TWM419202U - The flexible flat cable - Google Patents

The flexible flat cable Download PDF

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Publication number
TWM419202U
TWM419202U TW100210656U TW100210656U TWM419202U TW M419202 U TWM419202 U TW M419202U TW 100210656 U TW100210656 U TW 100210656U TW 100210656 U TW100210656 U TW 100210656U TW M419202 U TWM419202 U TW M419202U
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TW
Taiwan
Prior art keywords
flexible
cable
flat cable
circular
flexible flat
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TW100210656U
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Chinese (zh)
Inventor
Wang-Kun Tsai
Kuan-Yang Wei
Chih-Chieh Lin
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P Two Ind Inc
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Priority to TW100210656U priority Critical patent/TWM419202U/en
Publication of TWM419202U publication Critical patent/TWM419202U/en

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Description

五、新型說明: 【新型所屬之技術領域】 本創作是有關於一種撓性平型線纜,特別是有關於 一種可減小寬度尺寸之撓性平型線纜。 【先前技術】 按’軟性扁平線纜(Flexible Flat Cable),簡稱 為軟性排線或FFC,是一種用PET絕緣材料和極薄的 鍍錫扁平銅線透過高科技自動化設備生產線壓合而成 的數據線纜。軟性排線為一種訊號傳輸用元件,本身 具有可任意撓曲、高訊號傳輸能力等優點, 泛的應用在許多電子產品中。 ^ 一般軟性排線細分為三層結構,由上而下依序為上 絕緣層、導線層及下絕緣層的層疊方式,導線層内複 數條扁平銅線係相互分離設置,並部份外露於軟性排 線兩端以形成導接點,當軟性排線連接於兩系統間 時,軟性排線任意一端上的導接點與其中一系統電性 接觸,而每一導接點所接收到的訊號會傳遞至軟性排 線另一端上所相對應之導接點上,且向另一系統傳 遞,以達到兩系統間訊號傳遞的目的。 然而,隨著消費性電子不斷朝輕、薄、短、小的方 向發展,例如在智慧型手機和平板電腦等移動式電子 裝置中,為了配合移動式電子裝置的小型化和可攜式 的設計,就必須要求軟性排線之橫向寬度尺寸的縮 小,而-練__之導線層料複數條平行排列 之鑛錫扁平銅線所組成,所以其所佔之橫向寬度是必 需要有-㈣當的距離大小,當f知軟性排線要組裝 於小尺柏狹長狀空㈣,因為無法㈣性排線之橫 向寬度適當的加以彎折料尺寸,所以時常會產生益 法順利將軟性排線“小尺权狹綠”的問題Γ 【新型内容】 習知之軟性排線的橫向寬度是必需要有__定的距 離大小’因為無法將軟性排線的橫向寬度適當的加以 ^折縮小尺寸,所以時常會產生無法順利將軟性排線 塞入小尺寸之狹長狀空間的問題。 本創作提供-種撓性平型線纜,包括—軟性排線以 及複數個長條部,其中軟性排線係由平行排列之複數 條圓形導線及包覆該些圓形導線之絕緣層所組成,_ 形導線係具有圓形的斷面,每—圓形導線的末端具有 1 卜露於絕緣層之平型導接面。複數個長條部係利用複 數條切割縫沿著該些圓形導線的軸線方向將軟性排線 切割而成’各切割縫位於任意二圓形導線之間,盆中 該些長條料有複數折”,該歸疊料互相平行 f疊,且該些折疊部整體的寬度小於軟性排線原始的 性排 之触平型線規’其係利用刀具在軟 條部彎折f : 77、叫成複數條長條部,湘此些長 得二 =疊部結構,由於折叠部結構會使 解的度順利有效地縮小化,如此即可 空二二性排線無法順利將其塞入小尺寸之狹長狀 切却作章=料’具有81形導線的軟性排線在進行 了::業時,由於相鄰二圓形導線之間的間距較大, 可&升形賴雜長條料良率,如降低生產成本。 【實施方式】 請參閱第—圖所示,本創作之撓性平型線繞1包括 有軟性排線2以及複數錄條部3,其中軸長條部3 設有複數折疊部31,該些折疊部31係互相平行重疊, 且該些折疊部31整體的寬度W1係小於難排線f 始的寬度W2。 ’、 為方便說明本創作之撓性平型線纜丨的結構,請參 閱第二圖至第五圖所示,係為第一圖之撓性平型線纜 1之軟性排線2尚未切割成複數個長條部3之原妗妗 構的立體示意圖、部份分解示意圖、部份放大示音^ 及部份剖面示意圖。 〜 軟性排線2係由平行排列之複數條圓形導線η及 包覆該些圓形導線21之一絕緣層22所組成,該些圓 形導線21具有圓形的斷面23,每一圓形導線21之末 端具有外露於絕緣層22之平型導接面24。絕緣層22 M419202 係由上絕緣層221與下絕緣層222所構成,並且於軟 性排線2之上絕緣層221的上表面上設置一上金屬層 (未繪示),於軟性排線2之下絕緣層222的下表面 上設置一下金屬層(未繪示),如此可得到較佳的防 止電磁波干擾的效果。 在本實施例中,平型導接面24的寬度D1係大於圓 形的斷面23的直徑D2大小,如此以利於撓性平型線 纜1與對接連接器(未繪示)搭接之用。補強板4設 • 置於軟性排線2之一端,其中平型導接面24設置於補 強板4上,以增加平型導接面24對接時的強度。 每一圓形導線21包括具有平型導接面24之一對接 部211、具有圓形的斷面23之一本體部212及位於對 接部211與本體部212之間的一緩衝部213,其中對 接部211與緩衝部213係外露於絕緣層22,如此以利 於對接部211進行壓延成型製程時能順利形成平型導 接面24。在本實施例中,對接部211與緩衝部213的 ® 下方係為沒有保留下絕緣層222之鏤空狀態,為了增 加對接時的強度,將對接部211與緩衝部213設置於 補強板4之上,另一種選擇是,亦可保留下絕緣層222 於對接部211與緩衝部213的下方,並且設置補強板 4於下絕緣層222之下。 此外,相鄰二本體部212之間的第二間距P2係大 於相鄰二對接部211之間的第一間距P1,較大的第二 6 M419202 間距P2有利於後續的切割分條作業可以減少因切割 不良而導致的製程良率下降。 請參閲第六圖與第—圖所*,係為本創作之撓性平 型線纜1之軟性排線2切割成複數個祕部3之立體 示意圖與經過彎折疊置後之上視示意圖。 軟性排線2係利用複數條切割縫3〇沿著該些圓形 導線21的軸線方向將其切糾成複數個長條部3,亦 二各切割,缝30係位於任意二圓形導線21之間在本 實施例巾’每-長條部3中係包含有四條圓形導線 2卜然不限於此,亦可以設計成包含其它數目的圓形 導線21 ’基本上母—長條部3所包含的圓形導線μ 的數目越多’其所形成之折疊部31的寬度也就跟著一 起變大。 