M404242 五、新型說明: 【新型所屬之技術領域】 本創作在於提供一種防火耐燃裝潢板材,尤指—種已 經裝飾防火板材表面的防火化粧板,可作為建築之事、生面 飾板材。 【先前技術】 . 現今建築不僅強調居住舒適度,還強調環保與安全。 因此防火板材曰漸重要,由對人體健康有礙的石綿材質不 • 斷的改進研發。當然,作為建材之防火板材,其外觀也相 當重要。 縱觀現今的防火板材,舉例有石膏板、纖維水泥板、 矽酸鈣板…等,其表面並不美觀,因此安裝後通常再施以 油漆、或貼壁紙,使整體工時增加且提高成本。 若考量以防火板材作為基板,施工前貼附一裝飾外皮 於防火板材上。需要面臨的問題在於,基板有的厚重、有 的材質粉脆、有的表面粗縫難以貼附裝飾皮。此外,貼附 • 纟飾外皮後’更可能造成防火複合板材的防火财燃性能降 低,整體不易符合並通過國家一級耐燃的檢驗。 綜上所述’本創作人有感上述缺失可改善,乃提出一 種設計合理且有效改善上述缺失之創作。 【新型内容】 本創作在於提供_種防火化粧板,在裸板的防火板材 表面預先貼附-面飾材,作為裝飾過的防火建材以省去外 觀修飾的施1咖,並且錄板無騎請地貼合。 為達以上所述’本創作實施例提供-種防火化粧板, 其包括有表面經研磨的基板、一塗佈於該基板表面的填 3/8 M404242 補層、-塗佈於該填補層表面的膠合層、及—貼附於該膠 合層的面飾材。 .—— 上述基板作為裸板的防火板材表面預先貼附一面飾 材丄可作為已裝飾的防火化粧板’不需油漆、或貼壁紙, 可節省施卫時間。此外,藉由表面崎磨的紐、填補層 及膠合層’面飾材可良好貼附於基板表面。 ^以上關於本創作内容的說明以及以下實施方式的說明 係用以舉例並解釋本創作的原理,並且提供本創作之專利 申請範圍進一步的解釋。 【實施方式】 為使對本創作的目的、構造、特徵、及其功能有進一 步的瞭解,茲配合實施例詳細說明如下: 請參閱圖1及圖1A,分別為本創作之防火化粧板的剖 視圖及圖1中A部份的放大圖。本創作包括有一基板1〇、 一填補層20、一膠合層30及一面飾材40。其中基板1〇為 防火材質製成之無機質板材,可以是矽酸鈣板、或纖維水 泥板…等’本實施例中較佳為碎酸約板,並且更好的是無 石綿。 石夕酸|弓板(Calcium Silicate Board)是以石夕酸質、石灰質 為主要成分,經製漿、抄製、蒸養…等工序製成的—種輕 質防火板材。由於矽質、鈣質材料在經高溫高壓蒸氣養護, 反應生成梦酸i弓(Tobermorite)晶狀結構,其品質物性極為穩 定,具有優異防火耐燃、耐久不變形…等特性,適於彳乍^ 建築物室内裝修的隔間牆板和天花板。 纖維水泥板係由水泥、矽砂、石錦以外纖維及其他添 加物經抄取高壓蒸養壓製而成。 4/8 M404242 ,明參閱圖2 ’為本創作之防火化粧板的製造流程圖。本 創作之基板10的表面經過研磨(_㈣程序si處理藉此 除去表^的粗缝面,此外亦可提高基板ig的表面平整度。 接著為打底程序S2,亦即,塗佈填補層2〇於基板1〇 的表面,藉此填補基板1〇的縫隙。其中填補層2〇可以是 3有黏性的披土樹脂混合層,具體的說可以包括有填補該 • f板表面縫隙之坡土及樹脂,披土及樹脂的調配比例較佳 φ 疋帶有些流動性使之可以滲透到基板1〇的毛細孔内。 然後為佈膠程序S3,等上述填補層2〇硬化後,即產生 一平整的表面,塗佈黏膠於基板1〇表面,也就是填補層2〇 所產生的平整表面,以形成一膠合層3〇而供黏附一面飾材 40。上述黏膠較佳也同時塗佈於面飾材4〇的底面。膠合層 30可以加入阻燃劑,形成可阻燃的膠合層,以延遲或防止 燃燒。 最後為貼合程序S4 ’將面飾材40貼附於基板1〇的表 — 面。如圖3及圖4所示的。面飾材40包覆基板1〇的上表 . 面及兩側邊,也可以部份反摺並貼附至基板10部份的底 面。面飾材40可增加空間美感,可以是具防焰特性的pvc 材質、或具難燃特性的美财孤或PP材質製成,藉由添加阻 燃劑以增加抗燃性。上述面飾材40較佳為在貼附基板1〇 以後’形成平坦的表面,整體複合材並可通過國家一級、 二級耐燃性能的驗證。 本創作具體實驗的例子,基板10採用申請人生產的南 亞矽酸鈣板,南亞矽酸鈣板主要由無機質材料組成,不含 石綿,產品符合並通過CNS 13777耐燃—級之規定。再加 上面飾材40,配合可阻燃的膠合層,整體仍可達到CNs 5/8 M404242 . 14705耐燃一級、二級的檢測。亦即,不僅裸板的基板ίο 可達到耐燃一級檢測’加上面飾材4〇的整體防火化粧板也 可達到耐燃一級、二級檢測。 阻燃劑又稱難燃劑,耐火劑或防火劑:賦予易燃聚合 物難燃性的功能性助劑;依應用方式分為添加型阻燃劑和 反應型阻燃劑。根據組成,添加型阻燃劑主要包括無機阻 * 燃劑、鹵系阻燃劑(有機氣化物和有機溴化物)、磷系阻燃 . 劑(赤磷、磷酸酯及齒代磷酸酯等)和氮系阻燃劑等。反應 ® 型阻燃劑多為含反應性官能團的有機鹵和有機磷的單體。 此外,具有抑煙作用的鉬化合物、錫化合物和鐵化合物等 亦屬阻燃劑的範_。主要適用於有阻燃需求的塑膠,延遲 或防止塑膠尤其是高分子類塑膠的燃燒。使其點燃時間增 長,點燃自熄,或難以點燃。 如圖3及圖4所示的’本實施例的基板10的兩側側邊 轉角可加以裝修而形成有導角(未標號),再加以貼附面飾材 40。上述導角可以約為1至2mm。 擊 綜上所述’本創作之防火化粧板在裸板的防火板材表 面預先貼附面飾材’可作為裝飾過的防火裝潢建材,不需 再批土油漆、或貼壁紙,藉此本創作可節省外觀修飾的施 工時間’且施工容易’並可取代不具防火耐燃性能的化粧 合板。本創作藉由填補層、膠合層等,面飾材可良好地貼 附於基板表面’克服了基板先天材質粗糙、施工較繁複的 缺點。此外,藉由矽酸鈣板的基板,配合可阻燃的膠合層, 以及適當材質的面飾材,整體復具有相當優異的防火耐燃 性能,為真正防火耐燃裝潢材。 本創作實已符合新型專利之要件,依法提出申請。惟 6/8 M404242 以上所揭露者,僅為本創作較佳實施例而已,自不能以此 限定本案的權利範圍,因此依本案申請範圍所做的均等變 化或修飾,仍屬本案所涵蓋的範圍。 【圖式fa纟单說明】 圖1為本創作之防火化粧板的剖視圖。 圖1A為依本創作圖1中A部份的放大圖。 圖2為本創作之防火化粧板的製造流程圖。 圖3為本創作之防火化粧板完成後的立體圖。 圖4為本創作之防火化粧板另一角度的立體圖。 【主要元件符號說明】 基板................10 填補層............20 膠合層............30 面飾材............40 S1-S4為製造流程步驟 7/8M404242 V. New description: [New technical field] The creation is to provide a fireproof and flameproof decorative board, especially a kind of fireproof cosmetic board which has been decorated with fireproof board surface, which can be used as a building material and a raw surface decorative board. [Prior Art] Today's buildings not only emphasize living comfort, but also emphasize environmental protection and safety. Therefore, fireproof panels are becoming more and more important, and the development