TWM337926U - Iron core structure for motor stator - Google Patents

Iron core structure for motor stator Download PDF

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Publication number
TWM337926U
TWM337926U TW97201550U TW97201550U TWM337926U TW M337926 U TWM337926 U TW M337926U TW 97201550 U TW97201550 U TW 97201550U TW 97201550 U TW97201550 U TW 97201550U TW M337926 U TWM337926 U TW M337926U
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Taiwan
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piece
iron
stacking
blocks
stacked
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TW97201550U
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Chinese (zh)
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Hui-Ting Chen
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Jye Maw Electric Ind Co Ltd
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Priority to TW97201550U priority Critical patent/TWM337926U/en
Publication of TWM337926U publication Critical patent/TWM337926U/en

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M337926 八、新型說明: 【新型所屬之領域】 本案馬達定子之鐵芯結構,係與馬達定子鐵芯有關, • 更詳而言之,即針對如何方便將銅線纏繞在馬達定子之齒 部以形成線圈,進而组成完整馬連定子所作之結構創作。 【先前技術】 按以習知之馬達定子鐵芯,請參閱第一圖所示,其鐵 芯2係由一片一片鐵芯片2 1 (矽鋼片)亙相堆#鉚合而 鲁 成’鐵芯片21為一具有複數個#部22舆槽孔23之中 空圓環❶ 然’上逑之馬達定子鐵芯,因其鐵芯片2 1係呈完整 的一片,使得其在製作成鐵怒及進一步應用該鐵芯加工製 作成馬達定子時,將存有以下之缺點而待改進: 一、 因其整個鐵芯2係由一片一片呈完整一片之鐵芯 片2 1加以堆疊鉚合而成,並使整個鐵芯2因而形成一外 周緣呈完全封閉狀之圓形,使得其要再進一步於位圓形内 • 部之齒部2 2周緣上包復以絕緣材時,便須以人工方式或 專用之組絕緣材包覆機具方可達成而造成製造成本增加。 二、 其歯部2 2周緣包復以絕緣材後,而以銅線穿入 整個外周緣呈完全封閉狀圓形之鐵芯2内槽孔2 3中,進 一步以銅線呈多圈纏繞於包復以絕緣材之齒部2 2上時, 將導致要在一個受到侷限而呈圓形封閉狀空間中進行銅線 缠繞動作,乃根本不容易,且要一個齒部2 2完成銅線纏 繞形成線圈後,再依序逐步往下一個相鄰之齒部2 2上進 M337926 行緩繞銅線之操作,由其是愈縷繞到愈後面,整個鐵芯2 内部所可提供銅線穿入及缠繞之空間便愈來愈小,便相對 產生愈來愈難穿入纏繞之不便性產生,甚至導致在纏繞於 每一齒部22之線圈表面高低不平,嚴重影響整個馬達定 子之品質及组裝上之不便,且造成產品存在效率不高,特 性無法全力發揮等等諸多缺失而待改進。 【新型内容】 本新型即是針對前逑結構缺點所不盡理想之處加以再 φ 改良❶是以,本新型之主要目的,乃在提供一種馬達定子 之鐵芯結構,係由:可圍成一中空圓柱體之複數個單體堆 疊塊、將該複數個單«堆疊塊結合定位呈一圓柱逋之组合 片、絕緣套暨將經组合片結合定位呈一圓柱體之數個單想 堆疊塊套於其内之輕鐵環组成,藉由上述結構結成,當將 經组合片結合定位呈圓柱體之數個單體堆疊塊、使每一單 體堆疊塊外側齒部呈一開放空間,並在外側齿部表面包覆 以絕緣套並纏繞銅線形成線圏後,依序往相鄒單體堆疊塊 _ 進行同樣之鋼線繞纏動作,最後將其於輛鐵環内,並使軛 鐵環内周緣與呈結合定位呈圓枉體之複數個單艟堆疊塊外 表面周緣貼合接觸下,輕易組成一馬達定子及提升馬違效 能之便利效果,為其特徵者。 【實施方式】 餘下,茲再就本案之結構特徵暨操作等項,以配合圖 示說明方式,謹逑於后,俾提供審查參閱。 首先,請參閱第 二、三、四、五、六、七、八、九、 6 .M337926 十、十一圖所示,本創作之馬達定子鐵芯,係包括: 複數個單激堆疊塊3,其每一個單體堆疊塊3係由複 數片鐵芯片31(梦鋼片)组成,每一鐵芯片31概呈工 字型,其中段具有齿部3 1 1,齒部3 1 1末端延伸設以 延伸片3 1 2,延伸片3 1 2外周緣中央向内設嵌合槽3 121,廷伸片312兩端設向外側傾斜之斜面3122 ,而鐵芯片3 1表面並向下沖設扣合柱3 1 3,俾令每一 鐵芯片3 1作上、下一片一片依序相亙堆疊扣合而组成^ • 單逋堆疊魂3,再將該複數個單撤堆疊塊3之每一單艟堆 疊塊3内側3 1 4與外側延伸片3 1 2相鄒之另一單堆羲 塊3呈一定間距下園成一中空圓柱體(如第二圈所示)。 數片组合片4,每一组合片4中央係設一穿孔4 1, 並自穿孔4 1周緣呈輻射狀設以數片結合片4 2 ,結合片 42之數量係與欲園成一中空圓柱體之複數個單體堆疊塊 3相同,並將每一結合片4 2形狀設成舆單邀堆塊3之鐵 芯片3 1中段歯部3 1 1、及位齒部3 1 1末端延伸片3 • 1 2之形狀相同,每一結合片42與鐵芯片3 1表面向下 沖設之扣合柱3 1 3對應位置,亦對應向下沖設以扣合柱 4 2 1,進而將該二片组合片4分置於由複教個單體堆番 ’ 塊3囲成一中空圓拉逋上、下端處,並分別舆位每一單體 堆疊塊3最上面一片鐵芯片3 1及位最下面之鐵芯片3 1 作堆#扣合,達到將該囲成一令空圓柱艘之複數個單想堆 疊塊3進一步結合定位呈一不致散落分離之中空圓枉艘( 如第三、四圖所示)。 M337926 一组絕緣套5,係由一争央設有套孔5 1 1之上套5 1及中央亦設有對應套孔5 2 1之下套5 2组成,而上套 自套孔511呈輻射狀向下設以數道容置槽512,而下 套5 2則自底端呈輻射狀向上設以數道容置槽5 2 2 ,並 使容置槽512、5 22之數目與園成一中空圖柱體之複 數個單嫌堆禮塊3數目相同(如第五圓所示),令上套5 1 與下套5 2作相對套合時,適可將該複數個單艘堆疊塊3 之啬部3 1 1予以包覆(如第六圖所示)。 # 於軛鐵環6 ,係由複數片呈環狀之鐵芯片6 1组成, 每一片鐵芯片6 1内周緣等距突設以概呈錐狀之片體6 1 1,並使片艎611個數與作一定間距而囲成一中空圓柱 體之單鱧堆疊塊3個數相同,而鐵芯片6 1外周緣亦呈等 距於其内周緣等距突設之片體611相錯開一定間距處則 呈向外突設以定位片6 1 2,鐵芯片6 1表面並向下沖設 以扣合枉6 1 3,俾令每一鐵芯片6 1作垂直狀態上、下 一片一片依序相亙堆疊扣合两组成該軛鐵環6(如第七圖 ® 所示),進而提供經組合片4將複數個單體堆疊塊3結合定 位呈一不致散落分離之中空圓柱髏可套入其内,並使由該 複數個單馥堆*塊3呈一定間距圍成中空圓枉《時,設於 每一單逋堆疊城3齒部31 1末端之延伸片3 1 2與設於 相郯另一單體堆疊塊3齒部3 1 1末端之延伸片3 1 2所 形成之間矩,適供軛鐵環6之鐵芯片6 1内周緣等距突設 以概呈錐狀片體6 1 1容置,並使片體6 1 1两側與單體 堆疊塊3之延伸片3 1 2呈向外側傾斜之斜面3 1 2 2接 • M337926 觸,而設於每一單體堆疊塊3會部3 1 1末端之延伸片3 1 2外周緣争央所内設之成合槽3 1 2 1,適舆軛鐵環6 之鐵芯片6 1外周緣呈向外突設以定位片6 1 2對正配合 ,提供當經组合片4將複數個單體堆疊塊3結合定位呈一 不致散落分離之中空圓柱艘可套入軛鐵環6内部時,可進 一步施以外力將輛鐵環6之鐵芯片6 1外周緣呈向外突設 之定位片6 1 2朝單艟堆疊塊3齒部3 1 1末端之延伸片 3 1 2外周緣中央所内設嵌合槽3 1 21内迫入,達到將 • 經组合片4將複數個單體堆疊塊3結合定位呈一不致散落 分離之中空圖柱馥套入梃鐵環6内部後,可與軛鐵環6作 有效結合成一髏之效果❶ 藉由上逑構件,即可將上述複數個單逋堆疊塊3先行 呈相鄰一定間距下囲成一中空圓柱體,以组合片4分別與 位每一單撤堆番塊3最上面一片鐵芯片3 1及位最下面之 鐵芯片3 1作堆疊扣合,達到將該圍成一中空圖柱艟之複 數個單體堆疊塊.3,在該複數個單體堆疊塊3之每一單體 _ 堆疊塊3内側3 1 4與外側延伸片3 1 2相鄰之相鄰之單 堆疊塊3呈一定間距下,進一步結合定位呈一不致散落分 離之中空圓柱體後,再以絕緣套5之上套5 1及下套5 2 分別自該争空圓柱體上、下端作對應套合,而將該複數個 單體堆疊塊3之齒部3 11予以包覆後,即可因每一單髏 堆疊境3歯部3 1 1外側呈一開放空間下,直接且輕易地 自單艚堆番塊3所被包復以絕緣套5之齒部311表面纏 繞鋼線形成線圈,再依序往相鄰單體堆疊瑰3進行同樣之 9 M337926 銅線纏繞動作(未繪出),特别提供便於銅線缠繞之方便及 快速性;且,即可輕易再將該由複數個單體堆疊塊3所面 成中空圖枉«、且其每一表面包復以絕緣套5之齒部31 1完成鋼線纏繞形成線圈(未繪出)之成品對正套入輛鐵 環6内部(如第八、九圖所示),並施以外力將輛鐵環6之 鐵芯片6 1外周蝝呈向外突設之定位片6 1 2朝單體堆疊 塊3齒部3 1 1末端之廷伸片3 1 2外周緣中央所内設嵌 合槽3 1 2 1内迫入(如第十國所示),達到將經组合絕緣 _ 片4將複數個單體堆疊塊3結合定位呈一不致散落分離之 中空圖柱髖套入梃鐵環6内部後,可與軛鐵環6作有效結 結合成一馬達定子之便利性(如第Η—圖所示);進且當完 成後之馬違定子中央進一步與轉子配合運轉時,更可達到 提升馬達運轉效能之效果。 