TWM443918U - Flexible flat cable structure - Google Patents

Flexible flat cable structure Download PDF

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Publication number
TWM443918U
TWM443918U TW101214684U TW101214684U TWM443918U TW M443918 U TWM443918 U TW M443918U TW 101214684 U TW101214684 U TW 101214684U TW 101214684 U TW101214684 U TW 101214684U TW M443918 U TWM443918 U TW M443918U
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Taiwan
Prior art keywords
line
cladding layer
buffer
lines
portions
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TW101214684U
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Chinese (zh)
Inventor
Yu-Cheng Chin
Wu-Chuan Peng
Chih-Chieh Lin
Wang-Kun Tsai
Kuan-Yang Wei
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P Two Ind Inc
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Priority to TW101214684U priority Critical patent/TWM443918U/en
Publication of TWM443918U publication Critical patent/TWM443918U/en

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Description

M443918 五、新型說明: 【新型所屬之技術領域】 本創作是有關於一種撓性平型線纜結構,特別是有 關於一種可預防集線部損壞之撓性平型線纜結構。 【先前技術】 軟性扁平線遭(Flexible Flat Cable),簡稱為軟 性排線或FFC,是一種用PET絕緣材料和極薄的鍍錫 扁平銅線透過高科技自動化設備生產線壓合而成的數 據線纜結構。軟性排線為一種訊號傳輸用元件,本身 具有可任意撓曲、高訊號傳輸能力等優點,因此被廣 泛的應用在許多電子產品中。 一般軟性排線分為三層結構,由上而下依序為上絕 緣層、導線層及下絕緣層的層疊方式,導線層内複數 條扁平銅線係平行排列分離設置,其末端外露於軟性 排線前後兩端以形成導接點。隨著消費性電子不斷朝 輕、薄、短、小的方向發展,為了配合可攜式電子裝 置的小型化設計,必須要求軟性排線之橫向寬度的尺 寸縮小。因此就有業者開發出如第一圖所示之排線結 構,其係利用刀具切割分線軟性排線1中段以形成複 數條分線11,將此些分線11彎折並平行重疊以形成 一集線部12,由於此集線部12可使得軟性排線1原 先的橫向寬度W1縮小為W2,如此即可解決一般軟性 ,線無法塞人小尺寸空間的問題。此些分線11彎折重 I所形成的集線部12必需要加以固^以避免此些分 線11 fc脫散亂’習知—般的作法係利用膠帶2捲繞於 集線部12的周圍以達到时分線11的目的。 以而’此種具有集線部12之軟性排線1雖然可以 解決S力軟性排線無法塞人小尺寸空間的問題 ,但是 由於此集線部12 —般係組裝於鉸鏈或樞紐(hinge) 等具有細長的容置空間中,當框紐在進行反覆的開關 搖擺測試時,此躲部12.通常會承受到扭力反覆不斷 作用的影響而容易產生部份分線11損壞的情形,如此 導致客訴問題的產生。 【新型内容】 S U集線之軟性排線沒有設置緩衝保護集 線部的結構,因此當集線部承受到扭力反覆不斷作用 的影響而容易產生部份分線損壞的情形,如此導致 訴問題的產生。 本創作提供—種祕平型職結構,包括—軟性 線及至少-包覆層,其t軟性排線具有二集線部及位 ^集綠部之間之一緩衝部,每個集線部係為複數條 =互相平行重疊所形成。包覆層環繞於二集線部的 周圍,該包覆層係包覆収每個集線部之該些分線。 本創作所提供之撓性平型線縣構,其係將H 一條之祕部故意分拆為二條集線部,且在二條集^ M443918 部之間增設有一緩衝部,利用此緩衝部來達到緩衝原 來單一條之集線部所承受之較大扭力作用的影響,如 此就能解決習知技術之容易產生部份分線損壞的問 題,以避免客訴問題的產生。 【實施方式】 請參閱第二圖與第三圖所示,為本創作之撓性平型 線纜結構分別經過切割分線以及經過彎折疊置的立體 示意圖。 撓性平型線纜結構包括一軟性排線3,其係由平行 排列之複數金屬導線31及上下包覆該些金屬導線31 之絕緣層32所組成,其中絕緣層32包括覆蓋於該些 金屬導線31之上下表面之上絕緣層321與下絕緣層 322,軟性排線3係利用複數條切割縫30沿著金屬導 線31的轴線方向延伸以將軟性排線3切割分線而形成 複數條第一分線33及複數條第二分線34,於複數條 第一分線33與第二分線34之間係形成一緩衝部35。 第一、第二分線33、34内係包括多條金屬導線31, 此些金屬導線31依功能定義區分為訊號線與接地線。 將複數條第一分線33與第二分線34分別互相平行 重疊以形成一第一集線部36與一第二集線部37,緩 衝部35設於第一集線部36與第二集線部37之間。在 本實施例中,此緩衝部35係為沒有設置任何分線之非 分線區,第一集線部36與第二集線部37係為分別設 5 M443918 有複數條第一分線33與第二分線34之分線區。然不 限於此,另一種選擇是,此緩衝部35亦可是設有第一 分線33或第二分線34之分線區,但是以此緩衝部35 為非分線區的情況下的緩衝效果較好且容易進行自動 化彎折疊置製程。 在本實施例中,第一集線部36係為複數條第一分 線33互相堆疊所形成,第二集線部37係為複數條第 二分線34互相堆疊所形成,每條第一分線33的寬度 係等於每條第二分線34的寬度,第一集線部36的高 度係等於第二集線部37的高度,如此作法就好像將原 本單一條之長度較長的集線部故意分拆為二條長度較 短的集線部,然後在二條集線部之間增設有緩衝部 35,利用此緩衝部35來達到緩衝原來單一條之集線部 所承受之較大扭力作用的影響,如此就能解決習知技 術之容易產生部份分線損壞的問題,藉以避免客訴問 題的產生。然不限於此,另一種選擇是,如第四圖所 示,每條第一分線33的寬度係可不等於每條第二分線 34的寬度,如此使得第一集線部36的高度不等於第 二集線部37的高度,藉以配合產品之空間設計之高低 寬窄的不同。此時,緩衝部35除了有緩衝扭力作用的 效果外,還可作為分隔開兩種不同寬度之第一分線33 與第二分線34的作用。 包覆層4環繞於第一集線部36與第二集線部37的 周圍,其中包覆層4係用以包覆固定第一、第二集線 6 部36、37之第-、第二分線33、34,以避免第一、 ,二分線33、34鬆脫散亂。在本實施例中,包覆層4 係包括-第一包覆層41與一第二包覆層42,第一包 ,係包覆固定第一集線部36,第二包覆層⑽ =覆固定第二集線部37<)可以理解的是,可另外增^ 二!;包覆層(未繪示)’該第三包覆層係同時:覆 固疋第-包覆層4卜緩衝部35與第二包 此以將第一、第二集線部36、37及緩衝部3;固定^ 體。然不限於此,另一種選擇是,可單獨只用一包 ::4就可同時包覆固定第一集線部%、緩衝部% 第一集線部37以將第―、第二集線部%、π及緩 衝部35固定在-起,亦即此包覆層4可取代第一包覆 層4卜-第二包覆層42與第三包覆層的組合。 在本實施例中’第-、第二集線部36、37係分別 形成於緩衝部35之二側’第一集線部36相對於緩衝 部35向左方彎折’第二集線部37相對於緩衝部託向 右方彎折,並使第-、第二集線部36、37的長度方向 與緩衝部35的寬度方向互相平行,亦即第一、第二集 線部36、37相對於緩衝部35彎折9〇度。