TWM392746U - Surface membrane of a plastic thin shell complex - Google Patents

Surface membrane of a plastic thin shell complex Download PDF

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Publication number
TWM392746U
TWM392746U TW99207112U TW99207112U TWM392746U TW M392746 U TWM392746 U TW M392746U TW 99207112 U TW99207112 U TW 99207112U TW 99207112 U TW99207112 U TW 99207112U TW M392746 U TWM392746 U TW M392746U
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Taiwan
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film
layer
plastic
thin
shell
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TW99207112U
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Chinese (zh)
Inventor
ming-ren Xie
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Pao Yi Technology Co Ltd
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Priority to TW99207112U priority Critical patent/TWM392746U/en
Publication of TWM392746U publication Critical patent/TWM392746U/en

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Sj9. 5. 31 .* · .-I . * ' ... » 保護膜111 内黏著層13 周緣界線21 結合件24 M392746 r - - 外飾層11 中間吸附隔熱層12 塑質薄殼件20 1 内表面23 五、新型說明: 【新型所屬之技術領域】 本創作係有關一種塑質薄殼件複合體之外表膜,尤指一種由 一外飾層、一中間吸附隔熱層及一内黏著層依序疊置壓合成一薄 ® 膜,供可置於一成型模具内以於該内黏著層上射出成型一塑質薄 殼件,以形成一密著性良好之塑質薄殼件複合體。 【先前技術】 市面上各種電子產品’在此以電子產品為例說明但不限制, 包含常見的電腦(computer)產品如筆記型電腦(nb)、通訊產。 如手機或消費性產品等3C產品但不限制,常應用一薄殼件作為產 品之外殼使用;該薄殼件隨產品的設計要求而具有不同的結構, 而若以外殼之薄殼件基體(base)所使用之材質而言’可概分為塑 ® 質薄殼件及金屬薄殼件兩主要結構類別。 具有外在裝飾面之塑質薄殼件一般係利用嵌入模具式裝飾用 製程(in-mold decorating process,簡稱 IMD)製成,其係將一形 成二度空間成型形狀且印刷有圖案之載體(substrate)如塑質膜, 以下簡稱IMD膜(IMD film),嵌置於一成型模具内,再利用塑膠 射出成型技藝使熱熔樹脂射出成型在該IMD膜之背面以成型該殼 體之基體’以下簡稱樹脂基體(resinbase),使該樹脂基體與IMD 膜結合構成一一體式塑質薄殼件,其中,該IMD膜(IMDfilm) 可以固定結合方式設在樹脂基體(resin base)的外表面上而形成 2/19 M392746 , -, 99.,5 31.補 年 ή Π (f 永久性裝置物,供作為該塑質薄殼件之—外裝飾面或—彳滅— 或二者皆是;又該IMD膜亦可以暫時固定方式設在樹脂基體(她 base)的外表面上而形成一暫時性裝置物,完成後可將該〗_膜 撕離,並使該IMD膜上之印刷圖案轉印或留存在樹脂基體的外表 ‘ 面上供作為該塑質薄殼件之一外裝飾面。 針對上述之塑質薄殼件結構設計及其製造方法,目前存在很 多先前技術,包含: . US3,654,062係揭示一具有一壓合式表面片(alaminatedfacing Φ slieet)之模製飾板(a molded decorative plaque)的相關技術,其 係將熱熔塑膠射出成型在一已具有模具構造之壓合表面片的背面 上而形成。US6,117,384係揭示利用一具有多彩顏色之薄膜,再將 熱熔樹脂射出成型在該薄膜的背面而構成一永久結合之立體物件 之製程相關技術。US4,391,954係揭示一包含芳香族碳酸鹽聚合物 (aromatic carbonate polymer )與一由一環己烧族 (cyclohexanedimethanol)取得之多元酯(polyester)之熱塑型模 製複合體(thermoplastic molding composition)之相關技術。 φ US4,125,572係揭示一包含芳香族碳酸鹽聚合物 (aromatic carbonate polymer )與一由一脂肪族(aliphatic )或環脂肪族 (cycloaliphatic diol)取得之多元酯(p〇iyester)之熱塑型模製複 合體(thermoplastic molding composition)之相關技術。US6,465,102 係揭示一包含一裝飾用表面區域及一個一體式形成之聚合基體 (polymeric base)之物品及其模製方法,且該聚合基體包含透明 的環脂肪族多元S旨樹脂(cycloaliphatic polyester resin),其中該環 脂肪族多元醋樹脂係不受芳香族部分(aromatic moiety )干擾之相 關技術(An article comprising a decorative surface area and an 3/19 M392746 * . 9 I-· 補 .正 integral formed polymeric base comprising transparent cycioaliphatlc polyester resin, wherein the cycloaliphatic polyester resin is free from an aromatic moiety and the method of molding thereof) ° US6,117,384 係揭示一改良的嵌入模具式裝飾用製程(in_m〇ld dec〇rating process,IMD)的相關技術。US6,136,441係揭示多層式塑質物品 (multilayer plastic articles)的相關技術。參考上述各種有關塑質 设體的結構设計或製造方法等先前技術之專利說明書内容,可知 該等先前技術大都是將一塑質殼體所包含之塑質膜(即11;1〇膜) 及樹脂基體(resinbase)分別作出進一步之限定(limitati〇n),如 將塑質膜(IMD膜)或樹脂基體(resjjj base)限定為草一特玫化 學族塑_,_料__齡痛紅=複= 板材,且又可與其他先前技術或相關專利之間有區別性。 然,當-複合體之塑質臈(即祖>膜),以下通稱為外表膜, 及/或其樹脂基體(resinbase),以下通稱為塑質薄殼件,被分別特 殊化限定時’不但使所翻之轉受到關,也使外細及/或塑 質薄殼件之顧相對受到關,不利於所製成餅麵及塑質薄 殼件之複合_應用’例如為多樣化需要而欲_包含但不限制 布面、皮革面、樹賴_等材料來作為外表麟,則往往益法 利用相同的技術紐備並達成生產效率高、可量產化且品質控 佳之功效,姆無法提㈣複讀,_f外殼,之使用 及應用範圍,因此可視為上述該等複合體的缺點。 由^可知,f知餅表默㈣驗倾合叙刺 存在-些缺點及問題,本創作即針對US3,654,〇62、腦39ι吩貫 ==^7,384、卿36,441 等输術的_ 4/19 M392746Sj9. 5. 31 .* · .-I . * ' ... » Protective film 111 Inner adhesive layer 13 Peripheral boundary 21 Bonding member 24 M392746 r - - Exterior layer 11 Intermediate adsorption heat insulation layer 12 Plastic thin shell parts 20 1 Inner surface 23 V. New description: [New technical field] This creation is about a film outside the plastic thin shell composite, especially an outer layer, an intermediate heat insulation layer and a The inner adhesive layer is sequentially laminated and pressed into a thin film to be placed in a molding die to form a plastic thin shell member on the inner adhesive layer to form a thin plastic shell with good adhesion. Piece of composite. [Prior Art] Various electronic products on the market are described here as but not limited to electronic products, including common computer products such as notebook computers (nb) and communication products. For example, 3C products such as mobile phones or consumer products are not limited, and a thin shell member is often used as the outer casing of the product; the thin shell member has different structures according to the design requirements of the product, and if the thin shell member body of the outer shell is used ( Base) The material used can be divided into two main structural categories: plastic® thin shell and thin metal shell. A plastic thin-shell member having an outer decorative surface is generally formed by an in-mold decorating process (IMD), which is a carrier that forms a two-dimensional shape and is printed with a pattern ( Substrate) such as a plastic film, hereinafter referred to as an IMD film, is embedded in a molding die, and then a plastic injection molding technique is used to project a hot melt resin on the back side of the IMD film to form a substrate of the casing. Hereinafter, a resin matrix is used to bond the resin matrix and the IMD film to form an integral plastic thin shell member, wherein the IMD film can be fixedly bonded to the outer surface of the resin base. Formed 2/19 M392746, -, 99., 5 31. Complementary ή Π (f permanent device for the thin shell of the plastic - exterior finish or - annihilation - or both The IMD film can also be temporarily fixed on the outer surface of the resin base to form a temporary device. After completion, the film can be peeled off and the printed pattern on the IMD film can be printed. Transfer or leave the appearance of the resin matrix The surface is provided as an outer decorative surface of the plastic thin shell. In view of the above-mentioned plastic thin shell structure design and its manufacturing method, there are many prior art, including: . US3,654,062 discloses that there is a pressure A related art of a molded decorative plaque is formed by injection molding a hot melt plastic onto a back surface of a embossed surface sheet having a mold structure. US6, 117, 384 discloses a process related to the process of forming a permanent bonded three-dimensional article by using a film having a colorful color and then molding a hot melt resin on the back side of the film. US 4,391,954 discloses an aromatic carbonate polymer ( Aromatic carbonate polymer ) relates to a thermoplastic molding composition of a polyester obtained from cyclohexanedimethanol. φ US 4,125,572 discloses an aromatic carbonate. Aromatic carbonate polymer and an aliphatic or cycloaliphatic d Iol) A related art of a thermoplastic molding composition of a polyester (p〇iyester) obtained. US 6,465,102 discloses an article comprising a decorative surface region and an integrally formed polymeric base and a molding method thereof, and the polymeric matrix comprises a transparent cycloaliphatic polyvalent S resin (cycloaliphatic) Polyester resin), wherein the cycloaliphatic polyacetate resin is not interfered with by an aromatic moiety (An article includes a decorative surface area and an 3/19 M392746 *. 9 I-· supplement. positive integral The method of inflating the base of the cycioaliphatlc polyester resin, wherein the cycloaliphatic polyester resin is free from an aromatic moiety and the method of molding thereof) US 6,117,384 discloses an improved process for inserting a mold-like decoration (in_m〇ld dec〇rating process) , IMD) related technology. US 6,136,441 discloses related art of multilayer plastic articles. Referring to the above-mentioned various patent specifications relating to the structural design or manufacturing method of the plastic body, it is known that the prior art mostly uses a plastic film (ie, 11; 1 film) contained in a plastic shell. And resin matrix (resinbase) respectively to further limit (limitati〇n), such as the plastic film (IMD film) or resin matrix (resjjj base) is limited to grass one special chemical family _, _ material __ age pain Red = complex = sheet, and can be distinguished from other prior art or related patents. However, when the plastic 臈 (ie, the granule) of the composite is generally referred to as the outer film, and/or its resin base, the following is generally referred to as a plastic thin shell member, and is specifically defined as ' Not only will the turn of the turn turn off, but also the external thin and / or plastic thin shell parts will be relatively closed, which is not conducive to the composite of the made cake and plastic thin shell parts. However, if you want to include but not limit the materials such as cloth, leather, and tree, you can use the same technology to achieve high productivity, mass production, and quality control. It is impossible to mention (4) repeat, _f shell, its use and application range, so it can be regarded as the shortcoming of the above-mentioned complexes. From ^, we know that f knows that the cake is silent (four) and that there are some shortcomings and problems. This creation is for US3, 654, 〇62, brain 39ι ===^7,384, qing 36,441, etc. _ 4 /19 M392746

