M337468 八、新型說明： 【新型所屬之技術領域】 本創作有關於一種注塑嵌射成型輔助裝置，尤其是指一種在注塑 嵌射成型(Insert molding)中夾持定位金屬件以輔助成型的輔助裝置。 【先前技術】 目前，連接器業内對金屬件和塑膠件的結合方式基本採用兩種製 造方法，即插入方式和注塑嵌射成型，具體來說，插入成型是將金屬 件成排插置於歸件的適當位置，然後再在金屬件的尾部以治具施加 壓力使金屬件壓人，而與瓣相結合，這種—般適用於體積較大的連 接器。但隨著連接器的體積越來越小，金屬件的間距越來越小，插入 方式的製ie方法會&成成品的不良率提高，因而有業者開始以注塑嵌 射成型是將金屬件放置娜模助的駭位制定位，驗和塑膠件 -起成型，從而__結合成型的絲，這種製造方法尤適用於體 積較小、精密度較高的產品。 現行的注酿射成型製造方法，在健上又分為自動送料方式和 非自動送料方式兩種，其中，自動送料方式是將長條的金屬件通過自 動送料設備自動送料而完成連續成型方式；而非自動送料方式是先將 長條型的金屬件先切成成型產品欲需要數目的金屬件，然後再手工將 金屬件放入模腔内的成型。 、 然而，在自動送料成型中’由於是先將長條的金屬件連續成型， 而後再進行鱗開’糊第6 _示，侧要蝴目近兩個成 型產品間设-定_距來利於成型和裁切，那翻樣麵件在設計衝 5 M337468 壓過程中，其每-預定數目的金屬件間也必須設一定的間距來作為區 .隔配合，這樣就使制距間的部分金屬件·_成了廢料，當欲^ ..型的產品越小’其浪費的原材料也就越多，這對於現今原物料高漲的 時代，是不利於降低成本，無疑是一重大缺陷；再者，越小的產q .製造越紐密，且使_金屬件也就越小，當在—種輕邊料帶進料 # ’ 4要喊的金屬件運送的速度縣—致(金屬件自動進料可分為 單^料帶進料和雙邊料帶進料），因此必須在金屬件的側邊留設較多的 ^，且在使㈣金屬件較小時，這種情況就變得不容易控制，尤其 疋在大批篁生產下兩排金屬件很容易因運送的速度不一致而發生錯 ^ ’況且财誠品較小’發生錯赠也不料被發現，故而造成批 量浪費是在所難免的。 而對於非自動的成型方式，由於是直接手工放入模腔内定位，1 作業的速度自然較慢，這對於現今提高生產率是極為不利的，再/，、 • ^很小的金屬件其放人的速度就更慢了，這樣就有可能因放入的時 乂長而使模腔内的溫度降低，影響產品的品質。 、〜/fit可以看出’無論是自動送料成型還是非自動送料成型方 法均仔在著不足和缺陷，即待進一步改進並加以完善。 /馨於此’本_設計人_細研究並配合學_，終於創 出種月b夠解決上述不足和缺陷的創作設計方案。 【新型内容】 η j乍之主要目的疋在於提供一種注塑喪射成型辅助裝置，該辅 在/主：^射成型作業中能夠夾持定位金屬件，並將金屬件傳送 6 M337468 载入模腔内的預定位置以進行成型，從而防止了金屬件在傳輸送料中 發生錯位現象’也同時保證了產品的品質精度。 本創作之另-目的是在於提供—觀競射成難助裝置，利用 該輔助裝置可贿金麟先婦後再進行·，如此，可避免金屬件 ，再作空隔設計，以大大節省了原材料。 本創作之又目的疋在於提供-種注塑絲成型辅助裝置，該辅 助^置不但結顯單，可像連續成型金屬件—樣進行連續成型射出， 且遇可以多次循環使用，從而以提高生產效率。 為達到本創作的上述目的，可以通過以下的技術方案加以實現： 本们作提ί、種注塑肷射成型辅助襄置，該輔助裝置呈一執道式結 由兩條平行的主臂和麟連接兩主臂的轩射構成，主臂與橫 麟成了容置空間’於每一主臂的外側設有相對應的若干定位部，於 她的兩定位部之間還有一凹口，又於主臂上在兩橫臂之間設有若干 疋位柱，該等定位柱是根據金屬件料帶的衝孔間距設計而做相岸分 佈，且在該在定位轉還設有方便組裝的導引面；在注塑嵌射成型:夺， I欲要編娜細細_—瓣蝴上的定位柱 、丁干/配口使其疋位於主臂上，然後’該輔助裝置承载著金屬件 =傳輸裝置進人模腔並開始注射成型，而後將成型好的產品 衣置分離並將靖_ ’彳_剌_編繼的成型產品。 ^現有的驗概’糊作的優點在於：_漏裝置 =屬件，並將其傳送載入模腔内的敢位置以進行成型，而不再直 接利用金屬件本身的料帶來作定位傳輸，以防止金屬件在傳輸過程中 7 M337468 ^生錯位現象，_金屬件在製造時也不再需要作 節省了原材料。 【實施方式】 為更；詳、、用綱本創作的實施結構，現配合關結合本創作之具 體實施例，對本創作詳加购如下： 八 請參閱第1、2、3、4、$闻成-丄 3圖所不，為本創作注塑嵌射成型輔助裝 置之一具體實施例’該輔稀置1G呈—執道式結構，是由第一主臂 11、第^臂12及用於連接第―主臂11、第二主臂12的若干橫臂13 j冓成4第主臂U與第二主f 12呈相互平行的方式相對稱，且橫 臂13之間也呈相互平行，使該第—主臂η、第二主臂u與橫臂U 之間形成-容置空間，該容置空咖以置設欲加叫金屬件t在本 貝励J巾；13的馬度略高於第一主臂U與第二主臂^的高度， 以區隔容置空間。 在第-主臂11與第二主臂12的外側均設有與傳輸裝置配合定位 的若干定位部14，鱗定位部14可根據需要成型產品的寬度以呈等 同間距設計分佈，又於每兩定位部14之_有—凹口 16，該凹口 Μ 的寬度大於麵件2G料帶21寬度，财便金屬件2〇在模㈣進行再 =精定位；於第-主臂U與第二主臂12上的兩橫臂13之間設有若干 疋位柱I5，該等定位柱ls是與金屬件2〇的料帶Μ的第一衝孔^做 相對應套設，因此該等定位柱15的距離是配合金屬件的料帶^ 的第-衝孔23間距而作均等分佈，以使金屬件2〇的料帶㈣干涉並 固疋於其上，為方便金屬件2〇的套設，可在該定她Μ上設有方便 8 M337468 組裝的導引面151。 在本創作的其他實施態檨中 位柱15可改⑽， 臂U與第二主臂12上的定 促狂U j改成通孔，而在 册 柱，以達到她功^ _配合侧—Μ 為：、用摘作之獅裝置1()進行㈣嵌射成型時，其操作步驟 •先將、、二過衝壓成型的長條的金屬件通過树機裁切細定數目的金 屬件20 ; ' 2.通過組裝裝置將每一金屬件2〇置設於入辅助裝置ι〇的容置空間， 此時將金屬件2〇料帶以上的第一衝孔Μ分別擺放至辅助裝置^ 第-主臂11和第二主f 12的定位柱15上，使金屬件Μ定位並被 夾持住； 3舰擺放定位好金屬件2〇的辅助裝置1〇利用其上定位部14與傳輸 I置上的定健構進行配合蚊位，啸傳輸錢轉輸將載有金 屬件20賴助裝置1G輸私__預粒置，錢傳輸裝置在 模腔内的定位而定位(這裏也可以是在傳輸後直接定位於模腔内）； 4. 先利用模腔内的模仁再次對金屬件2〇在辅助襞置1〇凹口處的第二 衝孔24或料帶21前端的-段非埋入部(未標示)進行精定位而後開始 注射成型’以防止在注射時產生的注射壓力使金屬件2〇發生偏移； 5. 已注射成型好的產品30在輔助裝置10利用傳輪襞置傳送而輸出， 其後進行料帶21裁切，如此便完成一在利用輔助裂置1〇下進行注 塑嵌射成型的產品30。 M337468 當每一段輔助裝置ίο經承載傳送完成後，又可重新回到 動作以進行再次使用。 開始的 是以，在製程中金屬件20也可以直接用手工擺放於輔助裝置上 另外，其載有金屬件20的辅助裝置1〇也可不需要傳輪裝置直接放入 扠腔内進行成型，惟這些作業方式是依操作時的環境而變更，並不對 本創作造成任何限制。 、 本創作的技術重點在於：利用輔助裝置10來夾持定位金屬件如， 亚將其傳送載人模腔⑽默位置㈣行細，使得金屬件Μ在傳輸 過耘中不會有錯位的現象發生，同時也使得金屬件2〇不再需要作空隔 叹计，從而提高了產品品質精度，也大大節省了產品的原材料。 為使熟悉該項技術者如實瞭解本創作精神之實施創作目的與功 效，所舉之實施例及附圖僅是對本創作加以說明，並不對本創作加以 任何限制，本創作還可尚有其他的變化實施方式，所以凡熟悉此項技 術者在不脫離本案創作精神下進行其他樣式實施，均應視為本案申請 專利範圍的等效實施。 