CN101618428A - Method for casting hub casts of aerogenerators - Google Patents
Method for casting hub casts of aerogenerators Download PDFInfo
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- CN101618428A CN101618428A CN200910101187A CN200910101187A CN101618428A CN 101618428 A CN101618428 A CN 101618428A CN 200910101187 A CN200910101187 A CN 200910101187A CN 200910101187 A CN200910101187 A CN 200910101187A CN 101618428 A CN101618428 A CN 101618428A
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Abstract
The invention discloses a method for casting hub casts of aerogenerators, comprising the steps of mould manufacture, the manufacture of sand moulds and moulding by pouring. During the manufacture of sand moulds, an ingate is designed into a disc shape and is arranged in the center of the bottom surface on the lower end of a cast mould cavity; a bottom pouring type pouring system is adopted; a sprue is a quantitative ladle stopper pouring sprue; the ratio of the areas of the sprue to a runner to the ingate to a side runner is 1 to (2.60 to 3.10) to (1.0 to 1.2) to (4.0 to 6.0); and the moulding by pouring is operated under the following conditions: the taphole temperature of iron liquor is from 1420 DEG C to 1500 DEG C; the magnesium explosion time is from 1.20 minutes to 5.00 minutes; the pouring temperature is controlled from 1280 DEG C to 1350 DEG C; and the pouring time is from 50 seconds to 90 seconds. By adopting the method, a large cast is not easy to deform or to produce a shrinkage hole, shrinkage porosity or entrapped slag, and the rate of finished products is high.
Description
Technical field
The present invention relates to the casting method of foundry goods, specifically is a kind of casting method of hub of wind power generator foundry goods.
Background technology
Along with the needs of progress of science and technology and industrial development, the more and more wider model of the application of heavy castings, demand is also increasing.Applicant unit has accepted the cast task of hub of wind power generator foundry goods recently, 8 tons of the whole substances of this foundry goods, appearance and size is 2212mm * 2734mm * 2368mm, and proposed shrinkage cavity, shrinkage porosite that foundry goods inside must not influential use, be mingled with, the inherent quality requirement of defective such as air gap, crackle.Finish the cast of this type of foundry goods, the design of running gate system is particularly important, if adopt traditional running gate system, obviously is to meet the requirements of.This is because traditional normally closed and open dual mode of Design of Runner System: the sectional area of the sprue of positive-pressure gating system, cross gate, ingate diminishes gradually, the molten metal flow velocity is fast, turbulent flow is serious, and scour cast causes volume gas and inclusion defect easily; The sectional area of the sprue of unchoked running system, cross gate, ingate is to enlarge gradually, when causing liquid metal filling, in running channel, there is very air gaps, gas and molten metal interact and form oxide-film, gas and oxide-film are involved in the molten metal, become crackle and shrinkage porosite source, make foundry goods be easy to generate crackle and shrinkage defect.Therefore, need look for another way, design is fit to the pouring procedure of hub of wind power generator foundry goods more.
Summary of the invention
The technical problem to be solved in the present invention is, a kind of casting method of hub of wind power generator foundry goods is provided, and to satisfy in the foundry goods must not influential use shrinkage cavity, shrinkage porosite, be mingled with, the inherent quality requirement of defective such as air gap, crackle.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of casting method of hub of wind power generator foundry goods, and it may further comprise the steps: 1) mould manufacturing; 2) sand mold manufacturing; 3) moulding by casting,
When described step 2) sand mold is made, ingate is made as discoid, ingate is located at wheel hub casts die cavity lower end bottom surface central authorities, adopt bottom gating, the down gate of sprue upper end adopts quantitatively bag stopper pouring mouth, and be that the ratio of each constituent element sprue of benchmark, cross gate, ingate and each sectional area of filter is with the sectional area of sprue: ∑ is straight: ∑ horizontal stroke: in the ∑: ∑ mistake=1: 2.60～3.10: 1.0～1.2: 4.0～6.0; The gas outlet is located at the position that is prone to scum silica frost most, and the total sectional area of gas outlet is greater than the total sectional area of ingate; Rising head is located at the peak of end face on the foundry goods, and the rising head total height is greater than 600mm; Chill is placed in the below of each thermal center circle;
Described step 3) moulding by casting is meant that iron liquid is 1420 ℃～1500 ℃ in tapping temperature, and the quick-fried magnesium time is 1.20s～5.00s, and pouring temperature is controlled at 1280 ℃～1350 ℃, and be to carry out moulding by casting under the condition of 50s～90s the duration of pouring.