【新型内容】 本創作之目^提供-種塑質薄殼件複合體之外表膜,其係 由-外飾層二中間吸附隔熱層及—内黏著層所依置合構 成之薄膜,其十,該内黏著層係-由丁笨嵌 = 細旨所合成之熱塑性橡膠薄膜,厚度約; ^ ^ (Nyi〇n> ^ 構成,厚度約〇.2·0·5随;該外飾層為—由天 棉、麻或動物纖維之毛、蠢絲構成或由人造纖維如尼=== 維、壓克力纖維或混_成之布料層,或一由Pu、Pvc或pu與 PVC合成皮魏之合錢革層,或—额維層或_ 了 厚度約0.2-0,6·;當應用時,可依外錦層之不同選擇而先決定其 中-種外表膜,再將該外表膜平整設在一射出成型模具之模穴、 内,再利用塑料射出成紅藝而於該外表膜之内黏著層上射出成 ^塑質薄殼件,使該塑質薄殼件藉由該内黏著層及中間吸附隔 熱層之作用,以與該外表膜結合形成—密著結合之—體化塑質薄 ,件複合體,_增_外表顯㈣驗件之間的結合強度及 被者性’以提昇該塑質薄殼件複合體之成型品質及應用範圍。 ^創作再-目的係提供—_f薄殼倾合體之外表膜,當 以卜表膜之内黏著層上射出成型該塑質薄殼件時,質薄殼件 2由射出成型時射出料的射出壓力及溫度贿該内黏著層鮮 、,口成-體,並同時迫使該内鮮層之部分厚度約1〇_2〇%,即 ^μηι ’得滲透至該中間吸附隔熱層中既有之孔隙中,以有效分 ^射+出料的射出壓力及溫度,也就是該中間吸附酿層可吸附該 黏者層之部分厚度並隔離其熱量以分散射出料的射·力及溫 :射出料的射出Μ力及溫度因為過大而衝抵並破壞該外飾 «之完整性;並在射出成型過=藉由該射出料的流動以迫使該 M392746 $9. 5. 年月 ^表卿成整平雜,細形成—密著及 ^好 化塑質薄殼件複合體。 、白民奸之體 本創作另-目的係提供一種塑質薄殼件複 ::外f亦可設在-押塑成型模具之模穴内,再利用; = 之内黏著層上,押塑成型-塑質薄殼: 形成-連績式之-體化塑質薄殼件複合體。 說明辣解糊叙詳細結構及其個功效,紐合圖示[New content] The purpose of this creation is to provide a film other than the plastic thin-shell composite, which is composed of a film composed of an outer-adhesive layer 2 intermediate heat-absorbing layer and an inner adhesive layer. Ten, the inner adhesive layer - a thermoplastic rubber film synthesized by Ding Bux = fine purpose, having a thickness of about; ^ ^ (Nyi〇n> ^, having a thickness of about 2.2·0·5; the outer layer It is composed of wool, hemp or animal fiber wool, stupid silk or rayon fabric such as rayon, acryl fiber or mixed fabric, or a composite of Pu, Pvc or pu and PVC. The skin layer of the skin of Wei Wei, or the thickness of the surface layer or _ is about 0.2-0,6·; when applied, the outer film can be determined according to the different choice of the outer layer, and then the outer film is flattened. It is disposed in a cavity of the injection molding die, and then is sprayed into a red art by using plastic to emit a thin plastic shell member on the adhesive layer of the outer film, so that the plastic thin shell member is adhered by the inner portion. The layer and the intermediate adsorption heat insulation layer are combined with the outer surface film to form a close-bonded body-like plastic thin body, a composite body, _ increase _ external appearance (four) The bonding strength between the parts and the nature of the person's to improve the molding quality and application range of the plastic thin-shell composite. ^Creation--the purpose is to provide -_f thin shell and outer surface film, when the film is When the plastic thin shell member is injection molded on the adhesive layer, the thin shell member 2 is formed by the injection pressure and temperature of the shot material during injection molding, and the inner adhesive layer is fresh, and the mouth is formed into a body, and at the same time, the inner fresh body is forced. The thickness of the layer is about 1〇_2〇%, that is, ^μηι 'is penetrated into the existing pores in the intermediate adsorption heat insulation layer to effectively separate the injection pressure and temperature of the discharge and discharge, that is, the middle The absorbing layer can adsorb a part of the thickness of the viscous layer and isolate the heat thereof to separate the radiant force and temperature of the scatter material: the ejection force and temperature of the ejector material are excessively large to offset and destroy the integrity of the exterior stencil; And in the injection molding = by the flow of the injection material to force the M392746 $9. 5. Years of the month ^ Mingqing into a leveling, fine formation - close and ^ good plastic thin shell composite. The body of the traitor is created by the purpose of providing a thin plastic shell. The outer f can also be set at - In the cavity of the plastic molding die, reuse; = on the adhesive layer, press molding - plastic thin shell: forming - continuous performance - body plastic thin shell composite. Description of the hot and detailed structure And its effect, the icon

【實施方式】 參考圖1 ’本創作塑質薄殼件複合體之外表膜1〇包含: 倚層U設在外面供向外展示;一中間吸附隔熱層12設在外飾声 11與内黏著層13之間並可與外飾層u黏合成—體;及—内點著 層13設在内面供—塑質薄殼件可成型在其表面上;且該外飾層 U、中間吸晒熱層U及内黏著層D依序疊置壓合以構成一薄 膜。 該外飾層11可為下列各組群中之一種:一布料層,其由天然[Embodiment] Referring to Fig. 1 'The outer film of the plastic thin-shell composite body of the present invention comprises: a layer U is disposed outside for external display; and an intermediate adsorption layer 12 is disposed on the outer surface 11 and the inner cover Between the layers 13 and may be bonded to the outer layer u; and - the inner layer 13 is provided on the inner surface of the plastic thin shell member can be formed on the surface; and the outer layer U, the middle suction The thermal layer U and the inner adhesive layer D are sequentially laminated and pressed to form a film. The exterior layer 11 can be one of the following groups: a cloth layer, which is natural