of asbestos materials that are harmful to human health is not improved. Of course, as a fireproof board for building materials, its appearance is also very important. Throughout today's fireproof panels, examples include gypsum board, fiber cement board, calcium silicate board, etc., the surface is not beautiful, so after installation, it is usually applied with paint or wallpaper, which increases the overall working hours and increases the cost. . If the fireproof board is used as the substrate, a decorative outer skin is attached to the fireproof board before construction. The problem that needs to be faced is that the substrate is thick, some materials are brittle, and some surface rough seams are difficult to attach to the decorative skin. In addition, the attachment of the • 外 外 ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ In summary, the creator feels that the above-mentioned deficiency can be improved, and proposes a design that is reasonable in design and effective in improving the above-mentioned deficiency. [New content] This creation is to provide a kind of fireproof cosmetic board, which is pre-attached to the surface of the fireproof board of the bare board, and is used as a decorative fireproof building material to save the appearance of the modified 1 coffee, and the board is not riding. Please fit it. Provided is a fireproof cosmetic board comprising the surface-polished substrate, a 3/8 M404242-filled layer coated on the surface of the substrate, and coated on the surface of the filling layer. a glue layer, and a face material attached to the glue layer. .—— The above-mentioned substrate is pre-attached to the surface of the fireproof board of the bare board. It can be used as a decorative fireproof board. No need to paint or paste wallpaper, which can save the maintenance time. In addition, the surface of the substrate can be adhered well by the surface-stacked enamel, the filling layer and the glue layer. The above description of the present invention and the description of the following embodiments are provided to illustrate and explain the principles of the present invention, and to provide further explanation of the scope of the patent application of the present invention. [Embodiment] In order to further understand the purpose, structure, features, and functions of the present invention, the following detailed description is given in conjunction with the embodiments: Referring to FIG. 1 and FIG. 1A, respectively, a cross-sectional view of the fireproof cosmetic board of the present invention and An enlarged view of the portion A in Fig. 1. The creation includes a substrate 1 , a filling layer 20 , a glue layer 30 and a side trim 40 . The substrate 1 is an inorganic plate made of a fireproof material, and may be a calcium silicate plate, or a fiber cement plate, etc. In the present embodiment, it is preferably a crushed acid plate, and more preferably no asbestos. Calcium Silicate Board is a lightweight fireproof board made of the process of pulping, copying, steaming, etc., based on the acid and lime of the stone. Because the enamel and calcium materials are cured by high temperature and high pressure steam, the reaction produces a Tobermorite crystal structure, which is extremely stable in quality and physical properties, and has excellent fire and flame resistance, long-term deformation resistance, etc. Partition wall panels and ceilings for interior decoration of buildings. The fiber cement board is made of cement, strontium sand, fiber other than stone brocade and other additives by high pressure steaming. 