TWM406658U - Multi-stage spiral type compressor - Google Patents

Multi-stage spiral type compressor Download PDF

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Publication number
TWM406658U
TWM406658U TW99222289U TW99222289U TWM406658U TW M406658 U TWM406658 U TW M406658U TW 99222289 U TW99222289 U TW 99222289U TW 99222289 U TW99222289 U TW 99222289U TW M406658 U TWM406658 U TW M406658U
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Taiwan
Prior art keywords
compression chamber
rotor
female
partition
spiral body
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TW99222289U
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Chinese (zh)
Inventor
Ming-Chung Hung
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Fu Sheng Ind Co Ltd
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Application filed by Fu Sheng Ind Co Ltd filed Critical Fu Sheng Ind Co Ltd
Priority to TW99222289U priority Critical patent/TWM406658U/en
Publication of TWM406658U publication Critical patent/TWM406658U/en

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M406658 五、新型說明: 【新型所屬之技術領域】 本新型係關於一種壓縮機,特別係關於一種多段螺 旋式壓縮機。 【先前技術】 習用之螺旋式壓縮機中,於壓縮室内配置一公轉子 與一母轉子,利用公轉子與母轉子之各螺旋體互相嚅合 旋轉以壓縮介質(例如空氣)。上述壓縮機可藉由原動機 的轉速控制、儲壓槽、降壓器等的迴路設計,調整輸出 的壓力,但輸出的最大壓力有極限存在。若需要高於最 大壓力輸出的介質時,一般係將複數台上述壓縮機串聯 連接,將第一台壓縮機輸出的加壓介質送入第二台壓縮 機中再加壓,再將第二台壓縮機輸出的加壓介質送入第 三台壓縮機中再加壓……,以達到所需的介質壓力。上 述的方法雖可將介質加壓到所需的壓力,但複數台壓縮 機佔用空間,且驅動複數壓縮機需消耗能源,從經濟與 環保的觀點來看,皆非理想的方法。 【新型内容】 為了解決上述問題,本新型係提供一種零件較少、 體積更小的多段螺旋式壓縮機,以簡潔的公、母螺旋轉 子組合,提高壓縮行程的效率,縮短中間流道,降低壓 損,減少動力傳輸路徑的耗損,達成更理想的壓縮平衡 力0 3 M406658 本新型之多段螺旋式壓縮機至少包含一隔板、一公轉 子、一第一母轉子、以及一第二母轉子。隔板係區隔壓縮 機内壓縮室。公轉子包含貫穿隔板配設的一公轉軸;同軸 配設於公轉軸’位於隔板區隔的一側壓縮室的一第一螺旋 體;以及同軸配設於公轉軸,位於隔板區隔的另一側壓縮 室的一第二螺旋體。第一母轉子位於一侧壓縮室,與第一 嫘旋體嚅合配設。第二母轉子位於另一侧壓縮室,與第二 螺旋體嚆合配設。 此時,隔板係可包含二隔板構件,組合二隔板構件包 夾公轉轴。 另外,一側壓縮室與另一側壓縮室的壓縮比可為相同 亦可相異。 公轉子、第一母轉子、第二母轉子與隔板之間可分別 配設軸t公轉子、第__母轉子、第二母轉子、隔板之間 亦可分別配設潤滑機構。 【實施方式】 第1圖係本新型之多段螺旋式壓縮機之一例的立體 圖。第^係第!圖之多段螺旋式壓縮機的分解圖。第 1圖所示係二段螺旋式壓縮機。如第2圖的分解圖所示, A轉子100係於公轉軸11〇上同轴地緊密配設第一螺旋 體120與第一螺旋體J 3〇,同軸地灸轉相同角度,第一 螺旋體120與第二螺旋體130係位於公轉軸110軸線上 :相2位置’而第-螺旋體120與第二螺旋體130之間 工置容納隔板彻厚度的間隙。第-母轉子200係於第 M406658 一母轉軸210上同軸地配設第一母螺旋體220。第二母 轉子300係於第二母轉軸31 〇上同軸地配設第二母螺旋 體320。隔板400係可區分為隔板構件A 400A與隔板構 件B 400B,於隔板構件A400A與隔板構件B 400B對應 組裝處分別形成公轉子軸孔A 410A與公轉子軸孔B 410B,當隔板構件A 400A與隔板構件B 400B組合時公 轉子軸孔A 410 A與公轉子軸孔B 410B組合成一公轉子 軸孔,使公轉子1〇〇可貫穿隔板400 °隔板構件A 400A 上設有第一母轉子軸孔420,隔板構件B 400B上設有第 二母轉子軸孔430,第一母轉子軸孔420與第二母轉子 軸孔430的設置位置係考慮第一母螺旋體220、第二母 螺旋體320可分別與第一螺旋體120與第二螺旋體130 嚅合且順暢轉動地配設。 將隔板構件A 400A與隔板構件B 400B ’以公轉子 軸孔A410A與公轉子軸孔B 410B插入第一螺旋體120 與第二螺旋體130之間的間隙,組合成公轉子軸孔,並 包夾公轉軸110 ’組合成隔板400,將壓縮室區隔成第一 第二之二段壓縮室,即第一螺旋體120位於第一段壓縮 室,第二螺旋體130位於第二段壓縮室,但第一段壓縮 室與第二段壓縮室之間並非氣密隔離,壓縮介質可於二 壓縮室之間流通;使第一母螺旋體220與第一螺旋體120 售合的情況下’以第一母轉軸210插入第一母轉子軸孔 420,將第一母轉子200配設於第一段壓縮室;使第二母 螺旋體320與第二螺旋體130嚅合的情況下,以第二母 轉軸310插入第二母轉子軸孔430,將第二母轉子300 5 配設於第二段壓縮室。依此組合成第1圖所示的結構。 公轉軸110與壓縮機的原動機(未圖示)機械連結, 以原動機驅動公轉軸110,連動第一螺旋體120與第二 螺旋體130同軸旋轉。此時分別與第一螺旋體120及第 二螺旋體130嚅合的第一母轉子200及第二母轉子300 亦同時旋轉。 第一段壓縮室與第二段壓縮室的加壓方向係相同方 向,亦即壓縮介質因公轉子100與第一母轉子200以及 第二母轉子300嚅合旋轉的加壓流動的方向係相同方 向,例如介質因公轉子100與第一母轉子200嚅合旋轉, 從第一段壓縮室之外進入第一段壓縮室,進而被加壓, 經第一段壓縮室加壓的介質,通過隔板400進入第二段 壓縮室,因公轉子100與第二母轉子300嚙合旋轉,被 加壓成更高的壓力而輸出第二段壓縮室。公轉子100與 各母轉子之間的壓縮比可自由設定,例如,公轉子100 與第一母轉子200之間的壓縮比設定為2/1,公轉子100 與第二母轉子300之間的壓縮比亦設定為2/1時,理想 情況下,一大氣壓的介質於第一段壓縮室内經公轉子100 與第一母轉子200之間以2/1的壓縮比壓縮後成為二大 氣壓而進入第二段壓縮室,二大氣壓的介質於第二段壓 縮室内經公轉子100與第二母轉子300之間以2/1的壓 縮比壓縮後成為四大氣壓而排出第二段壓縮室。如此, 藉由各段壓縮室中的壓縮比的設定,將介質增壓至預定 的壓力。然實際上輸出的壓力並非如上述理想情況無漏 失,因此必須顧慮各種漏失的情況來設定壓縮比。各壓 M406658 縮室的壓縮比可如上所述為相同壓縮比,亦可為相異的 壓縮比。