補 纖維如植物麟之棉、麻或動械維之毛、蠶絲構成或由人造纖 維如尼龍、聚脂纖維、壓克力纖維或混紡構成;—合成皮革層, 其由I>U (聚氨酯’ polyurethane)、pvc (氯乙烯樹脂)或pu與 PVC合成皮構成;—碳纖維層,其由碳纖維(earbonfiber)構成; 或一玻璃纖維層,其由玻璃纖維(glassfiber)構成;該外飾層u 之厚度約〇.2-0.6mni。 該中間吸附隔熱層12為由聚酯纖維(Tetoron/特多龍)、尼龍 (Nylon)或混紡材料構成,厚度約〇 2_〇 5mm ;以該中間吸附隔 熱層12之構成材料而言,其耐熱性並不高,且遠低於先前技術中 6/19 M392746 選用PET作為塑質膜(即励膜)之耐執性;又 層12可形成織布型態、不織布型離由、。:中日1及附‘,,、 甘士 n U發泡層型態或超纖屬型態等 =-種抛,且以具有高密度為佳,但其結構體上仍具有細微 孔隙。 之熱物與碳㈣脂所合成Complementary fiber such as plant lining cotton, hemp or moving armor, silk composition or composed of rayon such as nylon, polyester fiber, acrylic fiber or blend; - synthetic leather layer, which is made of I>U (polyurethane' Polyurethane), pvc (vinyl chloride resin) or pu and PVC synthetic skin; - carbon fiber layer, which is composed of carbon fiber (earbonfiber); or a glass fiber layer, which is composed of glass fiber (glassfiber); The thickness is about 2-.2-0.6mni. The intermediate adsorption heat insulation layer 12 is made of polyester fiber (Tetoron), nylon (Nylon) or a blended material, and has a thickness of about 〇2_〇5 mm; and the constituent material of the intermediate adsorption heat insulation layer 12 is The heat resistance is not high, and it is far lower than the resistance of PET 6 as the plastic film (ie, the excitation film) in the prior art 6/19 M392746; the layer 12 can form the woven fabric type, the non-woven fabric type, . : Sino-Japanese 1 and ‘,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, Synthesis of hot matter and carbon (tetra) grease

參考圖8,在此進一步說明本創作塑質薄殼件複合體之外表膜 10之應用方法,藉以同時說明應用本創作之外表膜1〇而製成之塑 質薄殼件複合體1及其成麵具3的結構舰。參相2·4,其分 別係應用本創作外表膜1G所成型之_薄殼件複合體】一實施例 之前視、背視立體及斷面示_。參考5_7,其分獅本創作外表 膜10應用於―塑質薄殼件複合體1之射出成型模具3之斷面示意 圖、斷面局部放大示意圖及射出成型模具機台上以三娜性壓力 柱作為定位點之側面示意圖。 參考圖8,應用本創作之外表膜1〇以製造一塑質薄殼件複合 體1之製法,包含以下步驟: ±提供一本創作之外表膜10;該外表膜10係指在一產品之塑質 外殼T之外表面上所設置之裝飾用皮膜層,也就是本創作所稱塑 質溥,件複合體1之外表面上所設置之外表膜1〇 ;該產品包含具 有外殼之產品如電子產品、燈飾、建材等,其中電子產品更包含: 電腦產品如筆記型電腦(NB)、通訊產品如手機或消費性產品等 3C產品但不限制’在此以一筆記塑電腦之塑質薄殼件式外殼體, p塑質薄殼件複合體1如圖2、3、4所示為例說明;該外表膜 1〇,外至内依序包含一外飾層11、一中間吸附隔熱層12及一内 者層13等主要部分,其中隨應用或實施時之需要,該中間吸附 7/19 M392746 r:r 正 年 :=2可i該外飾層11黏合成一體,也就是藉-薄I膠而ί ^體,再使該外飾層η、中間吸附隔熱層 以伴他的加工4理而具有—層翻保護膜⑴ 力並可改變其外在的花紋、光澤或觸感,以增 有相等寬多樣變化;實施時,該外表膜1G亦可形成一具 置導10並捲收成捲筒狀,供可藉由輸送裝 續作業; 台之工作檯面上再裁成一單位片供進行後 且3 _工藝’提供—_殼件2G之射出成型模 ㈣圄/ Γ卜表膜10平整固定在該射出成型模具3之模穴31 圖、6所不;該射出成型模具3係依據塑料射出成型工蓺之 而設計,其結構型態如灌注口位置、射出料流道等的設 ==並獨_關;t外細1G蚊在歓Μ⑽,料 31之周緣界線仏_穴31之周緣界線 =权梢㈣^薄赌Μ之成型關緣界線(或稱周緣端 ’且形成-枝周緣且較薄之溢料區Μ,也就是該溢料區刃 與該塑質薄殼件20之周緣界線21之交界處形成一落差如圖㈣ =。另’在模穴31之周緣外邊可設置數支彈性壓力柱%供作為 ,位點使,如圖7所不’該等彈性屢力柱34之數目不限如圖7中 只,示-單邊設有三支彈性a力柱34 ;而藉該數支彈性屢力柱^ 之疋點夾住作用以彈性拉擇該外表膜1〇之外緣部分,以使該外表 膜10在公、母模3〇a、30b閉合時仍能保持平整狀態而不致產生 皺褶; 再利用塑料射㈣•藝,賊絲膜10之内表面 ,即内黏 8/19Referring to FIG. 8, the application method of the film 10 other than the composite thin-shell composite of the present invention is further described, thereby simultaneously explaining the plastic thin-shell composite 1 which is made by applying the outer film of the present invention. The structural ship of the mask 3. Reference phase 2·4, which is a thin-shell composite formed by applying the outer film 1G of the present invention, is an embodiment, a front view, a rear view, and a cross-section. Referring to 5_7, the lion's outer surface film 10 is applied to the section of the injection molding die 3 of the plastic thin-shell composite 1, a partial enlarged view of the section, and a three-dimensional pressure column on the injection molding machine table. As a side view of the positioning point. Referring to FIG. 8, a method for manufacturing a plastic thin-shell composite 1 using the outer surface of the present invention includes the following steps: ± providing a film 10 outside the creation; the outer film 10 is referred to as a product The decorative film layer disposed on the outer surface of the plastic outer casing T, that is, the plastic enamel of the present invention, the outer surface of the outer surface of the composite member 1 is provided; the product includes a product having a outer casing such as Electronic products, lighting, building materials, etc., among which electronic products include: Computer products such as notebook computers (NB), communication products such as mobile phones or consumer products, etc. 3C products, but not limited to 'printing a thin plastic computer here The shell-shaped outer casing, the p-plastic thin-shell composite 1 is illustrated by way of example in FIGS. 2, 3 and 4; the outer membrane comprises an outer layer 11 and an intermediate adsorption layer. The main part of the thermal layer 12 and an inner layer 13 are included, and the intermediate adsorption 7/19 M392746 r:r positive year:=2 can be the same as the application or implementation time, that is, the outer layer 11 is bonded, that is, Borrowing - thin I glue and ί ^ body, and then the outer layer η, the middle adsorption insulation layer to accompany The processing has a layer-turning protective film (1) force and can change its external pattern, gloss or touch to increase the width and variety; in practice, the outer film 1G can also form a guide 10 And the roll is rolled into a roll shape, which can be transported by the conveyor; the work surface of the table is further cut into a unit piece for the post and 3 _ process 'provided — _ shell 2G injection molding die (four) 圄 / Γ The film 10 is flatly fixed to the cavity 31 of the injection molding die 3, and is not shown; the injection molding die 3 is designed according to a plastic injection molding process, and its structural form such as a filling port position, an injection flow path, etc. Set == and independently _ off; t outside the fine 1G mosquito in the 歓Μ (10), the periphery of the material 31 仏 _ hole 31 of the perimeter line = right tip (four) ^ thin gambling 成型 forming the edge line (or called the peripheral end 'and Forming a peripheral edge and a thinner flash zone, that is, a gap between the edge of the flash zone and the peripheral boundary 21 of the thin plastic shell member 20 forms a drop as shown in Fig. 4 (d) = another 'in the cavity 31 A number of elastic pressure columns can be provided outside the circumference, and the position is such that, as shown in Fig. 7, the elastic column 34 is The number is not limited as shown in Fig. 7. Only one elastic a-force column 34 is provided on the single side, and the outer edge of the outer surface of the outer film is elastically pulled by the points of the elastic force of the plurality of columns. In part, so that the outer film 10 can maintain a flat state without wrinkles when the male and female molds 3〇a, 30b are closed; and then use the plastic shot (four) • art, the inner surface of the thief silk film 10, that is, the inner sticky 8/19