請參閱第十二、十三、十四圖所示,由複數個單髏堆 疊塊3呈相郵一定間距下面成一中空圓柱嬤,以组合絕緣 片4分別與位每一單髏堆疊塊3最上面一片鐵芯片3 1及 _ 位最下面之鐵芯片3 1作堆疊扣合,達到將囲成t空圓柱 體之複數個單體堆疊塊3,其每一單體堆疊堍3内側31 4與外側廷伸片3 12相鄒之另一單體堆疊塊3呈一定間 距下,進一步結合定位呈一不致散落分離之中空圓枉體後 ’原須藉由上套5 1及下套5 2分別自該中空圈柱撤上、 下端作對應套合,而將該複教個單體堆疊塊3之齒部3 1 1表面予以包復絕緣之絕緣套5,改採一想埋入射出方式 而直接於每一單體堆疊塊3齒部311之外表面包覆以絕 M3 3 7926 緣材料7 (如第十圖所示),而直接包復於齒部3i 1之絕 緣材料7厚度可不須太厚下,相對可增加所欲進一步於表 面包覆以絕緣材料7之齒部3 1 1鏟繞銅線時,達到可增 加銅線纏繞之容積率效果。 另,請參閱第十五、十六圖所示,組合片4在作為將 園成一中空圆柱體之複數個單髖堆疊塊3進一步結合定位 呈一不致散落分離之中空圆柱艘過程中,於困成中空圓枉 艘之複數個單想堆疊塊3高度,若因馬達定子須提供較大 春功率輪出而相對須要以較高厚度组合時,乃可於每一因成 中空圓柱形之複數個單體堆疊塊3在堆疊一定厚度間,再 组設一组合片4作配合堆疊扣合,達到將該數組圍成中空 圓柱號之複數個單艘堆疊塊3進一步結合定位呈一不致散 落分離之中空圓柱體。 如上所逑之新型,得以解決習用同類產品之缺點,其 功效和優3»顯著,且從未見於市面刊物之被露,理合新型 成立要件至明。 馨【圖式簡單說明】 第一圖:係習式結構之立體外觀示意圖❶ 第二圖:係本創作之結構局部立體分解組合外觀示意 圖(複數個單逋堆疊塊部分)。 第三圖:係本創作之結構局部立體分解組合外觀示意 圖(複數個單鐘堆疊塊與组合片部分)。 第四圖:係本創作之結搆局部立體外觀示意圖(複數 個單體堆疊塊舆组合片部分)❶ M337926 第五圖:係本創作結構局部立體分解示意圈(複數個 單體堆疊塊舆组合片結合後與絕緣套部分 第六圈:係本創作結搆局部立體外觀示意圈(複數個 單激堆疊塊與组合片結合後與絕蝝套部分)。 第七圈:係本創作之結構局部立體分解示意圏(軛鐵 環部分)。 第八圈:係本創作之結構立體分解示意國❶ 第九國:係本創作之結構立«组合外觀示意圖, • 第十圈:係本創作結構組合時之操作示意圈(上視方向 )° 第十一圖:係本創作結構组合示意圖(上視方向)。 第十二圖:係本創作結構另一實施之立艟外觀示意圖 (單體堆疊堍與组合片組合部分)众 第十三圖:係本刺作結構另一實施立艎分解示意圖。 第十四圖:係本創作結搆另一實施組合外觀示意圖。 第十五闽:係本創作之結搆中,有關複數個單體堆疊 _ 塊與组合片作結合時之另一實施立體分解 示意固。 第十六圖··係本創作之結構中,有關複數個單體堆疊 塊與组合片作結合時之另一實施組合外觀 示意圖。 【主要元件符號說明】 (2 )鐵芯 (2 1 )鐵芯片 (2 2 )齒部 (2 3 )槽孔 12 M337926 (3 )單體堆疊塊 ( (3 1 1 )齒部 ( (3 1 2 1 )嵌合槽 ( (3 1 3 )扣合柱 ( (4)组合絕緣片 ( (4 2 )結合片 ( (5 )絕緣套 ( (5 1 1 )套孔 ( • ( 5 2 )下套 ( (5 2 2 )容置槽 ( (6 1 )鐵芯片 ( (612)定位片 ( (7)絕緣材料 31)鐵芯片 312)延伸片 3 1 2 2 )斜面 314)内側 4 1 )穿孔 4 2 1 )結合柱 5 1 )上套 512)容置槽 5 2 1 )套孔 6 )軛鐵環 6 1 1 )片體 613)扣合枉 13M337926 VIII. New description: [New field] The iron core structure of the motor stator in this case is related to the stator core of the motor. • More specifically, it is how to conveniently wrap the copper wire around the tooth of the motor stator. The coils are formed to form the structural creation of the complete Malian stator. [Prior Art] According to the conventional motor stator core, please refer to the first figure, the core 2 is made of a piece of iron chip 2 1 (矽钢片)亘相堆# riveted and Lucheng 'iron chip 21 It is a motor stator core with a plurality of hollow portions of the 22-slot hole 23, and the iron stator 2 1 is a complete piece, so that it is made into iron anger and further applied. When the core is processed into a motor stator, there are the following shortcomings to be improved: 1. Because the entire core 2 is formed by stacking and riveting a piece of iron chip 2 1 and making the whole iron The core 2 thus forms a circular shape whose outer circumference is completely closed, so that it needs to be further applied to the outer circumference of the tooth portion 2 2 of the position of the inner portion of the tooth portion 2 2 by means of a manual or special group. The insulating material covering machine can be achieved and the manufacturing cost is increased. 2. The outer edge of the crotch portion of the crotch portion is covered with an insulating material, and the copper wire is inserted into the inner peripheral edge of the inner core of the completely closed circular core 2, and the copper wire is further wound in a plurality of turns. When the tooth portion 2 2 of the insulating material is covered, it will cause the copper wire winding action to be performed in a limited and circular closed space, which is not easy at all, and a tooth portion 2 2 is required to complete the copper wire. After winding to form a coil, the operation of the M337926 