M408438 五、新型說明： 【新型所屬之技術領域】 本新型是有關於一種控制模組，特別是指一種控制加 工速率的工具機的加工控制模組。 【先前技術】 參閱圖1，以中華民國公告第479585號案的工具機丄 為例，主要包含一基座u、與該基座滑合的一主軸座i2與 一夾具13、可旋動的穿經該主軸座12且連結一刀具“的 一主軸15、穿樞在該基座u的一滾珠螺桿16，及設置在該 基座11且驅動該滾珠螺桿16旋轉的一馬達17。該夾具13 用於定位-工件（圖未不）。該滾珠螺桿16具有分別螺穿該 主軸座12與該夹具13且螺旋方向相反的一第一螺紋段i6i 與一第二螺紋段162。 藉此，當該馬達17驅動該滾珠螺桿16時，就可以使 該主軸座與該夾具13相對倍速錢及遠離，進而能夠 縮短行程位移的時間。 惟，前述雙向位移的方式，雖然能狗以雙倍行程位移 ’縮短行程位移時間，達到提升加工速率的功效，卻會因 為該爽具13在任何狀態下都會與該主主軸座12同步位移 ’而沒有岐的位置，因此，這類卫具機i的刀具ΐ4 μ 沿單一軸線（如Ζ軸）方向位移，而不能同時沿其他轴線（如 X轴或γ轴）方向位移，有加工位置受限，且不符合實際加 工需求的缺失。 ’' 【新型内容】 3 因此，本新型之目的，即在提供一種能夠提高材料移 除率、、缩短加工時間，及S升產能的I具機的加工控制模 組。 ' .於是，該工具機具有一主軸座、可旋動的穿經該主軸 座且連結-刀具的-主轴、驅動該主婦動的—主軸馬達 ，及控制該主軸座分別沿一 X軸方向、一 γ軸方向，及一 Z軸方向移動的一 X軸馬達、一 γ軸馬達，及一 z軸馬達 ，本新型的加工控制模組包含一振動感測元件，及—中控 單元。該振動感測元件安裝在該主軸座，且用於偵測該主 軸的振動值。該中控單元與該主軸馬達、該χ轴馬達、該 Υ軸馬達、該ζ軸馬達，及該振動感測元件電連接，接收 來自該X軸馬達、γ軸馬達、ζ軸馬達的至少一負載電流值 及來自6玄振動感測元件的振動值，並依據預設的至少一 額定電流值範圍’及一振動上限值範圍，控制該χ軸馬達 、Υ軸馬達、Ζ軸馬達至少其中之一在負載電流值小於額定 電流值範圍的情形下提升轉速’至前述負載電流值落入額 定電流值範圍内，及控制該主軸馬達在前述振動值小於振 動上限值範圍的情形下提升轉速，i前述振動i落入振動 上限值範圍内。 本新型的功效是以偵測負載電流值及振動值的方式， 控制該X軸馬達、或該γ軸馬達、或該z軸馬達、或該主 軸馬達的轉速到達最快的極限，進而提高材料移除率、縮 短加工時間’及提升產能。 【實施方式】 M408438 、有關本新型之前述及其他技術内容、特點與功效，在 以下配合參考圖式之—個較佳實施例的詳細說明中 清楚的呈現》 ‘ >閲圖2、圖3，本新型主轴支撐控制模組—較佳實施 例女裝在Ji具機2。該1具機2具有供—被加工件設置的M408438 V. New description: [New technical field] The present invention relates to a control module, in particular to a machining control module for a machine tool that controls the processing rate. [Prior Art] Referring to Figure 1, the tool case of the Republic of China Bulletin No. 479585 is taken as an example, and mainly includes a base u, a spindle seat i2 and a clamp 13 which are slidably coupled to the base, and are rotatable. a spindle 15 that passes through the spindle holder 12 and is coupled to a cutter ", a ball screw 16 that is pivoted to the base u, and a motor 17 that is disposed on the base 11 and drives the rotation of the ball screw 16. 13 is used for positioning - workpiece (not shown). The ball screw 16 has a first thread segment i6i and a second thread segment 162 which are respectively threaded through the spindle holder 12 and the clamp 13 and have opposite spiral directions. When the motor 17 drives the ball screw 16, the spindle seat and the clamp 13 can be relatively doubled and moved away, and the time of the stroke displacement can be shortened. However, the two-way displacement mode can double the stroke of the dog. The displacement 'shorts the stroke displacement time to achieve the effect of increasing the machining rate, but because the smoothing 13 will be displaced synchronously with the main spindle seat 12 in any state, and there is no awkward position, therefore, the type of the guard machine i Tool ΐ 4 μ along a single The axis (such as the Ζ axis) is displaced in the direction of the other axis (such as the X axis or the γ axis), and the machining position is limited, and it does not meet the lack of actual processing requirements. '' [New content] 3 The purpose of the present invention is to provide a machining control module for an I machine capable of improving material removal rate, shortening processing time, and S-up capacity. '. Therefore, the machine tool has a spindle seat and can be rotated. Dynamically passing through the spindle holder and connecting the - spindle of the tool, the spindle motor driving the housewife, and controlling an X of the spindle seat moving along an X-axis direction, a γ-axis direction, and a Z-axis direction respectively The shaft motor, a γ-axis motor, and