^ I M392746 ΐ f Γ上射出成型—塑質薄殼件2 G ;其中該塑質薄ϋ2 0牙襄 型時射出料2〇a的射出勤及溫度,以與該内黏著層13 成-體,並同時迫使該内黏著層13,厚度約4。_6。卿, $度力1請% ’即4·12μπι,得渗透至該中間吸附隔熱層 用,也就是該㈣吸附隔熱層12可藉其結構體既有^ 著層13之部分厚度,並藉其結構體所具有之適 ==度:功用,___=: 抵ί該外飾層11致破壞該外飾層11之完整性,·又在射出成型過 ^中:亦同時藉由該射出料20a的流動以迫使該外表膜丨 1;由料握: 質皆良好之塑質薄殼件複合體 “Λ、八之周緣界線32係超出該塑質薄殼件20之_ =1梅-爾增(編) ==_件2°之周緣界線21外緣延伸:較 f =緣2如圖6所不,也就是在射出成型之塑 j邊之前)之外緣端上額外形成一較薄且 ‘ ° 續之毛邊去除作業中再予 广有之預-之毛邊,供在後 成型之塑_件20之内表;^上直於該射出 等,可於射域__薄殼件2 ^裝電子構件如電路板 成型所需之結合件24如圖3 4所_… ® 23上同時射出 2〇時射出成型而形成—體式結構體1,使結合件24隨塑質薄殼件 塑質㈣出細具3中取把射出成型完成之 9/19 99 99M392746 年月Π [_____ — ' 再進行毛邊去除作業,由該塑質薄殼件20之周緣界線21 一切一 除該模穴之溢料區33所形成之凸緣22如圖6所示,即完成一具 有外表膜10及塑質薄殼件2〇並結合成一體之塑質薄殼件複合體ι 如圖2·4所示。 上述使用本創作之外表膜10以製成一塑質薄殼件複合體j之 應用方法,由於本創作外表膜10之内黏著層13之部分厚度可在 射出成型過程中滲透至該中間吸附隔熱層12中既有之孔隙中,並 同時與塑質薄殼件20穩固地鱗密著結合成一體,故所製成之塑 質薄殼件複合體i中該外表膜1〇與塑質薄殼件2〇之間的結合能 保持相當良好之密著性,在經實體試驗後,証明該外表膜1〇具有 足夠的抗娜性,故本創作之外祕1G確實可增騎形成 化塑質薄殼件複合體丨之結構強度。 又在本創作外表膜10之應用方法上,特別在該模穴31之 周緣界線32之外緣設計一環周緣且較薄(有落差)之溢料區%,去 射出成型時’射出料20a 一般係由該模穴3i之中央部位進入模^ 31即灌主口设在該模穴31之中央部位,再住四周之周緣界線幻 狀輪快賴流至賴穴31之周緣界線32,則射出料 =32 向周緣界線32流動時,可相對壓迫設在該周緣 界線32處之外表膜1〇 ’也就是射出料咖之流動可驅使設在 緣界線32處之外表膜1〇向外伸張 ° 平效果,且-直延伸至麵33,由内向外之整 ,P該模八3丨之周緣界線32, =======處之外表 增進塑質薄殼件 錯由本創作之外表膜10的設計,使整片膜可直接置入模具 10/19 M392746 » . 内以進行塑質薄殼件20之射出成型作業,且該外表膜1〇又可對 射出料20a的射出壓力及溫度產生分散作用以避免因射出料2〇a 的射出壓力及溫度而破壞該外飾層11之完整性,使該外飾層11 可選擇較多種不同的材質’例如:選用—布料層其可由天然纖維 或人造纖維構成,或一合成皮革層由PU(聚氨酯,polyurethane)、 PVC (氯乙婦樹脂)或PU與PVC合成皮構成,且均可利用塑料 射出成型工藝來製成一具良好品質之塑質薄殼件複合體i,故可達 成製程簡化之目的。 • 在本創作外表膜10之上述應用中,該塑質薄殼件20之射出 料20a相對可選擇較多種不同的塑料,例如:(苯乙烯樹脂)、 pc (聚碳酸酉旨,polycarbonate resin)、Acrylic resin (壓克力 樹脂/丙烯酸樹脂)、Nylon (尼龍/聚醯胺樹脂)等;又該等射出料 =〇a在射出成型時之壓力及溫度分別為:ABS之射出壓力80kg/mm ’射出溫度200 C ; PC之射出麗力120kg/mm2 ’射出溫度26〇°C ;^ I M392746 ΐ f Γ上 injection molding - plastic thin shell 2 G; wherein the plastic thin 20 襄 襄 type shots 2 〇 a shooting and temperature, to form a body with the inner adhesive layer 13 And at the same time force the inner adhesive layer 13, a thickness of about 4. _6. Qing, $1, please %', ie, 4·12μπι, to penetrate into the intermediate adsorption heat insulation layer, that is, the (four) adsorption heat insulation layer 12 can have a part of the thickness of the layer 13 by its structure, and By the structure of the structure == degree: function, ___=: the outer layer 11 is damaged to destroy the integrity of the outer layer 11, and in the injection molding: also by the injection The flow of the material 20a to force the outer film 丨1; from the material grip: the plastic thin shell member composite with good quality "Λ, the boundary line 32 of the perimeter of the eight is beyond the plastic thin shell member 20 _ =1 plum- Erzeng (ed.) ==_The outer edge of the 2° edge boundary 21 extends: more than f = edge 2 as shown in Fig. 6, that is, before the injection molding j edge) Thin and ' ° continuous burr removal operation and a pre-existing burr for the post-forming plastic _ piece 20; ^ on the injection, etc., can be in the __ thin shell 2 ^The electronic component, such as the bonding component 24 required for the forming of the circuit board, is formed by injection molding at the same time as 2 所... 23 23 at the same time, and the body structure 1 is formed, so that the bonding member 24 is accompanied by the thin plastic case. Plastic 9/19 99 99M392746 Π [_____ — ' 毛 去除 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The flange 22 formed in the region 33 is as shown in Fig. 6, that is, a plastic thin-shell composite ι having an outer film 10 and a thin plastic shell member 2 is integrally formed as shown in Fig. 2·4. The above-mentioned application method of using the outer film 10 of the present invention to form a plastic thin-shell composite j, since a part of the thickness of the adhesive layer 13 in the outer film 10 of the present invention can penetrate into the intermediate adsorption compartment during the injection molding process. The hot layer 12 has both the pores and at the same time, and is integrally combined with the plastic thin shell member 20 in a stable scale, so that the outer film of the plastic thin shell member i is made of plastic and plastic. The bonding between the thin shells and the crucibles can maintain a fairly good adhesion. After the physical test, it is proved that the outer membrane 1〇 has sufficient resistance to the Na, so the secret 1G can be increased. The structural strength of the plastic thin-shell composite 丨. Also in the application method of the outer surface film 10 of this creation, At the outer edge of the peripheral boundary 32 of the cavity 31, a peripheral edge and a thinner (with a drop) flash area % are designed. When the injection molding is performed, the injection material 20a generally enters the mold from the central portion of the cavity 3i. That is, the main port of the filling is located at the central portion of the cavity 31, and then the peripheral boundary of the surrounding boundary line is fast flowing to the peripheral boundary 32 of the Lai point 31, and the injection material = 32 flows to the peripheral boundary line 32, which can be relatively oppressed. The surface of the film 1 〇', which is disposed outside the peripheral boundary 32, is such that the flow of the espresso can drive the film 1 〇 outwardly at the edge line 32, and extends straight to the surface 33, from the inward direction. Outside the whole, P is the perimeter boundary 32 of the die, and the ======= outside the table enhances the plastic thin shell. The design of the outer film 10 is made so that the whole film can be directly placed into the mold. 10/19 M392746 » . The injection molding operation of the plastic thin-shell member 20 is performed, and the outer film 1〇 can disperse the injection pressure and temperature of the injection material 20a to avoid the injection of the injection material 2〇a. Pressure and temperature destroy the integrity of the outer layer 11, so that the outer layer 11 can be selected more than The material 'for example: the cloth layer can be composed of natural fiber or rayon, or a synthetic leather layer composed of PU (polyurethane), PVC (chloroethylene resin) or PU and PVC synthetic leather, and can be utilized. The plastic injection molding process is used to make a good quality plastic thin shell composite i, so that the process can be simplified. • In the above application of the outer film 10 of the present invention, the shot 20a of the plastic thin shell member 20 can be selected from a plurality of different plastics, for example: (styrene resin), pc (polycarbonate resin). , Acrylic resin (acrylic resin / acrylic resin), Nylon (nylon / polyamide resin), etc.; and the pressure and temperature of the injection material = 〇a in injection molding: ABS injection pressure 80kg / mm 'Injection temperature 200 C; PC shot Lili 120kg/mm2' injection temperature 26〇 °C;

Acrylic resin之射出壓力 l〇〇kg/mm2,射出溫度 24(TC;及Nyl〇n (尼龍/聚醢胺樹脂)之射出壓力8〇kg/mm2,射出溫度26〇°c ;其 φ 中該塑質薄殼件20藉由射出成型時射出料20a的射出壓力及溫 度,即可與該外表膜10之内黏著層13熱熔結合成一體,並同時 迫使該内黏著層13,厚度約40-60 μιη,之部分厚度約ι〇_20%, 即4-12μιη,得渗透至該該中間吸附隔熱層12中既有之孔隙中。 另’本創作之外表膜10亦可應用於塑料押塑成型領域,其令 該外表膜10可設在一押塑成型模具之模穴内,再利用塑料押塑成 型工藝而於該外表膜1〇之内黏著層13上押塑成型一塑質薄殼 件,以形成一連續式之一體化複合體;由於塑料押塑成型工藝與 塑料射出成型工藝類似,故於此不再贅述。 11/19The injection pressure of Acrylic resin is l〇〇kg/mm2, the injection temperature is 24 (TC; and the injection pressure of Nyl〇n (nylon/polyamide resin) is 8〇kg/mm2, and the injection temperature is 26〇°c; The plastic thin shell member 20 can be thermally integrated with the inner adhesive layer 13 of the outer film 10 by the injection pressure and temperature of the injection material 20a during injection molding, and simultaneously forces the inner adhesive layer 13 to a thickness of about 40. -60 μιη, a portion of the thickness of about ι 〇 20%, that is, 4-12 μηη, is infiltrated into the existing pores in the intermediate adsorption heat insulating layer 12. Further, the film 10 can also be applied to plastics In the field of compression molding, the outer film 10 can be placed in a cavity of a plastic molding die, and then plasticized by a plastic molding process to form a thin plastic film on the adhesive layer 13 of the outer film 1 The shell member is formed to form a continuous integrated composite body; since the plastic molding process is similar to the plastic injection molding process, it will not be described here.