M406658 V. New description: [New technical field] The present invention relates to a compressor, in particular to a multi-stage screw compressor. [Prior Art] In a conventional screw compressor, a male rotor and a female rotor are disposed in a compression chamber, and the respective spirals of the male and female rotors are coupled to each other to rotate to compress a medium (for example, air). The above compressor can adjust the output pressure by the loop design of the prime mover's rotation speed control, accumulator tank, pressure reducer, etc., but the maximum pressure of the output has a limit. If a medium higher than the maximum pressure output is required, a plurality of the above compressors are generally connected in series, and the pressurized medium output from the first compressor is sent to the second compressor and then pressurized, and then the second unit is placed. The pressurized medium output from the compressor is sent to a third compressor and then pressurized... to achieve the desired medium pressure. Although the above method can pressurize the medium to the required pressure, a plurality of compressors take up space and drive a plurality of compressors to consume energy, which is not an ideal method from the viewpoint of economy and environmental protection. [New content] In order to solve the above problems, the present invention provides a multi-stage screw compressor with fewer parts and smaller volume, with a simple combination of male and female spiral rotors, which improves the efficiency of the compression stroke, shortens the intermediate flow path, and reduces Pressure loss, reducing the loss of power transmission path, achieving a better compression balance force. 0 3 M406658 The multi-stage screw compressor of the present invention comprises at least a partition plate, a male rotor, a first female rotor, and a second female rotor. . The partition separates the compression chamber inside the compressor. The male rotor includes a revolving shaft disposed through the partition plate; a first spiral body coaxially disposed on the revolving shaft 'the compression chamber located on one side of the partition plate; and coaxially disposed on the revolving shaft and located at the partition of the partition plate A second spiral of the compression chamber on the other side. The first female rotor is located in one side of the compression chamber and is coupled to the first toroidal body. The second female rotor is located on the other side of the compression chamber and is coupled to the second spiral. In this case, the partition may comprise two baffle members, and the combination of the two baffle members encloses the revolving shaft. Further, the compression ratio of the one side compression chamber to the other side compression chamber may be the same or different. A lubricating mechanism may be disposed between the male rotor, the first female rotor, the second female rotor, and the partition, respectively, between the shaft t male rotor, the __ female rotor, the second female rotor, and the partition. [Embodiment] Fig. 1 is a perspective view showing an example of a multi-stage screw compressor of the present invention. The first ^ system! An exploded view of the multi-stage screw compressor of the drawing. Figure 1 shows a two-stage screw compressor. As shown in the exploded view of FIG. 2, the A rotor 100 is coaxially disposed on the revolving shaft 11〇 coaxially and closely disposed with the