M363351 五、新型說明： 【新型所屬之技術領域】 本新型是有關於一種控制模組，特別是指一種用於控 制加工速度的加工機之控制模組。 【先前技術】 參閱圖1 ’以一般加工機！為例，主要包含有載置一工 件的平口 11、立置在該平台u 一側的—立柱12、與該立 柱12 / “的i軸座13、用於焉區動該主軸座u相對該平 台Η沿垂直方向位移的—伺服馬達14、可旋動地設置在該 主軸座13且可由一刀庫（圖未示）連結一刀具。的一主轴μ 、用於驅動該主軸16轉動的一主軸馬達17。 藉此’該絲馬達17可_魅軸Μ轉動，用以控 二刀具15切削工件’該伺服馬達14可驅動該主軸座13 相對工件位移，用以控制該刀具15的進給量。 速、前述加工程相進給量會受職絲16的轉 、〇 ，、15材料，及工件材 跄缺相曰士 ^a因此，該加工機1 雖都具有设定該伺服 ，卻必㈣ι ^ M該主轴馬達Π轉速的功能 、 的經驗值來做設定，而容易有刀且15損 壞，或加工效率不如預期…等缺失。 八 、 為改善前述缺失，本案申—主 Ψ Γ ήατ4ϋ. 4^ ，、申吻人先刖申請之第97208364 號加工機之控制組合 的刀具 偵㈣士 ± 1寻㈣’主要是能針對不同 顏機制，增加或降低 ’及依據一 具所預定的g使"主軸馬達負載趨向各刀 負載參考值。惟，前述負載參考值仍然必須由 、:： 馬達與該伺服馬達的負載，及依據 3 M363351 人工輸入，而有設定疏誤的情形。所以，本案創作人並不 ，以此為滿足，仍秉持著精益求精的精神，不斷詳思細索與 運用巧智，積極潛心加以研究開發，終得有本創作之問世 〇 【新型内容】 因此，本新型之目的，即在提供一種可以簡化設定程 序並提升控制精確性的加工機之控制模組。 於是’該加工機具有可相對一工件位移的一主轴座、 多數刀具，及可旋動地設置在該主軸座且連結其中一刀具 對該工，加工的-主軸，本新型加工機之控制模組，包ς -驅動單元、一词服單元，及一監控單元。該驅動單元星 有驅動該主轴轉動的一主軸馬達。該伺服單元具有驅動該 主軸座位移的至少一飼服馬達。該監控單元具有測知該主 軸馬達震動值、該伺服馬達負載值的一監測模組，及與該 監測模組電連接的一中控器，該中控器是依據前述震動值 、負載值所計算出相對該刀具的一震動預設值與一負载預 设值，控制該主軸馬達、該伺服馬達的轉速。 本新型的功效是能依據震動值、負载值計算出震動預 設值、負冑預設值，不但能提升精確纟’且能自動抓取震 動預設值、負載預設值控制該主軸馬達的轉速與伺服馬達 的進給* ~ 【實施方式】 有關本新型之前述及其他技術内容、特點與功效，在 以下配合參考圖式之一個較佳實施例的詳細說明中，將可 M363351 清楚的呈現。 本新型控制模組的—較佳實施例是安 參閱圖2、圖： 裝在一加工機2。嗲Λ地―一、、’一驭佳貫施例是安 a” 該加工機2同樣包含有载置-工件的一平 口 21、立置在該平台 一 合的一主軸座23，l柱22、與該立柱22滑 刀廑W 及可旋動地設置在該主軸座23且可由— 刀庫（圖未示）連結— 一驅動單开；___ 〃的一主軸25。該控制模組包含 、一伺服單元4,及一監控單元5。 參閱圖2、圖4，該驅動單元3 動的一主舳h 〃、有驅動該主軸25轉 車由馬達31 ’及用於控制該主軸馬達 達控制器32。 」王竿由馬 該伺服單S 4具有驅動該主轴座23沿垂直方向位移的 :=達41，及用於控制該飼服馬達“的一飼服馬達控 該監控早兀5具有一監測模組51、一自動學習計算模 Π:記錄€ 53、一中控器54,及-使用者預設模組 以iw則模組51具有用於制該主軸馬達31的震動值 的一震動感應器511、用於偵測該伺服馬達41負载值的— 電流檢知n 512’及與該震動感應器5ιι、電流檢知器川 電連接且詩檢知前述震動值、負載值的-監卿513。該 自動學習計算模組52是與該監測器513電連接，且可依據 前述震動值、負載值自動計算出相對該刀具24的_震動預 。又值與一負载預設值，並儲存於該記錄器兄。該中控器以 是與該記錄器53、該主軸馬達控制器32、該飼服馬達控制 器42電連接，可依據該主軸25選取的刀具24，自動抓取 M363351 該記錄器53内的震動預設值與負載預設值，並控制該主軸 馬達3 1、該伺服馬達41的轉速。該使用者預設模組55是 用於手動輸入震動預設值與負載預設值。 當該主軸25第一次連結編號丨的刀具24並進行加工 程序時，該震動感應器511、該電流檢知器512會分別侦測 該主軸馬達31的震動值、該伺服馬達41的負載值，並回 傳給該監測11 513 ’此時，該自動學習計算模組52會依據 該監測器512檢知的震動值、負載值計算出相對編號i刀 具24的一震動預設值、與一負載預設值A”並儲存於該 紀錄器53 ’再由該中控器54對該主轴馬達控制@ 32或該 伺服馬達42控制器42下達增加/降低轉速的命令。 依=類推，本新型可以在每一次取用新刀具Μ時，就 自動計算出該絲馬達31與_服馬達41最合適的轉速 ，精確的控制該刀具24的進給量，且在建立資料庫後，每 -次取用不同刀具24時，該中控器54都可以由該紀錄器 53内呼叫出相對應該刀具24的震動職值與負載預設值， 而不用再以人工輸入設定值。 另外’在加工過程中，該監測器513彳以持續監測該 主軸馬達31的震純與㈣服馬達41的貞餘，並回傳 该中控器54,判斷前述震動值或負载值是否趨近於震動預 设值或負載預設值，使該中控器54對該主軸馬達控制器Μ 或該舰馬達控制器42下達增加/降低轉速的命令。 藉此，就可以有效地、迅速地自動控制該刀具24對工 件的進給量’充分發揮該刀具24的性能、減少加工時間、 M363351 增加該刀具24使用壽命的目的M363351 V. New description: [New technical field] The present invention relates to a control module, in particular to a control module for a processing machine for controlling the processing speed. [Prior Art] Refer to Figure 1' for a general processing machine! For example, the utility model mainly comprises a flat opening 11 on which a workpiece is placed, a vertical column 12 standing on one side of the platform u, and an i-axis seat 13 of the vertical column 12/" for opposing the spindle seat u. The servo motor 14 is vertically displaced. The servo motor 14 is rotatably disposed on the spindle holder 13 and can be coupled to a tool by a magazine (not shown). A spindle μ is used to drive the spindle 16 to rotate. The motor 17 is configured to control the rotation