年8.月H M392746 Μ 再藉以下各應用實施例’進一步說明本創作之應用方系及冥一· 所能達成之作用功效: 實施例1 本實施例之外表膜1〇中,該外飾層11係選用一皮革層其由 PU (聚氨醋,、pvc或PU與PVC合成皮構成,厚 度約為0.2-0.3mm,且外飾層11為不透明且其外表面加工形成壓 紋,該中間吸附隔熱層12為由聚酯纖維(Tetoron)、尼龍(Nylon) 或混紡材料構成,厚度約為〇 35-0.45mm,且本實施例之中間吸附 隔熱層12係織製成布面型態;該内黏著層η為由丁苯嵌段共聚 •丨物與碳氫石油樹脂所合成之熱塑性橡膠薄膜,厚度約40-50μιη (0.04-0.05mm);該塑質薄殽件 20 係選用 pc (p〇lycarb〇nate resin,聚碳酸酯)或abs (苯乙烯樹脂)之其中一種為射出料 20a,而利用塑料射出成型工藝射出成型在外表膜1〇之内表面即 内黏著層13上,厚度約為2mm,長、寬為262mm*178mm :又 該塑質薄殼件20之内表面23上設有同時一體射出成型數個結合 件(24)其咼度為9.5 mm ;結果發現,本實施例之外表膜1〇與塑 質薄殼件20之_獅強度密著性絲平方公分8公斤,環境測 •試密著性為由-40°c至85°C以及航至-贼每分鐘升溫或降溫i °C且經4次循環,該外表膜10與塑質薄殼件2〇不剝離,藉此証 明本創作之外表膜1確實可增進該外表膜1〇與塑質薄殼件2所 形成-體化塑質薄殼件複合體1之結構強度及密著性。 實施例2 本實施例之外表膜10中,該外飾層u係選用一皮革層如實 施例1其由卩1;(聚氨醋,?〇1卿111咖)、刚或1>1;與1^合成 皮構成’厚度約為0.4-0.5mm ’但本實施例之外觸u之外表面 、 I 年 a r:, 為透明且形成光滑表面,而其喊關加謂成舰魏ϋ-一 色;該中間吸附隔熱層12為由聚酯纖維(Tetoron)、尼龍(Nyi〇n) 或/¾纺材料構成,厚度約為〇 35_〇 45mm,且本實施例之中間吸附 隔熱層12係織製成布面型態如實施例1;該内黏著層13為由丁苯 嵌段共聚物與碳氫石油樹脂所合成之熱塑性橡膠薄膜,厚度約 30-40μιη (〇.〇3-〇.〇4ιηπι);該塑質薄殼件 2〇 係選用 pc (Polycarbonate resin,聚碳酸酯)或ABS (苯乙烯樹脂)之其 中一種為射出料20a,而利用塑料射出成型工藝射出成型在外表膜 1〇之内表面即内黏著層G上,厚度約為2 mm,長、寬為施 氺178mm,又該塑質薄殼件2〇之内表面23上設有同時一體射出成 型數個結合件(24)其高度為9.5 mm ;結果發現,本實施例之外 表膜10與塑質薄殼件2〇之間的剝離強度密著性為每平方公分8 公斤,環境測試密著性為由_4〇°C至85°C以及85°C至-40〇C每分鐘 升溫或降溫1。(:且經4次循環’該外表膜1〇與塑質薄殼件2〇不剝 離,藉此証明本創作之外表膜10確實可增進該外表膜1〇與塑質 薄殼件20所形成一體化塑質薄殼件複合體丨之結構強度及密著 性。 實施例3 本貫施例之外表膜10中,該外飾層11係選用一皮革層其由 PU (聚氨酯,Polyurethane)、PVC或PU與PVC合成皮構成,厚 度約為0.2-0.3mm ’且外飾層11為不透明且其外表面加工形成壓 紋,該中間吸附隔熱層12為由聚g旨纖維(Tetoron)、尼龍(Nylon) 或混紡材料構成,厚度約為〇.35-0.45mm,且本實施例之中間吸附 隔熱層12係形成不織布型態、發泡層型態或超纖層型態之其中一 種;該内黏著層13為由丁苯嵌段共聚物與碳氫石油樹脂所合成之 13/19 M392746 'V 熱塑性橡谬薄膜,厚度約40-50μιη ( 0.04-0.05mm );該塑^薄殼得~· .20係選用A®8 (苯乙烯樹脂)或PC (Polycarbonate resin,聚 石反酸S曰)之其中一種為射出料2〇a,而利用塑料射出成型工藝射出 成型在外表膜10之内表面即内黏著層13上,厚度約為2胃,長、 寬為262 mm*l78mm ;又該塑質薄殼件2〇之内表面23上設有同 . 時一體射出成型數個結合件(24)其高度為9.5mm ;結果發現, 本實施例之外表膜10與塑質薄殼件2〇之間的剝離強度密著性為 每平方公分8公斤’環境測試密著性為由―仙乞至85<t以及肋它至 -40 C每分鐘升溫或降溫1艺且經4次循環’該外表膜1〇與塑質薄 • 殼件20不剝離,藉此証明本創作之外表膜10確實可增進該外表 膜10與塑質薄殼件20所形成一體化塑質薄殼件複合體丨之結構 強度及密著性。 實施例4 本實施例之外表膜10中,該外飾層u係選用一布料層其以 人造纖維,如尼龍、聚脂纖維、壓克力纖維或混纺材料構成,厚 度為〇.2-0.3mm ·,該中間吸附隔熱層12為由聚醋纖維(Tet〇r〇n)、 危龍(Nylon)或混紡材料構成,厚度約為〇 35_〇 45mm,而本實 • 施例之中間吸附隔熱層12可形成織布型態、、不織布型態、發泡^ 型‘%或超纖層型態等其中-種;該内黏著層n為由丁笨嵌段共聚 物與碳氫石油樹脂所合成之熱塑性橡膠薄骐,厚度約4〇_5〇μ= (〇.〇4-0.〇5mm) ·,該塑質薄殼件 20 係選用 pc (P〇lycarb〇nate resin’聚碳義)或娜(苯乙烯樹脂)之其中一種為射出料 2〇a,而利用塑料射出成型工藝射出成型在外表膜1〇之内表面即 内黏著層13上,厚度約為2mm,長、寬為262麵木178職:又 該該塑質薄殼件20之内表面23上設有同時—體射出成型數個結 14/19 M392746 肀年8.月1|雙正 合件(24)其尚度為9.5 mm,結果發現,本實施例之外 與塑質薄殼件20之間的剝離強度密著性為每平方公分8公斤,澤 境測試密著性為由40°C至85°C以及85Ϊ至-4(TC每分鐘升溫或^ 溫1 C且經4次循環,該外表膜10與塑質薄殼件20不剝離,藉此 証明本創作之外表膜10確實可增進該外表膜1〇與塑質薄9 ’所形成一體化塑質薄殼件複合體i之結構強度及密著^薄设件2〇 實施例5 本實施例之外表膜10中,該外飾層u包含一布料層、一膠 合層及一樹脂透明外覆層,該布料層係以人造纖維如尼龍、聚脂 • 纖維、壓克力纖維或混纺材料構成且厚度約為OJ-OJmm,該膠合 層厚度為0.04-0.06mm用以使布料層與樹脂透明外覆層膠合成一° 體,該樹知透明外覆層係貼合在布料層之外表面上,厚产 ,0 ^^0.34-0,^ :tt 間吸附隔熱層12為由聚i旨纖維(TetQn)n)、尼龍(耶⑽)或混纺 材料構成,厚度為0.35-0.45mm,而本實施例之中間吸附隔孰層 12可形成辭龍、不織布㈣、發賴娜或超麟型態等其 中-種;該内黏著層13為由丁苯嵌段共聚物與碳氫石油樹脂所合 • 成之熱塑性橡膠薄巧_,厚度約、40-50μιη(〇.04_0.05ιηιη);該塑質薄 殼件20係選用PC (Polycarb〇nate,聚碳酸醋)或规 (苯乙稀樹脂)之其中-種為射出料2Ga,而利用塑料射出成型工 藝射出成型在外表膜1G之内表面即姆著層13上,厚度约為2 mm’長、寬為262麵*178軸;又該該塑質薄殼件2〇之内表面 23上設有同時-體射出成型數個结合件其高度為9 5麵;結果發 現’本實施例之外表膜1〇與塑質薄殼件2〇之間的剝離強度密著 性為每平方公分8公斤,環境測試密著性為由_4〇。€至蚊以及沥 15/19 年月日 ^ f ±4G C每刀鐘升溫或降溫rc且經4次循環,該外表膜10與塑 ,殼件20不獅,藉此㈣本創作之外表膜⑺確實可增進該 膜1G趣質薄殼件2()所形成—體化塑質薄殼件複合體^之 結構強度及密著性。 以上所示僅為本創作之優選實施例,對本創作而言僅是說明 的而非限制性W。在本領域具通常智識者理解 ’在本創作專 ’H的精神和範_可對其進行許多改變,修改,甚至 效變更,但都將落人本創作_護範圍内。Year 8. Month H M392746 Μ The following application examples will be used to further illustrate the application of this creation and the functions that can be achieved by the first one: Example 1 In the outer membrane of this embodiment, the exterior is The layer 11 is made of a leather layer composed of PU (polyammonium, pvc or PU and PVC synthetic skin, having a thickness of about 0.2-0.3 mm, and the outer layer 11 is opaque and the outer surface is processed to form an embossing. The intermediate adsorption heat insulation layer 12 is made of polyester fiber (Tetoron), nylon (Nylon) or a blended material, and has a thickness of about -35-0.45 mm, and the intermediate adsorption heat insulation layer 12 of the embodiment is woven into a cloth surface. The inner adhesive layer η is a thermoplastic rubber film synthesized from styrene-butadiene block copolymer, bismuth and hydrocarbon petroleum resin, and has a thickness of about 40-50 μm (0.04-0.05 mm); One of pc (p〇lycarb〇nate resin, polycarbonate) or abs (styrene resin) is used as the injection material 20a, and the inner surface of the outer surface of the outer film, that is, the inner adhesive layer 13 is injection-molded by a plastic injection molding process. Upper, thickness is about 2mm, length and width are 262mm*178mm: and the plastic thin shell member 20 The inner surface 23 is provided with a plurality of joint members (24) which are simultaneously integrally molded and has a twist of 9.5 mm. As a result, it is found that the outer surface of the film 1 〇 and the plastic thin shell member 20 are _ _ _ _ _ _ _ 8 kg square centimeter, environmental test • Test adhesion is from -40 ° c to 85 ° C and navigation to - thief temperature rise or decrease i ° C per minute and after 4 cycles, the outer film 10 and plastic thin shell The part 2〇 is not peeled off, thereby demonstrating that the outer film 1 of the present invention can enhance the structural strength and adhesion of the outer body film 1〇 and the plastic thin shell member 2 to form the body-formed thin-shell composite 1 Embodiment 2 In the outer film 10 of the present embodiment, the outer layer u is selected from a leather layer as in the first embodiment, which is composed of 卩1; (polyammonium, 〇1qing 111 coffee), just or 1> And the 1^ synthetic skin constitutes 'thickness of about 0.4-0.5mm', but the surface outside the touch of this embodiment, I year ar:, is transparent and forms a smooth surface, and its shouting is called the ship Wei Wei - one color; the intermediate adsorption heat insulation layer 12 is composed of a polyester fiber (Tetoron), nylon (Nyi〇n) or /3⁄4 spun material, and has a thickness of about 〇35_〇45 mm, and is in the middle of the embodiment. The adsorption heat insulation layer 12 is woven into a cloth surface type as in the first embodiment; the inner adhesive layer 13 is a thermoplastic rubber film synthesized from a styrene-butadiene block copolymer and a hydrocarbon petroleum resin, and has a thickness of about 30-40 μm. .〇3-〇.