M400405 五、新型說明: 【新型所屬之技術領域】 -種光學材撕賴合裝置之真空讀壓輪單元賴改良,各種光學材 之撕膜與各光學材之貼合結構者。 【先前技術】 第-圖為習知光學材撕膜貼合裝置之立體示意圖,如圖所示,係有一活 動單元1G設有可往復位移的活動板m結合有—真空吸盤裝置2q,其構成 為-真空裝置204、-座板2()1結合有吸盤2〇2與真空吸盤2〇3,可由真空 裝置204控制座板201行上下位移與吸盤真空吸盤2〇3執行真空吸附 位於置材槽30内之光學材(光學膠膜)9Q移至植單元4()作初步定位後 及再移至撕膜裝置50之撕膜膠帶上,以光學材(光學膠膜)9〇底部之 離型膜90a與撕膜膠帶謝完全的貼合,並隨撕膜膠帶6〇1同步前進位移 至賴處’由於光學材(光學膠咖底部之_職係與撕卿請 完全貼合,(第二圖)即會隨撕膜膠帶6〇1弯捲而下與光學材(光學膠膜) 90分離’當光學材(光學膠膜)9〇前進至一定位時,(第三圖)以活動板 406位移連動活動座她之真空吸盤壓輪單元7〇的真空吸盤_位移與光 學材(光學_) 9G賴下降《其_,再行位射途先行暫停由肺 機雇綱光學材(光學軸)9Q之定位與微調其位置定位後再移至真* 置座8〇上方與其吸置之受貼光學材(光學導電材)9ι對應,再下降顧 頂壓綱(綱膜)9G —端先嫌光學材U學導衡)gi點 合,(可參照第四圖)再以活動板傳動活動座慨之真空吸盤雜單 3 M400405 元70行位移’同時,真空賴4〇4即分段逐漸破真空,令光學材(光學移 媒)90逐漸落下,經壓輪4〇5逐漸壓滾光學材(光學膠膜)9〇令其與受貼 光學材(光學導電材)91逐漸貼合者。 惟,該真空吸盤壓輪單元70之真空吸盤綱對光學材(光學膠膜)卯 之吸附並是非全面積的_,耐僅吸_光學材(光學顧)如之的% 、的面積’故光學材(光學膠膜)90之最前端係沒有被吸附,於該前端沒有 •被真空吸盤404吸附之情形下,位於撕膜裝置5〇之撕膜膠帶6〇1上要捲撕 離型膜90a時極易拉扯到光學材(光學膠膜)9〇使的其前端處微變形,於 此情形下由攝影機1GG細光學材(絲賴)⑽將無法正確的酬其定 位與微調光學材(光學顧)9G之角雜置定位來與受貼絲材(光學導 電材)91作精準之對應貼合。 :再者’真空吸盤壓輪單元70之壓輪4〇5 @下壓力量係無法作精細的微 調’故其施壓之力量無法迎合光學材(光學賴)%與受貼光學材(光學 · $電材)91貼合之厚度變化作減壓,以致其滾壓力量易超出材質之受力= ' 限而增加了損壞機率。 有鑑於,上述之缺失巫待改進,故創作者經過多年之經驗不斷的研究 與多次的實驗,終求得一精進之結構者。 至於本創作之目的、方式、結構與精神,煩請審查委員參照下列之說 明與圖式g卩得以完全的了解本創作。 4 M400405 【新型内容】 一種光學材撕賴合裝置之真空健雜單元結構改良,尤指真空吸 空吸盤前端具有一掀式真空吸盤,以及另設置-可職 μ真二吸盤與其掀式真空吸盤,係可分段破真空者,其卜 盤可以對光學材(光學膠膜)全面積吸附,維持光學ΐ (先學膠膜)元全的平整以利光學對位,又,掀式真空吸盤可先破真空後 向上掀起移4郎,供以可調賴輪裝置下㈣光學材(光學_)斑受 貼光學材(絲導龍)施壓貼合,其卜可調式壓輪裝㈣ 傳動螺桿旋轉行昇降人定位,又,藉以兩個可調壓力之氣缸頂壓壓輪,令 麼輪維持有-正常之頂勤量’並可緩衝釋放下壓力量過大之反作用力, 以防止光料u學顧)與受絲學材(光學導電材)貼 而損壞之功效目的者。 【實施方式】 第五圖為本創作一種光學材撕膜貼合裝置之真空吸盤壓輪單元結構改 良之立體示意圖,(可另參照第六®)圖所示可知,本創作之真空吸盤壓輪 •單疋1()00 ’係由一主架體⑴之底部設置有-微調裝置m及一真空吸盤 21〇與-掀式真空吸盤212,(參照第六圖)另於主架體出之側壁設置一 螺母定位座120及兩凹軌121供組合一可調式壓輪裝置3〇〇〇者。 其中,真空吸盤210之前端設置有一可活動之掀式真空吸盤212,該真 空吸盤210與掀式真空吸盤212 (另可參照第七圖)係全面積平整性真空吸 附光干材(光學膠膜)9〇,該真空吸盤210與掀式真空吸盤212係可依製 程需求分段式控制逐一破真空來釋放光學材9〇者。 該可調式驗裝置3_ (參照第五、六圖),主要係以—活動架3〇〇1 5 M400405 其兩側板3〇3設有凸軌條施可與主架體m側壁之兩凹軌⑵插合並可 於其間上、下往復活動,該活動架3001之頂板31〇與底板32〇間,係供穿 經螺母定位座12〇之螺孔馳及兩轴孔·的螺杆观與兩導桿3〇2設 固,其中兩導桿302係穿凸於底板32〇結合有一壓輪4〇1,另於底板卿之 兩側設有可微調壓力之氣虹观,藉以氣虹则之頂杆5()ia頂壓著壓輪4〇ι •維持一正常之壓力與可緩衝反作用力量,又螺杆3()1係結合有一傳動裝置 .5 ’可控制傳綱杆3〇1作雙向旋動配合螺母定位座⑽之螺孔腕,間而 ♦ 連動可調式壓輪裝置3咖行昇降活動入定位者。 上述(另參照之真空吸缝輪單元麵储合於活動軌板 4〇〇〇,可藉由活動軌板侧傳動真空吸盤壓輪單元1〇_左右位移與定 位之動作者。 第八圖為本創作-種光學材撕膜貼合裝置之真空讀壓輪單元結構改 良之吸附光學材撕膜與攝影機對位微調之實施動作示意圖,如騎示,以 活動軌板侧觸真空讀壓鮮元丨_⑽賴職㈣之撕膜膝帶 6〇1上的光學材(光學膠膜)90上方,並以真空吸盤⑽與掀式真空吸盤 犯將光學材(光學勝模)⑽全面積平整性真空吸附(另參照第七圖),順 者撕膜膠帶剛麟之方向逐漸轉,該絲材(光轉⑹9()底部的離 型膜即被撕轉帶6G1撕離,由於真空讀2Π)與掀式真空吸盤212 =光學材予材(光予觀)全面辭整性真空韻,可防止撕去離型膜卯& 時的撕拉力量致使鱗材(光學軸)9〇變職減之情形,故該撕去離 5膜90a疋全平整的光學材(光學勝膜)9〇,由真空吸盤壓輪單元漏將 其移至對位攝减1GG之上方’即可進行鮮無狀對簡斷及藉由微調 裝置112連動真工吸盤21〇與掀式真空吸盤2丨2及光學材學材(光學膝膜) 6 M4UU405 =乍微嫩位職貼光學材(光學導電材)9i形成精準之 十圖即可移至真线座8G上錢其吸置之受縣學 =:式真空吸盤212破真空並掀起,(另參照第六圖)同: 置傳動螺杆301旋動配合螺母定位座12 式壓輪裝置3咖行下降人定#,__ 崎動了調 端先與受卩機絲材⑽軸)90 一 導電材)91貼合,再以活動軌板侧連動真空吸 •輪單70 1000作橫向位移’並同時該真空吸盤⑽分段逐一的破真空,M400405 V. New description: [New technical field] - The vacuum reading wheel unit of the optical material tearing device is improved, and the tear film of various optical materials and the bonding structure of each optical material are used. [Prior Art] The first drawing is a schematic perspective view of a conventional optical material tear film bonding device. As shown in the figure, there is a movable unit 1G provided with