The chemical composition of described iron liquid is: carbon C 3.5%～3.95%, silicon Si1.5%～2.9%, manganese Mn 0.07%～0.11%, sulphur S 0.003%～0.010%, rare earth Re 0.01%～0.05%, magnesium Mg 0.02%～0.06%, antimony Sb0.0012%～0.01% and carbon equivalent are 4.25～4.95.
Described chemical composition is: carbon C 3.75%, silicon Si 1.89%, manganese Mn 0.099%, sulphur S 0.0092%, rare earth Re0.0152%, magnesium Mg 0.0407%, antimony Sb0.00135%.
Described carbon equivalent is 4.38.
Described rising head is that quantity is 4, and described ingate is tubaeform with the ingate of the junction of wheel hub casts die cavity, and thickness is 6mm～14mm.
Described tapping temperature is 1492 ℃, and the quick-fried magnesium time is 4m, and pouring temperature is controlled at 1314 ℃, and be 77s the duration of pouring.
Described sprue comprises first sprue and second sprue, and described cross gate communicates between first sprue and second sprue and with both, and the disc centre of described discoid ingate communicates with the lower end of second sprue.
Described filter is for filtering the loam core.
After adopting above technical scheme, the casting method of hub of wind power generator foundry goods of the present invention compared with prior art has the following advantages:
Because pouring position, running gate system, the position, gas outlet, the rising head position, these technological parameters of the control of chill putting position and moulding by casting all are that the characteristics at the hub of wind power generator foundry goods design, pouring position, being provided with of running gate system and position, gas outlet is beneficial to the gentle discharge foundry goods of slag die cavity, being provided with of rising head position is beneficial to the foundry goods disappearance part that complementary contraction produces when cooling, the chill putting position helps preventing to produce shrinkage porosite and shrinkage cavity, so the present invention can make heavy castings not yielding, be difficult for producing shrinkage cavity, be difficult for producing shrinkage porosite, it is higher to be difficult for generation slag inclusion and yield rate.
Description of drawings
Fig. 1 is the broken section structural representation of apparatus for pouring that adopts the casting method of hub of wind power generator foundry goods of the present invention.
Fig. 2 is the vertical sectional structure schematic diagram of apparatus for pouring that adopts the casting method of hub of wind power generator foundry goods of the present invention.
Fig. 3 is the A portion enlarged diagram of Fig. 2.
Fig. 4 adopts the chill of apparatus for pouring of the casting method of hub of wind power generator foundry goods of the present invention to put schematic diagram.
Wherein, 1, sprue; 2, cross gate; 3, ingate; 4, wheel bottom surface, hub casts die cavity lower end; 5, first sprue; 6, second sprue; 7, filter; 8, gas outlet; 9, rising head; 10, chill.
The specific embodiment
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments.