〇4ιηπι); the plastic thin shell member 2 is selected from one of PC (Polycarbonate resin) or ABS (styrene resin) as the injection material 20a, and the plastic injection molding process is used. The injection molding is formed on the inner surface of the outer surface of the outer film, that is, the inner adhesive layer G, and has a thickness of about 2 mm, a length and a width of 178 mm, and an inner surface 23 of the plastic thin shell member 2 is simultaneously integrated. A plurality of joint members (24) were formed to have a height of 9.5 mm. As a result, it was found that the peel strength between the outer film 10 and the plastic thin shell member 2 of the present embodiment was 8 kg per square centimeter, and the environmental test was dense. The temperature is from _4 ° ° C to 85 ° C and 85 ° C to -40 ° C per minute to warm or cool 1 . (: and after 4 cycles, the outer film 1〇 and the plastic thin-shell member 2〇 are not peeled off, thereby demonstrating that the outer film 10 of the present invention can actually enhance the formation of the outer film 1〇 and the plastic thin-shell member 20. The structural strength and adhesion of the integrated plastic thin-shell composite 丨. Embodiment 3 In the outer film 10 of the present embodiment, the outer layer 11 is made of a leather layer which is made of PU (polyurethane). PVC or PU and PVC synthetic skin, the thickness is about 0.2-0.3mm 'and the outer layer 11 is opaque and the outer surface is processed to form embossing, the intermediate adsorption heat insulation layer 12 is made of polyg fiber (Tetoron), The nylon (Nylon) or the blended material is composed of a thickness of about 35.35-0.45 mm, and the intermediate heat insulating layer 12 of the embodiment forms one of a non-woven type, a foamed layer type or a superfibrous layer type. The inner adhesive layer 13 is a 13/19 M392746 'V thermoplastic rubber film synthesized from a styrene-butadiene block copolymer and a hydrocarbon petroleum resin, and has a thickness of about 40-50 μm (0.04-0.05 mm);得~· .20 is one of A®8 (styrene resin) or PC (Polycarbonate resin). In order to eject the material 2〇a, it is injection molded on the inner surface of the outer film 10, that is, the inner adhesive layer 13, by a plastic injection molding process, and has a thickness of about 2 stomachs, a length and a width of 262 mm*l78 mm; and the plastic thin shell The inner surface 23 of the member 2 is provided with the same time. The plurality of joint members (24) are integrally molded and formed to have a height of 9.5 mm; as a result, it is found that between the outer film 10 and the plastic thin shell member 2 of the present embodiment. The peel strength is 8 kg per square centimeter. 'Environmental test adhesion is from -Shenzhen to 85<t and ribs to -40 C. The temperature is raised or lowered by 1 art and 4 cycles are repeated. 〇 Thin and thin plastic material • The shell member 20 is not peeled off, thereby demonstrating that the outer film 10 of the present invention can enhance the structural strength of the integrated plastic thin-shell composite body formed by the outer film 10 and the plastic thin shell member 20. And the adhesion. Embodiment 4 In the outer film 10 of the embodiment, the outer layer u is selected from a cloth layer composed of rayon fibers, such as nylon, polyester fiber, acrylic fiber or blended material, and the thickness is 〇.2-0.3mm ·, the intermediate adsorption heat insulation layer 12 is made of polyester fiber (Tet〇r〇n), dangerous dragon (Nylon) The composition of the blended material is about 〇35_〇45mm, and the intermediate heat-absorbing layer 12 of the present embodiment can form a woven fabric type, a non-woven fabric type, a foaming type '% or a super-fiber layer type. The inner adhesive layer n is a thin layer of a thermoplastic rubber synthesized from a butyl block copolymer and a hydrocarbon petroleum resin, and has a thickness of about 4 〇 5 〇 μ = (〇. 〇 4-0. 〇 5 mm The plastic thin shell member 20 is selected from the group consisting of pc (P〇lycarb〇nate resin' polycarbide) or na (styrene resin) as the shot material 2〇a, and is injection molded by a plastic injection molding process. On the inner surface of the outer film 1 即, that is, the inner adhesive layer 13, the thickness is about 2 mm, and the length and width are 262 faces. The inner surface 23 of the plastic thin shell member 20 is provided with simultaneous body ejection. Forming a number of knots 14/19 M392746 88. Month 1|Double positive fittings (24) with a 9.5 mm degree, and found that the peeling strength between the outside of the present embodiment and the plastic thin shell member 20 is dense. The performance is 8 kg per square centimeter, and the adhesion test is from 40 ° C to 85 ° C and 85 Ϊ to -4 (TC warms per minute or ^ 1 C and 4 cycles, the outside The film 10 and the plastic thin-shell member 20 are not peeled off, thereby demonstrating that the outer film 10 of the present invention can enhance the structural strength of the integrated plastic thin-shell composite i formed by the outer film 1 〇 and the thin plastic film 9 ′. And the adhesive member 2 is the second embodiment. In the outer surface film 10 of the embodiment, the outer layer u comprises a cloth layer, a glue layer and a resin transparent outer layer, and the cloth layer is made of rayon. Nylon, polyester fiber, acrylic fiber or blended material and having a thickness of about OJ-OJmm, the thickness of the glue layer is 0.04-0.06 mm for synthesizing the cloth layer and the resin transparent outer cover layer into a body. It is known that the transparent outer coating adheres to the outer surface of the cloth layer, and is thick, 0 ^^0.34-0, ^ : tt. The thermal insulation layer 12 is made of polyethylene fiber (TetQn) n), nylon ( The yoke (10)) or the blended material is composed of a thickness of 0.35-0.45 mm, and the intermediate adsorbing barrier layer 12 of the present embodiment can form a scorpion, a non-woven fabric (four), a raya or a super rib type, and the like; Layer 13 is a thin thermoplastic resin made of styrene-butadiene block copolymer and hydrocarbon resin, and has a thickness of about 40-50 μm. .04_0.05ιηιη); The plastic thin shell member 20 is selected from PC (Polycarb〇nate, polycarbonate) or gauge (styrene resin) as the injection material 2Ga, and is injection molded by plastic injection molding process. On the inner surface of the outer film 1G, that is, the m-layer 13, the thickness is about 2 mm' long and the width is 262 faces * 178 axes; and the inner surface 23 of the plastic thin-shell member 2 is simultaneously-body-shaped. Several joints were injection molded and the height was 95 faces; as a result, it was found that the peel strength between the outer film 1〇 and the thin plastic case 2〇 of this embodiment was 8 kg per square centimeter, and the environmental test was dense. The nature is based on _4〇. € to mosquito and leaching 15/19 month day ^ f ±4G C per knife clock warming or cooling rc and after 4 cycles, the outer film 10 and plastic, the shell member 20 is not lion, thereby (4) outside the creation of the film (7) It is indeed possible to enhance the structural strength and adhesion of the body-formed thin-shell composite body formed by the film 1G fun thin shell member 2(). The above description is only a preferred embodiment of the present invention, and is merely illustrative and not limiting. In the field, there is a general intellectual who understands that the spirit and scope of this creation can be changed, modified, or even changed, but it will fall within the scope of this creation.