a reciprocable displacement movable plate m combined with a vacuum chuck device 2q, which constitutes For the vacuum device 204, the seat plate 2 () 1 is combined with the suction cup 2〇2 and the vacuum suction cup 2〇3, and the vacuum device 204 controls the upper and lower displacement of the seat plate 201 and the suction cup vacuum suction cup 2〇3 to perform vacuum adsorption at the material. The optical material (optical film) 9Q in the groove 30 is moved to the planting unit 4 () for preliminary positioning and then moved to the tearing film tape of the tear film device 50, and the bottom of the optical material (optical film) 9 〇 The film 90a and the tear film tape Xie completely fit, and with the tear film tape 6〇1 synchronously forward and displaced to the Lai's position due to the optical material (the bottom of the optical glue coffee _ grades and tears please fully fit, (the first The second picture) will be separated from the optical material (optical film) 90 with the tear film tape 6〇1. When the optical material (optical film) is advanced to a position, (third figure) is active. The plate 406 is displaced by the movable suction cup of the vacuum chuck pressure roller unit 7 〇 vacuum suction cup _ displacement and light Material (optical _) 9G 赖 " ", _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The suctioned optical material (optical conductive material) 9ι corresponds to the suction, and then drops the top pressure (the main film) 9G - the first optical fiber U-learning guide) gi point, (refer to the fourth figure) The movable plate transmission activity is a vacuum suction cup miscellaneous 3 M400405 yuan 70 rows displacement 'At the same time, the vacuum lag 4 〇 4 is the segment gradually breaking the vacuum, so that the optical material (optical transfer) 90 gradually falls, the pressure roller 4 〇 5 Gradually press the optical material (optical film) 9 to gradually conform to the attached optical material (optical conductive material) 91. However, the vacuum chuck of the vacuum chucking wheel unit 70 absorbs the optical material (optical film) and is not a full-area _, and is resistant to only the area of the optical material (optical material). The front end of the optical material (optical film) 90 is not adsorbed, and in the case where the front end is not absorbed by the vacuum chuck 404, the peeling film is peeled off on the tear film tape 6〇1 of the tear film device 5 At 90a, it is easy to pull the optical material (optical film) 9〇 so that the front end is slightly deformed. In this case, the camera 1GG fine optical material (Silicon) (10) will not be able to correctly position and fine tune the optical material ( Optics) The 9G angle mismatched positioning is precisely matched with the attached wire (optical conductive material) 91. : In addition, the pressure roller of the vacuum chuck pressure roller unit 70 4 〇 5 @ lower pressure amount can not be finely fine-tuned, so the force of its pressure can not meet the optical material (optical ray)% and the attached optical material (optical $Electrical material) 91 thickness change of the lamination