上切割以形成兩組以上的線路 部,接著將此些線路部分別組裝兩種以上不同的連接 器接頭,如此即可形成一對多的接頭形態,以解決習 知軟性排線無法配合於移動式電子裝置之小型化和可 攜式空間設計的問題。此外,具有預加工導線的軟性 排線在進行切割作業時,由於相鄰二預加工導線之間 的間距較大,可提升形成兩組以上線路部的製程良 率,藉以降低生產成本。再者,軟性排線上切割分線 以形成複數條長條部,利用此些長條部彎折重疊形成 折疊部結構,由於折疊部結構可以縮小軟性排線之原 本橫向寬度的大小,如此即可順利將軟性排線塞入小 尺寸之狹長狀空間内,以因應配合於移動式電子裝置 之小型化空間設計的需求。 上述詳細說明為針對本創作一種較佳之可行實施 例說明而已,惟該實施例並非用以限定本創作之申請 專利範圍,凡其它未脫離本創作所揭示之技藝精神下 所完成之均等變化與修飾變更,均應包含於本創作所 涵蓋之專利範圍中。 【圖式簡單說明】 第一圖係本創作之撓性平型線纜結構的立體示意圖。 Γ圖係第—圖之撓性平雜纜結構之軟性排線尚未切割成 :、第三組線路部與複㈣長條部的立體示意圖。 第三圖係第二圖之撓性平型線纜結構之軟性排線的部份分解 示意圖。 _圖係第一圖之撓性平型線纜結構之軟性排線的部份放大 示意圖。 ^五圖係第二圖之撓性平型線欖結構之軟性排線沿aa線段 的部份剖面示意圖。 ^六圖係第-®之撓性平縣構H線路部 第—連接器接頭的立體分解示意圖。 、 H圖鱗-社撓解齡纜結構之概排線將複數個長, 條。卩經過彎折疊置後的立體示意圖。 第八圖係第七圖之包裹纏繞後之撓師型線龜 示意圖。 伸叼上視 【主要元件符號說明】 1 撓性平型線纜結構 2 軟性排線 21 預加工導線 211對接部 212本體部 213緩衝部 214上表面 215下表面 12 M425373M425373 V. New Description: [New Technology Field] This creation is about a flexible flat cable structure, especially for a flexible flat cable structure that can be split into multiple joints. [Prior Art] According to the flexible flat cable (Flexible Flat Cable), referred to as flexible cable or FFC, it is a data cable which is made of PET insulation material and flat copper wire through a high-tech automation equipment production line. The flexible cable is a component for signal transmission, which has the advantages of arbitrarily flexing and high signal transmission capability, and is therefore widely used in many electronic products. Generally, the flexible cable is subdivided into a three-layer structure, which is a stacking manner of an upper insulating layer, a wire layer and a lower insulating layer from top to bottom. The plurality of flat copper wires are separated from each other in the wire layer, and are partially exposed to softness. Both ends of the cable are used to form a plurality of guiding points. When the flexible cable is connected between the two systems, the plurality of guiding points on the front end of the flexible cable are in electrical contact with one of the systems, and the signal received by each guiding point is transmitted to the back end of the flexible cable. Corresponding to the guiding point, and passed to another system, in order to achieve the purpose of signal transmission between the two systems. A set of guiding points at the front end of the conventional flexible cable can be assembled to one connector connector, and another set of guiding points at the rear end can be assembled to another connector connector, thus forming a one-to-one connector connector configuration. However, 3 M425373 continues to move toward light, thin, short, and small electronic products, such as mobile electronic devices such as smart phones and tablets, to accommodate the miniaturization and portable of mobile electronic devices. Space design, the shape of one of the conventional soft cable can not meet the needs of customers. r [New content] 'The shape of the one-to-one connection between the two ends before the soft cable is not enough to meet the needs of today's customers. Therefore, it is necessary to develop a flexible cable with a one-to-many joint shape. Cooperate with the miniaturization and portable space design of mobile electronic devices. The present invention provides a flexible flat cable structure comprising a flexible cable consisting of a plurality of pre-processed wires arranged in parallel and an insulating layer covering the pre-processed wires, each pre-processed wire comprising a The upper surface and the lower surface are in a planar shape, and the pre-processed wire has an original width, and the pre-processed wire end is exposed to the insulating layer and is calendered to form a plurality of contact faces, each of which has a contact mask a contact width, the contact width being greater than the original width, wherein the front end of the flexible cable is provided with a first set of line portions, the first set of line portions is provided with a first contact portion of the exposed contact surface, and the back end of the flexible cable is utilized All slits are cut through the rear end thereof, and the slits extend along the axial direction of the pre-processed wires and toward the first set of line portions to cut the flexible wires to form a second set of line portions and a third