此外軟性 排線3具有相對之-前插接端38及—後插接端⑽, 於前插接端38及後插接端39之間依序形成第一集線 部36、緩衝部35及第二集線部37,第一、第二集線 部36、37靠近於緩衝部35之_側除了如第三^示 係彼此分開不接觸外,另一種選擇是,亦可將第一、 第二集線部36、37靠近於緩衝部35之一側彼此互相 堆疊在一起。 值得一提的是,該些金屬導線31間的間距大小因 為縮小化的影響縮小至小於金屬導線31的寬度,因此 本創作可選擇將各切割縫30直接設置於該些金屬導 線31之中的接地線上,就可有效解決習知技術之切割 分線良率下降的問題。在本實施例中,包覆層4係為 一導電布,此導電布環繞於第一、第二集線部36、37 、的周圍時會與第一、第二分線33、34之接地線形成電 性導通,如此即可達到預防電磁波干擾(EMI)的目的。 此外,可另外設置一連接器接頭(未繪示)於軟性 排線3之前插接端38或後插接端39,該連接器接頭 包含一下殼體以及一上殼體,軟性排線3之該些金屬 導線31的末端係外露於絕緣層32以形成複數導電接 點,軟性排線3之末端夾設於下殼體與上殼體之間且 露出該些導電接點以形成一線端連接器。 綜上所述,本創作之撓性平型線纜結構係將原來單 一條之集線部故意分拆為二條集線部,且在二條集線 部之間增設有一緩衝部,利用此緩衝部來達到緩衝原 來單一條之集線部所承受之較大扭力作用的影響,如 此就能解決習知技術之容易產生部份分線損壞的問 題,以避免客訴問題的產生。 上述洋細說明為針對本創作一種較佳之可行實施 例說明而已,惟該實施例並非用以限定本創作之申請 M443918 =二其它未脫離本創作 所兀成之均等變化與修飾 孜右積砷下 涵蓋之專利範圍中。 =%、匕含於本創作所 【圖式簡單說明】 第二圖係為本創作之触平型線纜結構經過 示意圖。 線經過切割分線折叠後的上視示意圖。 切割分線的立體 第三圖係為第. 立體示意圖。 圖中之撓性平型線魏構經過彎折疊置後的 過切割分線 【主要元件符號說明】 1 軟性排線 11 分線 12 集線部 2 膠帶 3 軟性排線 30 切割縫 31 金屬導線 32 絕緣層 321 上絕緣層 322 下絕緣層 9 M443918 33 第一分線 34 第二分線 35 緩衝部 36 第一集線部 37 第二集線部 38 前插接端 39 後插接端 4 包覆層 41第一包覆層 42 第二包覆層M443918 V. New description: [New technical field] This creation is about a flexible flat cable structure, especially for a flexible flat cable structure that can prevent damage to the hub. [Prior Art] Flexible Flat Cable, referred to as flexible cable or FFC, is a data cable that is pressed together with a high-tech automation equipment line using PET insulation and extremely thin tin-plated flat copper wire. Cable structure. The flexible cable is a component for signal transmission, and has its own advantages of arbitrarily flexible and high signal transmission capability, and thus is widely used in many electronic products. Generally, the flexible cable is divided into three layers, and the upper layer is sequentially stacked with the upper insulating layer, the wire layer and the lower insulating layer. The plurality of flat copper wires are arranged in parallel in the wire layer, and the ends are exposed to softness. The front and rear ends of the cable are used to form a guiding point. As consumer electronics continue to evolve in a light, thin, short, and small direction, in order to accommodate the miniaturization of portable electronic devices, the lateral width of the flexible cable must be reduced in size. Therefore, the manufacturer has developed a cable structure as shown in the first figure, which uses a cutter to cut the middle section of the split flexible cable 1 to form a plurality of split lines 11, which are bent and overlapped in parallel to form Since the line portion 12 can reduce the original lateral width W1 of the flexible cable 1 to W2, the conventional softness can be solved, and the problem that the line cannot be crowded into a small size space can be solved. The line portion 12 formed by the dividing line 11 of the dividing line I must be fixed to prevent the line points 11 fc from being dissipated. A conventional method is wound around the line portion 12 by the tape 2 . To achieve the purpose of timeline 11. Therefore, the flexible cable 1 having the concentrating portion 12 can solve the problem that the S-force flexible cable can not be used for small size space, but the concentrating portion 12 is generally assembled in a hinge or a hinge. In the slender accommodating space, when the frame is subjected to the repeated switch sway test, the occlusion portion 12 is usually subjected to the influence of the repeated action of the torsion and is likely to cause partial line breakage 11 damage, thus causing the customer to sue. The problem arises. [New content] The soft cable