is decompressed, so that the amount of rolling pressure easily exceeds the force of the material = 'limit and increases the probability of damage. In view of the above, the above-mentioned lack of witches needs to be improved, so the creators have been continually researching and experimenting with many years of experience, and finally seek a refined structure. As for the purpose, method, structure and spirit of this creation, I would like to ask the reviewing committee to fully understand the creation with reference to the following explanations and drawings. 4 M400405 [New content] An improved structure of the vacuum-healing unit of the optical material tear-off device, especially the vacuum suction cup has a vacuum suction cup at the front end, and another set-available μ-six suction cup and its vacuum suction cup It can be segmented to break the vacuum, its disk can absorb the entire area of the optical material (optical film), maintain the optical ΐ (first learning film) element flat to facilitate optical alignment, and, 掀 vacuum suction cup You can first break the vacuum and then lift up and move up to 4 lang, for the optical device (optical _) spot of the adjustable light device (the optical _) spot to be attached to the optical material (wire guide dragon) pressure fit, the adjustable pressure wheel mounted (four) transmission The screw rotates and lifts the person to position, and by means of two adjustable pressure cylinder top pressure rollers, so that the wheel maintains a normal top duty amount and can buffer the reaction force under the release of excessive pressure to prevent the light material u learning) and the purpose of the effect of the damaged material (optical conductive material). [Embodiment] The fifth figure is a three-dimensional schematic diagram of the structure improvement of the vacuum chuck pressure roller unit of the optical material tear film bonding device. (Refer to the sixth®) figure, the vacuum suction wheel of the present invention is known. • Single 疋 1 () 00 ' is provided with a fine adjustment device m and a vacuum chuck 21 〇 and - 真空 vacuum chuck 212 at the bottom of a main frame body (1), (refer to the sixth figure) and the main frame body The side wall is provided with a nut positioning seat 120 and two concave rails 121 for combining an adjustable pressure roller device. Wherein, the front end of the vacuum chuck 210 is provided with a movable jaw type vacuum chuck 212, and the vacuum chuck 210 and the jaw type vacuum chuck 212 (see also the seventh figure) are full-area flat vacuum adsorption light dry materials (optical film) 9〇, the vacuum chuck 210 and the vacuum chuck 212 are capable of releasing the vacuum one by one according to the process requirements, and releasing the optical material. The adjustable test device 3_ (refer to the fifth and sixth figures) is mainly used for the movable frame 3〇〇1 5 M400405, the two side plates 3〇3 are provided with the convex rail strips and the two concave rails of the main frame body m side wall (2) The inserting and recombining can reciprocate between the top and bottom of the movable frame 