group of lines The second 4 M425373 group line portion and the third group line portion are respectively provided with a second contact portion and a third contact portion of the exposed contact surface. The flexible flat cable structure provided by the present invention is cut by a cutter on a flexible cable to form two or more circuit sections, and two or more different connector joints are respectively assembled in the circuit sections, so that A one-to-many joint configuration is formed to solve the problem that the conventional flexible cable cannot be matched with the miniaturization and portable space design of the mobile electronic device. In addition, when the flexible cable with pre-processed wires is used for cutting, the spacing between adjacent two pre-processed wires is large, which can improve the yield of forming more than two lines, thereby reducing the production cost. [Embodiment] Referring to the first figure, the flexible flat cable structure 1 of the present invention includes a flexible cable 2 and a first group of line portions 3 and a second group of line portions 4 defined by the above. a third group of line portions 5 and a plurality of strip portions 6 having a first group of line portions 3 at the front end of the t flexible cable 2 and a second group of line portions 4 and 3 at the rear end of the flexible cable The group line portions 5 are formed on the second group line portion 4 and the third group line portion 5, respectively. Referring to the second to fifth figures, the flexible cable 2 of the flexible flat cable structure 1 of the first figure has not been cut into the original structures of the line portions 4, 5 and the strip portion 6. A schematic view, a partial exploded view, a partially enlarged schematic view, and a partial cross-sectional view. 5 M425373 The flexible cable 2 is composed of a plurality of pre-processed wires 21 arranged in parallel and an insulating layer 22 covering the pre-processed wires 21. Each of the pre-processed wires 21 includes an abutting portion having a contact surface 23. 211. A body portion 212 having an original width D1 and a buffer portion 213 between the abutting portion 211 and the body portion 212, wherein the abutting portion 211 and the buffer portion 213 are exposed outside the insulating layer 22 to facilitate subsequent abutting portions. 211 is calendered to form the contact surface 23. Each pre-machined wire. '21 before the wire is covered with the insulation layer 22, it will be subjected to one or more times of pre-calendering to form a non-circular cross section, and the pre-processed wire 21 includes an upper portion. The surface 214, the lower surface 215, the left side surface 216 and the right side surface 217, the upper surface 214 and the lower surface 215 are in a planar shape and are disposed in parallel with each other. The left side surface 216 and the right side surface 217 are in a planar shape and are left and right. Symmetrical relative arrangement, the left side surface 216 and the right side surface 217 are respectively connected to the left and right sides of the upper surface 214 and the lower surface 215, and the width of the upper surface 214 is substantially equal to the width of the lower surface 215, and the width of the left side surface 216 is substantially Etc. The width of the right side surface 217, the upper surface 214, the lower surface 215, the left side surface 216 and the right side surface 217 form the outer surface of the pre-machined wire 21. Each of the pre-processed wires 21 has an original width D1, that is, a maximum distance between the left side surface 216 and the right side surface 217. The pre-processed wires 21 are exposed to the insulating layer 22 after the wire is covered with the insulating layer 22. After the re-calendering process, a plurality of contact faces 23 are formed. Each of the contact faces 23 has a contact width D2, and the contact width D2 is greater than 6 the original width D1, so that the contacts S 23 are overlapped with the terminals of the mating connector. The insulating layer 22 is composed of an upper insulating layer 221 and a lower insulating layer 222, and an upper metal layer may be disposed on the upper surface of