of the S U line does not have the structure of the buffer protection line. Therefore, when the line part is subjected to the influence of the repeated action of the torque, it is easy to cause partial line damage, which leads to the problem of the lawsuit. This creation provides a type of secret structure, including - a flexible line and at least a cladding layer, the t flexible line has a buffer between the two sets of lines and the green part of the set, each of the line parts is A plurality of bars = formed by overlapping each other in parallel. The cladding layer surrounds the two hub portions, and the cladding layer covers the plurality of branch lines of each of the cluster portions. The flexible flat line county structure provided by this creation deliberately splits the secret part of H into two line parts, and adds a buffer part between the two sets of M443918 to use this buffer part to achieve buffering. The influence of the large torsion effect of the original strip line part can solve the problem that the prior art is prone to partial line damage, so as to avoid the problem of customer complaints. [Embodiment] Please refer to the second and third figures. The flexible flat cable structure of the present invention is respectively cut through a dividing line and bent and folded. The flexible flat cable structure comprises a flexible cable 3, which is composed of a plurality of metal wires 31 arranged in parallel and an insulating layer 32 covering the metal wires 31, wherein the insulating layer 32 comprises the metal layer. An insulating layer 321 and a lower insulating layer 322 are disposed on the upper surface of the upper surface of the wire 31. The flexible cable 3 is extended along the axial direction of the metal wire 31 by a plurality of slits 30 to cut the flexible cable 3 into a plurality of lines. The first dividing line 33 and the plurality of second dividing lines 34 form a buffer portion 35 between the plurality of first dividing lines 33 and the second dividing line 34. The first and second partial lines 33, 34 include a plurality of metal wires 31, and the metal wires 31 are divided into a signal line and a ground line according to a function definition. The plurality of first partial lines 33 and the second partial lines 34 are respectively superposed in parallel to each other to form a first line portion 36 and a second line portion 37. The buffer portion 35 is disposed at the first line portion 36 and the second line portion 37. between. In this embodiment, the buffer portion 35 is a non-separation region in which no branch line is disposed, and the first hub portion 36 and the second hub portion 37 are respectively provided with 5 M443918 having a plurality of first branch lines 33 and The split line area of the dichotomy line 34. However, the buffer portion 35 may be a branch line region in which the first branch line 33 or the second branch line 34 is provided, but the buffer portion 35 is a non-separated area. The effect is good and the automatic bending and folding process is easy. In this embodiment, the first line portion 36 is formed by stacking a plurality of first line 33s, and the second line portion 37 is formed by stacking a plurality of second lines 34 on each other, each of the first lines. The width of 33 is equal to the width of each second branch line 34, and the height of the first line portion 36 is equal to the height of the second line portion 37, which is like deliberately separating the length of the original single strip. The two shorter lengths of the