As shown in Figures 1 to 4, the technical solution adopted in the present invention is:
A kind of casting method of hub of wind power generator foundry goods, it may further comprise the steps:
1) mould manufacturing, carry out determining of mould design and die joint, described mould adopts multiple mould, it is material that model adopts the northeast Korean pine, the model underframe adopts thick square tube to be welded, and length direction adopts whole square tube to make, and mainly is in order not make die deformation, to improve the combination property of mold integral.On template, lay the glued board that 2 layers of plank and 1 layer thickness are no less than 20mm;
2) sand mold manufacturing, be made as ingate 3 discoid, ingate 3 is located at wheel hub casts die cavity lower end bottom surface 4 central authorities, shed apparatus for pouring behind the casting complete, wheel bottom surface, hub casts die cavity lower end 4 central authorities are the base bearing circular hole, and described ingate 3 is the fash cast gate with the ingate of the junction of wheel hub casts die cavity, thickness is 10mm, help weakening high temperature iron liquid like this to the washing away of sand mold, can prevent the sand washing defective, also help pushing off the slag; It is theoretical to go out stream according to macropore, ductile cast iron casting should adopt bottom gating, the down gate of sprue 1 upper end adopts quantitatively bag stopper pouring mouth, help the die cavity that iron liquid enters mould stably like this, also help the gentle come-up of slag and reduce casting defect, quantitatively bag also helps the control pouring temperature simultaneously, makes that cast is what to carry out under the pouring temperature that configures; With the sectional area of sprue 1 is that the ratio of each constituent element sprue 1 of benchmark, cross gate 2, ingate 3 and filter 7 each sectional area is: ∑ is straight: ∑ horizontal stroke: in the ∑: ∑ mistake=1: 2.98: 1.1: 5.0, and sprue 1 is the earthenware of internal diameter 110mm; Gas outlet 8 is located at the position that is prone to scum silica frost most, and the total sectional area of gas outlet 8 helps the gentle discharge die cavity of the slag in the foundry goods like this greater than the total sectional area of ingate 3; Rising head 9 is located at the peak of end face on the foundry goods, and rising head 9 total heights are greater than 600mm, help like this foundry goods when the iron liquid cooling is but shunk, can replenish because of contraction extremely lack part; Chill 10 is placed in the below that each thermal center is justified (being the place of wall thickness and fillet), and purpose is in order to accelerate the cooling at foundry goods thermal center circle place, can to prevent that foundry goods from producing the defective of shrinkage porosite and shrinkage cavity;
3) moulding by casting, the chemical Composition Control of iron liquid is existed: carbon C 3.75%, silicon Si1.89%, manganese Mn 0.099%, sulphur S 0.0092%, rare earth Re 0.0152%, magnesium Mg 0.0407%, antimony Sb0.00135%, and carbon equivalent is 4.38, tapping temperature is 1492 ℃, the quick-fried magnesium time is 4m, pouring temperature is controlled at 1314 ℃, and dwell time is controlled in the 12m, and be to carry out moulding by casting under the condition of 77s the duration of pouring.
Claims (8)
1, a kind of casting method of hub of wind power generator foundry goods, it may further comprise the steps: 1) mould manufacturing; 2) sand mold manufacturing; 3) moulding by casting is characterized in that:
When described step 2) sand mold is made, be made as ingate (3) discoid, ingate (3) is located at wheel bottom surface, hub casts die cavity lower end (4) central authorities, adopt bottom gating, the down gate of sprue (1) upper end adopts quantitatively bag stopper pouring mouth, and be that the ratio of each constituent element sprue (1) of benchmark, cross gate (2), ingate (3) and each sectional area of filter (7) is with the sectional area of sprue (1): ∑ is straight: ∑ horizontal stroke: in the ∑: ∑ mistake=1: 2.60～3.10: 1.0～1.2: 4.0～6.0; Gas outlet (8) are located at the position that is prone to scum silica frost most, and the total sectional area of gas outlet (8) is greater than the total sectional area of ingate (3); Rising head (9) is located at the peak of end face on the foundry goods, and rising head (9) total height is greater than 600mm; Chill (10) is placed in the below of each thermal center circle;
Described step 3) moulding by casting is meant that iron liquid is 1420 ℃～1500 ℃ in tapping temperature, and the quick-fried magnesium time is 1.20m～5.00m, and pouring temperature is controlled at 1280 ℃～1350 ℃, and be to carry out moulding by casting under the condition of 50s～90s the duration of pouring.