【圖式簡單說明】 第1圖為本創作具體實施例之外觀圖； 苐2圖為本創作具體實施例之金屬件平面圖； 第3圖為本創作具體實施例之金屬件定位後示意圖； 第4圖為本創作具體實施例之產品成型後定位示意圖； 第5圖為本創作具體實施例之產品示意圖； 第6圖為習知產品成型示意圖。 M337468 【主要元件符號說明】 ίο—輔助裝置 11 一第一主臂 13—橫臂 15一定位柱 * 16—凹口 • 21—料帶 • 23—第一衝孔 30—成型產品 12—第二主臂 14 一定位部 151 —導引面 20—金屬件 22—埋入部 24—第二衝孔M337468 VIII. New description: [New technical field] The present invention relates to an injection molding auxiliary device, in particular to an auxiliary device for clamping and positioning metal parts in an injection molding to assist molding. . [Prior Art] At present, the connector industry generally adopts two manufacturing methods for the combination of metal parts and plastic parts, namely, insertion method and injection molding. Specifically, insert molding is to place metal pieces in a row. The proper position of the piece is then applied to the metal part at the end of the metal piece to apply pressure to the metal part, and in combination with the flap, this is generally applicable to a larger connector. However, as the size of the connector becomes smaller and smaller, the spacing of the metal parts becomes smaller and smaller, and the method of inserting the method will increase the defective rate of the finished product, so that the manufacturer starts to insert the metal parts by injection molding. The placement of the Namo-assisted niche system, inspection and plastic parts-forming, and thus the forming of the wire, this manufacturing method is particularly suitable for products with smaller volume and higher precision. The current injection molding manufacturing method is divided into two types: automatic feeding mode and non-automatic feeding mode. Among them, the automatic feeding mode is to continuously feed the long metal pieces through the automatic feeding device to complete the continuous molding mode; Instead of the automatic feeding method, the long-shaped metal parts are first cut into the required metal parts of the molded product, and then the metal parts are manually placed into the cavity. However, in the automatic feeding molding, 'because the strip metal piece is continuously formed first, and then the scale is opened, the paste is shown in the sixth section, and the side is to be close to the two molding products. Forming and cutting, the flipping surface part must be set at a certain interval between each predetermined number of metal parts during the design of the punching 5 M337468 pressure, so as to make a part of the metal parts between the making distances. · _ became a waste, the smaller the product of the type of ^. The more raw materials it wastes, which is unfavorable to reduce costs in the era of high raw materials, which is undoubtedly a major defect; The smaller the production, the more dense the manufacturing, and the smaller the _ metal parts, when the speed of the metal parts in the light-feeding material feed # ' 4 to be called the county - (the metal parts automatically enter The material can be divided into single material feeding and double material feeding), so it is necessary to leave more ^ on the side of the metal piece, and when the (4) metal piece is small, the situation becomes not Easy to control, especially in the case of large batches of enamel production, two rows of metal parts are