US20140202916A1 - Glass enclosure article with color and pattern decoration, and process preparing thereof - Google Patents
Glass enclosure article with color and pattern decoration, and process preparing thereof Download PDFInfo
- Publication number
- US20140202916A1 US20140202916A1 US14/161,887 US201414161887A US2014202916A1 US 20140202916 A1 US20140202916 A1 US 20140202916A1 US 201414161887 A US201414161887 A US 201414161887A US 2014202916 A1 US2014202916 A1 US 2014202916A1
- Authority
- US
- United States
- Prior art keywords
- glass enclosure
- glass
- elastic material
- thermoplastic elastic
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000011521 glass Substances 0.000 title claims abstract description 236
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000005034 decoration Methods 0.000 title abstract description 7
- 239000013013 elastic material Substances 0.000 claims abstract description 96
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 94
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 94
- 239000011248 coating agent Substances 0.000 claims abstract description 31
- 238000000576 coating method Methods 0.000 claims abstract description 31
- -1 polyethylene Polymers 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 10
- 239000004698 Polyethylene Substances 0.000 claims description 8
- 229920000573 polyethylene Polymers 0.000 claims description 8
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 8
- 239000004800 polyvinyl chloride Substances 0.000 claims description 8
- 239000004793 Polystyrene Substances 0.000 claims description 6
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 claims description 6
- 229920000058 polyacrylate Polymers 0.000 claims description 6
- 229920000098 polyolefin Polymers 0.000 claims description 6
- 229920002223 polystyrene Polymers 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 6
- 239000004814 polyurethane Substances 0.000 claims description 6
- 229920000178 Acrylic resin Polymers 0.000 claims description 5
- 239000004925 Acrylic resin Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 239000000049 pigment Substances 0.000 claims description 5
- 238000007639 printing Methods 0.000 claims description 5
- 239000005341 toughened glass Substances 0.000 claims description 5
- 239000011888 foil Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000004417 polycarbonate Substances 0.000 claims description 4
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 239000005354 aluminosilicate glass Substances 0.000 claims description 2
- 239000005388 borosilicate glass Substances 0.000 claims description 2
- 239000011889 copper foil Substances 0.000 claims description 2
- 230000001788 irregular Effects 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 2
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 239000005361 soda-lime glass Substances 0.000 claims description 2
- 229910000851 Alloy steel Inorganic materials 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 229920000642 polymer Polymers 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 3
- 230000008025 crystallization Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000003738 black carbon Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45C—PURSES; LUGGAGE; HAND CARRIED BAGS
- A45C11/00—Receptacles for purposes not provided for in groups A45C1/00-A45C9/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/14—Linings or internal coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
- C03B11/06—Construction of plunger or mould
- C03B11/10—Construction of plunger or mould for making hollow or semi-hollow articles
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
- C03B11/14—Pressing laminated glass articles or glass with metal inserts or enclosures, e.g. wires, bubbles, coloured parts
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
- C03C17/003—General methods for coating; Devices therefor for hollow ware, e.g. containers
- C03C17/004—Coating the inside
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/28—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material
- C03C17/32—Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material with synthetic or natural resins
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/1613—Constructional details or arrangements for portable computers
- G06F1/1626—Constructional details or arrangements for portable computers with a single-body enclosure integrating a flat display, e.g. Personal Digital Assistants [PDAs]
-
- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45C—PURSES; LUGGAGE; HAND CARRIED BAGS
- A45C11/00—Receptacles for purposes not provided for in groups A45C1/00-A45C9/00
- A45C2011/002—Receptacles for purposes not provided for in groups A45C1/00-A45C9/00 for portable handheld communication devices, e.g. mobile phone, pager, beeper, PDA, smart phone
-
- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45C—PURSES; LUGGAGE; HAND CARRIED BAGS
- A45C11/00—Receptacles for purposes not provided for in groups A45C1/00-A45C9/00
- A45C2011/003—Receptacles for purposes not provided for in groups A45C1/00-A45C9/00 for portable computing devices, e.g. laptop, tablet, netbook, game boy, navigation system, calculator
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/40—Coatings comprising at least one inhomogeneous layer
- C03C2217/43—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
- C03C2217/46—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase
- C03C2217/48—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase having a specific function
- C03C2217/485—Pigments
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2200/00—Indexing scheme relating to G06F1/04 - G06F1/32
- G06F2200/16—Indexing scheme relating to G06F1/16 - G06F1/18
- G06F2200/163—Indexing scheme relating to constructional details of the computer
- G06F2200/1634—Integrated protective display lid, e.g. for touch-sensitive display in handheld computer
Definitions
- the present invention is directed to a structure of an enclosure of a portable electronic device, especially a structure of a glass enclosure of a portable electronic device having desired color and pattern decoration as well as durable impact resistance, and a process of preparing the structure of an enclosure.
- Colored glass can be made by adding additives to a glass composition, and it is also possible to make the glass opaque by crystallization of glass by adding proper chemical substances. However it is difficult to make variation of colors with economical ways.
- the present invention gives a glass enclosure article with color and pattern decoration, which has the desired color or texture appearance and also a durable impact resistance.
- the present invention also provides a process for the preparation of the glass enclosure article with a simple and economical way.
- the glass enclosure article of the present invention comprises a glass enclosure having an inner surface, an outer surface and a rim and a coating, wherein the coating is made of a thermoplastic elastic material, the thermoplastic elastic material being preferably colored thermoplastic elastic material, and wherein the coating covers a whole or a part of the inner surface of the glass enclosure.
- the coating covers a whole or a part of the edge of rim, ensuring mechanical insulation between the glass enclosure and other flaming structure.
- a notch formed along the rim of the glass enclosure, and the coating extends to and fills the notch.
- the glass used in the glass enclosure is chemically or thermally toughened.
- the process of preparing the glass enclosure article of the present invention comprises the following steps: placing a glass enclosure having an inner surface shaped in concave onto a first mold which has surface suitable for covering the convex outer surface of the glass enclosure; placing a second mold at a position over the glass enclosure which makes a space between the second mold and the glass enclosure; and injecting the colored thermoplastic elastic material into the space between the second mold and the glass enclosure.
- the process of preparing the glass enclosure article of the present invention comprises the following steps: printing solid color or texture or pattern on a film; placing a glass enclosure having an inner surface shaped in concave onto a first mold which has surface suitable for covering the convex outer surface of the glass enclosure; placing the printed film onto the glass enclosure, wherein an unprinted side of the film is brought into contact with the glass enclosure; placing a second mold at a position over the printed film which makes a space between the second mold and the film; injecting the thermoplastic elastic material into the space between the second mold and the film; detaching the film from shaped thermoplastic elastic material; placing the shaped thermoplastic elastic material in a direction corresponding to the glass enclosure, and in contacting with the, printed texture; pressing the thermoplastic elastic material with the second mold; and heating the glass enclosure and the thermoplastic elastic material.
- FIG. 1 is a sectional view of a glass enclosure article according to one embodiment of the present disclosure
- FIG. 2 is a sectional view of a glass enclosure article according to another embodiment of the present disclosure.
- FIG. 3 is a sectional view of a glass enclosure article according to another embodiment of the present disclosure.
- FIG. 4 is a sectional view of a glass enclosure article according to another embodiment of the present disclosure.
