M349323 八、新型說明: 【新型所屬之技術領域】 本創作係有關-種製造導光板件之模具,尤指一種利 用喷砂處理,而定義預製圖樣於模具之導光板件模具。 【先前技術】 習知製作導光板件,係利用一種網板印刷方式,將油 墨印刷圖樣於板件上,因油墨容易散開產生不均勻且容M349323 VIII. New description: [New technical field] This creation is related to the kind of mold for manufacturing light guide plate parts, especially a kind of light guide plate mold which uses pre-formed pattern in the mold. [Prior Art] It is conventional to fabricate a light guide plate member by using a screen printing method to print an ink on a plate member, which is uneven and discolored due to easy dispersion of the ink.
脫落,致使品質不易控制’且在製程上係在板件成型後再 施予印刷步驟’故人工成本耗費大。 另模仁射出成型方式,係先將金屬製模穴内表面利用 餘刻方式預設圖案,再將塑料射入模穴内,因 均句、致使板件有氣泡或變形,且模仁射㈣型 具,其加工板狀尺寸纽,無㈣鼓_ 之模 =不_樣需求之板件,即需要職成本較高之金屬二 \ 再另有一於玻璃模具上,以麼 再將塑料倒入模具内成型板件,故首先選’ 行曝光,再利用該腐蝕方式依曝光之 位置進 餘,但腐触無法精準均句控制,成功率非常低二 產,實不符合生產效益,再者 · ^、月匕早片生 製作過程之危險性撼而生^ 冑腐㈣玻璃模具, 緣是’基於品質控制、 習知技術實有改善之空間。 【新型内容】 生產效益及安全性之考量, 故 5 M349323 於二主方=於解決上述的問題而提供一種 樣之模具峨料再依此預製固 益高,且㈣此’提供-品_,生產效 為達_ 導光祕製作之方法。 具,其包含r之目的,本創作係—種製造導光板件之模 藉由;3街其:系為一玻璃材製成’並具有-下表面,且 技術,加工預設圖樣於該下表面。 該上^模’其係為—玻璃材製成,並具有—上表面,且 彈性元件’其係位於該上、下模間,且與該 :與該下模之上表面形成-封閉空間,俾供注入裝料。 該下元件,其係用以將該彈性元件固定於該上模與 夾持元件’其係夾持該上模及該下模。 本創作之上述及其他目的與優點,不難從下述所選用 具她例之詳細說明與附圖中,獲得深入了解。 當然’本創作在某些另件上’或另件之安排上容許有 广不同,但所選用之實施例,則於本說明書中,予以詳細 說明’並於附圖中展示其構造。 = 【實施方式】 M349323 請參閱第1圖至第3圖,圖中所示者為本創作所選用 之實施例結構,此僅供說明之用,在專利申請上並不受此 種結構之限制。 以下係本創作『製造導光板件之模具』之實施例說明 ,其係包含: 一模具1,該模具1係包括:一上模1 1、一下模1 2、一彈性元件1 3及一固定元件1 4及一夾持元件1 5。該上模1 1具一上表面1 1 1及下表面1 1 2,該下 模1 2具一上表面1 2 1及下表面1 2 2,且該上模1 1、下模1 2係為一玻璃材製成。 該上模1 1之下表面1 1 2及該下模1 2之上表面1 2 1至少其中之一,係藉由喷砂技術加工有預設圖樣,其 中該喷砂技術使用之砂材係為氧化鋁、玻璃珠、碳化矽、 金鋼砂、鋼珠、銅珠、陶瓷砂、鋁砂、鋼礫、塑膠砂、核 桃砂之一種,且該喷砂技術係利用高速喷射粒子,碰撞預 加工之一表面。 該彈性元件1 3,係位於該上模1 1及下模1 2間, 且與該上模1 1之下表面1 1 2與該下模1 2之上表面1 2 1形成一封閉空間,俾供注入漿料1 6,且該彈性元件 1 3之材質係為一合成樹脂。 該固定元件1 4,係定位該彈性元件1 3於該下模1 2之上表面1 2 1,且該固定元件1 4係為數條固定線, 另外,該固定元件1 4,亦可定位該彈性元件1 3於該上 M349323 模1 1之下表面1 1 2。 該夾持元件1 5,其係夾持該上模1 1及該下模1 2,且該夾持元件1 5係為數個G形夾。 於使用上,請繼續參閱第4圖之流程圖,首先,在備 料桶中調和製作導光板件之漿料1 6,該漿料1 6係至少 包括5 0 %重量之曱基丙烯酸曱酯預聚合成黏稠液並添加 * ' 起始劑所製成。 漿料1 6調和完成後,利用真空壓力過濾漿料1 6之 .雜質。 經過濾後之漿料1 6,將利用澆鑄方式灌入模具1中 成型,該模具之上模1 1、下模1 2之各該下表面1 1 2、 及上表面1 2 1,先以一具預設圖樣之膠膜1 1 3貼附, 請參閱第5圖,再以喷砂機喷射複數個高速粒子,各該高 速粒子碰撞該下表面112、及上表面121,藉此以改 良該表面特性,且可利用不同之噴砂砂徑、喷砂種類、喷 φ 砂時間及喷砂力道控制所撞擊加工表面之深度,此乃物理 碰撞原理之應用,而使各玻璃模具表面產生預設圖樣。 因利用喷砂方式先將玻璃表面加工,可生產尺寸較大 之導光板件,且一次加工完成,故在成本及生產效益上優 於習知技術。 該下表面1 1 2、及該上表面1 2 1藉由噴砂完成預 設之圖樣後,再移除該膠膜1 1 3,係完成該玻璃模具1 之表面加工,另外,該膠膜1 1 3亦可由具預設圖樣之金 8 M349323 屬薄板f 14替代’請參閱第6 ®,係為第二實施例中貼 ^金屬薄板之操作示意圖’使噴砂加卫方式,藉由該金屬 、板1 14 ’使各該下表面^工2及上表面工2 i成型預 設圖樣。 接著,使用各該固定元件14,於該彈性元件丄3上 定位,並將該彈性元件13拉成-環狀,且固定於下模丄 • 2,翻定元件1 4個定彈性元件丨3於下模i 2之四 個㈣,藉此,該彈性元件;L 3播開使其大致上呈現方形, • 待彈性元件1 3完成固定後,再覆蓋上模丄丄,其中,該 彈性元件1 3 ’係位於該上模χ χ、下模i 2之間,且該 上模1 1之下表面1 1 2,與該下模之上表面i 2丄,形 成一封閉空間,俾供調和後之漿料i 6注入,且該彈性元 件1 3係一合成樹脂製成,俾供漿料丄6進入模具後,吸 收該收縮裕度。 繼續使用複數個G形夾1 5,夾持該上模1 1及下模 馨 1 2之其中三邊’再旋轉模具1使未固緊之第四邊朝上, 請參閱第7圖之操作示意圖,並在第四邊放置注料管工 6,且由注料管17洗注漿料丄6,因模具為玻璃材製成, 在洗鑄聚料1 6的過程中,可觀察灌装進度及是否形成氣 泡等情形’接著將模具1回歸原水平位置,並以G形夫i 5固緊第四邊,再施壓於上模“,俾供排氣,最後,完 全地固緊該上模1 1、下模1 2之四邊,係完成本實施例 之澆鑄流程。 該模具1兀成澆鑄漿料1 6後,接著置入一 25。〜7 9The detachment causes the quality to be difficult to control 'and the printing step is applied to the sheet after the sheet is formed. Therefore, the labor cost is large. Another mold injection molding method is to firstly use the inner surface of the metal mold cavity to pre-set the pattern by using the remaining pattern, and then inject the plastic into the cavity, because the uniform sentence causes the plate to have bubbles or deformation, and the mold is shot (four) type , its processing plate size size New, no (four) drum _ mode = not _ sample demand of the board, that is, the need for higher cost of the metal two \ and another one on the glass mold, then pour the plastic into the mold Forming the plate, so first select 'line exposure, and then use the corrosion