母一長條部3具有第一折線32且沿第一折線犯朝 第一方向彎折形成折疊部3卜長條部3具有第二折線 33且沿苐二折線33朝第二方向彎折,第一折線犯與 第二折線33之間形成折疊部3卜在本實施例中,每 一長條部3之折疊部31的長度方向係接近垂直於軟性 排線2之圓形導線21的軸線方向,然不限於此,其他 的傾斜角度也可以使用。 複數個長條部3設有複數折疊部31,且該些折疊 部31係彼此互相平行重疊,如此使得該些折疊部= 整體的寬度W1可以遠小於軟性排線2原始的寬度ψ2, 藉以達到縮小軟性排線2之橫向寬度的目的。 7 在本實施例中,為了蚊、㈣或調整電性阻抗的 ^的:如第七圖所示,還設有一包襄材5包圍纏繞該 二,部31 ’其中包裹材5係為絕緣材料所製成例 如疋醋k布’然不限於此,包裹材5亦可使用例如導 電布等金屬材料所製成,如此可以增加防止電磁波干 擾的效果。 綜上所述,本創作之撓性平型線纜,其係利用刀具 在軟性排線上切割分條以形成複數條長條部,再利用 此些長條部f折重疊形成折疊部結構,由於折疊部結 構可以達到縮小軟性排線之橫向寬度大小的目的,如 此即可解決習知軟性排線無法順利將其塞人小尺寸之 =狀㈣的問題。另外,具有圓形導線的軟性排線 ,行刀D'j作業4 ,由於相鄰二圓形導線之間的間距 較大’、可以讓出適#的空間大小提供給刀具切割分條 =形成複數條長條部,且圓形導線的圓形表面有利於 ”上絕緣層及下絕緣層之間熱>1貼合的結合固定效 果所以可避免產生切割不良所導致之生產良率下降 的問題’如此可以有效降低生產成本。 例說㈣針對本創作—種較佳之可行實施 _ 6 ’惟該實施例並非用職定本創作之申請 =圍’凡其它未脫離本創作所揭示之技藝精神下 戶均等變化與修飾變更,均應包含於 涵盍之專利範圍中。 【圖式簡單說明】 第-圖係摘作之撓解麵_上視示意圖。 2圖係第—社舰平麵狄軟性猶尚未切割成複數 個長條部的立體示意圖。 第三圖係第二®之撓性平親纜之紐排_部份分解示意 圖。 ’ 第四圖係第二圖之撓性平型_之軟性排線在關部份的放 大示意圖。 第五圖係第二圖之撓性平型線纜之軟性排線沿M線段的部 份剖面示意圖。 第六圖係第二圖之撓性平型線纜之軟性排線切割成複數個長 條部的立體示意圖。 第七圖係第一圖之撓性平型線纜纏繞包裹材後的上視示意 圖。 【主要元件符號說明】 1 撓性平型線纜 2 軟性排線 21圓形導線 211對接部 212本體部 213緩衝部 22 絕緣層 221上絕緣層 M419202 222 下絕緣層 23 圓形的斷面 24 平型導接面 3 長條部 30 切割縫 31 折疊部 32 第一折線 33 第二折線 4 補強板 5 包裹材V. New Description: [New Technology Field] This creation is about a flexible flat cable, especially for a flexible flat cable that can reduce the width. [Prior Art] According to 'Flexible Flat Cable' (Flexible Flat Cable), referred to as flexible cable or FFC, is a kind of PET insulation material and very thin tinned flat copper wire through the high-tech automation equipment production line Data cable. The flexible cable is a component for signal transmission, and has the advantages of arbitrarily flexing and high signal transmission capability, and is widely used in many electronic products. ^ The general flexible cable is subdivided into a three-layer structure, which is a stacking method of the upper insulating layer, the wiring layer and the lower insulating layer from top to bottom. The plurality of flat copper wires in the wire layer are separated from each other and partially exposed. The two ends of the flexible cable form a guiding point. When the flexible cable is connected between the two systems, the guiding point on either end of the flexible cable is electrically contacted with one of the systems, and the receiving point is received by each guiding point. The signal is transmitted to the corresponding guiding point on the other end of the flexible cable and transmitted to another system for the purpose of signal transmission between the two systems. However, as consumer electronics continue to move toward light, thin, short, and small, for example, in mobile electronic devices such as smart phones and tablets, in order to match the miniaturization and portable design of mobile electronic devices. Therefore, it is necessary to reduce the lateral width dimension of the flexible cable, and the wire layer of the __ __ is composed of a plurality of parallel-lined tin-plated copper wires, so the lateral width of the wire is necessary - (4) The distance of the distance, when the soft cable is to be assembled in the small cypress narrow and long space (four), because the lateral width of the (four) sex cable can not be properly bent, so it will often produce a smooth and flexible cable. The problem of the small-footed narrow green Γ [New