- FIG. 5 shows a method used to prepare an exemplary embodiment of a glass enclosure article according to the present disclosure
- FIG. 6 is a sectional view of a glass enclosure article according to another embodiment of the present disclosure.
- FIG. 7 shows another method used to prepare an exemplary embodiment of a glass enclosure article according to the present disclosure.
- FIG. 1 shows the glass enclosure article of one embodiment illustrated according to the present invention, wherein 10 represents the glass enclosure, and 20 represents the coating formed from the colored thermoplastic elastic material.
- FIG. 2 shows the glass enclosure article of one embodiment illustrated according to the present invention, wherein 10 represents the glass enclosure, and 20 represents the coating formed from the colored thermoplastic elastic material.
- FIG. 3 shows the glass enclosure article of one embodiment illustrated according to the present invention, wherein 10 represents the glass enclosure, 20 represents the coating formed from the colored thermoplastic elastic material, and 15 represents notch formed along the rim of the glass enclosure.
- FIG. 4 shows the glass enclosure article of one embodiment illustrated according to the present invention, wherein 10 represents the glass enclosure, 20 represents the coating formed from the colored thermoplastic elastic material, and 30 and 31 represent other members to be installed.
- FIG. 5 shows the method used to prepare the glass enclosure article of one embodiment illustrated according to the present invention, wherein 11 represents the glass enclosure, 41 represents the first mold, 42 represents the second mold, 51 represents the space formed between the glass enclosure 11 and the second mold 42 , and 61 represents a injection channel through the second mold 42 .
- FIG. 6 shows the glass enclosure article of one embodiment illustrated according to the present invention, wherein 10 represents the glass enclosure, 20 represents the coating formed from the thermoplastic elastic material, and 80 represent decoration layer on thermoplastic elastic material and in contact to the glass enclosure.
- FIG. 7 shows the method used to prepare the glass enclosure article of one embodiment illustrated according to the present invention, wherein 12 represents the glass enclosure, 43 represents the first mold, 44 represents the second mold, 62 represents the injection channel through the second mold 42 , 71 represents the film, and 81 represents the printed pigment layer on film 71 .
- glass represents glass, toughened glass.
- thermoplastic elastic material represents a thermoplastic elastic material having the desired color through selected or colored thermoplastic elastic material.
- the term “article” represents an article having a colored thermoplastic elastic material on the inner surface of the glass enclosure.
- the term “a whole” indicates that all the inner surfaces (faces and edges) of the glass enclosure are covered by the colored thermoplastic elastic material.
- the term “a part” indicates that a part of the selected region (faces and edges) of the inner surface of the glass enclosure is covered by the colored thermoplastic elastic material.
- FIG. 1 it schematically depicts a glass enclosure article according to one embodiment of the present invention.
- the glass enclosure article comprises a glass enclosure 10 and a coating 20 formed from a colored thermoplastic elastic material.
- the glass enclosure 10 has an inner surface shaped in concave, an outer surface shaped in convex and a rim.
- the inner surface shaped in concave of the glass enclosure 10 is covered completely by the coating 20 formed from the colored thermoplastic elastic material, that is to say that the coating 20 covers the whole inner surfaces of the glass enclosure 10 (including faces and edges).
- FIG. 2 it schematically depicts a glass enclosure article according to one embodiment of the present invention.
- the glass enclosure article comprises a glass enclosure 10 and a coating 20 formed from a colored thermoplastic elastic material.
- the glass enclosure 10 has an inner surface shaped in concave, an outer surface shaped in convex and a rim.
- the inner surface shaped in concave of the glass enclosure 10 is covered by the coating 20 formed from the colored thermoplastic elastic material in a selected region.
- the rim region of the inner surface shaped in concave of the glass enclosure 10 is covered by the coating 20 formed from the colored thermoplastic elastic material, whereas in other embodiments (not shown in the Figs.), the central region of the inner surface shaped in concave of the glass enclosure 10 is covered by the coating 20 formed from the colored thermoplastic elastic material.
- the glass enclosure article comprises a glass enclosure 10 and a coating 20 formed from a colored thermoplastic elastic material.
- the glass enclosure 10 has an inner surface shaped in concave, an outer surface shaped in convex and a rim.
- the inner surface shaped in concave of the glass enclosure 10 is covered completely by the coating 20 formed from the colored thermoplastic elastic material.
- a notch 15 formed along the rim of the glass enclosure, and the coating 20 extends to and fills the notch 15 .
- the glass enclosure article comprises a glass enclosure 10 and a coating 20 formed from a colored thermoplastic elastic material.
- the glass enclosure 10 has an inner surface shaped in concave, an outer surface shaped in convex and a rim.
- the inner surface shaped in concave of the glass enclosure 10 is covered completely by the coating 20 formed from the colored thermoplastic elastic material.
- 30 and 31 represent other members to be installed.
- FIGS. 1 to 4 depict a rectangular glass enclosure 10
- the glass enclosure may be formed in other shapes.
- the glass enclosure may be circular, square or any other regular or irregular shape.
- the glass enclosure 10 may have a thickness of 0.2 mm to 5.0 mm, preferably 0.5 mm to 2.0 mm.
- the glass enclosure 10 is preferably colorless and transparent or translucent. All the standard soda-lime glass, aluminosilicate glass, borosilicate glass or other glasses industrially available can be used, and toughened glass can also be used.
- the glass enclosure is formed from glass purchased from markets, for example SCHOTT LAS80.
- thermoplastic elastic material of the present invention can be selected the color of the thermoplastic elastic material of the present invention according to requirements, or the thermoplastic elastic material is colored to obtain a desired color.
- the desired color can be available by mixing pigments or colored pigments onto the thermoplastic elastic material.
- the colored thermoplastic elastic material of the present invention may be black by adding black carbon particles to acrylic resin.
- thermoplastic elastic material used in the glass enclosure article of the present invention is commercially available.
- the thermoplastic elastic material can be selected from acrylic polymer, polyethylene, polystyrene, styrene-acrylonitrile copolymer, polyvinyl chloride, polyurethane, polyolefin and combination thereof, whereas the present invention is not limited within the above listed materials.
- FIG. 5 it schematically depicts a process of preparing the glass enclosure article of the present invention.
- a glass enclosure 11 having an inner surface shaped in concave is placed on a first mold 41 , and the first mold 41 has a surface corresponding to the outer shape shaped in convex of the glass enclosure.
- the glass enclosure 11 is immobilized onto the mold 41 mechanically or by vacuum.
- the second mold 42 is immobilized onto the upper of the glass enclosure 11 at a position to make a space 51 between the second mold 42 and the glass enclosure 11 .
- the distance between the glass enclosure 11 and the second mold 42 is 0.02 mm-1.0 mm, preferably 0.2 mm-0.4 mm to allow conductivity of injected thermoplastic elastic material and to minimize weight and thickness.
- thermoplastic elastic material for having plasticizing and fluidness
- thermoplastic elastic material is injected into a space 51 via channel 61 .
- the shape of the thermoplastic elastic material is stabilized by controlling the temperature higher enough than crystallization point of the selected thermoplastic elastic material and pressure appropriately.
- the thermoplastic elastic material is adhered to glass enclosure 11 and stabilized by cooling down temperature lower than crystallization point of the selected thermoplastic elastic material to form a glass enclosure article.