row of slow-wound copper wire is sequentially stepped forward to the next adjacent tooth portion 2 2, and the copper wire is provided inside the entire core 2. The space for penetration and entanglement becomes smaller and smaller, which causes the inconvenience of getting into the winding more and more, and even causes the surface of the coil wound around each tooth portion 22 to be uneven, which seriously affects the entire motor stator. The inconvenience in quality and assembly, and the inefficiency of the product, the inability to fully exert its characteristics, and so on, are still to be improved. [New content] This new type is to improve the shortcomings of the front and rear structural defects. The main purpose of the present invention is to provide a core structure of a motor stator, which can be enclosed. a plurality of single-piece stacking blocks of a hollow cylinder, the plurality of single-stacking blocks being combined and positioned as a combination of a cylindrical cymbal, an insulating sleeve, and a plurality of single-thinking stacked blocks which are combined by the combined sheet to form a cylinder The light iron ring sleeve formed therein is formed by the above structure, and when the combined sheets are combined and positioned as a plurality of unit stacking blocks of the cylinder, the outer teeth of each of the unit stacking blocks are opened to an open space, and After the outer tooth surface is covered with an insulating sleeve and the copper wire is wound to form a wire turns, the same steel wire winding action is carried out in sequence, and finally the steel wire is wound and the yoke is placed in the iron ring. The inner circumference of the iron ring is in contact with the outer surface of the outer surface of a plurality of single-layer stacking blocks which are combined and positioned in a round body, and the convenience of forming a motor stator and improving the efficiency of the horse is easily formed. [Embodiment] For the rest, we will continue to provide a review for the structural features and operations of this case in conjunction with the illustrations. First, please refer to the second, third, fourth, fifth, sixth, seventh, eighth, ninth, and sixth. M337926 ten and eleventh figures, the motor stator core of the present invention includes: a plurality of single-excitation stacking blocks 3 Each of the unit stacking blocks 3 is composed of a plurality of iron core pieces 31 (Meng Steel sheets), each of which has an I-shape, wherein the segments have teeth 3 1 1 and the teeth 3 1 1 end extends The extending piece 3 1 2 is provided, and the outer peripheral edge of the extending piece 3 1 2 is provided with a fitting groove 3 121 inwardly, and both ends of the extending piece 312 are provided with a slope 3122 which is inclined outward, and the surface of the core piece 3 1 is punched downward. The buckle column 3 1 3, so that each iron chip 3 1 is made up and down one by one in a stacking manner to form a ^ ^ single stacking soul 3, and then the plurality of single stacking blocks 3 A single stack of the inner block 3 1 4 and the outer stretch piece 3 1 2 of the single stacking block 3 is formed into a hollow cylinder at a certain interval (as shown in the second circle). a plurality of composite sheets 4, each of which has a perforation 4 1 in the center thereof and a plurality of bonding sheets 4 2 radiated from the periphery of the perforated 4 1 , and the number of the bonding sheets 42 is a hollow cylinder The plurality of unit stacking blocks 3 are identical, and each of the bonding pieces 42 is shaped as a single piece of the core piece 3 1 of the iron piece 3 1 and the end piece 3 1 of the bit tooth part 3 1 1 • The shapes of the 1 2 are the same, and each of the bonding pieces 42 corresponds to the position of the fastening column 3 1 3 which is flushed downwardly on the surface of the iron chip 3 1 , and is correspondingly correspondingly downwardly arranged to fasten