method to enter the position according to the exposure, but the corrosion can not be accurately controlled, the success rate is very low, the production is not in line with the production efficiency, and then ^, The danger of the production process of the moon and the early film production is ^ ^ ( 四 (4) glass mold, the edge is 'based on quality control, the actual technology has improved. [New content] The consideration of production efficiency and safety, so 5 M349323 in the second party = to solve the above problems and provide a kind of mold material and then prefabricated high, and (4) this 'provided - product _, The production effect is _ light guide secret production method. With the purpose of r, this creation is a model for manufacturing light guide plates; 3 Street: it is made of a glass material and has a lower surface, and the technology, processing preset patterns under the surface. The upper mold is made of glass material and has an upper surface, and the elastic member is located between the upper and lower molds, and forms: an enclosed space with the upper surface of the lower mold.俾 is used to inject the charge. The lower member is for fixing the elastic member to the upper mold and the clamping member' to hold the upper mold and the lower mold. The above and other objects and advantages of the present invention are readily apparent from the detailed description and drawings of the following selected examples. Of course, the present invention may be varied in some arrangements or arrangements of parts, but the selected embodiments are described in detail in the present specification and the construction thereof is shown in the drawings. = [Embodiment] M349323 Please refer to Fig. 1 to Fig. 3, which shows the structure of the embodiment selected for this creation. This is for illustrative purposes only and is not restricted by this structure in patent application. . The following is a description of an embodiment of the present invention, "Mold for manufacturing a light guide plate member", which comprises: a mold 1 comprising: an upper mold 1 1 , a lower mold 1 2, an elastic member 13 and a fixed Element 14 and a clamping element 15 are provided. The upper mold 11 has an upper surface 1 1 1 and a lower surface 1 1 2, and the lower mold 12 has an upper surface 1 2 1 and a lower surface 1 2 2, and the upper mold 1 1 and the lower mold 1 2 are Made of a glass material. At least one of the lower surface 1 1 2 of the upper mold 1 1 and the upper surface 1 2 1 of the lower mold 1 2 is processed by a sand blasting technique with a predetermined pattern, wherein the sand blasting technology uses the sanding system It is a kind of alumina, glass beads, tantalum carbide, gold steel sand, steel beads, copper beads, ceramic sand, aluminum sand, steel gravel, plastic sand, walnut sand, and the sandblasting technology utilizes high-speed jet particles, collision pre-processing One of the surfaces. The elastic member 13 is located between the upper mold 11 and the lower mold 12, and forms a closed space with the lower surface 1 1 2 of the upper mold 1 1 and the upper surface 1 2 1 of the lower mold 1 2 . The crucible is supplied with the slurry 16 and the material of the elastic member 13 is a synthetic resin. The fixing member 14 is positioned on the upper surface 112 of the lower mold 1 2, and the fixing member 14 is a plurality of fixed lines. In addition, the fixing member 14 can also be positioned. The elastic member 13 is on the lower surface 1 1 2 of the upper M349323 mold 1 1 . The clamping member 15 is for holding the upper mold 1 1 and the lower mold 12, and the clamping member 15 is a plurality of G-shaped clips. In use, please continue to refer to the