【圖式簡單說明】 圖1係本創作外表膜之結構示意圖。 Ϊ2係朗摘作外械所成型之㈣薄殼件複合體_實施例之 前視立體示意圖。 圖3係圖2實施例之背視立體示意圖。 圖4係圖2、3所示實施例之_示意圖。 Γ1係本創作外表膜顧於—㈣驗件複合體之射出成型模具 面示意圖。[Simple description of the diagram] Figure 1 is a schematic diagram of the structure of the outer membrane of the creation. Ϊ 2 series is extracted as an external mechanical tool. (4) Thin-shell composites - a front perspective view of the embodiment. 3 is a rear perspective view of the embodiment of FIG. 2. Figure 4 is a schematic view of the embodiment shown in Figures 2 and 3. Γ1 is the external appearance film of this creation. (4) The schematic diagram of the injection molding die of the specimen composite.

η 正 2係圖5之射出成型模具之斷面局部放大示細,其中塑質薄 Λ 又件之射出料通過射出成型固設在外表膜上。 ^而係,5射出成麵具機台上以三個彈性壓力柱作為定位點之 1則面不意圖。 =係本創作外表膜應用於-塑質薄殼件複合體之成型流程示意 【主要元件符號說明】 塑質薄殼件複合體1 外表膜10 16/19η 正 2 Series The section of the injection molding die of Fig. 5 is partially enlarged, wherein the thin plastic material and the injection material are fixed on the outer film by injection molding. ^ And the system, 5 shot into the mask machine with three elastic pressure columns as the positioning point of the 1 is not intended. =This is the application of the outer film of this creation - the molding process of the plastic thin-shell composite. [Main component symbol description] Plastic thin-shell composite 1 External film 10 16/19

M392746 « IM392746 « I

外飾層11 保護膜111 中間吸附隔熱層12 内黏著層13 周緣界線15 塑質薄殼件20 射出料20a 周緣界線21 凸緣22 内表面23 結合件24 成型模具3 模穴31 周緣界線32 溢料區33 彈性壓力柱34Exterior layer 11 Protective film 111 Intermediate adsorption heat insulation layer 12 Inner adhesive layer 13 Peripheral boundary line 15 Plastic thin shell member 20 Injection material 20a Peripheral boundary line 21 Flange 22 Inner surface 23 Bonding member 24 Molding mold 3 Cavity 31 Peripheral boundary line 32 Flash zone 33 elastic pressure column 34

17/1917/19

Claims (1)