4/8 M404242, see Figure 2 for the manufacturing flow chart of the fireproof makeup board. The surface of the substrate 10 of the present invention is subjected to grinding (_(4) program si treatment to remove the rough surface of the surface, and also to improve the surface flatness of the substrate ig. Next, the primer S2, that is, the filling layer 2 is applied. 〇 表面 on the surface of the substrate 1 ,, thereby filling the gap of the substrate 1 。. The filling layer 2 〇 may be 3 viscous mixed layer of the soil resin, in particular, may include a slope to fill the surface of the f plate The ratio of soil and resin, soil and resin is better. φ The belt has some fluidity so that it can penetrate into the capillary pores of the substrate. Then, it is the glue preparation program S3, and the above-mentioned filling layer 2 is hardened, that is, it is produced. a flat surface coated with a glue on the surface of the substrate 1 , that is, a flat surface formed by the filling layer 2 to form a glue layer 3 黏 for adhering a decorative material 40. The above adhesive is preferably coated at the same time. It is placed on the bottom surface of the face material 4. The glue layer 30 can be added with a flame retardant to form a flame-retardant glue layer to delay or prevent burning. Finally, the bonding process S4 'attach the face material 40 to the substrate 1 〇 表 — 。 。 。, as shown in Figure 3 and Figure 4. The decorative material 40 covers the upper surface of the substrate 1 . The surface and the side edges may also be partially folded back and attached to the bottom surface of the portion of the substrate 10. The decorative material 40 may increase the aesthetics of the space, and may have anti-flame characteristics. Made of pvc material or smouldering or PP material with flame retardant properties, adding flame retardant to increase flame resistance. The above-mentioned veneer material 40 is preferably formed to be flat after attaching the substrate 1〇. Surface, integral composite material and can pass the national first-class and second-class fire-resistance verification. For the specific experimental example of this creation, the substrate 10 adopts the calcium citrate plate produced by the applicant, and the calcium silicate plate of South Asia is mainly composed of inorganic materials. Containing asbestos, the product meets and passes the CNS 13777 flame-resistant grade. Add the above decorative material 40, together with the flame-retardant glue layer, the whole can still reach CNs 5/8 M404242. 