M381881 五、新型說明： 【新型所屬之技術領域】 本創作係有關於一種磁性構件，尤指一種基板上成 形有線槽及印刷有電路之磁性構件。 【先前技術】 一般所稱的被動磁性元件，例如變壓器、電感、阻 流圈等常見磁性元件’其具有電流流入便產生磁場之特 性’以電感之磁性元件來舉例，其主要係由一鐵芯及一 線圈所組構而成’本領域中具有通常知識者都可明瞭， 此種類型之電感，在繞線部份之製造程序相當的繁雜； 磁性元件也是目前各電子資訊裝置的重要元件，例如一 攜帶式電話’就有多達數百種的被動元件組設於其中， 且主要的功能運作皆需應用磁性元件來達成，尤其在效 能的提升，功能的多樣化，都必須進一步的擴充元件數 量以達到所構想的目標，然而現今資訊設備講求輕薄短 小，使得元件的鑲嵌'焊接和測試工作更顯困難，尤其 是磁性元件與磁性元件之間的連接，在元件微小化的狀 況下’使得磁性構件的製程更加繁鎖；請參閱「第1圖」， 圖中所示係為一習知的磁性構件，如圖所示，磁性構件 10係由一座體101、一第一鐵芯102、一第二鐵芯1〇3、 以及一金屬導線104所組構而成，其中，座體ι〇1上係 成形有數個組設槽1011 ’且座體101的端緣組設有數個 導電端子1012 ;磁性構件10組設時，係預先將兩鐵芯 3 M381881 (102、103)依照電路設計，依序利用金屬導線ι〇4，使兩 鐵芯（102、103)產生連接’再將兩鐵芯（1〇2、1〇3)放置 於組設槽1011之中’金屬導線1〇4的末端1〇41，先纏繞 於導電端子1012上方，再利用焊錫的製程，將金屬導線 104黏固於導電端子1012上方，產生一焊接點1〇5，如 此便元成習知的磁性構件1〇，如上述雖可將磁性元件產 生電性連接，但元件與元件之間的電性連接，需透過金 屬導線104連接，當依電路設計，需同時繞設多條的金 屬導線104時，磁性構件1〇的製程變的相當繁瑣，且導 致磁性構件10的生產時間變長，又，金屬導線1〇4與導 電端子1012之間的連接，係利用焊錫產生一焊接點1〇5, 使金屬導線104黏固於導電端子1〇12上方，如此雖可達 到連接的功效，但金屬導線104與導電端子1 〇 12之間’ 無法緊密的貼合，且在黏固之後，亦有可能產生焊接點 脫落等情勢發生，造成磁性構件1〇的良率降低。 【新型内容】 鑑於上述的問題，本創作者係以多年來從事相關產 品設計的經驗，針對磁性元件之間的連接方式以及金屬 導線與導電端子的連接方式’進行相關的分析及研究， 期能設計出解決上述問題的產品，緣此，本創作主要的 目的在於提供-種以印刷電路及線槽，簡化磁性構件的 製造流程及提升產品良率之磁性構件。 為達上述目的，本創作之磁性構件’其主要係由一 4 M381881 基板及一個以上的磁性元件所組構而成，其中，磁性元 件係組設於基板上的組設槽之中，且基板的平面上成形 有印刷電路及第一導電端子，印刷電路上係具有數個電 性接點’又’各第一導電端子及各電性接點的端緣係分 別成形有一線槽，如此便可藉由印刷電路簡化磁性元件 之間的連接方式，且透過線槽使金屬導線與導電端子連 接的良率提升。 以上關於本創作内容之說明及以下之實施方式之 說明’係用以示範與解釋本創作之精神與原理，並且提 供本創作之專利範圍更進一步解釋。 【實施方式】 請參閱「第2圖圖中所示係為本創作的立體外 觀圖，如圖所示，磁性構件20主要係由一基板201、一 第一磁性元件202以及一第二磁性元件203所組構而 成，其中’基板201整體係為一電子基板的形態，成形 有一第一組設槽2011及一第二組設槽2012,可供各磁性 元件（202、203)所組設’且組設槽（2〇11、2012)的大小 可依欲組設的磁性元件（2〇2或203)大小做適當的改變， 又’基板201的平面上成形有一組印刷電路2013，印刷 電路2013上成形有一第一電性接點2014及第二電性接 點2015’又’基板201的端緣成形有一第一導電端子204 及第二導電端子205’第二導電端子205係可進一步與外 部電性線路電性連接’又’第一電性接點2〇14、第二電 5 M381881 性接點2015以及第一導電端子204的端緣，分別成形有 一線槽2016’線槽2016係可供第一磁性元件2〇2及第二 磁性元件203的線圈（2021、2031)的末端容置於其中； 又，第一磁性元件202及第二磁性元件203,係為預先將 線圈（2021、2031)繞設於鐵芯上的磁性元件，且第一線 圈2021係由一第一金屬導線2021a及一第二金屬導線 2021b所繞設而成，而第二線圈2031係由一第三金屬導 線2031a及第四金屬導線2031b所繞設而成，再者，兩 線圈（2021、2031)係可分別僅利用單條金屬導線繞設而 成’不限於本創作所述。 請參閱「第3圖」’圖中所示係為本創作的構件組 合示意圖，如圖所示’磁性構件2〇組設時，係將第一磁 性元件202，放置於第一組設槽2011之中，再將第一線 圈2021的兩端’分別放置於所對應的線槽2〇16之中， 使第一金屬導線2021a的兩端分別與第一電性接點2014 及第一導電端子204呈電性連接，第二金屬導線2〇21b 的兩端分別與第二電性接點2015及第一導電端子204， 呈電性連接’又’第二磁性元件203的組設方式，與第 一磁性元件202相同’在此不於贅述；又，基板2〇1的 端緣係成形有數個貫孔2017，貫孔2017的内緣係填充有 一導電材料2017a’貫孔2017的兩端，分別與第一導電 端子204及第二導電端子205呈電性連接；請搭配參照 「第4圖」，圖中所示係為本創作之組合完成的剖面示意 圖，如圖所示’第一磁性元件202及第二磁性元件203， 6 M381881 分別放置於基板201上的組設槽（2011、2012)之中，且 • 基板2〇1上的第一磁性元件202、第二磁性元件203、第 一電性接點（2014、2014’ ）、第一導電端子204及第二 導電端子205，係在磁性構件20完成組設後，呈一串聯 式的電性連接，再者，第一磁性元件202及第二磁性元 件203 ’係藉由印刷電路2013達到磁性元件（202、203) 之間的連接關係；請參閱圖中所示，並請搭配參照「第3 圖」’如圖，各構件完成組設後，其形成的電性佈設如下： • 『第二導電端子205—貫孔2017—第一導電端子 204—第一磁性元件2〇2->第一電性接點2014—第一電性 接點2014’ 一第二磁性元件203—第一導電端子204” * —貫孔2017’ —第二導電端子205’』；承上述，在括 號内為一串聯式的電路’係使第一磁性元件202與第二 磁性元件203產生串聯的連接關係。 請參閱「第5圖」’圖中所示係為本創作的另一實 • 施例（一）’如圖所示，基板201上的組設槽（2〇1卜2012)， 係可呈一透孔狀’本創作實施時，預先將一承載片2〇6 黏附於基板201的底端’使第一磁性元件202及第二磁 性元件203 ’受到承載片206的限位，限位於基板201的 組設槽（2011、2012)之中，後續實施過程，如上所述， 在此不於資述。 請參閱「第6圖」，圖中所示係為本創作的另一較 * 佳實施例（一），請搭配參照「第2圖」，如圖所示，本創 - 作所稱的磁性構件20’係可進一步於组設槽（2011、2012) 7 M381881 的内部’係填充有-膠層207’使第一磁性元件2〇2等元 件可受卿層207的保護，膝層m係可為_環氧樹脂 等化合物。 請參閱「第7圓」，圖中所示係為本創作的另一較 佳實施例（二）’如圖所示，本創作所稱的磁性構件2〇， 可進一步於基板201的上方，組設一蓋板2〇8(例如一陶 瓷基板），如此磁性構件20内的各元件及印刷電路2〇13, 係可受到蓋板208的保護；再者，蓋板2〇8係可進一步 在表面，佈設有一電性線路2081，且此電性線路2〇81係 可與磁性構件20電性連接，整體製成後，形成一電路板 式磁性構件。 本創作所稱的磁性構件，可依電路設計，在基板上 同時成形有數組的磁性構件。 