the column 4 2 1 , and then the two The film combination piece is placed in the upper and lower ends of a hollow circular raft by the resurrection of a single unit, and the uppermost piece of iron chip 3 1 and the highest position are respectively clamped. The following iron chip 3 1 is used as a stacking #, and the plurality of single-thinking blocks 3 which are the ones of the empty cylinders are further combined and positioned to form a hollow circular vessel which is not separated and separated (such as the third and fourth figures). Show). M337926 A set of insulating sleeves 5, which is composed of a set of holes 5 1 1 above the sleeve 5 1 and a central set of corresponding sleeve holes 5 2 1 under the sleeve 5 2 , and the upper sleeve is provided with the sleeve 511 The radial shape is downwardly provided with a plurality of accommodating grooves 512, and the lower sleeve 52 is radially upwardly provided with a plurality of accommodating grooves 52 2 from the bottom end, and the number of the accommodating grooves 512 and 5 22 is The number of the single suspected piles 3 in a hollow figure cylinder is the same (as shown by the fifth circle), so that when the upper sleeve 5 1 and the lower sleeve 5 2 are relatively nested, it is suitable to stack the plurality of single vessels. The crotch portion 3 1 1 of the block 3 is covered (as shown in the sixth figure). The yoke ring 6 is composed of a plurality of iron chips 6 1 having a ring shape, and the inner circumference of each piece of the iron chip 6 1 is equidistantly protruded from the substantially tapered piece 6 1 1 and the piece 611 is provided. The number of the single-ply stacking blocks which are formed into a hollow cylinder with a certain distance is the same, and the outer circumference of the iron chip 61 is also equidistant from the inner periphery thereof. Then, the positioning piece 6 1 2 is protruded outwardly, and the surface of the iron chip 6 1 is punched downward to buckle the 枉 6 1 3, so that each iron chip 6 1 is vertically and vertically.亘 stacking and tying the yoke ring 6 (as shown in the seventh figure о), thereby providing the composite sheet 4 to position the plurality of unit stacking blocks 3 in a hollow cylindrical shape which can be separated without being scattered. And extending and enclosing the plurality of single stacks*3 at a certain interval into a hollow circle 枉", the extension piece 3 1 2 disposed at the end of each of the three-toothed portion 31 of each single stacking city The moment between the extension piece 3 1 2 at the end of the tooth portion 3 1 1 of the other unit stacking block 3 is equidistant from the inner circumference of the iron core piece 61 of the yoke ring 6 to be substantially tapered. The body 6 1 1 is accommodated, and the two sides of the sheet body 61 1 and the extending piece 3 1 2 of the unit stacking block 3 are inclined to the outside by a slope 3 1 2 2 • M337926 is touched, and is provided in each unit The stacking block 3 has a portion 3 1 1 end extending piece 3 1 2 outer peripheral edge of the center of the forming groove 3 1 2 1 , the outer edge of the iron chip 6 1 suitable for the yoke iron ring 6 protrudes outward to position the piece 6 1 2 pairs of positive fits, when the composite sheet 4 is combined to position a plurality of unit stacking blocks 3 to form a hollow cylindrical boat which can be separated into the yoke ring 6 when the hollow cylindrical can be separated, the external iron can be further applied The outer peripheral edge of the iron chip 6 1 of the ring 6 is outwardly protruding from the positioning piece 6 1 2 toward the single stacking block 3 the toothed portion 3 1 1 end of the extending piece 3 1 2 is disposed in the center of the outer peripheral edge of the fitting groove 3 1 21 After being forced into, the composite sheet 4 is combined and positioned to form a hollow column which is not separated and separated, and is inserted into the inside of the