of the spindle holder 13 relative to the workpiece to control the feed of the cutter 15 by the rotation of the wire motor 17 The speed of the above-mentioned plus engineering phase feed will be subject to the rotation of the wire 16, the 〇, 15 materials, and the workpiece material 跄 lack of gentleman ^a Therefore, the processing machine 1 has the servo, but must (4) ι ^ M The spindle motor Π speed function, the experience value to set, and easy to have a knife and 15 damage, or processing efficiency is not as expected ... etc.. VIII, in order to improve the aforementioned deficiency, the case — Ψ τ τατ4ϋ. 4^,,,,,,,,,,,,,,,,,,,,,,,,, The tool combination of the control combination (four) ± 1 search (four) 'mainly can increase or decrease for different face mechanisms' and according to a predetermined g, the spindle motor load tends to the tool load reference value. The reference value must still be:,: the load of the motor and the servo motor, and the manual input according to 3 M363351, and there is a setting error. Therefore, the creator of this case does not, in order to satisfy, still maintain the spirit of excellence. Continuously pondering and using Qiaozhi, actively researching and developing, and finally having the advent of this creation [new content] Therefore, the purpose of this new model is to provide a way to simplify the setting procedure and improve the control accuracy. The control module of the processing machine. Then the machining machine has a spindle seat that is displaceable relative to a workpiece, a plurality of tools, and a spindle that is rotatably disposed on the spindle holder and that connects one of the tools to the workpiece, and the spindle is processed. The control module of the novel processing machine comprises a driving unit, a word unit, and a monitoring unit. The driving unit star drives the spindle to rotate. a spindle motor having at least one feeding motor for driving the displacement of the spindle seat, the monitoring unit having a monitoring module for detecting the vibration value of the spindle motor and the load value of the servo motor, and electrically controlling the monitoring module Connected to a central controller, the central controller calculates a vibration preset value and a load preset value relative to the tool according to the vibration value and the load value, and controls the spindle motor and the servo motor speed. The new function is to calculate the vibration preset value and the negative preset value according to the vibration value and the load value, which can not only improve the accuracy, but also automatically capture the vibration preset value and the load preset value to control the spindle motor speed. Feeding with Servo Motors * ~ [Embodiment] The foregoing and other technical contents, features and effects of the present invention will be apparently described in the following detailed description of a preferred embodiment of the reference drawings. The preferred embodiment of the novel control module is as shown in Figure 2 and attached to a processing machine 2.