請參閱「第8圖」，圖中所示係為本創作的另一實 施例（二）’如圖所示’第一組設槽2〇11及第二組設槽2012 之間’係成形有一通道2018，通道2018係在基板201的 平面上呈一凹陷狀；承上所述，請搭配參照「第2圖」， 本創作所稱的第一磁性元件202及第二磁性元件203，係 分別被兩線圈（2021、2031)所纏繞，而本創作可進一步 僅使用其中一線圈（2021或2031)，將兩磁性元件纏繞產 生連接關係（譬如僅使用第一線圈或第二線圈進行纏 繞）；如本圖所示，本實施例係舉例繞設第一線圈2021 為例，其組設時，先將第一金屬導線2021a與第二金屬 導線2021b，纏繞成第一線圈2021，再將第一磁性元件 8 M381881 202及第二磁性元件203，依序利用第一線圈2021產生 電性連接’且將連接完畢的兩磁性元件（202、203)，放 置於所對應的組設槽（2011、2012)之中，兩磁性元件 (202、203)之間的第一線圈2021，放置於通道2018内， 又，第一線圈2021的兩端緣，分別容置於所對應的線槽 2016之中，使第一線圈2021的兩端分別與各第一導電端 子（204、204’ 、204”…）呈電性連接，又，基板1〇1的 底部平面係可進一步成形有一第二導電端子2〇5，可供以 外部電路完成電性連接，且第二導電端子2〇5係與第一 導電端子204呈電性連接，連接方式係與「第3圖」所 述相同，在此不於贅述；再者，第一線圈2〇21係可僅利 用單條金屬導線繞設而成，不限於本實施例所述；承上， 本實施例適用於兩磁性元件以同一組線圈進行纏繞的製 程。 綜合上述，本創作主要係以佈設有印刷電路及具有 線槽的基板，使磁性元件可簡易的進行電性連接同時 簡化金屬導線與導電端子連接的製程，據此，本創作其 據以實施後’確實可以達到提供一種磁性構件製程簡易 且良率高的磁性構件之目的。 唯以上所者，冑為本創作之較佳之實施例而 已’並非用以限定本創作實施之範圍；#何熟習此技藝 者，在不脫離本創作之精神與範圍下所作之均等變化與 修飾，皆應涵蓋於本創作之專利範圍内。 综上所述’本創作之功*，係具有新型之「產業可 9 M381881 利用性」、「新穎性」與「進步性」等專利要件；申請人 爰依專利法之規定，向鈞局提起新型專利之申請。M381881 V. New description: [New technical field] This creation is about a magnetic component, especially a magnetic groove formed on a substrate and printed with a circuit. [Prior Art] Generally speaking, passive magnetic components, such as transformers, inductors, chokes, and the like, which have the characteristics of a magnetic field generated by the inflow of electric current, are exemplified by an inductive magnetic component, which is mainly composed of a core. And a combination of coils, 'the general knowledge in the field can be understood, this type of inductance, the manufacturing process in the winding part is quite complicated; magnetic components are also important components of the current electronic information devices, For example, a portable telephone has as many as hundreds of passive components set in it, and the main functional operations need to be implemented by using magnetic components, especially in the improvement of performance and diversification of functions, which must be further expanded. The number of components is to achieve the desired goal, but today's information equipment is light and thin, making the mounting of the components 'welding and testing work more difficult, especially the connection between magnetic components and magnetic components, in the case of miniaturization of components' Make the process of magnetic components more complicated; please refer to "Figure 1", which shows a conventional magnetic As shown in the figure, the magnetic member 10 is composed of a body 101, a first core 102, a second core 1〇3, and a metal wire 104, wherein the seat ι〇1 The upper system is formed with a plurality of sets of slots 1011' and the end edges of the base 101 are provided with a plurality of conductive terminals 1012; when the magnetic members 10 are assembled, the two cores 3 M381881 (102, 103) are pre-ordered according to the circuit design, in order Using the metal wire ι〇4, the two iron cores (102, 103) are connected. Then the two iron cores (1〇2, 1〇3) are placed in the assembly groove 1011. The end 1 of the metal wire 1〇4 〇41, first wound on the conductive terminal 1012, and then using the solder process, the metal wire 104 is adhered to the upper surface of the conductive terminal 1012, and a solder joint 1〇5 is generated, so that the magnetic member 1〇 is known. Although the above-mentioned magnetic components can be electrically connected, the electrical connection between the components and the components