line portion are then provided with a buffer portion 35 between the two line portions, and the buffer portion 35 is used to buffer the influence of the large torsion of the original single line portion, thereby solving the problem. Conventional technology is prone to the problem of partial line damage, in order to avoid the problem of customer complaints. However, the other is that, as shown in the fourth figure, the width of each of the first partial lines 33 may not be equal to the width of each of the second partial lines 34, such that the height of the first line portion 36 is not equal to The height of the second line portion 37 is used to match the height and width of the space design of the product. At this time, the buffer portion 35 functions as a first branch line 33 and a second branch line 34 which separate the two different widths in addition to the effect of the buffering torque. The cladding layer 4 surrounds the first and second line portions 36 and 37, wherein the cladding layer 4 is used to cover and fix the first and second lines of the first and second current lines 6 and 36. 33, 34, to avoid the first, the second line 33, 34 loose and scattered. In this embodiment, the cladding layer 4 includes a first cladding layer 41 and a second cladding layer 42. The first package covers and fixes the first line portion 36, and the second cladding layer (10) = Fixing the second hub portion 37<) can be understood that it can be additionally increased by two! a coating layer (not shown) of the third cladding layer simultaneously: covering the first cladding layer and the second cladding layer to form the first and second collecting portions 36, 37 and Buffer portion 3; fixed body. However, the present invention is not limited to this. Alternatively, the first line portion % and the buffer portion % first line portion 37 may be coated and fixed at the same time with only one package::4, so that the first and second line portions are %, The π and the buffer portion 35 are fixed, that is, the cladding layer 4 can replace the first cladding layer 4 - the combination of the second cladding layer 42 and the third cladding layer. In the present embodiment, the 'the first and second line portions 36 and 37 are respectively formed on the two sides of the buffer portion 35. The first line portion 36 is bent to the left with respect to the buffer portion 35. The second line portion 37 is opposed to the second line portion 37. The buffer portion is bent to the right, and the longitudinal direction of the first and second collecting portions 36, 37 and the width direction of the buffer portion 35 are parallel to each other, that is, the first and second collecting portions 36, 37 are opposed to the buffer portion. 35 bends 9 degrees. In addition, the flexible cable 3 has a front-side plug end 38 and a rear plug-in end (10), and a first hub portion 36, a buffer portion 35 and a first portion are formed between the front plug-in end 38 and the rear plug-in end 39. The second collecting portion 37, the first and second collecting portions 36, 37 are close to the side of the buffer portion 35 except that the third system is separated from each other, and the other is that the first and second collecting lines can also be used. The portions 36, 37 are stacked on each other close to one side of the buffer portion 35. It is worth mentioning that the spacing between the metal wires 31 is reduced to less than the width of the metal wires 31 due to the effect of the reduction. Therefore, the cutting seams 30 can be directly