a z-axis motor, the processing control module of the present invention comprises a vibration sensing component, and a central control unit. The vibration sensing component is mounted on the spindle seat and is used for detecting a vibration value of the main shaft, the central control unit is electrically connected to the spindle motor, the x-axis motor, the x-axis motor, the x-axis motor, and the vibration sensing element, and receives the X-axis motor, the γ-axis motor, At least one negative of the xenon motor The current carrying value and the vibration value from the 6-fold vibration sensing element are controlled according to the preset at least one rated current value range 'and a vibration upper limit value range, and the y-axis motor, the Υ-axis motor, and the Ζ-axis motor are controlled at least One of the above-mentioned load current values falls within the rated current value range when the load current value is less than the rated current value range, and the spindle motor is controlled to increase the speed when the aforementioned vibration value is less than the vibration upper limit value range. i, the aforementioned vibration i falls within the upper limit of the vibration limit. The function of the present invention is to control the X-axis motor, or the γ-axis motor, or the z-axis motor, or the manner of detecting the load current value and the vibration value, or The speed of the spindle motor reaches the fastest limit, thereby improving the material removal rate, shortening the processing time, and increasing the production capacity. [Embodiment] M408438, the above-mentioned and other technical contents, features and effects of the present invention are referred to the following. The present invention is clearly illustrated in the detailed description of the preferred embodiment. > Figure 2, Figure 3, the novel spindle support control module - preferred implementation Women with units 2 in Ji. The one machine 2 has a set for the workpiece
▲平° 2〇相對該平台20的-主軸座21、可旋動的穿經 该主轴座21且連結—刀具22的—主軸23、驅動該主轴23 轉動的—主軸馬達24，及控制該主難21與該平台2〇相 對沿一 Χ轴方向、—Υ軸方向，及—Ζ㈣向改變間㈣ - X軸馬達25、— Υ轴馬達26，及一 ζ軸馬達27。該工 八機的加工控制模組包含—振動感測器3，及一中控單元4 該振動感測元件3安裝在該主軸座21，且用於偵測該 轉動時的振動值4，且轉換振動能為一電壓訊 輸出。 該中控單元4與該主軸馬達24、該馬達25、該Υ 軸馬達26 '該Z軸馬達27 ’及該振動感測元件3電連接， 二接收來自忒主軸馬達24、該X軸馬達25、γ軸馬達％、 /轴馬達27的負載電流值々、，及接收來自該振動 感》、丨元件3的電壓訊號後獲得震動值匕，並預設有四額定電 流值範圍/ 、/ 、, f 咖JTmax订順、/ΖΐΜχ，及一振動上限值範圍匕咖。 ^ &的疋’該主軸馬達24的最大切削速度（轉速） ”〆X轴馬達25、該Y軸馬達26、該ζ軸馬達27的最 大進、。速度（轉速），決定於前述額定電流值範圍 5 M408438 /娜、心咖、各咖、/Znax與振動上限值範圍匕咖，而該額定電流值範 圍人隨、八麵、振動上限值範圍匕咖選自於一參數資料 庫’該參數資斜庫的建立是以該刀具22的種類、直徑、刀 刃數、每刀刃進給量上限值，及—被加工件（圖未示）的材料 為參考數據。且重要的是，兮φ站民，去 疋巧王釉馬達24的轉速與該X軸 馬達25、該Y轴馬達26、贫去。，从# ± 通乙軸馬達2 7的轉速必需等比 例變化。 參閱圖 4，及圖 2、® 1，·、, — 口 2圖3,以下即結合實施例步驟說明 如后： 步驟51:啟動該工具機2。 步驟52.該中控單元4接收由該主軸馬達24'該 馬達25 4 Υ軸馬達26、該ζ軸馬達27回饋的負載電访 值L、V’z、[後’進行步驟5 4。 v驟 中控單元4接收由該振動感測元件3回奪 的電壓訊號，並獲得該主紅π + 孑主軸23轉動時的振動值6後，進布 步驟54。 步驟54 ·該中控單元4判斷該主轴馬達24、該X軸肩 達25 It Υ軸馬達26、該Ζ軸馬達27回饋的負載電流伯 ◊ 4、Wz ’是否全部到達額定電流值範圍m ’如果是’進行步驟55’如果不是，進行步驟57。 步驟55 .該中控單元4依據該振動感測元件3回饋的 電壓訊號，判斷該主軸 卜 23的振動值4是否到達振動上限僧 範圍I ’如果是’進行步驟56，如果不是，進行步戰5: 6 M408438 、步驟56 :該中控單元4控制該主轴馬達24、該X軸馬 b Y軸馬達26、該z轴馬達27維持目前轉速轉動 〇 步驟57:該中控單元4判斷該主轴馬達^、該X轴馬 達25、該Y軸馬達26、該z轴馬達27回饋的負載電流值 WW:、/Z ’是否全部小於額定電流值範圍/,、…，如果是 ，進打步帮58，如果不是，進行步驟60。 ，：σ 。玄中控單兀4依據該振動感測元件3回饋的 電壓訊號，判斷該主軸23 ^ ;搌勁值匕疋否小於振動上限值 U如果是，進行步驟59,如果不是，進行步驟60 〇 及該中控單元4控制該主轴馬達24提高轉速， 馬達25、該γ軸馬達26、該2軸馬達27提 :固〜^季又佳貫施例中，是以固定變量提高轉速，而 =固疋“為預設轉速上限值的固^百分比值，如 上限值的5%。 