needs to be connected through the metal wires 104. When a plurality of metal wires 104 are required to be wound at the same time according to the circuit design, the magnetic member 1〇 The process becomes quite cumbersome and leads to a long production time of the magnetic member 10. Moreover, the connection between the metal wire 1〇4 and the conductive terminal 1012 is to form a solder joint 1〇5 by soldering, and the metal wire 104 is adhered to the top of the conductive terminal 1〇12, so that the connection effect can be achieved. The metal wire 104 and the conductive terminal 1 〇 12 are not in close contact with each other, and after the adhesion, there is a possibility that the welding spot is detached, and the yield of the magnetic member 1 降低 is lowered. [New content] In view of the above problems, the creator has been engaged in relevant product design experience for many years, and has conducted related analysis and research on the connection method between magnetic components and the connection method of metal wires and conductive terminals. In order to design a product that solves the above problems, the main purpose of this creation is to provide a magnetic component that simplifies the manufacturing process of the magnetic member and improves the yield of the product by using a printed circuit and a wire slot. In order to achieve the above object, the magnetic member of the present invention is mainly composed of a 4 M381881 substrate and one or more magnetic components, wherein the magnetic components are assembled in a grouping groove on the substrate, and the substrate Formed on the plane with a printed circuit and a first conductive terminal, the printed circuit has a plurality of electrical contacts 'and' each of the first conductive terminals and the ends of the electrical contacts are respectively formed with a wire slot, so that The printed circuit can simplify the connection between the magnetic components, and the connection between the metal wires and the conductive terminals can be improved through the wire grooves. The above description of the present invention and the following description of the embodiments are intended to demonstrate and explain the spirit and principles of the present invention and to provide further explanation of the scope of the patent. [Embodiment] Please refer to "the second drawing is a perspective view of the creation of the present invention. As shown, the magnetic member 20 is mainly composed of a substrate 201, a first magnetic element 202 and a second magnetic element. The 203 is configured, wherein the substrate 201 is integrally formed as an electronic substrate, and a first set of grooves 2011 and a second set of grooves 2012 are formed for each magnetic component (202, 203). 'And the size of the set groove (2〇11, 2012) can be appropriately changed according to the size of the magnetic element (2〇2 or 203) to be assembled, and a set of printed circuits 2013 is formed on the plane of the substrate 201, and printing The circuit 2013 is formed with a first electrical contact 2014 and a second electrical contact 2015' and the end edge of the substrate 201 is formed with a first conductive terminal 204 and a second conductive terminal 205'. The second conductive terminal 205 can further Electrically connecting with the external electrical circuit 'also' the first electrical contact 