easily inconsistent due to the speed of delivery The occurrence of wrong ^ 'Moreover, fiscal Eslite small' gifts also occur wrong only to be found, therefore resulting in batch waste is inevitable. For the non-automatic molding method, since the manual positioning is directly placed in the cavity, the speed of the operation is naturally slow, which is extremely disadvantageous for the current productivity improvement, and /, • ^ very small metal parts are placed The speed of the person is slower, so that the temperature in the cavity may be lowered due to the length of the time, which affects the quality of the product. , ~ / fit can be seen 'whether the automatic feeding or non-automatic feeding method is in the shortcomings and defects, that is to be further improved and improved. / Xin is here. _Designer_Study and cooperate with _, and finally create a creative design plan to solve the above deficiencies and defects. [New content] The main purpose of η j乍 is to provide an injection molding and molding auxiliary device capable of holding and positioning metal parts in the auxiliary/main injection molding process, and transferring the metal parts to the mold cavity 6 M337468 The predetermined position inside is used for molding, thereby preventing the metal piece from being misaligned in the transmission and feeding, and at the same time ensuring the quality accuracy of the product. The other purpose of this creation is to provide a view-shooting into a difficult-to-use device, which can be used to bribe Jinlin’s first woman, so that metal parts can be avoided and the space design can be avoided, thereby greatly saving raw materials. . The purpose of this creation is to provide a kind of injection molding auxiliary device, which not only can form a single piece, but can be continuously shaped and shot like a continuous forming metal piece, and can be used repeatedly for recycling, thereby improving production. effectiveness. In order to achieve the above-mentioned purpose of the creation, the following technical solutions can be realized: We make an injection molding auxiliary molding device, and the auxiliary device has a two-way main arm and a lining. Connected to the two main arms, the main arm and the horizontal lining become the accommodating space'. There are corresponding positioning parts on the outer side of each main arm, and there is a notch between her two positioning parts. A plurality of clamping posts are arranged on the main arm between the two cross arms, and the positioning pillars are designed according to the punching pitch design of the metal strip, and are conveniently assembled in the positioning and returning. Guide surface; in injection molding: capture, I want to edit the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ = The transfer device enters the mold cavity and begins injection molding, and then the molded product is separated and the molded product is compiled. ^The advantages of the existing tester's paste are: _leak device = genus, and it is transferred into the cavity in the cavity to shape, and no longer directly use the material of the metal piece for positioning transmission In order to prevent the metal parts from being displaced during the transmission process, the metal parts are no longer