first spiral body 120 and the first spiral body J 3〇, coaxially moxiating to the same angle, and the first spiral body 120 and The second spiral 130 is located on the axis of the revolution shaft 110: the phase 2 position 'and the gap between the first spiral body 120 and the second spiral body 130 is accommodated to accommodate the thickness of the partition. The first female rotor 200 is coaxially disposed with the first female spiral body 220 on a mother shaft 210 of the M406658. The second female rotor 300 is coaxially disposed with the second female spiral body 320 on the second female rotating shaft 31. The partition plate 400 can be divided into a partition member A 400A and a partition member B 400B, and a male rotor shaft hole A 410A and a male rotor shaft hole B 410B are respectively formed at a corresponding assembly portion of the partition member A400A and the partition member B 400B. When the partition member A 400A is combined with the partition member B 400B, the male rotor shaft hole A 410 A and the male rotor shaft hole B 410B are combined into a male rotor shaft hole so that the male rotor 1 〇〇 can penetrate the partition plate 400 ° partition member A A first female rotor shaft hole 420 is disposed on the 400A, and a second female rotor shaft hole 430 is disposed on the partition member B 400B. The first female rotor shaft hole 420 and the second female rotor shaft hole 430 are disposed at the first position. The female spiral body 220 and the second female spiral body 320 may be respectively coupled to the first spiral body 120 and the second spiral body 130 and smoothly arranged. Inserting the spacer member A 400A and the spacer member B 400B ' into the gap between the first spiral body 120 and the second spiral body 130 with the male rotor shaft hole A410A and the male rotor shaft hole B 410B, and combining them into a male rotor shaft hole, and packaging The pinch shaft 110' is combined into a partition 400, and the compression chamber is partitioned into a first and second two-stage compression chamber, that is, the first spiral body 120 is located in the first-stage compression chamber, and the second spiral body 130 is located in the second-stage compression chamber. However, the first compression chamber and the second compression chamber are not airtightly separated, and the compressed medium can be circulated between the two compression chambers; in the case where the first female spiral 220 is sold with the first spiral 120, the first The female rotating shaft 210 is inserted into the first female rotor shaft hole 420, and the first female rotor 200 is disposed in the first stage compression chamber; and when the second female spiral body 320 is coupled to the second spiral body 130, the second female rotating shaft 310 is used. The second female rotor shaft hole 430 is inserted, and the second female rotor 300 5 is disposed in the second stage compression chamber. According to this, the structure shown in Fig. 1 is combined. The revolution shaft 110 is mechanically coupled to a prime mover (not shown) of the compressor, and drives the revolution shaft 110 with the prime mover to interlock the first spiral body 120 and the second spiral body 130 to rotate coaxially. At this time, the first female rotor 200 and the second female rotor 300, which are respectively coupled to the first spiral body 120 and the second spiral body 130, also rotate simultaneously. The pressing directions