content] The horizontal width of the conventional soft cable is necessary to have a __ fixed distance size' because the horizontal width of the flexible cable cannot be appropriately reduced and reduced. Frequently, there is a problem that the flexible cable cannot be smoothly inserted into a narrow space of a small size. The present invention provides a flexible flat cable comprising: a flexible cable and a plurality of strips, wherein the flexible cable is composed of a plurality of circular wires arranged in parallel and an insulating layer covering the circular wires. The _-shaped wire has a circular cross section, and each end of the round wire has a flat guiding surface exposed on the insulating layer. The plurality of strips are cut by a plurality of slits along the axial direction of the circular wires to form 'the slits are located between any two round wires, and the plurality of strips in the pot have a plurality of strips Folded, the splicing materials are parallel to each other, and the width of the folded portions as a whole is smaller than that of the soft splicing line. The tying type wire gauge is bent by the cutter at the soft strip portion f: 77, called In the case of a plurality of strips, the length of the strip is two = stack structure, and the degree of solution can be smoothly and effectively reduced due to the structure of the fold, so that the empty block can not be smoothly inserted into the small size. The narrow and long cut is made as a chapter = material 'soft line with 81-shaped wire is in progress:: industry time, due to the large spacing between adjacent two circular wires, it can be & Rate, such as reducing the production cost. [Embodiment] Referring to the first figure, the flexible flat wire winding 1 of the present invention includes a flexible cable 2 and a plurality of recording strips 3, wherein the shaft strip portion 3 is provided a plurality of folded portions 31, the folded portions 31 are overlapped with each other in parallel, and the folded portions 31 are The width W1 is smaller than the width W2 of the hard-to-wire line f. ', for the convenience of explaining the structure of the flexible flat cable 本 of this creation, please refer to the second figure to the fifth figure, which is the first figure. The flexible cable 2 of the flexible flat cable 1 has not been cut into the original structure of the plurality of strips 3, a partial exploded view, a partially enlarged view, and a partial cross-sectional view. The line 2 is composed of a plurality of circular wires η arranged in parallel and an insulating layer 22 covering the circular wires 21, the circular wires 21 having a circular cross section 23, each of the circular wires 21 The end has a flat guiding surface 24 exposed on the insulating layer 22. The insulating layer 22 M419202 is composed of an upper insulating layer 221 and a lower insulating layer 222, and is disposed on the upper surface of the insulating layer 221 above the flexible wiring 2. An upper metal layer (not shown) is disposed on the lower surface of the insulating layer 222 under the flexible wiring 2, so that a better electromagnetic wave interference prevention effect can be obtained. The width D1 of the flat guiding surface 24 is greater than the diameter D of the