M384987 五、新型說明： 【新型所屬之技術領域】 本創作「高溫批次式氣氛燒結爐」，涉及一種燒結熱 處理作業用之氣氛爐結構改良，特別指以階梯造型隔熱 磚構成爐體内部隔熱單元’且爐體下方設有升降單元之 結構創新者。 【先前技術】 為了讓材料在加熱過程中或是熱處理後，能有不同 的料性表％，在熱處理過程巾可制真线或氣氛爐來 達成該目的。 所謂真空爐，即是將氣密的爐具内空氣抽出，令材 =在真空環境中進行加熱，可防止金屬材表面氧化或脫 碳，具有較佳的表面品質。而氣氛爐則是在爐具中導入 適當的氣氛’進行各項輝面處理、滲碳、渗碳氮化及燒 結專作業。氣氛爐中導人的氣氛，可為有助氧化反應的 乳化乳汛’或是通常含少許氫氣的還原氣氛，藉以達到 不同的燒結效果。 立真空爐及氣氛爐在進行燒結作業過程中，都需要注 思到爐具的氣密性，防止氣氛 妊卢一 防止孔巩外洩或空氣透入’影響燒 楗的穩定性。習用爐具開口 抱诂 夕0又置於側面，以便於 取放材料，為保持爐且的氣宰 有強“ θ 爐八的虱以生，該開口之門板需要設 有強力扣具。由於要力古、、田上立 呈需善嚭拉—要在问，嚴衣*兄下保持門板緊閉，該扣 ^ ^ %L ΛΑ ,Λ- 一缺4疋無法快速開啟，取 放材枓的作業時間無法縮短。 3 M384987 為求能 散逸，以利 附隔熱材料 熱材料係隔 其外型呈立 具内侧。習 平直縫隙， 縫隙中散逸 創作人 ’期能藉本 能臻致完善 穩疋莩握成品的燒結品質，爐具必須隔絕熱 於控制爐内燒結溫度，所以爐具内侧必須貼 ，防止熱氣由爐具傳導至外部環境。習用隔 熱磚，依照不同需求而有各種不同材質，但 方狀，邊緣也力求平整，方便堆砌貼附於爐 用隔熱磚的缺點，在於兩兩磚體接合處為一 磚體本身雖然可有效隔熱’❻熱氣仍有從該 之虞’成為爐内溫度控制的變因。 有鑑於習用爐具之缺失，遂特以研創成本案 案之提出，俾改進現有缺點，期使該種產品 、理想與實用。 【新型内容】 本創作「高溫批次式氣氛燒結爐」，其主要目的在於 提供-種能強化隔熱效果及提高作f效率之燒結爐且。 為達上述目的，本案具體之内容為··一種「高溫批 次式氣氛燒結爐」包含有一爐體、一隔熱單元以及一升 降單。其中，爐體係-内部中空之高溫燒結爐，其底面 為-可分離之爐底板；隔熱單元係由不限數量之斷孰磚 貼附於爐體内壁而成’且該斷熱磚更為階梯造型，兩兩 隔熱碑之接合處縫隙為一階梯線條；升降單元具有一可 升降高度之載板，並設置於爐體下方，載板上放置爐底 板’升咼載板能將爐底板密闔於爐體底面。 藉由上述技術手段，本案可達成的功效具體表現在 於··隔熱單元由階梯造型之斷熱碑構成，爐内熱氣不易 向外散逸’具有更佳的的斷熱與保溫功效1次，爐底 4 M384987 板藉升降單元承載而能輕易下降開啟或上升封閉爐體。 且升降單元周邊適當處，更可配置轨道與台車，欲進行 燒結作業的基材能批次送上爐底板，達到快速大量進行 燒結作業之功效。 【實施方式】 兹謹就本創作「高溫批次式氣氛燒結爐」其結構組 成’及所能產生的功效，配合圖式，舉一本案之較佳實 施例詳細說明如下： 首請參閱第一圖' 第二圖、第三圖與第四圖所示， 本案南溫批次式氣氛燒結爐」，包括有一爐體1、—隔 熱單元2、一升降單元3及一輸送單元4,其中： 一爐體1 ’係一種高溫氣氛燒結爐，其内部有一作 業空間11且開口於底面’該開口更藉一可分離之爐底板 12封閉’在爐體1上方適當處設有一抽氣管13連通至 作業空間11’侧壁則設有不限數量之進氣管路14;在爐 體1下方更配置一支架15用來將爐體1架高。 隔熱早元2’係由不限數量之斷熱碑21石切合而成， 並貼附於作業空間11各側壁面；該斷熱磚分為内、 外兩層’ 一層係多晶耐熱纖維材質之工作層211，另 層則為一般耐熱纖維材質之底材層212。斷熱磚21 ；ε切人 於爐體1内時’工作層211朝向作業空間11 ,而底材層 212貼附於爐體1内壁；此外，工作層21丨結構中一^ 份平行偏移’令斷熱磚21外觀為階梯造型，當兩片以上 斷熱磚21彻合在一起’其接合處縫隙為一階梯線條。 升降單元3 ’係一底盤31组合一活動臂3 2，活'動臂 5 M384987 32上端再組合一載板33而成，升降單元3配置於爐體1 正下方’其中該載板33係-平面板體用來承載爐底板 12，爐底板12上更鋪排不限數量斷熱磚21 ;該活動臂 31可藉由氣壓、液壓或電動等驅動力伸展或縮合，進而 將載板33升上或降下； 輸送單元4,由一組執道41上滑設一台車42而成 ，。車42依軌道41路徑而能自由滑動；該軌道41 一末 端鋪設至升降單元3周邊適當處，且台車42頂面與載板 33頂面齊高（可參閱第四圖所示）。 —接著請參閱第五圖'第六圖及第七圖所示，將欲進 行燒結作業之基材5置於爐底板12的斷熱磚2ι上，再 *載板33上升’此將爐底板密闔於爐體1底部，讓 作業空間n達到完全氣密（如第五圖）。接著由抽氣管 13將作業Μ卩内的空氣抽出，爐體i能作為真空爐 進灯燒結作業；亦可視需求將氣氛由進氣管路Η導入作 業空間11内，作為氣氛爐使用。 2案可具體表現之功效，在於斷熱磚21為階梯式造 i兩兩磚體接合處縫隙為階梯線條m間^内 的熱氣不易由接合處縫障散逸 間更長。再者，藉配二？熱效果更佳且保溫時 拓m 3於爐體1下標抬爐底 板1 2 ’可達到快速開啟爐體 Μ # ^ ^ ^ π E 且犯一次放入較多數或M384987 V. New description: [New technical field] The creation of "high-temperature batch type atmosphere sintering furnace" relates to the improvement of the atmosphere furnace structure for sintering heat treatment operation, especially the stepped shape insulation brick to form the internal compartment of the furnace body. The thermal unit 'and the structural innovator of the lifting unit below the furnace body. [Prior Art] In order to allow the material to have different % of the materiality during or after the heat treatment, the heat treatment process can be used to make a wire or an atmosphere furnace to achieve the object. The so-called vacuum furnace is to extract the air in the airtight stove, and the material is heated in a vacuum environment to prevent the surface of the metal material from being oxidized or decarburized, and has a better surface quality. In the atmosphere furnace, a proper atmosphere is introduced into the stove to perform various surface treatments, carburizing, carburizing and nitriding, and sintering. The atmosphere in the atmosphere furnace can be an emulsified nipple that assists in the oxidation reaction or a reducing atmosphere usually containing a small amount of hydrogen to achieve different sintering effects. In the process of sintering the vertical vacuum furnace and the atmosphere furnace, it is necessary to pay attention to the airtightness of the furnace to prevent the