- the glass enclosure article made by the above device After cooling, the glass enclosure article made by the above device has the desired color appearance and luster, hardness, and smoothness since the glass enclosure is transparent and the colored thermoplastic elastic material has the desired color.
- the glass enclosure article When the glass enclosure article is immobilized into the structure of an electronic device, the glass enclosure is insulated from other members due to the thermoplastic elastic material between the glass enclosure and other members to be installed, and thus the impact applied to the glass enclosure can be absorbed.
- the mold can be made of one from metals such as stainless steel, Titanium or ceramics like aluminum oxide, zirconium oxide, silicon-carbide or silicon-nitride.
- thermoplastic elastic material is selected from acrylic polymer, polyethylene, polystyrene, styrene-acrylonitrile copolymer, polyvinyl chloride, polyurethane, polyolefin and combination thereof.
- thermoplastic elastic material in order to obtain not only a solid color appearance of the thermoplastic elastic material but also diversified color and texture or pattern such as geometric feature, geometric leather or geometric pattern, the following treatment is introduced.
- FIG. 6 it schematically depicts a glass enclosure article according to one embodiment of the present invention.
- the glass enclosure article comprises a glass enclosure 10 , a texture layer 80 and a coating 20 formed from a thermoplastic elastic material.
- the glass enclosure 10 has an inner surface shaped in concave, an outer surface shaped in convex and a rim. The inner surface shaped in concave of the glass enclosure 10 is covered completely by the texture layer 80 and the coating 20 formed from the thermoplastic elastic material.
- FIG. 7 it schematically depicts a process of preparing the glass enclosure article of the present invention, wherein a transparent glass enclosure 12 having an inner surface shaped in concave is used.
- the glass enclosure 12 is placed onto the first mold 43 , which has a surface corresponding to the outer shape shaped in convex of the glass enclosure.
- the glass enclosure 12 is immobilized to the first mold 43 mechanically or by vacuum.
- a film 71 having ductility is selected as a substrate on which colors or patterns to be decollated on enclosure are to be printed.
- the printing material and the film 71 are selected to have a weak bonding force between the printing material and the film 71 , or the film 71 is applied with a release layer prior to be printed to ensure that the substrate film 71 is separated from the printing layer after the thermoplastic elastic material is shaped.
- the film 71 is printed with the desired color and pattern, and the printed film 71 is placed on the glass enclosure wherein the unprinted side contacts the glass enclosure 12 .
- the second mold 44 is immobilized over the film 71 at a position to make a space between the second mold 44 and the glass enclosure 12 bigger than film thickness.
- the distance between the glass enclosure 12 and the second mold 44 not including the printed film thickness is 0.02 mm-1.0 mm, preferably 0.2 mm-0.4 mm.
- thermoplastic elastic material is heated to the temperature which the material to have plasticity and fluidness, and the thermoplastic elastic material is injected into the space via a channel 62 .
- Whole mold and article are cooled down the temperature the thermoplastic elastic material loose fluidness and the article is separated from mold.
- the film 71 is detached by peeling off from shaped thermoplastic elastic material.
- the shaped thermoplastic elastic material with print material on surface is placed in a direction corresponding to the glass enclosure and the glass enclosure contacts with the printed texture.
- the second mold 44 is immobilized in contact to the shaped thermoplastic elastic material at the position no gap is made between the second mold and the glass enclosure. Molds and the glass enclosure article are heated to the temperature which the thermoplastic elastic material has plasticity and fluidness and thermoplastic elastic material is pressed with the second mold and adhere to glass enclosure article.
- the shape of the thermoplastic elastic material is stabilized by cooling mold and article.
- the mold can be made of one from metals such as stainless steel, Titanium or ceramics like aluminum oxide, zirconium oxide, silicon-carbide or silicon-nitride.
- the film can be made of one from polypropylene, polyethylene, polycarbonate, polyamide, polyester, acrylic resin, polyvinyl chloride or metal foil such as aluminum foil, copper foil, or complexes of each of the above materials and the release layer can be coated on the surface of above film to improve separation of the sheet from glass enclosure.
- thermoplastic elastic material is selected from acrylic polymer, polyethylene, polystyrene, styrene-acrylonitrile copolymer, polyvinyl chloride, polyurethane, polyolefin and combination thereof.
- the glass enclosure article made by the process shown in FIG. 7 since the glass enclosure is transparent, and the desired color and pattern are printed on the film, the obtained glass enclosure article has the desired color and pattern appearance, and the luster, hardness, and smoothness.
- the glass enclosure article is immobilized into the structure of an electronic device, the glass enclosure is insulated from other members due to the thermoplastic elastic material between the glass enclosure and other members to be installed, and thus the impact applied to the glass enclosure can be absorbed.
- the glass enclosure article of the present invention can be used as an enclosure of an electronic device, such as mobile phones, tablet computers, notebook computers, personal music players, electronic book readers, handheld calculators, computer mouse top covers, and the like.
- the glass enclosure article of the present invention may have the desired color and pattern appearance by covering the whole or a part of the inner surface of the glass enclosure with a colored thermoplastic elastic material, and the glass enclosure is insulated from other members by having a thermoplastic elastic material between the glass enclosure and the members to be installed, and thus the impact applied to the glass enclosure can be absorbed.
- the glass enclosure article of the present invention combines the beneficial properties of glass and thermoplastic elastic material in the same article.
- glass has beautiful appearance and smooth feeling but various colors and/or patterns cannot be obtained easily through economical ways; whereas a thermoplastic elastic material can have the desired color readily by selecting appropriate components.
- a thermoplastic elastic material on the inner surface of the glass enclosure renders the obtained glass enclosure article the desired color and/or pattern, and also the beautiful appearance and smooth feeling of the glass.
- the glass enclosure is insulated from other members by having a thermoplastic elastic material between the glass enclosure and the members to be installed, and thus the impact applied to the glass enclosure can be absorbed, and the glass enclosure article has a durable impact resistance.
- Glass enclosure was shaped by casting melted Schott LAS80 glass to have dimension of 100 mm ⁇ 60 mm rectangle shape with curved corner of radius 5 mm and 3 mm depth concave with uniform thickness of 1.0 mm.
- One set of mold is made with stainless-steel SUS420 by Numerical Control machining.
- First mold has concave which corresponds to the outer dimension of above glass enclosure.
- Second mold has convex shape and it is made to give uniform distance of 1 mm from the inner surface of above glass enclosure when two mold and glass enclosure are combined.
- Acrylic resin and black carbon powder was mixed with 99:1 ratio for black colored thermoplastic elastic material by roll mill.
- Glass enclosure was fixed in the concave on first mold by vacuum via hole through mold body. Then second mold was fixed on the first mold to make space between second mold and glass enclosure. The molds and glass enclosure were heated up to 110 degree C. and the colored thermoplastic elastic material was heated up to 120 degree C. and injected into the space between the second mold and the glass enclosure by pumping system through the injection channel made through the second mold. The molds and glass enclosure were cooled down to 70 degree C. and second mold was removed.
- the Glass enclosure prepared in Example is used.
- Colored layer printed film was prepared as following process. 100 um thick polyethylene terephthalate film was used as a base film. Release layer was made by coating silicone resin on the film surface. Ink made of acrylic resin and color dye was coated by offset printing on the film to make colored decoration pattern.