3001. The top plate 31〇 of the movable frame 3001 and the bottom plate 32 are provided for the screw hole of the nut positioning hole 12 and the screw hole of the two shaft holes. The rods 3〇2 are fixed, wherein the two guiding rods 302 are respectively protruded from the bottom plate 32, and are combined with a pressing wheel 4〇1, and on both sides of the bottom plate, there is a gas rainbow view which can finely adjust the pressure, thereby the top of the gas rainbow The rod 5 () ia is pressed against the pressure roller 4 〇 1 • maintains a normal pressure and cushioning reaction force, and the screw 3 () 1 is combined with a transmission device. 5 'controllable transmission rod 3 〇 1 for two-way rotation The nut is matched with the screw hole of the nut positioning seat (10), and the adjustable pressure roller device 3 is connected to the positioner. The above (further reference to the vacuum suction wheel unit surface is stored in the movable rail plate 4〇〇〇, the movable rail plate side drive vacuum suction cup pressing wheel unit 1 〇 left and right displacement and positioning. The eighth picture is The creation of the optical material tear film bonding device vacuum reading wheel unit structure improved adsorption optical material tear film and camera alignment fine-tuning action diagram, such as riding, with the movable rail side touch vacuum reading fresh element丨 _ (10) Lai Kou (4) tear film knee belt 6 〇 1 on the upper optical material (optical film) 90, and the vacuum cup (10) and the 真空 type vacuum suction cup will be the optical material (optical model) (10) full area flatness Vacuum adsorption (see also the seventh figure), the direction of the tear film tape is gradually turned, and the wire (the peeling film at the bottom of the light (6) 9 () is peeled off by the peeling belt 6G1, due to the vacuum reading 2Π) With the 掀 type vacuum chuck 212 = optical material to the material (light to view) full remarks vacuum rhyme, can prevent tearing off the release film 卯 & tearing force caused the scaly (optical axis) 9 〇 change In this case, it is necessary to tear off the entire film of the optical film (optical film) of the film 90a. , by the vacuum chuck pressure roller unit leaking it to the upper position of the offset minus 1GG', the fresh shape can be simplified and the real suction cup 21〇 and the vacuum suction cup 2丨2 are connected by the fine adjustment device 112. Optical material (optical knee) 6 M4UU405 = 乍 micro tender position optical material (optical conductive material) 9i form a precise ten map can be moved to the real line 8G on the money to absorb the county count =: The vacuum chuck 212 breaks the vacuum and picks up (see also the sixth figure). The same: the drive screw 301 rotates the nut positioning seat 12 type pressure wheel device 3 coffee line descends the person set #,__ 崎动调调端The machine wire (10) shaft) 90 a conductive material) 91 is fitted, and then the vacuum plate is driven by the side of the movable rail plate. The wheel single 70 1000 is used for lateral displacement', and at the same time, the vacuum chuck (10) is vacuumed one by one.