ferrule ring 6, and can be effectively combined with the yoke ring 6 to form a 髅The effect ❶ by the upper jaw member, the plurality of single-turn stacking blocks 3 can be firstly drawn into a hollow cylinder at a certain interval, so that the combined sheets 4 respectively The stacking and fastening of the uppermost piece of iron chip 3 1 and the lowermost piece of iron chip 3 1 are carried out in a stacking manner, and the plurality of unit stacking blocks which are enclosed into a hollow drawing column are obtained. , in the inner side of each of the plurality of unit stacking blocks 3, the inner side 3 1 4 of the stacking block 3 and the adjacent single stacking block 3 adjacent to the outer extending piece 3 1 2 are at a certain interval, and further combined to position one After the separated hollow cylinder is not scattered, the upper sleeve 5 1 and the lower sleeve 5 2 of the insulating sleeve 5 are respectively correspondingly fitted from the upper and lower ends of the competition cylinder, and the plurality of unit stacking blocks 3 are After the tooth portion 3 11 is covered, it can be directly and easily wrapped from the single stacking block 3 to the insulating sleeve 5 due to the open space of the outer side of each of the three stacks 3 1 1 . The surface of the tooth portion 311 is wound around the steel wire to form a coil, and then the same 9 M337926 copper wire winding action (not shown) is sequentially performed to the adjacent unit stacking, which provides convenience and rapidity for facilitating the winding of the copper wire; Moreover, the plurality of unit stacking blocks 3 can be easily formed into a hollow figure 、«, and each surface thereof is completely covered. The tooth part 31 of the sleeve 5 completes the winding of the steel wire to form a coil (not shown), and the finished product is inserted into the inside of the iron ring 6 (as shown in the eighth and ninth figures), and the external force is applied to the iron ring 6 The outer peripheral edge of the iron core piece 6 1 is outwardly protruded from the positioning piece 6 1 2 toward the unit stacking block 3 toothed portion 3 1 1 end of the piece extending piece 3 1 2 the outer peripheral edge is provided with a fitting groove 3 1 2 1 Into (as shown in the tenth country), the combined insulating _ sheet 4 is used to combine the plurality of unit stacking blocks 3 to form a hollow column which is not separated by the separation, and the hip is placed inside the ferrule ring 6 and can be combined with the yoke. The convenience of the iron ring 6 as an effective combination to form a motor stator (as shown in Figure Η-picture); when the finished horse is further in cooperation with the rotor in the center of the stator, the effect of improving the running efficiency of the motor can be achieved. Referring to the twelfth, thirteenth and fourteenth figures, a plurality of single-ply stacking blocks 3 are formed into a hollow cylindrical crucible under a certain spacing, so that the combined insulating sheets 4 are respectively arranged with each single-stacked stacking block 3 The upper iron chip 3 1 and the lowermost iron chip 3 1 are stacked and fastened to reach a plurality of unit stacking blocks 3 which will be turned into a t-empty cylinder, and each of the unit stacks 堍3 inner side 31 4 and The outer square stretch piece 3 12 phase Zou's other single stacking block 3 is at a certain distance, and further combined to position a hollow round body which is not separated by separation, the original must be separated by the upper sleeve 5 1 and the lower sleeve 5 2 respectively Since the hollow ring column is removed from the upper end and the lower end is correspondingly fitted, the surface of the tooth portion 3 1 1 of the resurrection unit stacking block 3 is covered with an insulating sleeve 5, and the method of burying the incident is adopted. The outer surface of the tooth portion 311 of each of the unit stacking blocks 3 is coated