- the glass enclosure was set on first mold and fixed with vacuum and above printed film was positioned to cover the glass enclosure with direction which the printed side opposite to glass enclosure and base film surface facing to glass enclosure.
- Second mold was set over the glass enclosure and printed film and the film was fixed with two molds in the whole area out of glass mold.
- the molds and glass enclosure were heated up to 110 degree C. and the thermoplastic elastic material was heated up to 120 degree C. and injected into the space between the second mold and the glass enclosures by pumping system through the injection channel made through the second mold.
- the molds and glass enclosure were cooled down to 70 degree C. and second mold was removed.
- the thermoplastic elastic material has shape to correspond to the inner surface of glass enclosure and removed from glass enclosure by pulling up printed film.
- the base film of printed film was removed from the thermoplastic elastic material easily from release layer on it and decoration texture remained on the surface of shaped elastic article.
- the elastic material was placed on the glass enclosure on the first mold, and the printed side of the elastic material is brought into contact with the glass enclosure.
- the second mold was placed on the glass enclosure and the first mold. Molds, glass enclosure and elastic article were heated up to 120 degree Celsius and softened ink layer became adhesive to glass enclosure. Whole set was cooled down to ambient temperature and the glass enclosure was separated by compressed air applied through hole in first mold. The obtained glass enclosure had desired color and texture when observed from outer side through glass and covered whole area and edge by thermoplastic elastic material.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Geochemistry & Mineralogy (AREA)
- Theoretical Computer Science (AREA)
- Mechanical Engineering (AREA)
- Computer Hardware Design (AREA)
- Human Computer Interaction (AREA)
- Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Laminated Bodies (AREA)
Abstract
A glass enclosure article is provided that includes color and patterned decoration and a process of making thereof. The glass enclosure article has a desired color and appearance and also a durable impact resistance. The glass enclosure article includes a glass enclosure having an inner surface, an outer surface and a rim and a coating. The coating is made of colored thermoplastic elastic material that covers a whole or a part of the inner surface of the glass enclosure.
Description
- This application claims benefit under 35 U.S.C. §119(a) of Chinese Patent Application No. 201310027942.4, filed Jan. 24, 2013, the entire contents of which are incorporated herein by reference.
- 1. Field of the Invention
- The present invention is directed to a structure of an enclosure of a portable electronic device, especially a structure of a glass enclosure of a portable electronic device having desired color and pattern decoration as well as durable impact resistance, and a process of preparing the structure of an enclosure.
- 2. Description of Related Art
- Personal portable electronic devices such as mobile-phone, smart phone, tablet-PC, note book-PC, e-book reader had been commonly used now a days. As the market became mature and comparative, design of such device appearance has been diversified and demands to apply various materials such as plastic, metal, wood and glass became overt. Among such materials, there is a demand for glass especially for high grade models because of the superior aesthetic.
- Colored glass can be made by adding additives to a glass composition, and it is also possible to make the glass opaque by crystallization of glass by adding proper chemical substances. However it is difficult to make variation of colors with economical ways.
- Another issue was durability, especially the application to portable devices, which requires the strength against impact (such as falling down to floor). Chemically toughened glass is usually used for this type of applications. However, compositions of the chemically toughened glass are limited, giving difficulty for obtaining a glass composition that meets other requirement such as appearance.
- The present invention gives a glass enclosure article with color and pattern decoration, which has the desired color or texture appearance and also a durable impact resistance. The present invention also provides a process for the preparation of the glass enclosure article with a simple and economical way.
- According to one embodiment, the glass enclosure article of the present invention comprises a glass enclosure having an inner surface, an outer surface and a rim and a coating, wherein the coating is made of a thermoplastic elastic material, the thermoplastic elastic material being preferably colored thermoplastic elastic material, and wherein the coating covers a whole or a part of the inner surface of the glass enclosure.
- In another embodiment, the coating covers a whole or a part of the edge of rim, ensuring mechanical insulation between the glass enclosure and other flaming structure.
- In another embodiment, a notch formed along the rim of the glass enclosure, and the coating extends to and fills the notch.
- In another embodiment, the glass used in the glass enclosure is chemically or thermally toughened.
- In another embodiment, the process of preparing the glass enclosure article of the present invention comprises the following steps: placing a glass enclosure having an inner surface shaped in concave onto a first mold which has surface suitable for covering the convex outer surface of the glass enclosure; placing a second mold at a position over the glass enclosure which makes a space between the second mold and the glass enclosure; and injecting the colored thermoplastic elastic material into the space between the second mold and the glass enclosure.
- In another embodiment, the process of preparing the glass enclosure article of the present invention comprises the following steps: printing solid color or texture or pattern on a film; placing a glass enclosure having an inner surface shaped in concave onto a first mold which has surface suitable for covering the convex outer surface of the glass enclosure; placing the printed film onto the glass enclosure, wherein an unprinted side of the film is brought into contact with the glass enclosure; placing a second mold at a position over the printed film which makes a space between the second mold and the film; injecting the thermoplastic elastic material into the space between the second mold and the film; detaching the film from shaped thermoplastic elastic material; placing the shaped thermoplastic elastic material in a direction corresponding to the glass enclosure, and in contacting with the, printed texture; pressing the thermoplastic elastic material with the second mold; and heating the glass enclosure and the thermoplastic elastic material.
-
FIG. 1 is a sectional view of a glass enclosure article according to one embodiment of the present disclosure; -
FIG. 2 is a sectional view of a glass enclosure article according to another embodiment of the present disclosure; -
FIG. 3 is a sectional view of a glass enclosure article according to another embodiment of the present disclosure; -
FIG. 4 is a sectional view of a glass enclosure article according to another embodiment of the present disclosure; -
FIG. 5 shows a method used to prepare an exemplary embodiment of a glass enclosure article according to the present disclosure; -
FIG. 6 is a sectional view of a glass enclosure article according to another embodiment of the present disclosure; -
FIG. 7 shows another method used to prepare an exemplary embodiment of a glass enclosure article according to the present disclosure. -
FIG. 1 shows the glass enclosure article of one embodiment illustrated according to the present invention, wherein 10 represents the glass enclosure, and 20 represents the coating formed from the colored thermoplastic elastic material. -
FIG. 2 shows the glass enclosure article of one embodiment illustrated according to the present invention, wherein 10 represents the glass enclosure, and 20 represents the coating formed from the colored thermoplastic elastic material. -
FIG. 3 shows the glass enclosure article of one embodiment illustrated according to the present invention, wherein 10 represents the glass enclosure, 20 represents the coating formed from the colored thermoplastic elastic material, and 15 represents notch formed along the rim of the glass enclosure. -
FIG. 4 shows the glass enclosure article of one embodiment illustrated according to the present invention, wherein 10 represents the glass enclosure, 20 represents the coating formed from the colored thermoplastic elastic material, and 30 and 31 represent other members to be installed. -
FIG. 5 shows the method used to prepare the glass enclosure article of one embodiment illustrated according to the present invention, wherein 11 represents the glass enclosure, 41 represents the first mold, 42 represents the second mold, 51 represents the space formed between theglass enclosure 11 and thesecond mold second mold 42. -
FIG. 6 shows the glass enclosure article of one embodiment illustrated according to the present invention, wherein 10 represents the glass enclosure, 20 represents the coating formed from the thermoplastic elastic material, and 80 represent decoration layer on thermoplastic elastic material and in contact to the glass enclosure. -
FIG. 7 shows the method used to prepare the glass enclosure article of one embodiment illustrated according to the present invention, wherein 12 represents the glass enclosure, 43 represents the first mold, 44 represents the second mold, 62 represents the injection channel through thesecond mold film 71. - Additional features and advantages of the embodiments described herein will be set forth in the detailed description which follows, and in part will be readily apparent to those skilled in the art from that description or recognized by practicing the embodiments described herein.