disposed in the metal wires 31. On the grounding line, the problem of the drop rate of the cutting line of the prior art can be effectively solved. In this embodiment, the cladding layer 4 is a conductive cloth, and the conductive cloth surrounds the ground lines of the first and second partial lines 33 and 34 when surrounding the first and second collecting portions 36, 37. The electrical conduction is formed, so that the purpose of preventing electromagnetic interference (EMI) can be achieved. In addition, a connector connector (not shown) may be additionally disposed at the plug end 38 or the rear plug end 39 before the flexible cable 3, the connector connector includes a lower housing and an upper housing, and the flexible cable 3 The ends of the metal wires 31 are exposed on the insulating layer 32 to form a plurality of conductive contacts. The ends of the flexible wires 3 are interposed between the lower case and the upper case and expose the conductive contacts to form a line end connection. Device. In summary, the flexible flat cable structure of the present invention deliberately splits the original single line portion into two collecting portions, and adds a buffer portion between the two collecting portions, and uses the buffer portion to achieve buffering. The influence of the large torsion effect of the original strip line part can solve the problem that the prior art is prone to partial line damage, so as to avoid the problem of customer complaints. The above description is a description of a preferred embodiment of the present invention, but the embodiment is not intended to limit the application of the present invention. M443918=2 Others are not deviated from the creation of the equivalent change and modification Covered in the scope of patents. =%, 匕 Included in this workshop [Simple description of the diagram] The second diagram is a schematic diagram of the structure of the touch-type cable of the creation. A schematic view of the top line after the line has been folded through the cutting line. The third dimension of the cut line is the first three-dimensional diagram. The flexible flat line in the figure is over-cutted after being bent and folded. [Main component symbol description] 1 Flexible cable 11 Branch 12 Collector 2 Tape 3 Flexible cable 30 Cutting seam 31 Metal wire 32 Insulation Layer 321 Upper insulating layer 322 Lower insulating layer 9 M443918 33 First dividing line 34 Second dividing line 35 Buffering portion 36 First collecting portion 37 Second collecting portion 38 Front plug end 39 Rear plug end 4 Cover layer 41 a cladding layer 42 a second cladding layer

Claims (1)

'申睛專利範圍: 1、一種撓性平型線纜結構,包括·· =性排線,該軟性排線具有二集線部及位 線。卩之間之一緩衝部,每 'μ—集 互相平行重疊所形成;及〜…H系為複數條分線 2 S覆S個該二集線部的周圍,該包覆層 ^ 母個該集線部之該些分線。 、Γ==:二撓性:型輯結構,其中該二集線 該第-集線部盘2與一第二集線部’該緩衝部設於 該第二集線集線部之間’該第一集線部與 、如請求項二區,該緩衝部係為非分線區。 部包括—第—集型線縵結構,其中該二集線 該第一隼娘A 、、α η第一集線部,該緩衝部設於 4 該緩衝部二:該::集線部之間,該第-集線部、 部係為分線區。 線部係為複’其中該第一集 線部係Α、-奴β 77線互相堆疊所形成,該第二集 一分後=數條第二分線互相堆疊所形成,每條該第 5 線部二分線的寬度,該第-集 、如請求 、δ —集線部的咼度。 線部係為複==挽性平型線現結構,其中該第一集 線部係太分線互相堆疊所形成,該第二集 、後條第二分線互相堆疊所形成,每條該第 11 M443918 一分線的寬度不等於每條該第二分線的寬度,該第一 集線部的高度不等於該第二集線部的高度。 6、 如請求項2所述之撓性平型線纜結構,其中該包覆層 係同時包覆固定該第一集線部、該緩衝部與該第二集 線部。 7、 如請求項2所述之撓性平型線纜結構,其中該包覆層 包括一第一包覆層與一第二包覆層,該第一包覆層係 包覆固定該第一集線部,該第二包覆層係包覆固定該 第二集線部。 8、 如請求項7所述之撓性平型線纜結構,更包括: 一第三包覆層,該第三包覆層係同時包覆固定該第一 包覆層、該缓衝部與該第二包覆層。 9、 如請求項1至請求項8中任一項所述之撓性平型線纜 結構,其中該二集線部分別形成於該緩衝部之二側, 每個該集線部相對於該緩衝部彎折,並使每個該集線 部的長度方向與該緩衝部的寬度方向互相平行。 10、 如請求項9所述之撓性平型線纜結構,其中該軟性排 線具有相對之一前插接端及一後插接端,於該前插接 端及該後插接端之間依序形成該集線部、該緩衝部及 另一該集線部,每個該集線部靠近於該緩衝部之一側 係彼此互相堆疊。 