2〇14, the second electrical 5 M381881 contact 15 and the end of the first conductive terminal 204, respectively forming a wire slot 2016' trunking 2016 Available for the first magnetic element 2〇2 and the second magnetic element 203 The ends of the coils (2021, 2031) are accommodated therein; further, the first magnetic element 202 and the second magnetic element 203 are magnetic elements that are wound around the iron core in advance, and the first The coil 2021 is formed by a first metal wire 2021a and a second metal wire 2021b, and the second coil 2031 is formed by a third metal wire 2031a and a fourth metal wire 2031b. The two coils (2021, 2031) can be wound by using only a single metal wire, respectively. 'Not limited to this creation. Please refer to "Fig. 3", which is a schematic diagram of the component combination of the creation. As shown in the figure, when the magnetic member 2 is assembled, the first magnetic element 202 is placed in the first group of grooves 2011, and the two ends of the first coil 2021 are respectively placed in the corresponding line grooves 2 In the 〇16, the two ends of the first metal wire 2021a are electrically connected to the first electrical contact 2014 and the first conductive terminal 204, respectively, and the two ends of the second metal wire 2〇21b are respectively connected to the second electrical property. Contact 2015 and first conductive terminal 204, electrically connected 'and' second magnetic The component 203 is arranged in the same manner as the first magnetic component 202. Here, the end edge of the substrate 2〇1 is formed with a plurality of through holes 2017, and the inner edge of the through hole 2017 is filled with a conductive material 2017a. The two ends of the through hole 2017 are electrically connected to the first conductive terminal 204 and the second conductive terminal 205 respectively; please refer to "Fig. 4", which is a schematic cross-sectional view of the combination of the creation. As shown, the first magnetic element 202 and the second magnetic element 203, 6 M381881 are respectively placed in the grouping grooves (2011, 2012) on the substrate 201, and the first magnetic element 202 on the substrate 2〇1 The second magnetic component 203, the first electrical contact (2014, 2014'), the first conductive terminal 204 and the second conductive terminal 205 are electrically connected in series after the magnetic member 20 is assembled. Furthermore, the first magnetic element 202 and the second magnetic element 203 ' are connected to the magnetic elements (202, 203) by the printed circuit 2013; please refer to the figure, and please refer to "3rd" Figure "", after each component is assembled, its The electrical layout is as follows: • “Second conductive terminal 205—through hole 2017—first conductive terminal 204—first magnetic element 2〇2-> first electrical contact 2014—first electrical contact 2014 'a second magnetic element 203 - first conductive terminal 204" * - through hole 2017 ' - second conductive terminal 205 '"; in the above, in the brackets is a series of circuits 'the first magnetic element 202 and The second magnetic element 203 produces a connection relationship in series. Please refer to "Figure 5". The figure shows another embodiment of the creation (1). As shown in the figure, the groove on the substrate 201 (2〇1 bu 2012) can be presented. In the implementation