circular section 23 2 size, so as to facilitate the connection of the flexible flat cable 1 and the mating connector (not shown). The reinforcing plate 4 is disposed at one end of the flexible cable 2, wherein the flat guiding surface 24 is disposed at The reinforcing plate 4 is configured to increase the strength when the flat guiding surfaces 24 are butted. Each of the circular wires 21 includes one abutting portion 211 having a flat guiding surface 24 and one body portion 212 having a circular cross section 23. And a buffer portion 213 between the abutting portion 211 and the body portion 212, wherein the abutting portion 211 and the buffer portion 213 are exposed on the insulating layer 22, so that the flat guiding can be smoothly formed during the calendering process of the butting portion 211. In the present embodiment, the underside of the abutting portion 211 and the buffer portion 213 is a hollow state in which the lower insulating layer 222 is not retained. In order to increase the strength at the time of docking, the abutting portion 211 and the buffer portion 213 are disposed on the reinforcing plate. Alternatively, the lower insulating layer 222 may be left under the abutting portion 211 and the buffer portion 213, and the reinforcing plate 4 may be disposed under the lower insulating layer 222. In addition, the second spacing P2 between the adjacent two body portions 212 is greater than the first spacing P1 between the adjacent two abutting portions 211, and the larger second 6 M419202 spacing P2 is advantageous for the subsequent cutting and slitting operations to be reduced. Process yields due to poor cutting are reduced. Please refer to the sixth figure and the first figure, which is a schematic view of the flexible cable 2 of the flexible flat cable 1 which is cut into a plurality of secret parts 3 and a top view after being bent and folded. . The flexible cable 2 is cut into a plurality of strips 3 along the axial direction of the circular wires 21 by a plurality of slits 3, and each of the slits 30 is located on any two circular wires 21 In the present embodiment, the towel-per-long strip portion 3 includes four circular wires 2, but is not limited thereto, and may be designed to include other numbers of round wires 21 'substantially mother-long strip portion 3 The more the number of round wires μ included, the larger the width of the folded portion 31 formed. The female long strip portion 3 has a first fold line 32 and is bent along the first fold line in a first direction to form a folded portion 3. The long strip portion 3 has a second fold line 33 and is bent along the twisted line 33 in the second direction. A fold portion 3 is formed between the first fold line and the second fold line 33. In the present embodiment, the length of the folded portion 31 of each strip portion 3 is close to the axis of the circular wire 21 perpendicular to the flexible cable 2. The direction is not limited to this, and other tilt angles can also be used. The plurality of strips 3 are provided with a plurality of folds 31, and the folds 31 are overlapped with each other in parallel such that the width W1 of the folds can be much smaller than the original width ψ2 of the flexible cable 2, thereby achieving The purpose of reducing the lateral width of the flexible cable 2 is reduced. 