12'Shenzhen patent scope: 1. A flexible flat cable structure, including ··= sex cable, the flexible cable has two line parts and bit lines. One of the buffer portions is formed by overlapping each other in the 'μ-sets; and the H-series is a plurality of sub-lines 2 S covering the circumferences of the S-series portions, and the cladding layer is the set of the wraps These lines of the department. Γ==: two flexible: a type of structure, wherein the first and second line portions 2 and the second line portion 'the buffer portion are disposed between the second line line portion' And, as in the request area, the buffer is a non-separated area. The portion includes a first-collective line 缦 structure, wherein the second concentrating line is the first 隼 A A, and the α η first concentrating portion, and the buffering portion is disposed at 4 the buffer portion 2: the:: the concentrating portion, the The first-collector part and the part are sub-zones. The line portion is formed by the combination of the first line portion system and the slave slave 77 line, and the second group is formed after the first group and the second plurality of lines are stacked on each other, each of the fifth lines. The width of the partial dichotomy, the first set, such as the request, δ - the convergence of the line portion. The line portion is a complex == pull-up flat line structure, wherein the first line portion is formed by stacking the tiling lines, and the second line and the second line are formed by stacking each other. 11 M443918 The width of one line is not equal to the width of each second line, and the height of the first line portion is not equal to the height of the second line portion. 6. The flexible flat cable structure of claim 2, wherein the cladding layer simultaneously covers and fixes the first hub portion, the buffer portion and the second hub portion. 7. The flexible flat cable structure of claim 2, wherein the cladding layer comprises a first cladding layer and a second cladding layer, the first cladding layer coating the first a collecting portion, the second covering layer coating and fixing the second collecting portion. 8. The flexible flat cable structure of claim 7, further comprising: a third cladding layer, the third cladding layer simultaneously covering and fixing the first cladding layer, the buffer portion and The second cladding layer. 9. The flexible flat cable structure according to any one of claims 1 to 8, wherein the two line portions are respectively formed on two sides of the buffer portion, and each of the line portions is opposite to the buffer portion. The bending is performed such that the longitudinal direction of each of the line portions is parallel to the width direction of the buffer portion. 10. The flexible flat cable structure of claim 9, wherein the flexible cable has a pair of front plug ends and a rear plug end, the front plug end and the rear plug end The line portion, the buffer portion, and the other of the line portions are sequentially formed, and each of the line portions is stacked on each other near one side of the buffer portion. 12
TW101214684U 2012-07-26 2012-07-26 Flexible flat cable structure TWM443918U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI647713B (en) * 2014-10-08 2019-01-11 易鼎股份有限公司 Partial adhesion pattern structure of circuit cable winding material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI647713B (en) * 2014-10-08 2019-01-11 易鼎股份有限公司 Partial adhesion pattern structure of circuit cable winding material

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