with a peripheral material of the M3 3 7926 edge material 7 (as shown in the tenth figure), and the thickness of the insulating material 7 directly covering the tooth portion 3i 1 is not required. When it is too thick, it can increase the thickness of the tooth part 3 1 1 which is further coated on the surface with the insulating material 7 The volumetric ratio effect of the copper wire winding. In addition, as shown in the fifteenth and sixteenth figures, the composite sheet 4 is further arranged in a hollow cylindrical vessel which is not separated by separation as a plurality of single hip stacking blocks 3 which are formed into a hollow cylinder. The number of singles that are hollow and rounded is the height of the stacking block. If the motor stator has to provide a large spring power rotation and needs to be combined with a higher thickness, it can be a plurality of hollow cylinders. The stacking block 3 of the unit is stacked between a certain thickness, and a combination piece 4 is further assembled for the stacking and folding, so that a plurality of single stacked blocks 3 which enclose the array into a hollow cylinder number are further combined and positioned so as not to be separated and separated. Hollow cylinder. The new type mentioned above can solve the shortcomings of the similar products, and its efficacy and excellent 3» are remarkable, and it has never been seen in the market publications, and the new establishment requirements are clear. Xin [Simple diagram description] The first picture: the stereoscopic appearance of the structure of the habit structure ❶ The second picture: the structure of the local stereo decomposition of the structure of the creation of the schematic diagram (multiple single stacking block part). The third picture is a schematic diagram of the partial stereo decomposition of the structure of the present creation (a plurality of single-clock stacking blocks and a combined piece part). The fourth picture: a partial stereoscopic appearance of the structure of the creation (part of a plurality of monolithic stacking blocks) ❶ M337926 The fifth picture: a partial stereo decomposition of the creation structure (multiple single stacking blocks) After the combination and the sixth ring of the insulating sleeve part: the partial stereoscopic appearance circle of the creation structure (the combination of a plurality of single-excitation stacked blocks and the combined piece and the integral set). The seventh circle: the partial stereo decomposition of the structure of the present creation The 圏 (the yoke ring part). The eighth lap: the structure of the creation of the three-dimensional decomposition of the country ❶ ninth country: the structure of the creation of the creation of the « combination of appearance, • the tenth lap: the combination of this creative structure Operation diagram circle (top view direction) Fig. 11: This is a schematic diagram of the combination of the creation structure (top view direction). Twelfth diagram: a schematic diagram of the appearance of another implementation of the creation structure (single stacking and combination) Piece combination part) The thirteenth figure: It is a schematic diagram of another implementation of the spur structure. The fourteenth figure is a schematic diagram of the appearance of another implementation combination of the creation structure.闽: In the structure of this creation, another embodiment of the combination of a plurality of single-cell stacks and a composite sheet is shown as a solid decomposition. The sixteenth figure is related to a plurality of monomers in the structure of the present creation. A schematic diagram of another embodiment of the combination of the stacked block and the combined piece. [Main component symbol description] (2) Iron core (2 1 ) Iron chip (2 2 ) Tooth (2 3 ) Slot 12 M337926 (3) Monomer stacking block ((3 1 1) toothed part ((3 1 2 1 ) fitting groove ((3 1 3 ) snap-in column ((4) combined insulating sheet ((4 2 ) bonded sheet ((5) insulated Set ( (5 1 1 ) set of holes ( • ( 5 2 ) lower set ( (5 2 2 ) accommodating groove ( (6 1 ) iron chip ( (612) positioning piece ((7) insulating material 31) iron chip 312 ) extension piece 3 1 2 2 ) bevel 314) inner side 4 1 ) perforation 4 2 1 ) binding column 5 1 ) upper sleeve 512) receiving groove 5 2 1 ) sleeve hole 6) yoke iron ring 6 1 1 ) sheet body 613 ) 扣合枉13