嗲Λ ― 一 一 一 一 一 ― ― 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该 该And a spindle 25 that is rotatably disposed on the spindle holder 23 and rotatably coupled to the spindle holder 23 and coupled by a magazine (not shown) to drive a single opening; ___ 〃. The control module includes a servo unit 4, and a monitoring unit 5. Referring to Figures 2 and 4, the driving unit 3 moves a main 舳h 〃, drives the main shaft 25 to rotate the motor 31' and controls the spindle motor to the controller 32. "Wang Wei by Ma, the servo single S 4 has a displacement of the spindle seat 23 in the vertical direction: = 41, and a feeding motor for controlling the feeding motor "the monitoring device has a The monitoring module 51, an automatic learning calculation module: recording € 53, a central controller 54, and - the user preset module, iw, the module 51 has a vibration for making the vibration value of the spindle motor 31 The sensor 511 is configured to detect the load value of the servo motor 41 - current detection n 512 ' and the vibration sensor 5 ι, current Ichikawa Electric connects and the poem detects the aforementioned vibration value and load value - Guardian 513. The automatic learning calculation module 52 is electrically connected to the monitor 513, and can automatically calculate the relative value according to the aforementioned vibration value and load value. The _vibration pre-received value of the tool 24 is stored with the load preset value and stored in the recorder brother. The central controller is connected to the recorder 53, the spindle motor controller 32, and the feeding motor controller 42 electrical connection, according to the tool 24 selected by the spindle 25, automatically captures the vibration preset value and the load preset value of the M363351 in the recorder 53, and controls the spindle motor 31 and the speed of the servo motor 41. The user preset module 55 is configured to manually input the vibration preset value and the load preset value. When the spindle 25 first connects the numbered tool 24 and performs a machining process, the vibration sensor 511, the current check The sensor 512 detects the vibration value of the spindle motor 31 and the load value of the servo motor 41, and returns it to the monitoring 11 513 ' At this time, the automatic learning calculation module 52 detects the monitor 512 according to the monitor 512. The vibration value and load value are calculated relative A vibration preset value of the i tool 24, and a load preset value A" are stored in the recorder 53' and then the spindle motor control @32 or the servo motor 42 controller 42 is issued by the central controller 54. Increase/decrease the speed command. According to the analogy, the new type can automatically calculate the optimum rotation speed of the wire motor 31 and the service motor 41 every time a new tool is taken, accurately control the feed amount of the tool 24, and establish data. After the library, when the different tools 24 are taken every time, the central controller 54 can call the corresponding value of the vibration value and the load of the corresponding tool 24 from the recorder 53 without manually inputting the set value. . In addition, during