- It is to be understood that both the foregoing general description and the following detailed description describe various embodiments and are intended to provide an overview or framework for understanding the nature and character of the claimed subject matter. The accompanying drawings are included to provide a further understanding of the present invention, and are incorporated into and constitute a part of this specification. The drawings illustrate the various embodiments described herein, and together with the Description serve to explain the principles and operations of the claimed subject matter.
- In the present description, the term “glass” represents glass, toughened glass.
- In the present description, the term “colored thermoplastic elastic material” represents a thermoplastic elastic material having the desired color through selected or colored thermoplastic elastic material.
- In the present description, the term “article” represents an article having a colored thermoplastic elastic material on the inner surface of the glass enclosure. With reference to the inner surface of the glass enclosure covered by a colored thermoplastic elastic material, the term “a whole” indicates that all the inner surfaces (faces and edges) of the glass enclosure are covered by the colored thermoplastic elastic material. The term “a part” indicates that a part of the selected region (faces and edges) of the inner surface of the glass enclosure is covered by the colored thermoplastic elastic material.
- Referring now to
FIG. 1 , it schematically depicts a glass enclosure article according to one embodiment of the present invention. The glass enclosure article comprises aglass enclosure 10 and acoating 20 formed from a colored thermoplastic elastic material. Theglass enclosure 10 has an inner surface shaped in concave, an outer surface shaped in convex and a rim. The inner surface shaped in concave of theglass enclosure 10 is covered completely by thecoating 20 formed from the colored thermoplastic elastic material, that is to say that thecoating 20 covers the whole inner surfaces of the glass enclosure 10 (including faces and edges). - Referring now to
FIG. 2 , it schematically depicts a glass enclosure article according to one embodiment of the present invention. The glass enclosure article comprises aglass enclosure 10 and acoating 20 formed from a colored thermoplastic elastic material. Theglass enclosure 10 has an inner surface shaped in concave, an outer surface shaped in convex and a rim. The inner surface shaped in concave of theglass enclosure 10 is covered by thecoating 20 formed from the colored thermoplastic elastic material in a selected region. In another embodiment, the rim region of the inner surface shaped in concave of theglass enclosure 10 is covered by thecoating 20 formed from the colored thermoplastic elastic material, whereas in other embodiments (not shown in the Figs.), the central region of the inner surface shaped in concave of theglass enclosure 10 is covered by thecoating 20 formed from the colored thermoplastic elastic material. - Referring now to
FIG. 3 , it schematically depicts a glass enclosure article according to one embodiment of the present invention. The glass enclosure article comprises aglass enclosure 10 and acoating 20 formed from a colored thermoplastic elastic material. Theglass enclosure 10 has an inner surface shaped in concave, an outer surface shaped in convex and a rim. The inner surface shaped in concave of theglass enclosure 10 is covered completely by thecoating 20 formed from the colored thermoplastic elastic material. Anotch 15 formed along the rim of the glass enclosure, and thecoating 20 extends to and fills thenotch 15. - Referring now to
FIG. 4 , which schematically depicts a glass enclosure article according to one embodiment of the present invention. The glass enclosure article comprises aglass enclosure 10 and acoating 20 formed from a colored thermoplastic elastic material. Theglass enclosure 10 has an inner surface shaped in concave, an outer surface shaped in convex and a rim. The inner surface shaped in concave of theglass enclosure 10 is covered completely by thecoating 20 formed from the colored thermoplastic elastic material. 30 and 31 represent other members to be installed. - While
FIGS. 1 to 4 depict arectangular glass enclosure 10, it should be understood that the glass enclosure may be formed in other shapes. For example, and without limitation, the glass enclosure may be circular, square or any other regular or irregular shape. Further, whileFIGS. 1 to 4 depict therectangular glass enclosure 10 as being planar, it should be understood that the rectangular glass enclosure may be curved, such as the glass enclosure has a curved cross-sectional profile in at least one dimension. - In the embodiments of the glass enclosure article described in the present invention, the
glass enclosure 10 may have a thickness of 0.2 mm to 5.0 mm, preferably 0.5 mm to 2.0 mm. - In the embodiments of the glass enclosure article described in the present invention, the
glass enclosure 10 is preferably colorless and transparent or translucent. All the standard soda-lime glass, aluminosilicate glass, borosilicate glass or other glasses industrially available can be used, and toughened glass can also be used. - In one embodiment, the glass enclosure is formed from glass purchased from markets, for example SCHOTT LAS80.
- That the inner surface of the glass enclosure article of the present invention is covered by a coating formed from a colored thermoplastic elastic material renders the article of the present invention the desired color appearance and also a durable impact resistance.
- It can be selected the color of the thermoplastic elastic material of the present invention according to requirements, or the thermoplastic elastic material is colored to obtain a desired color. The desired color can be available by mixing pigments or colored pigments onto the thermoplastic elastic material.
- In one specific embodiment, the colored thermoplastic elastic material of the present invention may be black by adding black carbon particles to acrylic resin.
- The thermoplastic elastic material used in the glass enclosure article of the present invention is commercially available. Specifically, the thermoplastic elastic material can be selected from acrylic polymer, polyethylene, polystyrene, styrene-acrylonitrile copolymer, polyvinyl chloride, polyurethane, polyolefin and combination thereof, whereas the present invention is not limited within the above listed materials.
- Referring to
FIG. 5 , it schematically depicts a process of preparing the glass enclosure article of the present invention. Specifically, aglass enclosure 11 having an inner surface shaped in concave is placed on afirst mold 41, and thefirst mold 41 has a surface corresponding to the outer shape shaped in convex of the glass enclosure. Theglass enclosure 11 is immobilized onto themold 41 mechanically or by vacuum. Thesecond mold 42 is immobilized onto the upper of theglass enclosure 11 at a position to make aspace 51 between thesecond mold 42 and theglass enclosure 11. The distance between theglass enclosure 11 and thesecond mold 42 is 0.02 mm-1.0 mm, preferably 0.2 mm-0.4 mm to allow conductivity of injected thermoplastic elastic material and to minimize weight and thickness. Heating the thermoplastic elastic material for having plasticizing and fluidness, and the thermoplastic elastic material is injected into aspace 51 viachannel 61. The shape of the thermoplastic elastic material is stabilized by controlling the temperature higher enough than crystallization point of the selected thermoplastic elastic material and pressure appropriately. The thermoplastic elastic material is adhered toglass enclosure 11 and stabilized by cooling down temperature lower than crystallization point of the selected thermoplastic elastic material to form a glass enclosure article. - After cooling, the glass enclosure article made by the above device has the desired color appearance and luster, hardness, and smoothness since the glass enclosure is transparent and the colored thermoplastic elastic material has the desired color. When the glass enclosure article is immobilized into the structure of an electronic device, the glass enclosure is insulated from other members due to the thermoplastic elastic material between the glass enclosure and other members to be installed, and thus the impact applied to the glass enclosure can be absorbed.