atmosphere from being leaked or the air penetration into the furnace. The cooking stove is placed on the side and is placed on the side to facilitate the pick-and-place material. In order to keep the furnace and the gas is strong, the θ furnace has a strong buckle. The door panel of the opening needs to be provided with a strong buckle. Li Gu, and Tian Shangli are in need of goodness and pull - to ask, under the strict clothes, keep the door panel closed, the buckle ^ ^ %L ΛΑ, Λ - a lack of 4 疋 can not be quickly opened, take the work of 放3 M384987 In order to be able to dissipate, the thermal material with thermal insulation is attached to the inside of the vertical material. The straight gap is in the gap, and the creator in the gap can be perfected by instinct. Holding the sintered quality of the finished product, the stove must be insulated from the sintering temperature in the furnace, so the inside of the stove must be attached to prevent the hot gas from being transmitted from the stove to the external environment. The conventional insulating bricks have different materials according to different needs, but Square shape, the edge also strives to be flat, and it is convenient to stack the heat-insulating bricks attached to the furnace. The joint between the two bricks is a brick body. Although it can effectively insulate the heat, the heat is still from the furnace. The cause of internal temperature control. In view of the lack of conventional stoves, the company has proposed to improve the existing shortcomings, and to improve the existing shortcomings, so as to make the product ideal and practical. [New content] The creation of "high temperature batch atmosphere sintering furnace", its main The purpose is to provide a sintering furnace capable of enhancing the heat insulating effect and improving the efficiency of f. In order to achieve the above objectives, the specific content of the present case is that a "high-temperature batch-type atmosphere sintering furnace" comprises a furnace body, an insulation unit and a one-liter reduction unit. Among them, the furnace system-internal hollow high-temperature sintering furnace has a bottom surface which is a separable furnace bottom plate; the heat insulating unit is attached to the inner wall of the furnace by an unlimited number of broken bricks, and the heat-breaking brick is further Step shape, the joint between the two insulation monuments is a step line; the lifting unit has a carrier plate that can be lifted and lowered, and is placed under the furnace body, and the furnace floor is placed on the carrier plate. Close to the bottom of the furnace. With the above technical means, the specific effect that can be achieved in this case is that the heat insulation unit is composed of a heat-resistant monument of stepped shape, and the heat in the furnace is not easily dissipated outwards. It has better heat-dissipation and heat-insulation effects once. The bottom 4 M384987 board is carried by the lifting unit and can be easily lowered to open or rise to close the furnace body. Moreover, the periphery of the lifting unit is suitable, and the rail and the trolley can be arranged. The substrate to be sintered can be sent to the furnace floor in batches to achieve the effect of rapidly performing a large number of sintering operations. [Embodiment] I would like to elaborate on the structure of the "high-temperature batch type atmosphere sintering furnace" and the effect that can be produced. The preferred embodiment of this case is described in detail as follows: First, please refer to the first In the second, third and fourth figures, the south temperature batch