六、申請專利範圍: --------------------------------,£:j 1、複合體之外表膜,供置入一塑料射出成型模具 之模八内以H塑質薄殼件複合體,其係由—外飾層、一 + 間吸附隔熱層及-内黏著層所依序叠置壓合構成之薄膜,立 中: 、八 該外飾層為-布料層由天然或人造纖維構成,或一皮革詹由合 成皮構成’或-碳纖維層由碳纖維構成,或一玻璃纖維層由玻 璃纖維構成,厚度為〇.2-〇.6_ ; 該中間吸附隔熱層為由特多龍(聚醋纖維)、尼龍(Nyi〇n)或 混紡;料構成’厚度約0.2-0,5^ ; 該内学著料* T苯嵌段絲倾錢石靖騎合成之熱 塑性橡膠薄膜,厚度約40-60μιη ; 其中該外表膜係置入-射出成型模具之模穴内,再於該外表膜 之内黏著層上射出成型-塑質薄殼件,以製成一具有外表膜及 塑質薄殼件之塑質薄殼件複合體; 其中該塑質薄殼件係藉由射出成型時射出料的射出壓力及溫 度,以與該内黏著層熱熔結合成一體,並同時迫使該内黏著層 之部分厚度得渗透至該中間吸附隔熱層中以分散射出料的射 出壓力及溫度,以使該塑質薄殼件與該外表膜之間藉由該内黏 著層而結合形成一體化塑質薄殼件複合體。 2、 如申請專利範圍第1項所述之塑質薄殼件複合體之外表膜,其 中該中間吸附隔熱層係形成下列組群中之一種型態:織布型 態、不織布型態、發泡層型態或超纖層型態。 3、 如申請專利範圍第2項所述之塑質薄殼件複合體之外表膜,其 中該中間吸附隔熱層係與該外飾層黏合成一體。 4、 如申請專利範圍第1項所述之塑質薄殼件複合體之外表膜,其 M392746 中該内黏著層係採用滾輪熱壓方式熱壓貼合在該中-- 乂、 熱層之内表面上。 5、如申請專利範圍第1項所述之塑質薄殼件複合體之外表膜,其 中該内黏著層之部分厚度約10-20%,即4-12μιη,係在射出成 ' 型該塑質薄殼件時滲透至該中間吸附隔熱層中。 ' 6、如申請專利範圍第1項所述之塑質薄殼件複合體之外表膜,其 中該外飾層係一由天然纖維如植物纖維之棉、麻或動物纖維之 毛、蠶絲構成之布料層。 7、 如申請專利範圍第1項所述之塑質薄殼件複合體之外表膜,其 •. 中該外飾層係一由人造纖維如尼龍、聚脂纖維、壓克力纖維或 混纺材料構成之布料層。 8、 如申請專利範圍第1項所述之塑質薄殼件複合體之外表膜,其 中該外飾層係一由PU (聚氨酯)、pVC (氯乙埽樹脂)或?11 與PVC合成皮構成之合成皮革層。 9、 如申請專利範圍第丨項所述之塑質薄殼件複合體之外表膜,其 中該塑質薄殼件之射出料係為下列組群中之一種:ms (苯乙 烯樹脂)、PC (聚碳酸酯)、壓克力樹脂(丙烯酸樹脂)、尼龍 φ (聚醯胺樹脂)。 10、 如申請專利範園第i項所述之塑質薄殼件複合體之外表膜, 其中該外表膜置入在模穴内時,該外表膜之周緣界線係超出該 塑質薄殼件之成型模穴之周緣界線。 1卜如中請專利細第丨項所述之㈣驗件複合體之外表膜, ,中該塑㈣殼件在射出細後形成毛邊,職毛邊係由該模 八之周緣界線超it該塑f賴件之周緣界麵 且較薄之溢料區所形成。 19/19 ‘ ,I公告本 新型專利 (本說明書格式、順序, ※申請案號任意更動,※記號部分請勿填寫) ※申請日1※收分類f —、新型名稱:('中文/英文) ㈣个― 塑質薄设件複合體之外表膜 二、中文新型摘要: 一種塑質薄殼件複合體之外表膜,包含:一外飾 皮伽合綱錢 ^ ”、” θ厚度為0.2_0.6mm; 一中間吸附隔熱層為由牲夕 S綠_、錢或_觸成,厚度為咖,521 寺—夕 膠薄2層::= 峨勿與碳氫石油樹脂所合成之熱塑性橡 專膜厚度為4_卿’且各層依序疊置壓合成一薄膜;應用 菩屏耕械係平整設在—射出成麵具之模朗,崎其内點 出薄殼件,其中該塑f薄殼件藉由射出成型時射 f4的射出壓力及溫度以與該_著層齡結合成-體,並同時 t使該内黏著層之部分厚度約10_20%,即4_12哗,得渗透至該 =間吸附隔鋪中,以製成—具有良好結合強度 薄殼件複合體。 三、 英文新型摘要: (略) 四、 指定代表圖: (一) 本案指定代表圖為:圖(4 )。 外表膜10 (二) 本代表圖之元件符號簡單說明: 塑質薄殼件複合體1 1/19 Sj9. 5. 31 .* · .-I . * ' ... » 保護膜111 内黏著層13 周緣界線21 結合件24 M392746 r - - 外飾層11 中間吸附隔熱層12 塑質薄殼件20 1 内表面23 五、新型說明: 【新型所屬之技術領域】 本創作係有關一種塑質薄殼件複合體之外表膜,尤指一種由 一外飾層、一中間吸附隔熱層及一内黏著層依序疊置壓合成一薄 ® 膜,供可置於一成型模具内以於該内黏著層上射出成型一塑質薄 殼件,以形成一密著性良好之塑質薄殼件複合體。 【先前技術】 市面上各種電子產品’在此以電子產品為例說明但不限制, 包含常見的電腦(computer)產品如筆記型電腦(nb)、通訊產。 如手機或消費性產品等3C產品但不限制,常應用一薄殼件作為產 品之外殼使用;該薄殼件隨產品的設計要求而具有不同的結構, 而若以外殼之薄殼件基體(base)所使用之材質而言’可概分為塑 ® 質薄殼件及金屬薄殼件兩主要結構類別。 具有外在裝飾面之塑質薄殼件一般係利用嵌入模具式裝飾用 製程(in-mold decorating process,簡稱 IMD)製成,其係將一形 成二度空間成型形狀且印刷有圖案之載體(substrate)如塑質膜, 以下簡稱IMD膜(IMD film),嵌置於一成型模具内,再利用塑膠 射出成型技藝使熱熔樹脂射出成型在該IMD膜之背面以成型該殼 體之基體’以下簡稱樹脂基體(resinbase),使該樹脂基體與IMD 膜結合構成一一體式塑質薄殼件,其中,該IMD膜(IMDfilm) 可以固定結合方式設在樹脂基體(resin base)的外表面上而形成 2/19Sixth, the scope of application for patents: --------------------------------, £:j 1, the film outside the complex, The H-plastic thin-shell composite body is placed in a mold of a plastic injection molding die, which is composed of an outer decorative layer, an +-adsorption heat-insulating layer and an inner adhesive layer. The film, the center: eight, the outer layer is - the cloth layer is composed of natural or man-made fibers, or one leather is made of synthetic leather ' or - the carbon fiber layer is composed of carbon fiber, or a glass fiber layer is composed of glass fiber, The thickness is 〇.2-〇.6_; The intermediate adsorption heat insulation layer is composed of Tedron (polyacetate fiber), nylon (Nyi〇n) or blended material; the material constitutes a thickness of about 0.2-0, 5^; Learning material * T benzene block silk pour stone Jingqi synthetic thermoplastic rubber film, thickness about 40-60μιη; wherein the outer film is placed in the cavity of the injection molding die, and then the adhesive layer inside the outer film Forming and molding a thin shell member to form a plastic thin shell member body having an outer film and a plastic thin shell member; wherein the plastic thin shell member is shot by injection molding during injection molding The pressure and the temperature are integrated into the heat bonding with the inner adhesive layer, and at the same time, a part of the thickness of the inner adhesive layer is forced to penetrate into the intermediate adsorption heat insulating layer to separate the ejection pressure and temperature of the discharge material, so that the The plastic thin shell member and the outer surface film are combined by the inner adhesive layer to form an integrated plastic thin shell member composite body. 2. The outer membrane of the plastic thin-shell composite according to claim 1, wherein the intermediate adsorption thermal insulation layer forms one of the following groups: a woven fabric type, a non-woven fabric type, Foam layer type or ultra-fibrous layer type. 3. The outer membrane of the plastic thin shell composite according to claim 2, wherein the intermediate adsorption heat insulation layer is bonded to the outer layer. 4. In the case of the outer film of the plastic thin-shell composite as described in claim 1, the inner adhesive layer of the M392746 is hot-pressed by a roller hot pressing method in the middle--the hot layer On the inner surface. 5. The outer film of the plastic thin-shell composite according to claim 1, wherein the inner adhesive layer has a thickness of about 10-20%, that is, 4-12 μm, which is injected into the shape of the plastic. The thin shell member penetrates into the intermediate adsorption heat insulating layer. 6. The outer membrane of the plastic thin-shell composite according to claim 1, wherein the outer layer is composed of natural fibers such as cotton of plant fibers, wool of animal or animal fibers, and silk. Cloth layer. 7. The outer film of the plastic thin-shell composite as described in claim 1, wherein the outer layer is made of rayon such as nylon, polyester fiber, acrylic fiber or blended material. The fabric layer that is formed. 8. The outer film of the plastic thin-shell composite according to claim 1, wherein the outer layer is made of PU (polyurethane), pVC (chloroacetic acid resin) or ? 11 Synthetic leather layer with PVC synthetic leather. 9. The surface film of the plastic thin-shell composite as described in the scope of claim 2, wherein the injection thin-shell material is one of the following groups: ms (styrene resin), PC (Polycarbonate), Acrylic Resin (Acrylic Resin), Nylon φ (Polyurethane Resin). 10. The outer membrane of the plastic thin-shell composite according to item i of the patent application, wherein the outer membrane is disposed outside the cavity, and the outer boundary of the outer membrane exceeds the thin plastic shell. The perimeter boundary of the molding cavity. 1 Bu as mentioned in the patent fine item ( (4) outside the specimen composite, the plastic (four) shell parts are formed into a burr after the shot is fine, the burr of the façade is super-it f is formed by the peripheral interface of the member and the thin flash area. 19/19 ', I announce this new patent (the format and order of this manual, ※ the application number is changed, please do not fill in the ※ part) ※Application date 1 ※ Collection category f —, new name: ('Chinese/English) (4) A film outside the plastic thin-film composite body II. A new type of abstract: A film outside the plastic thin-shell composite, containing: an exterior leather galactic joint money ^ ”,” θ thickness is 0.2_0 .6mm; an intermediate absorbing insulation layer is made of sage s green _, money or _, thickness is coffee, 521 temple - xiajia thin 2 layers:: = 热塑性 Do not mix with thermoplastic resin The thickness of the film is 4_Qing' and the layers are laminated to form a film in sequence; the application of the ploughing cultivating system is set in the form of a mask that is shot into a mask, and the thin shell is drawn inside the saki, where the plastic f The thin shell member is combined with the injection pressure and temperature of the shot f4 during injection molding to form a body with the layer age, and at the same time, the partial thickness of the inner adhesive layer is about 10-20%, that is, 4_12 哗, which is infiltrated into the body. = Adsorption in the barrier to make - a thin shell composite with good bonding strength. Third, the new English abstract: (omitted) Fourth, the designated representative map: (a) The representative representative of the case is: Figure (4). Appearance film 10 (2) The symbol of the symbol of this representative figure is simple: Plastic thin-shell composite 1 1/19 Sj9. 5. 31 .* · .-I . * ' ... » Adhesive layer inside protective film 111 13 Peripheral boundary 21 Joint member 24 M392746 r - - Exterior layer 11 Intermediate adsorption insulation layer 12 Plastic thin shell member 20 1 Inner surface 23 V. New description: [New technical field] This creation is related to a plastic The outer film of the thin-shell composite, in particular, an outer decorative layer, an intermediate adsorption heat-insulating layer and an inner adhesive layer are sequentially laminated to form a thin film which can be placed in a molding die. A plastic thin shell member is injection molded on the inner adhesive layer to form a plastic thin shell member composite having good adhesion. [Prior Art] Various electronic products on the market are described here as but not limited to electronic products, including common computer products such as notebook computers (nb) and communication products. For example, 3C products such as mobile phones or consumer products are not limited, and a thin shell member is often used as the outer casing of the product; the thin shell member has different structures according to the design requirements of the product, and if the thin shell member body of the outer shell is used ( Base) The material used can be divided into two main structural categories: plastic® thin shell and thin metal shell. A plastic thin-shell member having an outer decorative surface is generally formed by an in-mold decorating process (IMD), which is a carrier that forms a two-dimensional shape and is printed with a pattern ( Substrate) such as a plastic film, hereinafter referred to as an IMD film, is embedded in a molding die, and then a plastic injection molding technique is used to project a hot melt resin on the back side of the IMD film to form a substrate of the casing. Hereinafter, a resin matrix is used to bond the resin matrix and the IMD film to form an integral plastic thin shell member, wherein the IMD film can be fixedly bonded to the outer surface of the resin base. Formed 2/19
TW99207112U 2010-04-19 2010-04-19 Surface membrane of a plastic thin shell complex TWM392746U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8681502B2 (en) 2010-12-23 2014-03-25 Compal Electronics, Inc. Shell structure and electronic device having the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8681502B2 (en) 2010-12-23 2014-03-25 Compal Electronics, Inc. Shell structure and electronic device having the same

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