of the first-stage compression chamber and the second-stage compression chamber are in the same direction, that is, the compression medium is in the same direction of the pressurized flow in which the male rotor 100 is coupled to the first female rotor 200 and the second female rotor 300. The direction, for example, the medium is rotated by the male rotor 100 and the first female rotor 200, enters the first-stage compression chamber from outside the first-stage compression chamber, and is pressurized, and the medium pressurized by the first-stage compression chamber passes through The partition 400 enters the second stage compression chamber, and the male rotor 100 is rotated in meshing engagement with the second female rotor 300 to be pressurized to a higher pressure to output the second stage compression chamber. The compression ratio between the male rotor 100 and each of the female rotors can be freely set. For example, the compression ratio between the male rotor 100 and the first female rotor 200 is set to 2/1, and between the male rotor 100 and the second female rotor 300. When the compression ratio is also set to 2/1, ideally, the medium of one atmosphere is compressed in the first stage compression chamber by the compression ratio of 2/1 between the male rotor 100 and the first female rotor 200 to become two atmospheres. In the second-stage compression chamber, the two-atmospheric pressure medium is compressed in the second-stage compression chamber by the compression ratio of 2/1 between the male rotor 100 and the second female rotor 300 to be discharged into the second-stage compression chamber at four atmospheric pressures. Thus, the medium is pressurized to a predetermined pressure by the setting of the compression ratio in each section of the compression chamber. However, the actual output pressure is not leak-free as in the above ideal situation, so the compression ratio must be set in consideration of various leakages. The compression ratio of each of the pressure M406658 condensing chambers may be the same compression ratio as described above, or may be a different compression ratio.

第2圖的多段螺旋式壓縮機分解圖中揭示了縱向切 開隔板400 ’分離成為左右二隔板構件的態樣,但亦可 橫向切開隔板400分離成上下二隔板構件的態樣,或者 以可包夾公轉子100的任意型態,將隔板400 .分離成複 數個隔板構件,再者隔板400可為單一板體,隔板4〇〇 上的預定位置分別形成各軸孔纟且裝公轉子100時,先 將公轉袖110插通隔板400,再從公轉袖的二端分別套 入第一螺旋體120與第二螺旋體13〇。為了順暢旋轉, 公轉軸110、第一母轉軸210、第二母轉軸31〇、隔板400 之間配設各種軸承、潤滑機構等已為習用技術,在此不 再贅述。The exploded view of the multi-segment screw compressor of Fig. 2 discloses a state in which the longitudinal slitting partition 400' is separated into two left and right partition members, but it is also possible to laterally cut the separator 400 into two upper and lower partition members. Alternatively, the separator 400 may be separated into a plurality of separator members in any type in which the male rotor 100 may be sandwiched, and the separator 400 may be a single plate body, and the predetermined positions on the partition plate 4 respectively form the respective shafts. When the male rotor 100 is installed in the hole, the male sleeve 110 is inserted into the partition 400, and the first spiral 120 and the second spiral 13 are respectively inserted from the two ends of the male sleeve. In order to smoothly rotate, various types of bearings, lubrication mechanisms, and the like are disposed between the revolution shaft 110, the first female shaft 210, the second female shaft 31, and the partition 400, and are not described herein.