type atmosphere sintering furnace of the present invention comprises a furnace body 1, an insulation unit 2, a lifting unit 3 and a conveying unit 4, wherein The furnace body 1' is a high-temperature atmosphere sintering furnace having a working space 11 inside and opening to the bottom surface. The opening is closed by a separable furnace floor 12. An exhaust pipe 13 is connected at a suitable position above the furnace body 1. An unrestricted intake line 14 is provided to the side wall of the working space 11'; and a bracket 15 is further disposed below the furnace body 1 for raising the furnace body 1. Insulation early 2' is made up of an unlimited number of broken stones, and is attached to each side wall of the working space 11; the heat-breaking brick is divided into inner and outer layers 'a layer of polycrystalline heat-resistant fiber The working layer 211 of the material, and the other layer is the substrate layer 212 of a general heat resistant fiber material. The heat-breaking brick 21; ε cuts into the furnace body 1 when the 'working layer 211 faces the working space 11, and the substrate layer 212 is attached to the inner wall of the furnace body 1; in addition, the working layer 21丨 structure is offset in parallel 'The heat-breaking brick 21 has a stepped shape. When two or more heat-breaking bricks 21 are put together, the joint gap is a stepped line. The lifting unit 3' is a chassis 31 combined with a movable arm 3 2, and the upper end of the movable 'arm 5 M384987 32 is combined with a carrier 33. The lifting unit 3 is disposed directly below the furnace body 1 where the carrier 33 is - The flat plate body is used to carry the furnace floor 12, and the furnace floor plate 12 is further laid with an unlimited number of heat-breaking bricks 21; the movable arm 31 can be stretched or condensed by a driving force such as air pressure, hydraulic pressure or electric power, thereby lifting the carrier plate 33 upward. Or lowering; the conveying unit 4 is formed by sliding a vehicle 42 on a group of obstructions 41. The car 42 is free to slide according to the path of the track 41; the end of the track 41 is laid to the periphery of the lifting unit 3, and the top surface of the trolley 42 is flush with the top surface of the carrier plate 33 (refer to the fourth figure). - Next, please refer to the fifth figure 'Sixth and 7th views, the substrate 5 to be sintered is placed on the heat-breaking brick 2 of the furnace floor 12, and then the carrier 33 is raised. Close to the bottom of the furnace body 1, the working space n is completely airtight (as shown in the fifth figure). Then, the air in the working chamber is taken out by the air suction pipe 13, and the furnace body i can be used as a vacuum furnace for the lamp sintering operation; the atmosphere can also be introduced into the work space 11 from the intake pipe 可视 as needed, and used as an atmosphere furnace. The effect of the specific case of the case 2 is that the heat-dissipating bricks 21 are stepped. The joints between the two bricks and the bricks are the gaps between the steps m and the heat of the joints are not easy to be dissipated by the joints. Moreover, borrowing two? Better thermal effect and heat preservation time extension m 3 in the furnace body 1 subscript lifting furnace bottom plate 1 2 ′ can achieve quick opening of the furnace body ^ # ^ ^ ^ π E and commit more than one time or