7 In the present embodiment, for mosquitoes, (four) or adjusting the electrical impedance: as shown in the seventh figure, a bag of coffins 5 is also provided to surround the two, the portion 31' wherein the wrapping material 5 is an insulating material For example, the vinegar k cloth is not limited thereto, and the wrapping material 5 can also be made of a metal material such as a conductive cloth, so that the effect of preventing electromagnetic wave interference can be increased. In summary, the flexible flat cable of the present invention uses a cutter to cut a strip on a flexible wire to form a plurality of strips, and then folds the strips to form a folded structure. The folding structure can achieve the purpose of reducing the lateral width of the flexible cable, so that the problem that the conventional flexible cable cannot be smoothly plugged into a small size (four) can be solved. In addition, the flexible cable with round wire, the row knife D'j operation 4, due to the large spacing between adjacent two circular wires', can make the size of the space available to the cutter cutting strip = formation a plurality of strips, and the circular surface of the circular wire facilitates the combination of the heat between the upper insulating layer and the lower insulating layer, so that the production yield is reduced due to poor cutting. The problem 'is so effective in reducing production costs. Example (4) For this creation - a better feasible implementation _ 6 'This example is not an application for the creation of a fixed copy = 围 'others without the spirit of the art revealed by this creation Every change and modification of the household shall be included in the scope of the patent of Han Yu. [Simple description of the diagram] The first diagram is the outline of the demolition surface _ top view. The three-dimensional diagram has not been cut into a plurality of long strips. The third figure is the second row of the flexible flat cable _ part of the exploded view. 'The fourth figure is the softness of the second figure _ soft The amplification of the cable in the off part The fifth figure is a partial cross-sectional view of the flexible flat cable of the flexible flat cable along the M line segment of the second figure. The sixth figure is the soft flat cable of the flexible flat cable of the second figure cut into a plurality of A perspective view of the long strips. The seventh figure is a top view of the flexible flat cable wrapped in the first figure. [Main component symbol description] 1 Flexible flat cable 2 Flexible cable 21 round Shaped wire 211 abutting portion 212 body portion 213 buffer portion 22 insulating layer 221 upper insulating layer M419202 222 lower insulating layer 23 circular cross section 24 flat guiding surface 3 elongated portion 30 cutting slit 31 folded portion 32 first broken line 33 Second fold line 4 reinforcing plate 5 wrapping material

Claims (1)