needed to save raw materials during manufacture. [Embodiment] For the more detailed and detailed implementation structure of the creation of the text, the details of the creation are combined with the specific embodiment of the creation. The details of this creation are as follows: 8. Please refer to the first, second, third, fourth, and the first. In the first embodiment of the present invention, the first main arm 11 and the second arm 12 are used for one of the embodiments of the present invention. The plurality of cross arms 13 connected to the first main arm 11 and the second main arm 12 are symmetrical with respect to each other in such a manner that the fourth main arm U and the second main f 12 are parallel to each other, and the cross arms 13 are also parallel to each other. The first main arm η, the second main arm u and the transverse arm U form an accommodating space, and the accommodating empty coffee is arranged to set a metal piece t to be added to the beret; It is slightly higher than the height of the first main arm U and the second main arm ^ to accommodate the space. A plurality of positioning portions 14 are disposed on the outer sides of the first main arm 11 and the second main arm 12 in cooperation with the transmission device, and the scale positioning portion 14 can be designed to have the width of the product as needed to be distributed at equal intervals, and every two The locating portion 14 has a notch 16, the width of the notch 大于 is larger than the width of the face member 2G, and the metal member 2 is re-aligned in the die (four); the first-arm U and the second A plurality of clamping posts I5 are disposed between the two cross arms 13 on the main arm 12, and the positioning posts ls are correspondingly arranged with the first punching holes of the metal strips 2〇, so the positioning is performed. The distance between the columns 15 is uniformly distributed with the spacing of the first punching holes 23 of the metal strips of the metal parts, so that the metal strips (4) of the metal parts are interfered and fixed on them, and the sleeves for the metal parts are convenient. It is provided that a guide surface 151 which is convenient for assembly of 8 M337468 can be arranged on the rafter. In other implementations of the present invention, the middle post 15 can be modified (10), and the arm U and the second spur of the second main arm 12 are changed into through holes, and in the column, to achieve her work _ mating side - Μ For: (4) when the lion assembly 1 () is used for in-line molding, the operation steps are as follows: first, the two-piece metal parts that have been stamped and formed are cut through a tree machine to cut a predetermined number of metal parts 20; ' 2. Place each metal piece 2〇 in the accommodating space of the auxiliary device through the assembly device. At this time, the first punching holes above the metal piece 2 〇 tape are respectively placed on the auxiliary device ^ - on the positioning post 15 of the main arm 11 and the second main f 12, the metal piece Μ is positioned and clamped; 3 the auxiliary device 1 of the ship positioning and positioning the metal part 2 〇 utilizes the upper positioning portion 14 and the transmission I set the fixed structure to match the