the insulating layer 221 over the flexible wiring 2, and the insulating layer 222 is disposed under the flexible wiring 2. The lower-surface metal layer is disposed on the lower surface to obtain a better electromagnetic wave interference prevention effect. The reinforcing plate 24 is disposed on the front end surface of the flexible cable 2, and the contact surface 23 is directly disposed on the reinforcing plate 24 to increase the strength when the contact surface 23 is butted. The lower portion of the abutting portion 211 and the buffer portion 213 is not left. In the hollow state, the lower insulating layer 222 may be left under the abutting portion 211 and the buffer portion 213, and the reinforcing plate 24 may be disposed under the lower insulating layer 222. Since the first spacing ^ between the adjacent two body portions 212 is greater than the second spacing P2 between the adjacent two abutting portions 211, the larger first spacing P1 is beneficial to the subsequent cutting and dividing operation, and the cutting failure can be reduced. The resulting process yield is reduced. By the foregoing structural characteristics, the flexible flexible cable 2 of the present invention can cut through the rear end thereof by using all the slits 26, and the slits 26 extend along the axial direction of the pre-processed wires 21 and toward the first group of the line portions 3 to The flexible cable 2 is cut to form a second group of line portions 4 and a third group of line portions 5 which are separated from each other. The slits 26 are located between any two pre-processed wires 21 and are cut through the rear end of the flexible cable 2 while utilizing A plurality of slits 27 extend along the axial direction of the pre-processed wires 21 to cut the flexible wires 2 to form a plurality of strips 6 on the second group of line portions 4 and the second group of line portions 5, Each slit 27 is located between any two pre-processed wires 2i and is not cut through the front and rear ends of the flexible cable 2. The first set of line portions 3 are provided with first contacts and portions 31 of the exposed contact faces 23, and the second set of line portions 4 and the third set of line portions 5 are respectively provided with second contact portions 41 of the exposed contact faces 23 And the third contact portion 51. A first connector connector 32 is disposed on the first group of line portions 3. As shown in the sixth figure, the first connector connector 32 includes a lower housing 321 and an upper housing 322. The first group of line portions 3 are clamped. It is disposed between the lower casing 321 and the upper casing 322, so that a connector structure can be formed. However, the first connector joint 32 of other forms can also be applied in the present invention. The number of pre-processed wires 21 of the first set of line portions 3 is equal to the number of pre-processed wires 21 commonly included in the second set of line portions 4 and the third set of line portions 5. In other embodiments, the first set of line portions 3 The number of pre-processed wires 21 may be greater than the number of pre-processed wires 21 commonly included in the second set of line portions 4 and the third set of line portions 5, that is, a portion of the pre-fastened wires 21 are cut at the slits 26. The flexible cable 2 is removed to match the circuit design of the docking end. The slit 26 divides the rear end of the flexible cable 2 into the second group of the line portion 4 and the third road portion 5, and in order to increase the mechanical strength of the separated second group of the line portion 4 and the second group of the line portion 5, At least a portion of the second group of line portions 4 is fixed to the third group of line portions 5 by, for example, tape bonding. The bottom portion of the slit 26 is the first group of line portions 3'. The portion of the second group of line portions 4 adjacent to the bottom of the slit 26 is fixed to the third group of line portions 5, so that the external force can be prevented from being respectively applied to The slits 26 caused by the second group of line portions 4 and the third group of line portions 5 grow and extend into the first