Claims (1)

M337926 九、申請專利範圍: 1. 一種馬達定子之鐵芯結構,係包括: 複數個單體堆疊塊,其每一個單髏堆疊塊係由複數片 鐵芯片组成,鐵芯片概呈工字型,其宁段具一啬部,齒部 末端延伸設有延伸片,鐵芯片表面並向下沖設以扣合柱, 俾令鐵芯片作垂直狀態上、下一片一片依序相亙堆疊扣合 成一單體堆疊塊,再將該複數個單體堆疊塊之每一單艘堆 *塊内側與外側延伸片相鄒之另一單體堆疊塊呈一定間距 # 並園成一中空面枉體; 一组合片,其中央係設一穿孔,並自穿孔周緣呈輻射 狀設以數片結合片,結合片之數量係與欲園成一中空圖扭 艘之複數個單逋堆疊塊相同,並將每一結合片形狀設成與 單艘堆塊之鐵芯片之中段齒部、及位齒部末端廷伸片之形 狀相同,每一結合片與鐵芯片表面向下沖設之扣合柱對應 位置,亦對應向下沖設以扣合柱,進而將該二片組合片分 置於由複數個單體堆疊塊面成一中空圓柱體上、下端處, Φ 並分別與位每一單體堆疊塊最上面一片鐵芯片及位最下面 之鐵芯片作堆疊扣合,達到將該面成一中空圈柱體之複數 個單艘堆疊塊進一步結合定位呈一不致散落分離之中空圓 柱體; 一组絕緣套,係由一中央設有套孔之上套及中央亦設 有對應套孔之下套组成,而上套自套孔呈輻射狀向下設以 數道容置槽,而下套則自底端呈輻射狀向上設以數道容置 槽,並使容置槽之數目與固成一中空圓柱艚之複數姐單邋 M337926 堆疊塊數目相同,令上套與下套作相對套合時,將該複數 個單體堆臺塊之齒部表面予以包覆; 於軛鐵環,係由複數片呈環狀之鐵芯片组成,每一片 鐵芯片内周緣等距突設以片體,並使片體個數舆作一定間 距而園成一中空圓柱體之單體堆疊塊個數相同,鐵芯片表 面並向下沖設以扣合柱,俾令每一鐵芯片作垂直狀態上、 下一片一片依序相亙堆疊扣合而组成該梃鐵環,並供經组 合片將複數個單逋堆疊塊結合定位呈一不致散落分離之中 _ 空圆柱體可套入其内❶ 2·如申請專利範圍第1項所逑馬達定子之鐵芯結構,其 中,由複數片鐵芯片组成之單體堆疊塊,其設於每一鐵芯 片中段歯部末端之延伸片外周緣中央可向内設一嵌合槽。 3·如申請專利範囲第〗項所述馬達定子之鐵芯結構,其 中,由複數片鐵芯片组成之單體堆疊塊,其設於每一鐵芯 片中段齒部末端之延伸片兩端可設呈向外側傾斜之斜面。 4·如申請專利範圍第1項所述馬達定子之鐵芯結構,其 籲中,由複數片呈環狀鐵芯片组成之輛鐵環,其每一片鐵芯 片内周緣所等距突設之片體概呈錐狀。 5.如申請專利範園第丨項所述馬達定子之鐵芯結構其 令,由複數片呈環狀鐵芯片组成之軛鐵環,每一片鐵芯片 外周緣呈等距於其内周緣等距突設之片體相錯開一定間距 處向外突設以定位片。 6·如申請專利範囲第1項所述馬達定子之鐵芯結構,其 中,原須藉由上套及下套分別自該中空圓柱逋上下端作 15 M337926 對應套合,而將該複數個單體堆疊塊之齒部表面予以包覆 絕緣之絕緣套,可改採一鱧埋入射出方式而直接於每一單 體堆疊塊齒部之外表面包II以絕緣材料。 7·如申請專利範圍第1項所述馬達定子之鐵芯結構,其 中,可於每一困成中空圓柱形之複數個單體堆疊塊在堆疊 呈一定厚度時,即再組設一組合片作配合堆疊扣合,建至·! 可確切地將圍成中空圖枉體之複數個單體堆疊塊组合呈_ 不致散落分離之中空圆柱體。M337926 IX. Patent application scope: 1. A core structure of a motor stator, comprising: a plurality of unit stacking blocks, each of which is composed of a plurality of iron chips, and the iron chip is in an I-shape. The Ning section has a crotch portion, and an extension piece is arranged at the end of the tooth portion, and the surface of the iron chip is punched downward to buckle the column, and the iron chip is vertically and the next piece is sequentially stacked and assembled. The unit stacking block, and then the inner side of each of the plurality of unit stacking blocks and the outer one of the outer side of the stacking block are spaced apart from each other by a certain spacing. The film is provided with a perforation in the center thereof, and a plurality of bonding pieces are arranged radially from the periphery of the perforation, and the number of the bonding pieces is the same as that of the plurality of single-layer stacked blocks which are hollowed out to form a hollow figure, and each combination is combined The shape of the piece is set to be the same as the shape of the middle tooth portion of the iron chip of the single stack and the end piece of the tooth portion, and the corresponding position of each of the bonding piece and the fastening column of the surface of the iron chip is correspondingly corresponding to Blow down to buckle the column, and then The two composite sheets are placed on the upper and lower ends of a plurality of single-piece stacked blocks, and are respectively stacked with the uppermost iron chip and the lowermost iron chip of each of the single-unit stacked blocks. The plurality of single stacked blocks which are formed into a hollow ring cylinder are further combined and positioned to form a hollow cylinder which is not separated by separation; a set of insulating sleeves is provided with a sleeve on the center and a center It is also provided with a corresponding sleeve under the sleeve hole, and the upper sleeve is radially disposed with a plurality of accommodating grooves downwardly, and the lower sleeve is radially provided with a plurality of accommodating grooves from the bottom end, and The number