- Herein the mold can be made of one from metals such as stainless steel, Titanium or ceramics like aluminum oxide, zirconium oxide, silicon-carbide or silicon-nitride.
- The thermoplastic elastic material is selected from acrylic polymer, polyethylene, polystyrene, styrene-acrylonitrile copolymer, polyvinyl chloride, polyurethane, polyolefin and combination thereof.
- Further, in order to obtain not only a solid color appearance of the thermoplastic elastic material but also diversified color and texture or pattern such as geometric feature, geometric leather or geometric pattern, the following treatment is introduced.
- Referring now to
FIG. 6 , it schematically depicts a glass enclosure article according to one embodiment of the present invention. The glass enclosure article comprises aglass enclosure 10, atexture layer 80 and acoating 20 formed from a thermoplastic elastic material. Theglass enclosure 10 has an inner surface shaped in concave, an outer surface shaped in convex and a rim. The inner surface shaped in concave of theglass enclosure 10 is covered completely by thetexture layer 80 and thecoating 20 formed from the thermoplastic elastic material. - Referring now to
FIG. 7 , it schematically depicts a process of preparing the glass enclosure article of the present invention, wherein atransparent glass enclosure 12 having an inner surface shaped in concave is used. Theglass enclosure 12 is placed onto thefirst mold 43, which has a surface corresponding to the outer shape shaped in convex of the glass enclosure. Theglass enclosure 12 is immobilized to thefirst mold 43 mechanically or by vacuum. Afilm 71 having ductility is selected as a substrate on which colors or patterns to be decollated on enclosure are to be printed. The printing material and thefilm 71 are selected to have a weak bonding force between the printing material and thefilm 71, or thefilm 71 is applied with a release layer prior to be printed to ensure that thesubstrate film 71 is separated from the printing layer after the thermoplastic elastic material is shaped. Thefilm 71 is printed with the desired color and pattern, and the printedfilm 71 is placed on the glass enclosure wherein the unprinted side contacts theglass enclosure 12. Thesecond mold 44 is immobilized over thefilm 71 at a position to make a space between thesecond mold 44 and theglass enclosure 12 bigger than film thickness. - The distance between the
glass enclosure 12 and thesecond mold 44 not including the printed film thickness is 0.02 mm-1.0 mm, preferably 0.2 mm-0.4 mm. - The thermoplastic elastic material is heated to the temperature which the material to have plasticity and fluidness, and the thermoplastic elastic material is injected into the space via a
channel 62. Whole mold and article are cooled down the temperature the thermoplastic elastic material loose fluidness and the article is separated from mold. Thefilm 71 is detached by peeling off from shaped thermoplastic elastic material. The shaped thermoplastic elastic material with print material on surface is placed in a direction corresponding to the glass enclosure and the glass enclosure contacts with the printed texture. Thesecond mold 44 is immobilized in contact to the shaped thermoplastic elastic material at the position no gap is made between the second mold and the glass enclosure. Molds and the glass enclosure article are heated to the temperature which the thermoplastic elastic material has plasticity and fluidness and thermoplastic elastic material is pressed with the second mold and adhere to glass enclosure article. The shape of the thermoplastic elastic material is stabilized by cooling mold and article. - Herein the mold can be made of one from metals such as stainless steel, Titanium or ceramics like aluminum oxide, zirconium oxide, silicon-carbide or silicon-nitride.
- The film can be made of one from polypropylene, polyethylene, polycarbonate, polyamide, polyester, acrylic resin, polyvinyl chloride or metal foil such as aluminum foil, copper foil, or complexes of each of the above materials and the release layer can be coated on the surface of above film to improve separation of the sheet from glass enclosure.
- The thermoplastic elastic material is selected from acrylic polymer, polyethylene, polystyrene, styrene-acrylonitrile copolymer, polyvinyl chloride, polyurethane, polyolefin and combination thereof.
- The glass enclosure article made by the process shown in
FIG. 7 , since the glass enclosure is transparent, and the desired color and pattern are printed on the film, the obtained glass enclosure article has the desired color and pattern appearance, and the luster, hardness, and smoothness. When the glass enclosure article is immobilized into the structure of an electronic device, the glass enclosure is insulated from other members due to the thermoplastic elastic material between the glass enclosure and other members to be installed, and thus the impact applied to the glass enclosure can be absorbed. - As unlimited examples, the glass enclosure article of the present invention can be used as an enclosure of an electronic device, such as mobile phones, tablet computers, notebook computers, personal music players, electronic book readers, handheld calculators, computer mouse top covers, and the like.
- The glass enclosure article of the present invention may have the desired color and pattern appearance by covering the whole or a part of the inner surface of the glass enclosure with a colored thermoplastic elastic material, and the glass enclosure is insulated from other members by having a thermoplastic elastic material between the glass enclosure and the members to be installed, and thus the impact applied to the glass enclosure can be absorbed.
- The glass enclosure article of the present invention combines the beneficial properties of glass and thermoplastic elastic material in the same article. Specifically, glass has beautiful appearance and smooth feeling but various colors and/or patterns cannot be obtained easily through economical ways; whereas a thermoplastic elastic material can have the desired color readily by selecting appropriate components. To have a thermoplastic elastic material on the inner surface of the glass enclosure renders the obtained glass enclosure article the desired color and/or pattern, and also the beautiful appearance and smooth feeling of the glass. Further, the glass enclosure is insulated from other members by having a thermoplastic elastic material between the glass enclosure and the members to be installed, and thus the impact applied to the glass enclosure can be absorbed, and the glass enclosure article has a durable impact resistance.
- It will be apparent to the person skilled in the art that various modifications and variations can be made to the embodiments described herein without departing from the spirit and scope of the claimed subject matter. Thus it is intended that the modifications and variations of the various embodiments described herein are within the scope of protection of the present invention provided such modification and variations come within the scope of the appended claims and their equivalents.
- Glass enclosure was shaped by casting melted Schott LAS80 glass to have dimension of 100 mm×60 mm rectangle shape with curved corner of radius 5 mm and 3 mm depth concave with uniform thickness of 1.0 mm.
- One set of mold is made with stainless-steel SUS420 by Numerical Control machining. First mold has concave which corresponds to the outer dimension of above glass enclosure. Second mold has convex shape and it is made to give uniform distance of 1 mm from the inner surface of above glass enclosure when two mold and glass enclosure are combined.
- Acrylic resin and black carbon powder was mixed with 99:1 ratio for black colored thermoplastic elastic material by roll mill.
- Glass enclosure was fixed in the concave on first mold by vacuum via hole through mold body. Then second mold was fixed on the first mold to make space between second mold and glass enclosure. The molds and glass enclosure were heated up to 110 degree C. and the colored thermoplastic elastic material was heated up to 120 degree C. and injected into the space between the second mold and the glass enclosure by pumping system through the injection channel made through the second mold. The molds and glass enclosure were cooled down to 70 degree C. and second mold was removed.
- The Glass enclosure prepared in Example is used. Colored layer printed film was prepared as following process. 100 um thick polyethylene terephthalate film was used as a base film. Release layer was made by coating silicone resin on the film surface. Ink made of acrylic resin and color dye was coated by offset printing on the film to make colored decoration pattern.