group of line portions 3 to cause structural damage of the first group of line portions 3. Please refer to the seventh and eighth figures, which is a schematic view and a top view of the flexible cable 2 of the flexible flat cable structure 1 after the plurality of strips 6 are bent and folded. . Each of the strip portions 6 has a first fold line 61 and is bent along the first fold line 61 in a first direction to form a folded portion 60, each strip portion 6 having a second fold line 62 and bent in a second direction along the second fold line 62 The fold 60 is formed between the first fold line 61 and the second fold line 62. The plurality of strips 6 are folded to form a plurality of folded portions 60, and the folded portions 60 are overlapped with each other in parallel so that the width W1 of the folded portions 60 is smaller than the original width W2 of the flexible cable 2, thereby achieving The purpose of reducing the lateral width of the flexible cable 2 is reduced. In the present embodiment, the longitudinal direction of the folded portion 60 of each strip portion 6 is close to the axial direction of the pre-machined wire 21 perpendicular to the flexible cable 2, although other tilting angles may be used. Each of the strips 6 includes four pre-machined wires 21, and may be designed to include other numbers of pre-machined wires 21, and substantially the number of pre-machined wires 21 included in each of the strips 6 is greater. The width of the formed fold 60 is also increased along with it. In addition, for the purpose of fixing, protecting or adjusting the electrical impedance, a wrapping material 7 is further provided to wrap around the folding portions 60 to fix the folding portions 60 to the M425373, wherein the wrapping material 7 is insulated. The material is made of, for example, an acetate cloth, but is not limited thereto, and the wrapping material 7 can also be made of a metal material such as a conductive cloth, so that the effect of preventing electromagnetic wave interference can be increased. It is worth mentioning that the wrapping material 7 also surrounds the second group of line portions 4 and the third group of line portions 5, thereby fixing the second group of line portions 4 and the third group of line portions 5 together. In addition to enhancing the mechanical strength of the second set of line portions 4 and the third set of line portions 5 separated by the slits 26, the second group of line portions 4 and the third group of line portions can be reduced by wrapping 5 features of the width and size. In this embodiment, the pre-processed wire 21 is a wire structure formed by pre-processing the metal wire, so that the left side surface 216 and the right side surface 217 may have a circular arc shape, and the left side may be in a plane shape. The arc length of the face 216 is substantially equal to the arc length of the right side face 217, and other surface configurations may also occur during the pre-machining process. Since the upper surface 214 and the lower surface 215 of the pre-processed wire 21 are in a planar shape, it is advantageous to bond the upper insulating layer 221 and the lower insulating layer 222 to the pre-processed wire 21 from above and below during the wire bonding process. In order to increase the manufacturing yield of the lower insulating layer 222, the pre-processed wire 21 and the upper insulating layer 221 in the wire bonding process, the ratio of the height Η of the upper surface 214 of the pre-processed wire 21 to the lower surface 215 from the original width D1 is increased. The system is designed to be between 1: 2 and 1: 4, and the ratio of the optimum height Η to the original width D1 is 1:3, which can achieve the purpose of improving the yield of the 10 high-line process and can be beneficial. Subsequent cutting and slitting processing operations. In summary, the flexible flat cable structure of the present invention is formed by cutting a tool at the end of the flexible cable to form two or more circuit portions, and then assembling the circuit portions separately by two or more different types. The connector connector can form a one-to-many connector configuration to solve the problem that the conventional flexible