本說明書及圖式僅說明了二段壓縮室的實施態樣, 但相同地,對應必要的情況,可沿著公轉子的軸向增設 第三、四……的螺旋體,並增設第三、四···.·.的母轉子, 以複數片隔板區隔各段壓縮室,壓縮介質經由複數段公 母轉子的加壓,分段將介質加壓到所需的壓力。 由上述說明可知,本新型之多段螺旋式壓縮機以單 一公轉子搭配複數母轉子,並湘隔板區隔配設各母轉 子的壓縮室成為多段壓縮室,壓縮介質經各段的八母轉 所需的壓力,相較於先前的複數“縮機 串,,接,可縮小體積,且僅單一原動機驅動公轉子連 動多段母轉子分段加壓介質,減少能源消耗,另外,如 此的結構亦因僅有單—原動機,以及單—公轉轴,零件 M406658 數量較少,除了可降低成本之外,亦有利於維修保養時 零件的更換。 上述的說明係以壓縮機為例進行說明,但以相同的 結構,將壓縮機的介質入口連接至預定的介質槽等的情 況時,此壓縮機亦可發揮真空泵浦的功能。 雖然說明書與圖式中已揭示本新型之降低壓縮機無 效壓縮之迴路設計的實施例,然此並非用以限制本新 型,本新型的專利範圍係依據下記申請專利範圍來界定。 【圖式簡單說明】 第1圖係本新型之多段螺旋式壓縮機之一例的立體 圖。 第2圖係第1圖之多段螺旋式壓縮機的分解圖。This specification and drawings only illustrate the implementation of the two-stage compression chamber, but in the same way, the third, fourth, ... spirals can be added along the axial direction of the male rotor, and third and fourth are added. The mother rotor of the main rotor is divided into a plurality of compression chambers by a plurality of separators, and the compression medium is pressurized by a plurality of sections of the male and female rotors to pressurize the medium to a desired pressure. It can be seen from the above description that the multi-stage screw compressor of the present invention uses a single male rotor with a plurality of female rotors, and the compression chamber of each parent rotor is divided into a plurality of compression chambers, and the compressed medium passes through the eight mothers of each segment. The required pressure is reduced compared to the previous plural "shrinking machine string, and the volume can be reduced, and only a single prime mover drives the male rotor to link the multi-stage parent rotor segmented pressurized medium to reduce energy consumption. In addition, such a structure is also Because there are only single-primary motives and single-revolving shafts, the number of parts M406658 is small, which not only reduces the cost, but also facilitates the replacement of parts during maintenance. The above description is based on the compressor as an example, but In the same structure, when the medium inlet of the compressor is connected to a predetermined medium tank or the like, the compressor can also function as a vacuum pumping. Although the present invention discloses a circuit for reducing the ineffective compression of the compressor in the specification and the drawings. The embodiment of the design is not intended to limit the present invention, and the scope of the patent of the present invention is defined in accordance with the scope of the patent application. BRIEF DESCRIPTION OF DRAWINGS FIG 1 a perspective view showing an example of the system according to the present novel many segments of the screw compressor. Fig. 2 showing a first line segment as much as 1 an exploded view of the screw compressor.