- The glass enclosure was set on first mold and fixed with vacuum and above printed film was positioned to cover the glass enclosure with direction which the printed side opposite to glass enclosure and base film surface facing to glass enclosure. Second mold was set over the glass enclosure and printed film and the film was fixed with two molds in the whole area out of glass mold. The molds and glass enclosure were heated up to 110 degree C. and the thermoplastic elastic material was heated up to 120 degree C. and injected into the space between the second mold and the glass enclosures by pumping system through the injection channel made through the second mold. The molds and glass enclosure were cooled down to 70 degree C. and second mold was removed. The thermoplastic elastic material has shape to correspond to the inner surface of glass enclosure and removed from glass enclosure by pulling up printed film. The base film of printed film was removed from the thermoplastic elastic material easily from release layer on it and decoration texture remained on the surface of shaped elastic article.
- The elastic material was placed on the glass enclosure on the first mold, and the printed side of the elastic material is brought into contact with the glass enclosure. The second mold was placed on the glass enclosure and the first mold. Molds, glass enclosure and elastic article were heated up to 120 degree Celsius and softened ink layer became adhesive to glass enclosure. Whole set was cooled down to ambient temperature and the glass enclosure was separated by compressed air applied through hole in first mold. The obtained glass enclosure had desired color and texture when observed from outer side through glass and covered whole area and edge by thermoplastic elastic material.
Claims (25)
1. A glass enclosure article, comprising:
a glass enclosure having an inner surface, an outer surface, and a rim; and
a coating made of a thermoplastic elastic material covering a whole or a part of the inner surface of the glass enclosure.
2. The glass enclosure article according to claim 1 , wherein the thermoplastic elastic material is a colored thermoplastic elastic material.
3. The glass enclosure article according to claim 1 , wherein the coating covers a whole or a part of the rim.
4. The glass enclosure article according to claim 1 , further comprising a notch formed along the rim, wherein the coating extends to and fills the notch.
5. The glass enclosure article according to claim 1 , wherein the glass enclosure is a chemically or thermally toughened glass.
6. The glass enclosure article according to claim 1 , wherein the glass enclosure is colorless and transparent or translucent.
7. The glass enclosure article according to claim 1 , wherein the glass enclosure has a shape selected from the group consisting of a rectangle, a circle, a square, and an irregular shape.
8. The glass enclosure article according to claim 1 , wherein the glass enclosure is curved or planar.
9. The glass enclosure article according to claim 1 , wherein the glass enclosure has a thickness of 0.2 mm to 5.0 mm.
10. The glass enclosure article according to claim 1 , wherein the glass enclosure has a thickness of 0.5 mm to 2.0 mm.
11. The glass enclosure article according to claim 1 , wherein the glass enclosure comprises a glass selected from the group consisting of soda-lime glass, aluminosilicate glass, and borosilicate glass.
12. The glass enclosure article according to claim 2 , wherein the colored thermoplastic elastic material is made of the mixture of pigment and polymer.
13. The glass enclosure article according to claim 2 , wherein the colored thermoplastic elastic material is colored with pigment on a boundary surface in contact with the glass enclosure.
14. The glass enclosure article according to claim 1 , wherein the thermoplastic elastic material is selected from the group consisting of acrylic polymer, polyethylene, polystyrene, styrene-acrylonitrile copolymer, polyvinyl chloride, polyurethane, polyolefin, and combinations thereof.
15. The glass enclosure article according to claim 1 , wherein the thermoplastic elastic material has a thickness of 0.02 mm-1.0 mm.
16. The glass enclosure article according to claim 1 , wherein the thermoplastic elastic material has a thickness of 0.1 mm-0.4 mm.
17. A process of preparing a glass enclosure article, comprising:
placing a glass enclosure having a concave inner surface onto a first mold which has surface suitable for covering a convex outer surface of the glass enclosure;
placing a second mold at a position over the glass enclosure which makes a space between the second mold and the glass enclosure; and
injecting a thermoplastic elastic material into the space between the second mold and the glass enclosure.
18. The process according to claim 17 , wherein the second mold is positioned over the glass enclosure so that the space is 0.02 mm-1.0 mm.
19. The process according to claim 17 , wherein the second mold is positioned over the glass enclosure so that the space is 0.2 mm-0.4 mm.
20. The process according to claim 17 , wherein the first and second molds are made of a material selected from the group consisting of steel, steel alloy, titanium, silicon carbide, silicon nitride, aluminum oxide, and zirconium oxide.
21. The process according to claim 17 , wherein the thermoplastic elastic material is selected from the group consisting of acrylic polymer, polyethylene, polystyrene, styrene-acrylonitrile copolymer, polyvinyl chloride, polyurethane, polyolefin, and combinations thereof.
22. A process of preparing a glass enclosure article, comprising:
printing a solid color or texture or pattern on a film;
placing a glass enclosure having a concave inner surface onto a first mold which has surface suitable for covering a convex outer surface of the glass enclosure;
placing the film onto the glass enclosure so that an unprinted side of the film is brought into contact with the glass enclosure;
placing a second mold at a position over the film to make a space between the second mold and the film;
injecting a thermoplastic elastic material into the space between the second mold and the film to form a shaped thermoplastic elastic material with a printed texture;
detaching the film from the shaped thermoplastic elastic material;
placing the shaped thermoplastic elastic material in the glass enclosure so that the glass enclosure is contacting the printed texture;
pressing the shaped thermoplastic elastic material with the second mold; and
heating the glass enclosure and the shaped thermoplastic elastic material.
23. The process according to claim 22 , wherein the thermoplastic elastic material is selected from the group consisting of acrylic polymer, polyethylene, polystyrene, styrene-acrylonitrile copolymer, polyvinyl chloride, polyurethane, polyolefin, and combinations thereof.
24. The process according to claim 22 , wherein the film is made of a material selected from the group consisting of polypropylene, polyethylene, polyethylene terephthalate, polycarbonate, polyamide, polyester, acrylic resin, polyvinyl chloride, metal foil, aluminum foil, copper foil, and complexes thereof.