cable cannot be matched with the miniaturization and portable space design of the mobile electronic device. In addition, the flexible cable with pre-machined wires can improve the process yield of forming more than two sets of line parts due to the large spacing between adjacent two pre-machined wires during cutting operations, thereby reducing production costs. Furthermore, the flexible dividing line cuts the dividing line to form a plurality of long strip portions, and the long strip portions are folded and overlapped to form a folded portion structure, and the folding portion structure can reduce the original lateral width of the flexible cable, so that The flexible cable is smoothly inserted into a small and narrow space to meet the needs of the miniaturized space design of the mobile electronic device. The above detailed description is intended to illustrate a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and other equivalents and modifications may be made without departing from the spirit of the invention. Changes are to be included in the scope of patents covered by this creation. [Simple description of the drawing] The first figure is a three-dimensional schematic diagram of the flexible flat cable structure of the present invention. The flexible cable of the flexible flat cable structure of the first figure is not yet cut into: a three-dimensional schematic diagram of the third group of line parts and the complex (four) strips. The third figure is a partially exploded schematic view of the flexible cable of the flexible flat cable structure of the second figure. _ Figure is a partial enlarged view of the flexible cable of the flexible flat cable structure of the first figure. ^五图 is a partial cross-sectional view of the flexible cable of the flexible flat wire structure of the second figure along the aa line segment. ^Six-figure is a three-dimensional exploded view of the first-connector joint of the flexible-Ping County H line. The outline of the H-scale scale-social-deflected cable structure will be plural and long.立体The three-dimensional diagram after being bent and folded. The eighth figure is a schematic diagram of the flexor-type turtle after wrapping the package in the seventh figure. Top view [Main component symbol description] 1 Flexible flat cable structure 2 Flexible cable 21 Pre-machined wire 211 abutting portion 212 body portion 213 buffer portion 214 upper surface 215 lower surface 12 M425373

216 左侧面 217 右侧面 22 絕緣層 221 上絕緣層 222 下絕緣層 23 接觸面 24 補強板 26 切縫 27 割縫 3 第一組線路部 31 第一接點部 32 第一連接器接頭 321 下殼體 322 上殼體 4 第二組線路部 41 第二接點部 5 第三組線路部 51 第三接點部 6 長條部 60 折疊部 61 第一折線 62 第二折線 7 包裹材 13216 Left side 217 Right side 22 Insulation layer 221 Upper insulation layer 222 Lower insulation layer 23 Contact surface 24 Reinforcement plate 26 Slit 27 Slot 3 First set of line parts 31 First contact part 32 First connector joint 321 Lower case 322 Upper case 4 Second set of line portions 41 Second contact portion 5 Third group line portion 51 Third contact portion 6 Strip portion 60 Folding portion 61 First fold line 62 Second fold line 7 Wrapping material 13

Claims (1)

M425373 六、申請專利範圍: 1、一種撓性平型線纜結構,包括: 一軟性排線,係由平行排列之複數條預加工導線及包 覆該些預加工導線之一絕緣層所組成,每一預加工導 線包括一上表面與一下表面,該上表面與該下表面係 為平面形態,該預加工導線具有一原始寬度,該預加 工導線末端外露於該絕緣層且經過壓延後形成複數接M425373 VI. Scope of Application: 1. A flexible flat cable structure comprising: a flexible cable consisting of a plurality of pre-processed wires arranged in parallel and an insulating layer covering one of the pre-machined wires, Each of the pre-machined wires includes an upper surface and a lower surface, the upper surface and the lower surface being in a planar shape, the pre-processed wire having an original width, the pre-processed wire end being exposed to the insulating layer and being calendered to form a plurality Connect 觸面,每一接觸面具有一接觸寬度,該接觸寬度大於 該原始寬度; 該軟性排線的前端設有一第一組線路部,該第一組線 路部设有外露之接觸面的第一接點部,該軟性排線的 後端係利用一切縫切穿其後端,該切縫沿著該些預加 工導線的軸線方向且朝著該第一組線 軟性排線切割而形成_第二組線路部與一第:: 2 3 該第二組線路部與該第三組祕部分概有外露 之接觸面的第二接點部與第三接點部。 ^清求項1所述之撓性平型輯結構,其巾該第一組 、路部之預加工導線的數目等於該第二組線路部斑該 ::組線路部所共同包含之預加工導線的數目,、 绩t求項1所述之撓性平型線縵結構,其中該第-組 、部之預加工導線的數目大於該第二組線路部與該 二組線路部所共同包含之預加工導線的數目/、 14 4 底部型線纜結構’其中該切縫之 切縫之底部的部份::;第該f:組線路部鄰近於該 5、知往士 β丨伪係與該第二組線路部固定在一起。 -^ 1所述之挽性平型線纜結構,更包括: 二if軟性排線之末端,其中該接觸面 面之-對= 一預加工導線包括具有該接觸 6 對接部具有制始寬度之—本體部及位於該 該絕綾展“^體部之間的一緩衝部’該緩衝部外露於 ^第^且设置於該補強板上,相鄰二該本體部之間· 間距大於相鄰二㈣接部之間的第二間距。 ^項1所述之撓性平型賴結構,其中該第一組 ,勺八1有一第一連接器接頭,該第一連接器接頭 二:殼體以及一上殼體,該第-組線路部夾設於 該下嫒體與該上殼體之間。 、^求項丨所述之撓性平型線㈣構,其中該預加工. 二之該上表面距離該下表面的高度與該原始寬度之 間的比率係介於1 : 2〜1 : 4之間。 、= 旁求項i至請求項7中任一項所述之撓性平型線纜 、、、《構,更包括: ^裹材’包圍該第二組線路部與該第n線路部, 以將該第二組線路部與該第三組線路部固定在一起。 9、如請求項8所述之撓性平型線纜結構,更包括: 複數個長條部,係利用複數條割縫沿著該些預加工導 線的轴線方向延伸以將該軟性排線切割分線而形成於 15 M425373 該第二組線路部及該第三組線路部上,各割縫位於任 意二預加工導線之間且未割穿該軟性排線的前後兩 端,其中該些長條部經過折疊後形成複數折疊部,該 些折疊部係互相平行重疊,且該些折疊部整體的寬度 小於該軟性排線原本的寬度。 10、如請求項9所述之撓性平型線纜結構,其中該包裹材 包圍該些折疊部,以將該些折疊部固定在一起。a contact surface, each contact mask has a contact width, the contact width being greater than the original width; a front end of the flexible cable is provided with a first set of line portions, and the first set of line portions is provided with a first connection of the exposed contact faces a dot portion, the rear end of the flexible cable is cut through the rear end thereof by using all the slits, and the slit is formed along the axial direction of the pre-machined wires and cut toward the soft line of the first set of wires. The group line portion and the first:: 2 3 The second group line portion and the third group secret portion have a second contact portion and a third contact portion of the exposed contact surface. The flexible flat structure according to claim 1, wherein the number of the pre-processed wires of the first group and the road portion is equal to the second group of line portions: the pre-processing included in the group line portion The number of the wires, the flexible flat wire structure of the first aspect, wherein the number of the pre-processed wires of the first group and the portion is greater than the second group of wire portions and the two groups of wire portions The number of pre-machined wires /, 14 4 bottom-type cable structure 'the portion of the bottom of the slit of the slit::; the f: group line portion is adjacent to the 5, the genius β 丨 pseudo system It is fixed to the second group of line portions. The pull-up flat cable structure of the above-mentioned, further comprising: an end of the second if flexible cable, wherein the pair of contacts - a pre-machined wire comprises the contact 6 having a starting width a body portion and a buffer portion located between the body portion and the body portion, the buffer portion is exposed on the reinforcing plate, and is disposed on the reinforcing plate, and adjacent to the body portion is spaced apart from each other The second spacing between the two (four) joints. The flexible flat structure according to item 1, wherein the first group, the spoon eight 1 has a first connector joint, the first connector joint two: a shell And an upper casing, the first set of line portions are interposed between the lower body and the upper casing. The flexible flat wire (four) structure described in the item, wherein the pre-machining. The ratio of the height of the upper surface to the lower surface to the original width is between 1: 2 and 1: 4. The sub-item i to the flexible item of any one of the claims 7 The cable, and the structure further includes: a ^wrap material surrounding the second set of line portions and the nth line portion, to the second group of line portions and the first The three sets of line portions are fixed together. 9. The flexible flat cable structure of claim 8, further comprising: a plurality of strips, the plurality of slits being along the axis of the pre-machined wires Extending the direction to form the flexible cable to be formed on the second group of line portions and the third group of line portions, each slot is located between any two pre-machined wires and is not cut through the flexible cable The front and rear ends, wherein the long strips are folded to form a plurality of folded portions, the folded portions are overlapped with each other in parallel, and the width of the folded portions as a whole is smaller than the original width of the flexible flat line. 9. The flexible flat cable structure of claim 9, wherein the wrap surrounds the folds to secure the folds together.
TW100218135U 2011-09-27 2011-09-27 The flexible flat cable structure TWM425373U (en)

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