輪401亦逐-的壓過光學材(光_膜)9Q令其與受貼光學材9丨完全精 :對應=合’其中,頂壓壓輪撕之兩氣缸5〇1之壓請a,乃係欲令壓 401雜持有-正常之頂麼力量,並可緩衝釋放下壓力量過大之反作用 L以防止鱗材(光學_) 9Q與受貼光學材(光學導衝Μ貼合時 焚力過大而損壞之功效目的者。 由此可知,本創作確可達到預設之功效,結構精簡,且未見諸公開使 用者,符合專利實雜、新碰之要件,銳法向鈞局提出專利申請,懇 請鈞局委料予惠審並准予本案專_,實感德便。 需陳明者,以上所述乃是本創作之較佳實施例,如依本創作之構想所 作之改變’其產生之功能 '作_未超出說明書細式所涵蓋之精神時, 一切應屬本創作之範圍内,合予陳明。 【圖式簡單說明】 第一圖為習知光學材撕膜貼合裝置之立體示意圖 第二圖為習知撕膜裝置之撕關易立趙示意圖 第三圖為習知光學材撕膜貼合裝置之運作實施圖 第四圖為習知光學材麵貼合裝置之貼合動作實施圖 7 M400405 第圖為本創作種光學材撕膜貼合裝置之真空吸盤壓輪單元結構改 良之立體示意圖 第圖為本到作種光學材撕膜貼合裝置之真空吸盤壓輪單元結構改 良之局部透視立體示意圖 第七圖為本齡種光學材撕麟合裝置之真空吸盤壓輪單元結構改 良之吸附光學材之立體示意圖The wheel 401 is also pressed through the optical material (light film) 9Q to make it completely fine with the attached optical material 9丨: corresponding=合', wherein the pressure of the two cylinders 5〇1 of the top pressure roller is a, It is intended to force the 401 miscellaneous to hold - the normal top of the force, and can buffer the reaction under the release of excessive pressure L to prevent the squama (optical _) 9Q and the attached optical material (optical guide Μ Μ 焚 焚It is known that the purpose of the force is too large and the damage is effective. It can be seen that the creation can achieve the preset effect, the structure is streamlined, and the public users are not seen, which meets the requirements of the patents and new touches, and the sharp method proposes to the bureau. For patent applications, the Office of the Board of Directors is requested to submit a review and grant the case a special _, which is really sensible. For those who need to be identified, the above is a preferred embodiment of the creation, such as the change made according to the concept of this creation. When the function produced is not beyond the spirit of the detailed description of the manual, everything should be within the scope of this creation, and it should be combined with Chen Ming. [Simple description of the drawing] The first picture is the conventional optical material tear film bonding device. The second picture is the third picture of the traditional tear film device The fourth embodiment of the conventional optical material tear-film laminating device is shown in Figure 4. M400405 The first drawing is a vacuum chuck of the optical material tear film laminating device of the present invention. The three-dimensional schematic diagram of the structure improvement of the pressure roller unit is a partial perspective perspective view of the vacuum suction cup pressure unit of the optical material tear film bonding device. The seventh figure is the vacuum of the tearing device of the optical material of the present age. Stereoscopic diagram of the adsorbed optical material with improved suction cup unit structure