flow chart of FIG. 4, firstly, the slurry of the light guide plate is prepared and prepared in the preparation tank. The slurry 16 includes at least 50% by weight of decyl acrylate. Polymerized into a viscous liquid and added with * ' starter. After the slurry 16 is blended, the slurry is filtered by vacuum pressure to remove impurities. The filtered slurry 16 is formed by pouring into the mold 1 by casting, and the lower surface of the mold 1 1 and the lower mold 1 2 and the upper surface 1 2 1 are first A predetermined pattern of the film 1 1 3 is attached. Referring to FIG. 5, a plurality of high-speed particles are sprayed by a sand blasting machine, and each of the high-speed particles collides with the lower surface 112 and the upper surface 121, thereby improving The surface characteristics, and the different blasting sand diameter, sand blasting type, blasting sand time and sand blasting force can be used to control the depth of the impacted processing surface, which is the application of the physical collision principle, and the surface of each glass mold is preset. pattern. Since the surface of the glass is first processed by sand blasting, a light guide plate having a large size can be produced, and the processing is completed at one time, so that the cost and the production efficiency are superior to the conventional technology. After the lower surface 1 1 2 and the upper surface 1 2 1 are sandblasted to complete the preset pattern, the film 1 1 3 is removed, and the surface processing of the glass mold 1 is completed, and the film 1 is additionally processed. 1 3 can also be replaced by the gold 8 M349323 which is a preset pattern, which is a thin plate f 14 'Please refer to the 6th ®, which is a schematic diagram of the operation of the metal sheet in the second embodiment', so that the sandblasting method is adopted, by means of the metal, The plate 1 14 'forms each of the lower surface 2 and the upper surface 2 i to form a preset pattern. Next, each of the fixing members 14 is used to position the elastic member 丄3, and the elastic member 13 is drawn into a ring shape and fixed to the lower mold 丄 2, and the slewing member 1 is fixed elastic members 丨 3 Four (four) of the lower mold i 2 , whereby the elastic member; L 3 is spread to make it substantially square, and after the elastic member 13 is fixed, the upper member is covered, wherein the elastic member 1 3 ' is located between the upper mold χ χ and the lower mold i 2 , and the lower surface 1 1 2 of the upper mold 1 1 and the upper surface i 2 该 of the lower mold form a closed space. The slurry i 6 is then injected, and the elastic member 13 is made of a synthetic resin, and the shrinkage margin is absorbed after the slurry 6 is introduced into the mold. Continue to use a plurality of G-shaped clips 1 5, and clamp the three sides of the upper mold 1 1 and the lower mold mold 1 2 to re-spin the mold 1 so that the unfastened fourth side faces upward, please refer to the operation of FIG. 7 Schematic, and placing the injection piper 6 on the fourth side, and the slurry 丄6 is washed by the injection pipe 17, because the mold is made of glass material, and the filling can be observed during the process of washing the aggregate material 16. Progress and whether or not bubbles are formed. Then, the mold 1 is returned to the original horizontal position, and the fourth side is fastened by the G-shape, and then pressed to the upper mold, and the exhaust is finally exhausted. Finally, the same is completely fixed. The casting process of this embodiment is completed on the four sides of the upper mold 1 1 and the lower mold 1 2 . After the mold 1 is poured into the casting slurry 16 , a 25 is then placed.