Hi材5至作業空間11内，提高作業效率。輸送單 I 3旁 '將：一批待作業之基材5，先行推送至升降單 批 基材5而大幅加快作業速度。由上可 知’本案可確實達f丨丨描 之雙重功效， …保溫效果與快速批次作業 6 M384987 綜上所述，本案「高溫批次式氣氛燒結爐」，其技術 内容完全符合新型專利之取得要件。本案在產業上確實 得以利用’於申請前未曾見於刊物或公開使用，且非為 公眾所知悉之技術。再者，本案有效解決先前技術中長 期存在的問題並達成相關使用者與消費者長期的需求^ 仔佐證本新型並非能輕易完成。本案富具專利法規定之 「產業利用性」、「新穎性」與「進步性」等要件，爰依 法提請專利，懇請鈞局詳查，並儘早為准予專利之審 定，以保護申請人之智慧財產權，俾勵創新。 本新型雖藉由前述實施例來描述，但仍可變化其形 態與細節，於不脫離本新型之精神而達成’並由熟悉= 項技藝之人士可了解。前述本案之較佳實施例，僅係藉 本案原王里可以纟體實施的方式之一，自並不卩此為限制 ，應依後附之申請專利範圍所界定為準。 【圖式簡單說明】 第一圖 第二圖 第三圖 第四圖 係為本創作之立體分解圖。 係為本創作斷熱磚之階梯式造型示意圖。 係為本創作之立體外觀圖。 系為本創作中，台車頂面與載板頂面齊高之側 面示意圖。 第五圖.係為本創作巾，升降單元抬升爐底板至爐體底 面密闔，密封作業空間之側面示意圖。 第’、圖.係為本創作巾，升降單元抬升爐底板至爐體底 面谂闔，密封作業空間之立體示意圖。 第七圖.係為本創作中，台車先備妥基材，達到快速批 7 M384987 次更換基材之立體示意圖 【主要元件符號說明】 1 — -爐體 11 — -作業空間 1 2 — _爐底板 13--- -抽氣管 14 —— -進氣管路 15 — -支架 2----隔熱單元 21 — -斷熱磚 211-- -工作層 212-- -底材層 3---- -升降單元 31--- -底盤 32--- -活動臂 33--- •載板 — 一 —— •輸送單元 41 — •軌道 42--- 台車 5---- 基材The Hi material 5 is placed in the work space 11 to improve work efficiency. The transport sheet I 3 next to 'will: a batch of substrate 5 to be operated, first pushed to the lifting batch of substrate 5 to greatly speed up the operation. It can be seen from the above that 'this case can really achieve the dual effect of f丨丨, ... insulation effect and rapid batch operation 6 M384987 In summary, the case of the "high temperature batch atmosphere sintering furnace", its technical content is fully in line with the new patent Get the requirements. The case was indeed used in the industry's technology that was not seen in the publication or publicly used before the application and was not known to the public. Furthermore, this case effectively solves the long-standing problems in the prior art and achieves long-term needs of relevant users and consumers. ^ This testimony is not easily accomplished. The case is rich in "industry useability", "novelty" and "progressiveness" as stipulated in the Patent Law. The patents are submitted in accordance with the law, and the bureau is required to investigate in detail and approve the patent as soon as possible to protect the wisdom of the applicant. Property rights, encourage innovation. The present invention is described by the foregoing embodiments, but its form and details may be changed without departing from the spirit of the invention, and may be understood by those skilled in the art. The preferred embodiment of the present invention is only one of the ways in which the original Wang can be implemented in the original case. Since this is not a limitation, it should be determined in accordance with the scope of the patent application attached. [Simple description of the diagram] The first picture The second picture The third picture The fourth picture is the three-dimensional exploded view of the creation. This is a schematic diagram of the stepped shape of the creative heat-breaking brick. It is a three-dimensional appearance of the creation. This is a schematic view of the side of the top surface of the trolley and the top surface of the carrier. The fifth picture is the creation of the towel, the lifting unit lifts the bottom of the furnace to the bottom of the furnace body, and the side view of the sealed working space. The first figure is the three-dimensional schematic diagram of the creation towel, the lifting unit lifting the bottom plate of the furnace to the bottom surface of the furnace body, and sealing the working space. The seventh picture is the three-dimensional diagram of the rapid replacement of the substrate for the rapid approval of the 7 M384987 replacement of the substrate [main component symbol description] 1 - - furnace body 11 - - working space 1 2 - _ furnace Base plate 13----exhaust pipe 14——-intake pipe 15--bracket 2----insulation unit 21--breaking brick 211---working layer 212---substrate layer 3-- --- Lifting unit 31----Chassis 32----Moving arm 33--- • Carrier board - one - • Transport unit 41 - • Track 42---Trolley 5---- Substrate