of the present invention, a carrier sheet 2〇6 is adhered to the bottom end of the substrate 201 in advance to limit the first magnetic element 202 and the second magnetic element 203' to the carrier sheet 206, and is limited to the substrate. Among the grouping slots (2011, 2012) of 201, the subsequent implementation process, as described above, is not described here. Please refer to "Picture 6", which is another better example (1) of this creation. Please refer to "Figure 2" as shown in the figure. The member 20' can be further provided with a groove (2011, 2012) 7 M381881's inner portion is filled with a glue layer 207' so that the first magnetic element 2〇2 and the like can be protected by the layer 207, the knee layer m It can be a compound such as epoxy resin. Please refer to "7th circle", which is shown as another preferred embodiment of the present invention. (2) As shown in the figure, the magnetic member 2〇 referred to in the present invention may further be above the substrate 201. A cover plate 2〇8 (for example, a ceramic substrate) is disposed, so that the components in the magnetic member 20 and the printed circuit 2〇13 can be protected by the cover plate 208; further, the cover plate 2〇8 can further On the surface, an electrical circuit 2081 is disposed, and the electrical circuit 2〇81 is electrically connected to the magnetic member 20. After being integrally formed, a circuit board type magnetic member is formed. The magnetic member referred to in this creation can be formed with an array of magnetic members simultaneously on the substrate according to the circuit design. Please refer to "Fig. 8", which shows another embodiment of the creation (2) 'as shown in the figure 'The first group of grooves 2〇11 and the second group of grooves 2012' There is a channel 2018, and the channel 2018 is recessed on the plane of the substrate 201. For the above description, please refer to "Fig. 2", which is referred to as the first magnetic element 202 and the second magnetic element 203. They are respectively wound by two coils (2021, 2031), and the present invention can further use only one of the coils (2021 or 2031) to wind the two magnetic elements to form a connection relationship (for example, using only the first coil or the second coil for winding) As shown in the figure, the first embodiment of the present invention is exemplified by the first coil 2021. When assembled, the first metal wire 2021a and the second metal wire 2021b are first wound into a first coil 2021, and then A magnetic element 8 M381881 202 and a second magnetic element 203 are sequentially electrically connected by the first coil 2021 and the two connected magnetic elements (202, 203) are placed in the corresponding grouping slots (2011, Between 2012, between two magnetic elements (202, 203) The first coil 2021 is placed in the channel 2018, and the two ends of the first coil 2021 are respectively received in the corresponding wire slots 2016, so that the two ends of the first coil 2021 and the first conductive terminals respectively (204, 204', 204"...) is electrically connected. Further, the bottom plane of the substrate 1〇1 may further be formed with a second conductive terminal 2〇5 for electrical connection by an external circuit, and second The conductive terminals 2〇5 are electrically connected to the first conductive terminals 204, and the connection