mosquito position, the whistle transfer money will carry the metal parts 20 help device 1G transport __ pre-granulation, the money transfer device is positioned in the cavity and positioned (here can also Is directly positioned in the cavity after transmission); 4. First use the mold in the cavity to re-twist the metal part 2 in the auxiliary punch 1 〇 second recess 24 or the non-buried portion (not labeled) at the front end of the strip 21 is finely positioned and then injection molded to prevent the injection pressure generated during the injection from shifting the metal member 2; 5. The injection molded product 30 is outputted by the auxiliary device 10 by means of a transfer device, and thereafter the tape 21 is cut, so that a product 30 for injection molding under the auxiliary split 1 is completed. M337468 When each auxiliary device ίο is completed by the bearer transmission, it can be returned to the action for reuse. In the beginning, the metal member 20 can also be directly placed on the auxiliary device in the process. In addition, the auxiliary device 1 carrying the metal member 20 can also be directly placed into the fork cavity for molding without the transfer device. However, these methods of operation are subject to change in the environment at the time of operation and do not impose any restrictions on this creation. The technical focus of this creation is to use the auxiliary device 10 to clamp the positioning metal parts, for example, to transfer the carrier mold cavity (10) to the fine position (4), so that the metal parts are not displaced during the transmission. Occurs, and at the same time, the metal parts 2〇 no longer need to be vacant, thereby improving the quality of the product and greatly saving the raw materials of the product. In order to make the person familiar with the technology understand the creative purpose and effect of the creative spirit, the embodiments and the drawings are only for explaining the creation, and there is no restriction on the creation. There are still other works in this creation. The implementation method of change, so those who are familiar with this technology, without any deviation from the spirit of the case, should be regarded as the equivalent implementation of the scope of patent application in this case. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an external view of a specific embodiment of the present invention; FIG. 2 is a plan view of a metal member according to a specific embodiment of the present invention; FIG. 3 is a schematic view showing a positioning of a metal member according to a specific embodiment of the present invention; 4 is a schematic diagram of the positioning of the product in the specific embodiment of the present invention; FIG. 5 is a schematic view of the product of the specific embodiment of the creation; FIG. 6 is a schematic view of the molding of the conventional product. M337468 [Description of main component symbols] ίο—Auxiliary device 11 A first main arm 13—cross arm 15—positioning post* 16—notch • 21—feeding belt • 23—first punching 30—formed product 12—second Main arm 14 a positioning portion 151 - guiding surface 20 - metal member 22 - buried portion 24 - second punching
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