2, the casting method of hub of wind power generator foundry goods according to claim 1 is characterized in that: the chemical composition of described iron liquid is: carbon C 3.5%～3.95%, silicon Si 1.5%～2.9%, manganese Mn 0.07%～0.11%, sulphur S 0.003%～0.010%, rare earth Re 0.01%～0.05%, magnesium Mg 0.02%～0.06%, antimony Sb0.0012%～0.01% and carbon equivalent are 4.25～4.95.
3, the casting method of hub of wind power generator foundry goods according to claim 2 is characterized in that: described chemical composition is: carbon C 3.75%, silicon Si 1.89%, manganese Mn 0.099%, sulphur S 0.0092%, rare earth Re 0.0152%, magnesium Mg 0.0407%, antimony Sb0.00135%.
4, the casting method of hub of wind power generator foundry goods according to claim 2 is characterized in that: described carbon equivalent is 4.38.
5, the casting method of hub of wind power generator foundry goods according to claim 1, it is characterized in that: described rising head (9) is 4 for quantity, described ingate (3) is tubaeform with the ingate of the junction of wheel hub casts die cavity, and thickness is 6mm～14mm.
6, the casting method of hub of wind power generator foundry goods according to claim 1 is characterized in that: described tapping temperature is 1492 ℃, and the quick-fried magnesium time is 4m, and pouring temperature is controlled at 1314 ℃, and be 77s the duration of pouring.
7, the casting method of hub of wind power generator foundry goods according to claim 1, it is characterized in that: described sprue comprises first sprue (5) and second sprue (6), described cross gate (2) is positioned between first sprue (5) and second sprue (6) and with both and communicates, and the disc centre of described discoid ingate (3) communicates with the lower end of second sprue (6).
8, the casting method of hub of wind power generator foundry goods according to claim 1 is characterized in that: described filter (7) is for filtering the loam core.
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| CN2009101011873A CN101618428B (en) | 2009-07-25 | 2009-07-25 | Method for casting hub casts of aerogenerators |
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| CN2009101011873A CN101618428B (en) | 2009-07-25 | 2009-07-25 | Method for casting hub casts of aerogenerators |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101773990A (en) * | 2010-03-05 | 2010-07-14 | 南通宏德机电有限公司 | Low-temperature fast casting and riser-free casting process of hub of megawatt wind driven generator |
| CN101966559A (en) * | 2010-09-15 | 2011-02-09 | 浙江佳力风能技术有限公司 | Bottom gating system with ingate in circular cross section |
| CN102182625A (en) * | 2011-01-24 | 2011-09-14 | 江苏兴盛风能科技有限公司 | Hub blank piece of wind generating set |
| CN102211148A (en) * | 2011-06-27 | 2011-10-12 | 宁波日星铸业有限公司 | Chill-free processing method of wind-driven generator hub |
| CN102784889A (en) * | 2012-07-27 | 2012-11-21 | 宁夏共享集团有限责任公司 | Casting method of complex-structure ductile iron thin-wall casting of ship turbocharger |
| CN102816969A (en) * | 2012-08-20 | 2012-12-12 | 合肥江淮铸造有限责任公司 | Casting method of hub |
| CN104722708A (en) * | 2015-03-30 | 2015-06-24 | 共享铸钢有限公司 | Modeling method and sand mold structure of sector-shaped end cover type casting for large-size mill |
| CN106311988A (en) * | 2016-11-10 | 2017-01-11 | 无锡市明盛强力风机有限公司 | Gravity casting method for aluminum alloy hub |
| CN107812891A (en) * | 2017-12-06 | 2018-03-20 | 四川共享铸造有限公司 | A kind of circular ring structure part running gate system |
| CN108580811A (en) * | 2018-07-09 | 2018-09-28 | 安徽莱恩电泵有限公司 | A kind of cast copper pump vane casting mold |