步驟60 :該中控單元4押在丨兮 及押㈣γ紅 卩70 4控制該主軸馬達24降低轉速， 馬達25、該Υ轴馬達26、該z轴馬達27降 =二=較佳實施例中，是以固定變量降低轉速，而 上1^=/轉速上限值的固定百分比值，如：轉速 藉此重複執行前述步驟52至+ /：λ 2切斷電源而停止運作。 步驟6〇,直到該工具機 據上所述可知’本新型的工具機的加工控制模組具有 7 M408438 下列優點及功效： 本新型的功效是以偵測負載電流值及振動值的方式， 控制該X軸馬達25、或該Y軸馬達26、或該z軸馬‘ 27 、或該主軸馬達24的轉速到達最快的極限，進而能夠提高 材料移除率、縮短加工時間，及提升產能。 惟以上所述者，僅為本新型之較佳實施例而已，當不 能以此限定本新型實施之範圍，即大凡依本新型巾請專利 範圍及新型說明内容所作之簡單的等效變化與修飾，皆仍 屬本新型專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一剖視圖，說明一般的工具機； 圖2是-立豸圖，說明本新型主轴支樓控制模組的_ 較佳貫施例安裝在一工具機； 圖3是該較佳實施例的方塊圖；及 圖4疋該較佳實施例的一動作流程圖。 M408438 【主要元件符號說明】 2…… •…工具機 25… …· X轴馬達 20 ··. •…平台 26••… …·· Y軸馬達 21•…· —主軸座 27.··. -----Z轴馬達 22•… •…刀具 3…… .....振動感測益 23.•… —主軸 4…… .....中控單元 24…·· …··主轴馬達▲ flat 2 〇 relative to the platform 20 - spindle seat 21, rotatably through the spindle seat 21 and coupled - the cutter 22 - the spindle 23, the spindle motor 24 that drives the spindle 23 to rotate, and control the main Difficult 21 is opposite to the platform 2〇 along an axis direction, a Υ axis direction, and a Ζ(4) direction change (4) - an X-axis motor 25, a Υ-axis motor 26, and a ζ-axis motor 27. The processing control module of the machine includes a vibration sensor 3, and a central control unit 4, the vibration sensing element 3 is mounted on the spindle holder 21, and is used for detecting the vibration value 4 during the rotation, and The conversion vibration energy is a voltage output. The central control unit 4 is electrically connected to the spindle motor 24, the motor 25, the spindle motor 26', the Z-axis motor 27' and the vibration sensing element 3, and the second receiving motor from the spindle motor 24, the X-axis motor 25 The γ-axis motor %, the load current value / of the /-axis motor 27, and the voltage signal received from the vibration sense and the 丨 element 3 are obtained, and the vibration value 匕 is obtained, and four rated current value ranges / , / , , f coffee JTmax order, / ΖΐΜχ, and a range of vibration upper limit 匕 。. ^ & 疋 'Maximum cutting speed (rotation speed) of the spindle motor 24 〆 X-axis motor 25, the Y-axis motor 26, the maximum speed of the ζ-axis motor 27, the speed (rotation speed), is determined by the aforementioned rated current The range of values is 5 M408438 / Na, heart coffee, coffee, /Znax and the upper limit of the vibration range, and the range of the rated current value is the range of the human, the eight sides, the upper limit of the vibration, the coffee is selected from a parameter database. 'The establishment of the parameter oblique library is based on the type, diameter, number of cutting edges, the upper limit of the feed per blade, and the material of the workpiece (not shown) as reference data. , 兮 φ stationer, the speed of the enamel king glaze motor 24 and the X-axis motor 25, the Y-axis motor 26, lean. The speed of the #± 通-axis motor 27 must be changed proportionally. 4, and Figure 2, ® 1, ·,, - Port 2 Figure 3, the following is a description of the steps in conjunction with the embodiment as follows: Step 51: Start the machine tool 2. Step 52. The central control unit 4 receives the spindle motor 24' the motor 25 4 Υ shaft motor 26, the load electric access value L, V'z, [post' Step 5: 4 The central control unit 4 receives the voltage signal recovered by the vibration sensing element 3, and obtains the vibration value 6 when the main red π + 孑 main shaft 23 rotates, and then proceeds to step 54. Step 54 The central control unit 4 determines whether the spindle motor 24, the X-axis shoulder reaches the 25 It Υ-axis motor 26, and the load current of the Ζ-axis motor 27 is fed back to the rated current range m'. 