manner is the same as that described in FIG. 3, and will not be described here. Furthermore, the first coils 2〇21 can utilize only a single strip. The metal wire is wound, and is not limited to the embodiment; the embodiment is applicable to a process in which two magnetic elements are wound by the same set of coils. In summary, the present invention mainly consists of a printed circuit and a substrate having a wire slot, so that the magnetic component can be electrically connected easily and the process of connecting the metal wire to the conductive terminal is simplified, and accordingly, the creation is based on the implementation. 'It is indeed possible to provide a magnetic member with a simple magnetic component and a high yield. The above is the preferred embodiment of the present invention and is not intended to limit the scope of the implementation of the present invention; #更熟习者, the equal changes and modifications made without departing from the spirit and scope of the creation, All should be covered by the scope of this creation patent. In summary, the 'creation of this creation* is a new type of patent requirement such as “Usage 9 M381881 Utilization”, “Newness” and “Progressiveness”; the applicant filed a lawsuit with the Bureau of the Patent Law. Application for a new patent.
10 M381881 【圖式簡單說明】 第1圖，為一習知的磁性構件。 第2圖，為本創作的立體外觀圖。 第3圖，為本創作的構件組合示意圖。 第4圖，為本創作之組合完成的剖面示意圖。 第5圖，為本創作的另一實施例（一）。 第6圖，為本創作的另一較佳實施例（一）。 第7圖，為本創作的另一較佳實施例（二）。10 M381881 [Simple description of the drawings] Fig. 1 is a conventional magnetic member. Figure 2 is a three-dimensional appearance of the creation. Figure 3 is a schematic diagram of the component combination of the creation. Figure 4 is a schematic cross-sectional view of the combination of the creations. Fig. 5 is another embodiment (1) of the present creation. Figure 6 is another preferred embodiment (1) of the present invention. Figure 7 is another preferred embodiment (2) of the present creation.
第8圖，為本創作的另一實施例（二）。 【主要元件符號說明】 10 磁性構件 101 座體 102 第一鐵芯 1011 組設槽 1012 導電端子 103 第二鐵芯 104 金屬導線 105 焊接點 1041 末端 20 磁性構件 201 基板 202 第一磁性元件 2011 第一組設槽 2021 第一線圈 2012 第二組設槽 2021a 第一金屬導線 2013 印刷電路 2021b 第二金屬導線 2014 第一電性接點 11 M381881 2014’ 第一電性接點 2015 第二電性接點 2016 線槽 2017 貫孔 2017’ 貫孔 2017a 導電材料 2018 通道 203 第二磁性元件 204 第一導電端子 2031 第二線圈 204’ 第一導電端子 2031a 第三金屬導線 204” 第一導電端子 2031b 第四金屬導線 205 第二導電端子 206 承載片 205， 第二導電端子 207 膠層 208 蓋板 2081 電性線路Figure 8 is another embodiment (2) of the present creation. [Main component symbol description] 10 Magnetic member 101 Seat 102 First iron core 1011 Set groove 1012 Conductive terminal 103 Second iron core 104 Metal wire 105 Solder joint 1041 End 20 Magnetic member 201 Substrate 202 First magnetic element 2011 First Set slot 2021 First coil 2012 Second set slot 2021a First metal wire 2013 Printed circuit 2021b Second metal wire 2014 First electrical contact 11 M381881 2014' First electrical contact 2015 Second electrical contact 2016 Trunking 2017 Through Hole 2017' Through Hole 2017a Conductive Material 2018 Channel 203 Second Magnetic Element 204 First Conductive Terminal 2031 Second Coil 204' First Conductive Terminal 2031a Third Metal Conductor 204" First Conductive Terminal 2031b Fourth Metal Conductor 205 second conductive terminal 206 carrier sheet 205, second conductive terminal 207 adhesive layer 208 cover 2081 electrical circuit
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