| CN108941461A (en) * | 2018-08-24 | 2018-12-07 | 四川共享铸造有限公司 | A kind of running gate system preventing thin-walled annular casting deformation |
| CN113770301A (en) * | 2020-06-10 | 2021-12-10 | 合肥市瑞宏重型机械有限公司 | Thin-wall choked flow reduced-pressure casting system for sulfuric acid pipe and casting process of thin-wall choked flow reduced-pressure casting system |
| CN114406205A (en) * | 2021-12-08 | 2022-04-29 | 惠尔信机械（泰兴）有限公司 | Non-insulated riser and non-chill casting method for reinforcing ring |
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| CN2255886Y (en) * | 1995-08-16 | 1997-06-11 | 胡平 | Metal mould with sand lining |
| CN2587549Y (en) * | 2002-11-28 | 2003-11-26 | 十堰凯琦铸造有限公司 | Pouring system of vertical mode-division casting production line for shoe brack casting piece of car |
| CN101332492B (en) * | 2008-08-04 | 2012-07-18 | 江苏吉鑫风能科技股份有限公司 | Processing method for casting low temperature ball iron hub of high-power wind electricity generator without cold iron or feeder |
| CN101444838B (en) * | 2008-12-19 | 2011-12-07 | 沪东重机有限公司 | Method for casting large jigger wheel with counterbalance |
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2009
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101773990A (en) * | 2010-03-05 | 2010-07-14 | 南通宏德机电有限公司 | Low-temperature fast casting and riser-free casting process of hub of megawatt wind driven generator |
| CN101966559A (en) * | 2010-09-15 | 2011-02-09 | 浙江佳力风能技术有限公司 | Bottom gating system with ingate in circular cross section |
| CN102182625A (en) * | 2011-01-24 | 2011-09-14 | 江苏兴盛风能科技有限公司 | Hub blank piece of wind generating set |
| CN102182625B (en) * | 2011-01-24 | 2012-12-26 | 江苏兴盛风能科技有限公司 | Hub blank piece of wind generating set |
| CN102211148A (en) * | 2011-06-27 | 2011-10-12 | 宁波日星铸业有限公司 | Chill-free processing method of wind-driven generator hub |
| CN102784889A (en) * | 2012-07-27 | 2012-11-21 | 宁夏共享集团有限责任公司 | Casting method of complex-structure ductile iron thin-wall casting of ship turbocharger |
| CN102816969A (en) * | 2012-08-20 | 2012-12-12 | 合肥江淮铸造有限责任公司 | Casting method of hub |
| CN104722708A (en) * | 2015-03-30 | 2015-06-24 | 共享铸钢有限公司 | Modeling method and sand mold structure of sector-shaped end cover type casting for large-size mill |
| CN106311988A (en) * | 2016-11-10 | 2017-01-11 | 无锡市明盛强力风机有限公司 | Gravity casting method for aluminum alloy hub |
| CN107812891A (en) * | 2017-12-06 | 2018-03-20 | 四川共享铸造有限公司 | A kind of circular ring structure part running gate system |
| CN107812891B (en) * | 2017-12-06 | 2019-08-02 | 四川共享铸造有限公司 | A kind of circular ring structure part running gate system |
| CN108580811A (en) * | 2018-07-09 | 2018-09-28 | 安徽莱恩电泵有限公司 | A kind of cast copper pump vane casting mold |
| CN108941461A (en) * | 2018-08-24 | 2018-12-07 | 四川共享铸造有限公司 | A kind of running gate system preventing thin-walled annular casting deformation |
| CN108941461B (en) * | 2018-08-24 | 2020-04-28 | 四川共享铸造有限公司 | Pouring system for preventing deformation of thin-wall annular casting |
| CN113770301A (en) * | 2020-06-10 | 2021-12-10 | 合肥市瑞宏重型机械有限公司 | Thin-wall choked flow reduced-pressure casting system for sulfuric acid pipe and casting process of thin-wall choked flow reduced-pressure casting system |
| CN114406205A (en) * | 2021-12-08 | 2022-04-29 | 惠尔信机械（泰兴）有限公司 | Non-insulated riser and non-chill casting method for reinforcing ring |
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| CN101618428B (en) | 2011-04-27 |
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