14705 flame-resistant primary and secondary testing. That is, not only the bare board substrate ίο can achieve the first-class test of the fire resistance. The whole fireproof cosmetic board with the above-mentioned decorative material 4〇 can also achieve the first-class and second-level detection of fire resistance. The flame retardant is also called flame retardant, fire retardant or fire retardant: Flammable polymer Flammable functional additives; classified into additive flame retardants and reactive flame retardants according to the application method. According to the composition, the additive flame retardants mainly include inorganic flame retardants and halogen flame retardants (organic vapors). And organic bromide), phosphorus-based flame retardant agents (red phosphorus, phosphate esters, and soda phosphates) and nitrogen-based flame retardants, etc. Reaction type flame retardants are mostly organic halogens and organic compounds containing reactive functional groups. Phosphorus monomer. In addition, molybdenum compounds, tin compounds and iron compounds with anti-smoke effect are also the flame retardant. It is mainly suitable for plastics with flame retardant requirements, delaying or preventing plastics, especially polymer plastics. The burning time is increased, the ignition time is self-extinguishing, or it is difficult to ignite. As shown in FIG. 3 and FIG. 4, the side corners of the substrate 10 of the present embodiment can be decorated to form a lead angle (not labeled) ), and then attach the decorative material 40. The above lead angle may be about 1 to 2 mm. In the above, the 'fireproof makeup board of this creation is pre-attached to the surface of the fireproof board of the bare board' can be used as a decorative fireproof decoration building material, without the need to apply soil paint or wallpaper, thereby creating this creation. It can save the construction time of the appearance modification and is easy to construct and can replace the plywood without fire and flame resistance. By filling the layer, the glue layer, etc., the surface material can be well attached to the surface of the substrate, which overcomes the disadvantages of the innate material of the substrate and the complicated construction. In addition, the substrate of the calcium silicate board, combined with the flame-retardant glue layer, and the surface material of the appropriate material, have a comprehensive fire and flame resistance, and are truly fireproof and flame-resistant decoration materials. This creation has already met the requirements of the new patent and applied in accordance with the law. However, those disclosed in the above 6/8 M404242 are only preferred embodiments of the present invention, and the scope of rights of the case cannot be limited thereby. Therefore, the equal changes or modifications made according to the scope of application of the present application are still covered by the present case. . [Description of the fa 纟 】] Figure 1 is a cross-sectional view of the fireproof cosmetic board of the present invention. Fig. 1A is an enlarged view of a portion A of Fig. 1 in accordance with the present invention. Fig. 2 is a flow chart showing the manufacture of the fireproof cosmetic board of the present invention. Fig. 3 is a perspective view of the fireproof cosmetic board of the present invention after completion. Figure 4 is a perspective view of another perspective of the fireproof makeup board of the present invention. [Description of main component symbols] Substrate.....................10 Filling layer............20 Gluing layer......... ...30 face material............40 S1-S4 is the manufacturing process step 7/8