第圖為本紹乍種光學材撕膜貼合裝置之真空吸盤壓輪單元結構改 良之吸附光學材撕膜與攝影機對位微調之實施動作示意圖 第九圖為本創作-種光學倾膜貼合裝置之真空吸盤壓輪單元結構改 良之吸附光學材與受貼光學材貼合實施動作示意圖之一 第十圖為本創作一種光學材撕膜貼合裝置之真空吸盤壓輪單元結構改 良之吸附光學材與受貼光學材貼合實施動作示意圖之二 【主要元件符號說明】 (習知)The figure is the schematic diagram of the implementation of the adjustment of the vacuum filming roller unit of the optical material tear film bonding device of the present invention. The ninth picture is the creation of the optical peeling film. The vacuum suction cup of the device is improved by the structure of the suction optical unit and the attached optical material. The tenth figure is an improved optical adsorption structure of the vacuum chuck pressure roller unit of the optical material tear film bonding device. Schematic diagram of the action of the material and the attached optical material [Description of the main components] (General)
活動單元--------------- 真空吸盤裝置-----------20 座板 201 真空吸盤--------------203 置材槽-----------------30 光學材(光學膠膜) 活動板--------------101 真空裝置------------204 吸盤----------------202 控制座板------------201 定位單元-------------40 ----------------------9〇 撕膜裝置---------------50 撕膜膠帶------------601 離型膜----------------90a 活動板--------------406 M400405 活動座---------------403a 真空吸盤-------------404 真空置座--------------80 受貼光學材(光學導電材) (本創作) 真空吸盤壓輪單元-----70 攝影機--------------100 壓輪----------------405 ---------------------91 真空吸盤壓輪單元---------1000 微調裝置------------------112Activity unit--------------- Vacuum suction cup device-----------20 Seat plate 201 Vacuum suction cup ------------- -203 Storage Tank-----------------30 Optical Material (Optical Film) Moving Plate --------------101 Vacuum Unit - -----------204 Suction cup----------------202 Control seat board ------------201 Positioning unit -- -----------40 ----------------------9〇Tear film device----------- ----50 tear film tape ------------601 release film----------------90a movable board------- -------406 M400405 movable seat---------------403a vacuum suction cup-------------404 vacuum seat---- ----------80 Acceptable optical material (optical conductive material) (this creation) Vacuum suction cup pressure roller unit-----70 camera-------------- 100 Pressure wheel----------------405 ---------------------91 Vacuum suction cup pressure wheel unit --- ------1000 fine-tuning device ------------------112
掀式真空吸盤--------------212 凹軌----------------------121 光學材(光學膠膜)---------90 織------------------------- 凸軌條------------------303a掀 type vacuum suction cup --------------212 concave track----------------------121 optical material (optical film )---------90 weaving------------------------- convex rail---------- --------303a
主架體-------------111 真空吸盤-----------210 螺母定位座---------120 調式壓輪裝置------3000 活動架------------3001 --------------------3〇3 頂板----------------310 傳動裝置--------------5 軸孔---------------120b 導桿----------------302 氣缸----------------5〇1 活動執板----------4000 底板---------------------320 螺孑L--------------------120a 螺杆---------------------301 壓輪---------------------401 頂杆--------------------501aMain frame -------------111 Vacuum suction cup-----------210 Nut positioning seat---------120 Adjusting pressure roller device -- ----3000 Activity frame ------------3001 --------------------3〇3 Top board ------ ----------310 Transmission --------------5 Axis Hole---------------120b Guide Rod-- --------------302 Cylinder----------------5〇1 Activity Board----------4000 Backplane ---------------------320 Screw L--------------------120a Screw--- ------------------301 Pressure wheel---------------------401 ejector----- ---------------501a