【主要元件符號說明】 100 :公轉子 120 :第一螺旋體 200 :第一母轉子 220 :第一母螺旋體 310 :第二母轉軸 400 :隔板 400B ·隔板構件B 410B :公轉子軸孔B 110 :公轉軸 130 :第二螺旋體 210 :第一母轉軸 300 :第二母轉子 320 :第二母螺旋體 400A .隔板構件A 410A :公轉子軸孔A 420 :第一母轉子軸孔 430 :第二母轉子軸孔 8[Main component symbol description] 100: Male rotor 120: First spiral body 200: First female rotor 220: First female spiral body 310: Second female rotating shaft 400: Separator 400B • Separator member B 410B: Male rotor shaft hole B 110: revolution shaft 130: second spiral 210: first female shaft 300: second female rotor 320: second female spiral 400A. partition member A 410A: male rotor shaft hole A 420: first female rotor shaft hole 430: Second female rotor shaft hole 8

Claims (1)

M406658 六、申請專利範圍: 1. 一種多段螺旋式壓縮機,其係至少包含: 一隔板,區隔壓縮機内的壓縮室; 一公轉子,包含: 一公轉軸,貫穿該隔板配設; 一第一螺旋體,同軸配設於該公轉軸,位於該隔 ' 板區隔的一側壓縮室;以及 • 一第二螺旋體,同軸配設於該公轉轴’位於該隔 # 板區隔的另一側壓縮室; 一第一母轉子’位於該一侧壓縮室,與該第一螺旋體 嚅合配設;以及 一第二母轉子,位於該另一側壓縮室,與該第二螺旋 體嚅合配設。 2. 如申請專利範圍第1項所述的多段螺旋式壓縮機, • 其中該隔板係包含二隔板構件,組合該二隔板構件包夾該 • 公轉轴。 3. 如申請專利範圍第1項所述的多段螺旋式壓縮機, 其中該一側壓縮室與該另一侧壓縮室的壓縮比相同。 4. 如申請專利範圍第1項所述的多段螺旋式壓縮機, /、中該側壓縮室與該另一侧塵縮室的壓縮比相異。 5·如申請專利範圍第1項所述的多段螺旋式壓縮機, 9 M406658 其中該公轉子、該第一母轉子、該第二母轉子與該隔板之 間分別配設軸承。 6.如申請專利範圍第1項所述的多段螺旋式壓縮機, 其中該公轉子、該第一母轉子、該第二母轉子、該隔板之 間分別配設潤滑機構。M406658 VI. Patent Application Range: 1. A multi-segment screw compressor comprising at least: a baffle partitioning a compression chamber in the compressor; a male rotor comprising: a male shaft extending through the partition; a first spiral body coaxially disposed on the revolving shaft, located at a compression chamber on a side of the partition plate; and a second spiral body coaxially disposed on the revolving shaft 'located on the partition plate a compression chamber; a first female rotor 'located on the one side compression chamber and configured to be coupled to the first spiral body; and a second female rotor located in the other side compression chamber to be coupled to the second spiral body Furnished. 2. The multi-segment screw compressor of claim 1, wherein the partition comprises two baffle members, and the two baffle members are combined to sandwich the revolving shaft. 3. The multi-stage screw compressor of claim 1, wherein the compression ratio of the one side compression chamber to the other side compression chamber is the same. 4. The multi-stage screw compressor of claim 1, wherein the compression ratio of the middle side compression chamber to the other side dust chamber is different. 5. The multi-stage screw compressor according to claim 1, wherein the main rotor, the first female rotor, the second female rotor and the partition are respectively provided with bearings. 6. The multi-stage screw compressor according to claim 1, wherein a lubrication mechanism is disposed between the male rotor, the first female rotor, the second female rotor, and the partition.
TW99222289U 2010-11-17 2010-11-17 Multi-stage spiral type compressor TWM406658U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104005957A (en) * 2013-02-26 2014-08-27 复盛股份有限公司 Multistage compression fluid machine
CN104005950A (en) * 2013-02-26 2014-08-27 复盛股份有限公司 Multi-section spiral rotor mechanism of fluid machinery

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104005957A (en) * 2013-02-26 2014-08-27 复盛股份有限公司 Multistage compression fluid machine
CN104005950A (en) * 2013-02-26 2014-08-27 复盛股份有限公司 Multi-section spiral rotor mechanism of fluid machinery
CN104005950B (en) * 2013-02-26 2016-04-13 复盛股份有限公司 The multi-section type spiral rotor mechanism of fluid machinery

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