'Go to step 55', if not, proceed to step 57. Step 55. The central control unit 4 determines whether the vibration value 4 of the spindle 23 reaches the upper vibration limit range I' according to the voltage signal fed back by the vibration sensing element 3. Yes, proceed to step 56. If not, proceed to step 5:6 M408438, step 56: the central control unit 4 controls the spindle motor 24, the X-axis horse b-axis motor 26, and the z-axis motor 27 maintains the current rotational speed. Step 57: The central control unit 4 determines whether the load current values WW:, /Z' of the spindle motor ^, the X-axis motor 25, the Y-axis motor 26, and the z-axis motor 27 are all less than the rated current value range. /,,..., if yes, go to step to help 58, if not , proceed to step 60., : σ. The sinister central control unit 4 determines the main shaft 23 ^ according to the voltage signal fed back by the vibration sensing element 3; the 匕疋 匕疋 value is less than the upper vibration limit value U. If yes, perform the steps. 59, if not, proceed to step 60, and the central control unit 4 controls the spindle motor 24 to increase the rotational speed, and the motor 25, the γ-axis motor 26, and the 2-axis motor 27 are provided in the embodiment. The rotation speed is increased by a fixed variable, and the value of the solid state is the percentage value of the upper limit of the preset speed, which is 5% of the above limit value. Step 60: The central control unit 4 is placed in the 丨兮 丨兮 (4) γ 卩 70 70 to control the spindle motor 24 to reduce the rotational speed, the motor 25, the Υ-axis motor 26, the z-axis motor 27 is reduced = two = in the preferred embodiment , the fixed speed is used to reduce the rotational speed, and the upper 1^=/the upper limit of the upper limit of the rotational speed value, such as: the rotational speed by repeating the foregoing steps 52 to + /: λ 2 to cut off the power supply and stop the operation. Step 6〇, until the tool machine is as described above, the machining control module of the new machine tool has the following advantages and effects: 7 M408438 The following functions are used to detect the load current value and the vibration value. The rotational speed of the X-axis motor 25, or the Y-axis motor 26, or the z-axis '27', or the spindle motor 24 reaches the fastest limit, which in turn increases the material removal rate, shortens the processing time, and increases productivity. However, the above is only the preferred embodiment of the present invention, and the scope of the present invention cannot be limited thereto, that is, the simple equivalent change and modification of the patent scope and the novel description of the novel towel. , are still within the scope of this new patent. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing a general machine tool; Fig. 2 is a vertical view showing the preferred embodiment of the novel spindle control module mounted on a machine tool; Is a block diagram of the preferred embodiment; and FIG. 4 is an action flow diagram of the preferred embodiment. M408438 [Description of main component symbols] 2... •...Tool machine 25... ...· X-axis motor 20 ···•...Platform 26••...··· Y-axis motor 21•...· — Spindle base 27.··. -----Z-axis motor 22•... •...Tool 3..........Vibration sense benefit 23.•... —Spindle 4..............Central control unit 24...······ Spindle motor