六、申請專利範圍: 1、一種撓性平型線纜,包括: 一軟性排線,係由平行排列之複數條圓形導線及包覆 該些圓形導線之一絕緣層所組成,該些圓形導線係具 有圓形的斷面,每一該些圓形導線的末端具有外露於 該絕緣層之平型導接面;以及 複數個長條部,係利用複數條切割縫沿著該些圓形導 線2軸線方向將該軟性排線切割而成,各切割縫位於 1 壬思一圓形導線之間,其中該些長條部設有複數折疊 部,該些折疊部係互相平行重疊,且該些折疊部整體 的寬度小於該軟性排線原始的寬度。 如睛求項1所敎撓性平型線纜,其巾該平型導接面 的寬度大於該圓形的斷面的寬度。 如頭·衣項 「"地<視性平型線纜,更包括: 補強板’設置於該軟性排線之—端,其 接面設置於該補強板±。 十^ ===性平_’其中每一圓形導線 j好料接面之—對接部、具有該圓形的斷 本體部及位於該對接部與該本體部之間的 如:!’:緩衝部外露於該絕緣層且設置於該補強板上。 :月’項4所述之撓性平型線窥,其中相鄰二 =間的第二間距大於相鄰二該對接部之間的第一間Sixth, the scope of application for patents: 1. A flexible flat cable comprising: a flexible cable consisting of a plurality of circular wires arranged in parallel and an insulating layer covering one of the circular wires, The circular wire has a circular cross section, each of the round wires has a flat guiding surface exposed to the insulating layer; and a plurality of strips are formed by using a plurality of slits The flexible wire is cut by the circular wire 2 in the axial direction, and each of the cutting slits is located between the first and second round wires, wherein the long strips are provided with a plurality of folded portions, and the folded portions are overlapped with each other in parallel. And the width of the entire folded portion is smaller than the original width of the flexible cable. In the flexible flat cable of claim 1, the width of the flat guiding surface of the towel is greater than the width of the circular cross section. Such as the head and clothing item "" ground < visual flat cable, including: the reinforcing plate is set at the end of the flexible cable, the junction is set on the reinforcing plate ±. Ten ^ === Each of the round wires j has a good junction - the butt portion, the broken body portion having the circle, and a portion between the abutting portion and the body portion such as: !': the buffer portion is exposed to the insulation The layer is disposed on the reinforcing plate. The flexible flat line view described in Item 4 of the month, wherein the second spacing between adjacent two= is greater than the first interval between the adjacent two of the butting portions •折線之間形成每一該些折疊部。 7中任一項所述之撓性平型線纜, 8、如請求項1至請求項7中任一 其中每一該些長條 朝第一方向彎折形 骒纜,其中每一該些長條 二折線朝第二方向彎折, 更包括: 一上金屬層’設置於該軟性排線之上表面上;以及 一下金屬層’設置於該軟性排線之下表面上。 9、 如明求項8所述之撓性平型線纜,更包括: 一包裹材’包圍該些折疊部,其中該包裹材係為金屬 材料所製成。 10、 如請求項8所述之撓性平型線纜,更包括: 一包裹材,包圍該些折疊部,其中該包裹材係為絕緣 材料所製成。 12• Each of the folds is formed between the fold lines. The flexible flat cable according to any one of claims 7 to 8, wherein each of the plurality of strips of claim 1 to claim 7 is bent in a first direction, wherein each of the plurality of cables The long two-fold line is bent in the second direction, and further includes: an upper metal layer 'on the upper surface of the flexible cable; and a lower metal layer ' disposed on the lower surface of the flexible cable. 9. The flexible flat cable of claim 8, further comprising: a wrapper' surrounding the folds, wherein the wrapper is made of a metallic material. 10. The flexible flat cable of claim 8, further comprising: a wrapper surrounding the folds, wherein the wrapper is made of an insulating material. 12
TW100210656U 2011-06-10 2011-06-10 The flexible flat cable TWM419202U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110189865A (en) * 2019-06-03 2019-08-30 广东朝阳电子科技股份有限公司 Three color groove flat wire production methods of one kind and its structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110189865A (en) * 2019-06-03 2019-08-30 广东朝阳电子科技股份有限公司 Three color groove flat wire production methods of one kind and its structure

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