of the accommodating grooves is the same as the number of the stacked blocks of the M337926 which are solidified into a hollow cylindrical cymbal. When the upper sleeve and the lower sleeve are relatively nested, the surface of the teeth of the plurality of single stacking blocks is packaged. The yoke ring is composed of a plurality of iron chips in a ring shape, and the inner circumference of each piece of iron chip is equidistantly protruded from the body, and the number of the pieces is made to be a certain distance and is formed into a hollow cylinder. The number of single stacking blocks is the same, the iron chip table And squeezing downwardly to fasten the column, so that each of the iron chips is vertically and vertically stacked to form the cymbal ring, and the composite piece is used to stack a plurality of single cymbals. The combined positioning is in a non-scattering separation _ an empty cylinder can be inserted into the inner ❶ 2 · The iron core structure of the motor stator according to the first item of the patent application scope, wherein the single-piece stacked block composed of a plurality of iron chips The center of the outer periphery of the extending piece disposed at the end of the middle end portion of each of the iron core pieces may be provided with a fitting groove. 3. The iron core structure of the motor stator according to the patent specification, wherein the single-piece stack block composed of a plurality of iron chips is disposed at both ends of the extending piece at the end of the middle tooth portion of each iron chip. It is a slope that slopes to the outside. 4. The core structure of the motor stator according to claim 1 of the patent application, wherein the plurality of pieces are formed of a ring-shaped iron chip, and the inner circumference of each piece of the iron chip is equidistantly protruded. The body is tapered. 5. The iron core structure of the motor stator according to the application of the patent specification, the yoke ring composed of a plurality of annular iron chips, the outer circumference of each iron chip is equidistant from the inner circumference thereof. The protruding pieces are staggered at a certain distance to protrude outward to position the piece. 6. The iron core structure of the motor stator according to the first aspect of the patent application, wherein the upper and lower sleeves are respectively required to be 15 M337926 correspondingly from the upper and lower ends of the hollow cylindrical cymbal, and the plurality of singles are respectively The insulating sleeve of the tooth surface of the body stacking block is covered with insulation, and the insulating material can be modified by a buried incident mode directly to the outer surface of each of the monomer stacking blocks. 7. The iron core structure of the motor stator according to claim 1, wherein each of the plurality of unit stacks that are trapped in a hollow cylindrical shape is stacked at a certain thickness, that is, a combined piece is further assembled. In combination with the stacking and fastening, it can be accurately combined with a plurality of single-piece stacking blocks enclosing a hollow figure body into a hollow cylinder which is not separated and separated. 1616
TW97201550U 2008-01-24 2008-01-24 Iron core structure for motor stator TWM337926U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI506921B (en) * 2013-03-21 2015-11-01 Cheng Hu Chen Internal stator
TWI552490B (en) * 2014-12-02 2016-10-01 No groove brushless motor structure
TWI614972B (en) * 2016-12-02 2018-02-11 建準電機工業股份有限公司 Silicon steel plate for the motor stator

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI506921B (en) * 2013-03-21 2015-11-01 Cheng Hu Chen Internal stator
TWI552490B (en) * 2014-12-02 2016-10-01 No groove brushless motor structure
TWI614972B (en) * 2016-12-02 2018-02-11 建準電機工業股份有限公司 Silicon steel plate for the motor stator

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