the processing, the monitor 513 持续 continuously monitors the seismic purity of the spindle motor 31 and (4) the motor 41, and returns the central controller 54 to determine whether the aforementioned vibration value or load value is approaching. The vibration preset value or the load preset value causes the central controller 54 to issue a command to increase/decelerate the spindle motor controller 或 or the ship motor controller 42. Thereby, the feed amount of the tool 24 to the workpiece can be automatically and efficiently controlled, and the performance of the cutter 24 can be fully utilized, the machining time can be reduced, and the M363351 can increase the service life of the cutter 24.
據上所述可j I 本新型之加工機之控制模組具有下列 優點及功效： μ本新型可以依據震動值、負載值等雙重數據，自動計 *馬達31及該飼服馬達41❸震動預設值與負載 又值’不但能提升控制精確度，且能在每-次取用新刀 夺就自動計算出該主軸馬達31與該伺服馬達41最According to the above, the control module of the novel processing machine has the following advantages and effects: μ The new type can automatically count the motor 31 and the feeding motor 41 according to the double data of the vibration value and the load value. The value and the load value can not only improve the control accuracy, but also automatically calculate the spindle motor 31 and the servo motor 41 at the new tool.
si的轉速，減少人工輸入的不便，並提升加工時的準確 性與方便性。 也准以上所述者，僅為本新型之較佳實施例而已，當不 —、此限定本新型實施之範圍，即大凡依本新型申請專利 圍及新型s兒明内容所作之簡單的等效變化與修飾，皆仍 屬本新型專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一側視圖，說明一般的加工機； 圖2是一側視圖’說明本新型一加工機之控制模組的 —較佳實施例； 圖3是該較佳實施例的一方塊圖；及 圖4是該較佳實施例的另一方塊圖。 7 M363351 【主要元件符號說明】 2…… —加工機 42…… •…伺服馬達控制器 21…… …·平台 5 ....... •…監控單元 22·.··. •…主柱 51 ·..·· •…監測模組 23 •…主軸座 511 ·· …·震動感應器 24···.· …·刀具 512… …·電流檢知器 25•…· …·主軸 513… •…監測器 3 ...... •…驅動單元 52••… …·自動學習計算模組 31 ···.. •…主軸馬達 53 ····. —s己錄器 32..... •…主軸馬達控制器 54·.·.· •…中控器 4…… •…伺服單元 55•…· •…使用者預設模組 41 ··.·. •…伺服馬達The speed of si reduces the inconvenience of manual input and improves the accuracy and convenience of machining. The above is only the preferred embodiment of the present invention, and when not, the scope of the present invention is limited, that is, the simple equivalent of the new patent application and the novel s Changes and modifications are still within the scope of this new patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a side view showing a general processing machine; FIG. 2 is a side view showing a preferred embodiment of a control module of a processing machine of the present invention; FIG. 3 is a preferred embodiment. A block diagram of an example; and FIG. 4 is another block diagram of the preferred embodiment. 7 M363351 [Description of main component symbols] 2... —Processing machine 42... •...Servo motor controller 21.........·Platform 5 ....... •...Monitoring unit 22·.··. Column 51 ·····•...Monitoring module 23 •...Spindle base 511 ····Vibration sensor 24·······Tool 512... Current detector 25•...·... Spindle 513 ... •...Monitor 3 ...... •...Drive unit 52••...··Automatic learning calculation module 31 ···.. •...Spindle motor 53 ····. —s-recorder 32. .... •...Spindle motor controller 54····· •...Central controller 4... •...Servo unit 55•...· •...User preset module 41 ····.•...Servo motor