25. The process according to claim 22 , wherein the film comprises a base film and a release layer coated on a surface of the base film.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310027942.4 | 2013-01-24 | ||
CN201310027942.4A CN103963544A (en) | 2013-01-24 | 2013-01-24 | Colored and patterned glass shell product and preparation method thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
US20140202916A1 true US20140202916A1 (en) | 2014-07-24 |
Family
ID=51206898
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/161,887 Abandoned US20140202916A1 (en) | 2013-01-24 | 2014-01-23 | Glass enclosure article with color and pattern decoration, and process preparing thereof |
Country Status (2)
Country | Link |
---|---|
US (1) | US20140202916A1 (en) |
CN (1) | CN103963544A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20170129805A1 (en) * | 2015-11-11 | 2017-05-11 | Interface Optoelectronics (Shenzhen) Co., Ltd. | Enhanced blind cover and method for fabricating the same |
CN108063844A (en) * | 2017-12-12 | 2018-05-22 | 广东欧珀移动通信有限公司 | Mobile terminal and its rear shell |
US10274771B2 (en) * | 2015-12-08 | 2019-04-30 | Huawei Technologies Co., Ltd. | Touch display screen |
US20190377386A1 (en) * | 2018-06-12 | 2019-12-12 | Samsung Display Co., Ltd. | Window and display device comprising the same |
CN110621131A (en) * | 2019-09-27 | 2019-12-27 | Oppo广东移动通信有限公司 | Plastic shell, preparation method thereof and electronic equipment |
US20200210039A1 (en) * | 2015-08-13 | 2020-07-02 | Samsung Display Co., Ltd. | Display device and method of manufacturing cover member |
EP3580294A4 (en) * | 2017-04-14 | 2020-11-11 | Hewlett-Packard Development Company, L.P. | Substrate(s) enclosed by energy absorbing material(s) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10020561B2 (en) | 2013-09-19 | 2018-07-10 | Pulse Finland Oy | Deposited three-dimensional antenna apparatus and methods |
CN105449338A (en) * | 2014-09-19 | 2016-03-30 | 芬兰脉冲公司 | Antenna assembly used for mobile device, manufacturing method and wireless mobile device |
US20180065780A1 (en) * | 2016-09-06 | 2018-03-08 | Samsonite Ip Holdings S.Àr.L. | Case with internal graphic |
CN110271341A (en) * | 2019-06-27 | 2019-09-24 | Oppo广东移动通信有限公司 | Housing unit and preparation method thereof, electronic equipment |
CN112165798B (en) * | 2020-09-17 | 2022-01-28 | Oppo(重庆)智能科技有限公司 | Glass shell, preparation method thereof, shell assembly and electronic equipment |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2788306A (en) * | 1953-03-24 | 1957-04-09 | Pittsburgh Plate Glass Co | Surface treatment of halogenated fluoroethylenes and laminates thereof |
US3178049A (en) * | 1963-01-25 | 1965-04-13 | Rhone Poulenc Sa | Composite receptacles |
US3666614A (en) * | 1969-06-24 | 1972-05-30 | Union Carbide Corp | Glass-polycarbonate resin laminates |
US20080233319A1 (en) * | 2004-04-26 | 2008-09-25 | Koa Glass Co., Ltd. | Multicolor Development Glass Vessel and Process for Producing the Same |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU2003261844A1 (en) * | 2002-08-30 | 2004-04-30 | Asahi Glass Company, Limited | Adhesive composition and glass plate with thermoplastic elastomer molding |
JP5228041B2 (en) * | 2007-06-20 | 2013-07-03 | ピルキントン ノース アメリカ インコーポレイテッド | Method for adhering thermoplastic elastomer member to glass substrate |
KR101165892B1 (en) * | 2007-07-12 | 2012-07-13 | 애플 인크. | Methods for integrally trapping a glass insert in a metal bezel and produced electronic device |
-
2013
- 2013-01-24 CN CN201310027942.4A patent/CN103963544A/en active Pending
-
2014
- 2014-01-23 US US14/161,887 patent/US20140202916A1/en not_active Abandoned
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2788306A (en) * | 1953-03-24 | 1957-04-09 | Pittsburgh Plate Glass Co | Surface treatment of halogenated fluoroethylenes and laminates thereof |
US3178049A (en) * | 1963-01-25 | 1965-04-13 | Rhone Poulenc Sa | Composite receptacles |
US3666614A (en) * | 1969-06-24 | 1972-05-30 | Union Carbide Corp | Glass-polycarbonate resin laminates |
US20080233319A1 (en) * | 2004-04-26 | 2008-09-25 | Koa Glass Co., Ltd. | Multicolor Development Glass Vessel and Process for Producing the Same |
Non-Patent Citations (1)
Title |
---|
PolyOne, "Guidelines for Coloring Dynaflex TM and Kraton (R) TPEs", Wayback Machine, http://www.glstpes.com/resources_technical_coloring.php, 25 MAR 2012, p. 2. * |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20200210039A1 (en) * | 2015-08-13 | 2020-07-02 | Samsung Display Co., Ltd. | Display device and method of manufacturing cover member |
US11820043B2 (en) * | 2015-08-13 | 2023-11-21 | Samsung Display Co., Ltd. | Display device and method of manufacturing cover member |
US20170129805A1 (en) * | 2015-11-11 | 2017-05-11 | Interface Optoelectronics (Shenzhen) Co., Ltd. | Enhanced blind cover and method for fabricating the same |
US10274771B2 (en) * | 2015-12-08 | 2019-04-30 | Huawei Technologies Co., Ltd. | Touch display screen |
EP3580294A4 (en) * | 2017-04-14 | 2020-11-11 | Hewlett-Packard Development Company, L.P. | Substrate(s) enclosed by energy absorbing material(s) |
CN108063844A (en) * | 2017-12-12 | 2018-05-22 | 广东欧珀移动通信有限公司 | Mobile terminal and its rear shell |
US20190377386A1 (en) * | 2018-06-12 | 2019-12-12 | Samsung Display Co., Ltd. | Window and display device comprising the same |
US11500422B2 (en) * | 2018-06-12 | 2022-11-15 | Samsung Display Co., Ltd. | Window and display device comprising the same |
CN110621131A (en) * | 2019-09-27 | 2019-12-27 | Oppo广东移动通信有限公司 | Plastic shell, preparation method thereof and electronic equipment |
Also Published As
Publication number | Publication date |
---|---|
CN103963544A (en) | 2014-08-06 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20140202916A1 (en) | Glass enclosure article with color and pattern decoration, and process preparing thereof | |
KR101275737B1 (en) | Decoration sheet and manufaturing method | |
WO2005095081A1 (en) | Sheet for decoration simultaneous with injection molding and decorated resin molding | |
US20100110622A1 (en) | Product Case and an Electronic Device Using the Same | |
TW201231311A (en) | Decoration film and decorated molded device | |
CN203651231U (en) | Transfer printing foil and decoration molding product | |
JP5115918B2 (en) | Surface decoration method for resin molded products | |
EP2657014A1 (en) | Multilayer decorative film structure | |
JP2010241138A (en) | In-mold decorative molding method and molded article | |
JP4054040B2 (en) | Molded simultaneous decorative molded product and method for producing molded simultaneous decorated molded product | |
CN101274579A (en) | Decorative sheet, decorative molded body, decorative key sheet, and decorative sheet manucturing method | |
TWI223767B (en) | Improved key cap of keyboard and method of manufacture | |
JP4964742B2 (en) | Decorative resin molded product with a cooling sensation layer | |
CN214083561U (en) | High-stretchability INS film with surface touch | |
KR101332533B1 (en) | Insert injection molding mehtod using inmold decoration film | |
JP2001084863A (en) | Sheet-shaped key top | |
KR20150069676A (en) | The flooring having the effect of hologram scattered reflection and the manufacturing method thereof | |
CN101746171B (en) | Anti-abrasion transfer-printing framework | |
JP4538311B2 (en) | Method for producing decorative molded body | |
CN202753682U (en) | Soft touch polyethylene terephthalate (PET) thin film | |
JP2007326264A (en) | Metallic tone decorative molded object | |
TWI328503B (en) | Cover and method for its manufacture | |
KR20060040322A (en) | Front cover of mobile phone and manufacturing method of the same | |
JPH11329139A (en) | Silicone rubber keypad and its manufacture | |
TWM336156U (en) | Decorating film with metallic feel |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: SCHOTT NIPPON K.K., JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:KANDA, HIROSHI;REEL/FRAME:032568/0823 Effective date: 20140313 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |