200924946 九、發明說明： 【發明所屬之技術領域】 '、本發明/A開了—種注塑嵌射成型的作業方法及其獅裝置， '尤〃疋心私助辅助裝置在注塑嵌射成型(Insert mGlding)中來 夾持定位金屬件以進行成型的作業方法。 【先前技術】 目前’連接H業内對金屬件和娜件的組裝基本採用兩種製 ©造方法’即插入方式和注塑嵌射成型方式，具體來說，插入成型 是將金屬件插置於轉件上所職㈣纽置，紐再在金 屬件的尾部施加壓力使金屬件壓人並與轉相結合，這種一般適 用於體積較大或是結構較為解的連接器；而注酿射成型方式 疋將金屬件放置轉模具的模腔⑽預定位置後定位然後和塑 膠件-起成型，從而達到一體成型的效果，這雜適用於體積較 小、精密度較高的產品，為目前較為省時省力的製造方法。 ㈣行的注錢射成型作#方法又分為自動送料方式和非自 動送料方式自動簡方式是將長條的金祕通過自動送料 設備自動祕喊__成财式，_自動顯是先將長條 的金屬先切成細產品欲需要數目的金屬件，然後再手工將金屬 件放入模腔内的成型方式。 然而’在自動送料成型中，由於是先將長條的金屬件連續成 型’而後再進行裁切分開，請參閱第7圖所示，這就需要在每相 5 200924946 近兩编财品間設-定關距來觀成型和裁切，那麼同樣金 屬件在設計衝壓過程中，其每一預定數目的金屬件間也必須設一 •定關距來作祕隔配合，這樣驗得__部分金屬件因浪 .費而成了廢料’當欲成型的產品越小，其浪費的原材料也就越多， 這對於現今料高_時代，是不觀降低成本，無疑是一重 大缺1½，再者，越小的產品其製造越需精密，且使㈣金屬件也 就越小，當在-種為雙邊料帶進料時，這需要兩邊的金屬件運送 ❹的速度保持-致(金屬件自驗料可分為單邊料帶晴和雙邊料帶 進料）’因此必須在金屬件的侧邊留設較多的料帶；且在使用的金 屬件較小時’這種情況就變得不容易控制，尤其是在大批量生產 下兩排金屬餘容Μ運送的速杉-致而發生錯位，況且成型 的產品較小，發生錯位後也不容易被發現，故而造成批量浪費是 在所難免的。 而對於非自動的成型方式，由於是直接手工放入模腔内定 ❿位，其作業的速度自然較慢’這對於現今提高生產率是極為不利 的’再者’對於很小的金屬件魏人的速度就紐了，這樣就有 可能因放入的時間較長而使模腔内的溫度降低，影響產品的品質。 從上所述可以看出，無論是自動送料成型還是非自動送料成 型方法，均存在著不足和缺陷，即待進一步改進並加以完善。 有鑒於此，本發明設計人經過長期研究並配合學理的運用， 終於創設出一種能夠解決上述不足和缺陷的發明設計方案。 200924946 【發明内容】 本發明之轉目岐在於提供—觀塑嵌軸刺作業方法 及其獅裝置’在該方法巾，獅裝置在注塑嵌射成型作業中能 .夠夾持定位金屬件，並將金屬件傳送载入模腔内的預定位置以進 行成型，從而防止了金屬件在傳輸送料中發生錯位現象，也同時 保證了產品的品質精度。 本㈣U —目岐树倾-觀錢軸刺作業方法 及其輔助裝置，在該方法中，利用該辅助裝置可以使金屬件先切 料後再進行成型，如此’可避免金屬件再作空隔設計以大大節 省了原材料。 本發明之X-目岐在於提供_餘酿射細的作業方法 及其輔助H在該方法巾，該獅裝置不但結構簡單可像連 續成型金屬件-樣進行連續成型射出，且還可以多次循環使用， 攸而以提面生產效率。 為達到本發明的上述目的，可以通過以下的技術方案加以實 現.太發明提供-種注塑嵌射成型的作業方法及其辅助裝置該 方法包括以下步驟： 1. 先將經過衝壓成型的長條的金屬件通勒料機裁切成預定數目 的金屬件(此為準備步驟）； 2. 通過組裝裝置將每—金屬件置設於入輔助裝置的容置空間，此時 將金屬件料帶上的第一衝孔分別擺放至辅助裝置第一主臂和第 7 200924946 二主臂的定位柱上，使金屬件定位並被失持住(此為金屬件定位 步驟一）； .3.將已擺放定位好金屬件_助裝置其上定位部與傳輸裝置 •上蚊餘構進行配合以粒，㈣雜裝置經傳輸將載有金 屬件的輔助裝置輸送人模腔_職位置，賴雜裝置在模 腔内的定飾定位(這裏也可叹在倾後直接雜於模腔内） (此為金屬件定位步驟二）； ❹4.細職腔⑽模仁再讀金屬件在輔助裝置凹口處的第二衝 孔或料帶前端的-段非埋入部(未標示)進行精定位而後開始注 乂里以防止在，主射時產生的注機力使金屬件發生偏移(此 為注塑嵌射成型步驟一）； 5·已注射成型好的產品在輔助裝置·傳輸裝置傳送而輸出，其後 進行料帶裁切’如此便完成一在利用輔助裝置下進行注魏射成 型的產品(此為注塑嵌射成型步驟二）。 本發明還提供-種;i酿射細獅裝置，_助裝置呈一 軌道式結構’由兩條平行的主臂和用於連接兩主臂的若干橫臂構 成—主|與橫臂構成了容置空間，於每一主臂的外側設有相對應 的右+疋位部’於相隔的兩定位部之間還有一凹口，又於主臂上 在兩橫臂之間财若干定餘，該等定位歧根據金屬件料帶的 衝孔間距設計碰減分佈，且在該奴位鱗麟有方便組裝 的導引面，纽塑嵌射成型時，將欲要成型的金屬件在利用其上 8 200924946 第=孔來與主臂上的定位柱進行干涉配合，使其定位於 輔助裝置承載著金屬件通過傳輸裝置進入模腔 ==注射賴’顿將成型好誠品_贼置分離並將其料 ▼切除’從續得到—具有高精密度的成型產品。 與現有嫩概，本翻^侧繼來夹 持疋位金屬件，並將其傳送载人模腔内的預定位置以進行成型， Ο 而不再直接金屬件本身的料帶來作定位傳輸，以防止金屬件 在傳輸過針發纽位絲，_金料在製树也不再需要作 空隔設計，以大大節省了原材料，提高了產品的品質精度。 【實施方式】 為便於詳細說明本發明的實施方案，現配合附圖結合本發明 之具體較佳實細，對本發明詳加說明如下： 請參閱第1圖所示的本發明流糊，本發明的的注塑嵌射成 型的作業方法包括有金料_步驟、金屬件定位步驟及注塑嵌 射成型步驟。具體的操作步驟為： 1.先將經過讎的長條的金料通過切機裁切細定數目 的金屬件20(此為準備步驟）； 2.通過組褒裝置將每一金屬件2〇置設於入辅助裝置1〇的容置空 間’此時將金屬件20料帶21上的第一衝孔23分別擺放至輔助 裝置10第主臂11和第二主臂12的定位柱15上使金屬件 定位並被夾持住(此為金屬件定位步驟一）； 9 200924946 3.將已擺放定位好金屬件20的輔助裝置10利用其上定位部14與 傳輸裝置上的定位結構進行配合以定位，而後傳輸裳置經傳輪 將載有金屬件20的輔助裝置1〇輸送入模腔内的預定位置，並 隨傳輸裝置在模腔内的定位而定位(這裏也可以是在傳輸後直接 定位於模腔内）（此為金屬件定位步驟二）； •先利用模腔内的模仁再次對金屬件2〇在輔助裝置1〇凹口處的第 二衝孔24或料帶21前端的一段非埋入部(未標示)進行精定位而 後開始注射成型’以防止在注射時產生的注射壓力使金屬件如 發生偏移(此為注塑嵌射成型步驟一）； i已注射成型好的產品％在辅助裝置1() _傳輸裝置傳送而輪 出，其後進行料帶21裁切，如此便完成—在利關助裝置⑺下 進行注塑嵌贼獅產品3G(此躲錢射财步驟二）。 當每一段輔助裝置1〇經承載傳送完成後，又可重新回到剛開 始的步驟以進行再次使用。 上2在製程中金屬件2〇也可以直接用手工擺放於辅助裝置 ，另卜’其載有金屬件20的輔助裝置1〇也 變更並不對本發明造成任何限制。 高精步驟’即可完成—該編方法辅助成型的 200924946 •產品成型的品質精度，也大大節省了產 請參閱第2、3、4、5、6圖所干士欢原材科 • 一軌道式結構，是由第-主臂^’本發明十的鱗呈 臂U、第二主臂12的若干橫臂13編主臂12及用於連接第一主 辟仅#13構成’該第-主臂11與第-主 臂12呈相互平行的方式相對稱 、第-主 使該第-主臂U、第二主臂U與橫之間也呈1 目互平行， ❹ 臂is之間形成一容置空間， 間用以置設欲加工的金屬件20;在本實施例中，二 =高於第—主们1與第二与12的高度，以區隔容置空 定位11與第—主臂12的外側均設有與傳輸I置配合 ==讀部14’該等定位部14可根據需要成型產品的寬度 等同間距設計分佈，又於每兩处部Μ之_有-凹π 16， 鲁 Γ 口 16的寬度大於金屬件2G料帶2!寬度，以方便金屬件20 紐腔内進行再次精定位；於第—主臂u與第二主臂12上的兩 知臂13之卩猶轩定她15，該料錄15是與金屬件如 的料帶21的第-衝孔23做相對應套設，因此該等定位柱15的距 離是配合金屬件20的料帶21的第—衝孔23 _而作均等分佈， 、使金屬件20的料▼ 21能干涉並固定於其上，為方便金屬件2〇 的套設，可在該定位柱15上設有方便組裳的導引面⑸。 在本發明的其他實施態樣中，第一主臂11與第二主臂12上 的定位柱15可改成通孔，而在金屬件2〇料帶21的相配合部份則 11 200924946 衝製成凸柱，以達到相同的運作功能。 本發明的方法重點在於：__裝置w來夾持定位金屬件 '2G ’並將其傳送載人模助_定位置峨行成型，使得金屬件 ' 20在傳輸過程中不會有錯位的現象發生，同時也使得金屬件20 不再需要作空隔設計，從而提高了產品品質精度，也大大節省了 產品的原材料。 魯為使熟悉該項技術者如實瞭解本發明精神之實施發明目的與 功效，所舉之實施例及附圖僅是對本發明加以說明，並不對本發 月加以任何限制’本發明還可尚有其他的變化實施方式，所以凡 熟悉此項技術者在不脫離本案發明精神下進行其他樣式實施，均 應視為本案申請專利範圍的等效實施。 【圖式簡單說明】 第1圖為本發明的製造流程圖； φ 第2圖為本發明具體實施例的金屬件平面圖； 第3圖為本發明具體實施例的輔助裝置立體圖·， 第4圖為本發明較佳實施例之金屬件定位後示意圖； 第5圖為本發明較佳實施例之產品成型後定位示意圖； 第6圖為本發明較佳實施例之產品示意圖； 第7圖為習知方法成型的產品示意圖。 【主要元件符號說明】 1〇—辅助裝置 12 200924946 11 一第一主臂 12—第二主臂 13—橫臂 14 一定位部 15—定位柱 151 —導引面 16—凹口 20—金屬件 21—料帶 22—埋入部 23—第一衝孔 24—第二衝孔 30—成型產品 ❹ 13200924946 IX. Description of the invention: [Technical field to which the invention pertains] ', the invention/A has opened a method for injection molding injection molding and its lion device, 'You Yuxin private auxiliary device in injection molding molding ( Insert mGlding) is used to hold the positioning metal parts for molding. [Prior Art] At present, the assembly of the metal parts and the Na parts in the H-connection industry basically adopts two methods of manufacturing, namely, the insertion method and the injection molding method. Specifically, the insertion molding is to insert the metal parts. On the transfer member (4), the button is then placed on the tail of the metal to apply pressure to the metal parts and combined with the turn, this is generally suitable for larger or more structurally connected connectors; Forming method: The metal part is placed in the mold cavity (10) of the mold to be positioned at a predetermined position, and then the plastic part is molded to achieve the effect of integral molding, which is suitable for products with small volume and high precision. Time-saving and labor-saving manufacturing methods. (4) The line of injection injection molding method is divided into automatic feeding mode and non-automatic feeding mode. The automatic simple way is to automatically send the long gold secret through the automatic feeding device __成财式, _ automatic display is the first The strip of metal is first cut into a fine product, and the number of metal parts is required, and then the metal part is manually placed into the cavity. However, in the automatic feeding molding, since the long metal pieces are continuously formed and then cut and separated, please refer to Fig. 7, which needs to be set in each phase 5 200924946 - To set the cutting distance and to cut and cut, then the same metal parts in the design stamping process, each predetermined number of metal parts must also have a fixed clearance to make a secret separation, so that the __ part of the metal Pieces are scrapped because of the cost. The smaller the product to be molded, the more raw materials are wasted. This is not a cost reduction for today’s high _ times, and it is undoubtedly a major deficiency. The smaller the product, the more precise it is to manufacture, and the smaller the (4) metal parts are. When the material is fed in both directions, this requires the speed of the metal parts on both sides to be maintained - (metal parts from The material can be divided into single-side material strip and double-feed material feeding)) Therefore, it is necessary to leave more strips on the side of the metal parts; and when the metal parts used are small, the situation becomes Not easy to control, especially in high-volume production of two rows of metal residual capacity Speed delivery of fir - induced dislocation occurs, besides smaller molding products, after the dislocation is not easy to find, therefore causing the bulk waste is inevitable. For non-automatic molding methods, the speed of the operation is naturally slower because it is directly placed in the cavity, which is extremely slow. This is extremely unfavorable for today's productivity improvement. The speed is new, so there is a possibility that the temperature in the cavity is lowered due to the long time of the insertion, which affects the quality of the product. As can be seen from the above, there are deficiencies and shortcomings, whether it is automatic feed forming or non-automatic feeding forming methods, that is, further improvement and improvement. In view of this, the designer of the present invention has finally created an invention design solution that can solve the above-mentioned shortcomings and defects after long-term research and the use of academics. 200924946 [Summary of the Invention] The present invention is directed to providing a method for viewing a plastic inlay and a lion device. In the method, the lion device can hold the positioning metal in the injection molding process, and The metal piece is conveyed into a predetermined position in the cavity for molding, thereby preventing the metal piece from being misaligned in the transmission and feeding, and at the same time ensuring the quality precision of the product. The present invention relates to a method for assisting a shaft and a support device, and in the method, the auxiliary device can be used to cut the metal material before molding, so that the metal piece can be prevented from being separated again. Designed to save a lot of raw materials. The X-eye of the present invention is to provide a method for the operation of the after-expansion and the auxiliary H. In the method towel, the lion device is not only simple in structure, but also can be continuously molded like a continuously formed metal piece, and can also be repeatedly produced. Recycling, and the production efficiency of the surface. In order to achieve the above object of the present invention, it can be achieved by the following technical solutions. The invention provides an injection molding process and an auxiliary device thereof. The method comprises the following steps: 1. Firstly, a stamped strip is used. The metal parts are cut into a predetermined number of metal parts (this is a preparation step); 2. Each metal piece is placed in the accommodating space of the auxiliary device by the assembling device, and the metal piece is taken on at this time. The first punching holes are respectively placed on the first main arm of the auxiliary device and the positioning post of the second main arm of the 7th 200924946, so that the metal parts are positioned and lost (this is the metal piece positioning step 1); The metal parts have been placed and positioned. The upper positioning part of the auxiliary device is matched with the transmission device and the mosquito structure. The (4) miscellaneous device transmits the auxiliary device carrying the metal parts to the human cavity. The positioning of the device in the cavity (this can also be sighed directly after the tilt in the cavity) (this is the metal part positioning step 2); ❹ 4. Fine cavity (10) mold and then read the metal in the auxiliary device concave Second punch or strip front end The non-buried part (not marked) is finely positioned and then started to prevent the metal parts from being deflected by the injection force generated during the main shot (this is the injection molding step 1); The injection-molded product is outputted by the auxiliary device and the transport device, and then the tape is cut. Thus, a product for performing the injection molding under the auxiliary device is completed (this is the injection molding step 2). The invention also provides a kind of; the spurting lion device, the _ aid device has a track structure consisting of two parallel main arms and a plurality of cross arms for connecting the two main arms - the main | and the cross arm constitute The accommodating space has a corresponding right + 部 position on the outer side of each main arm. There is also a notch between the two positioning portions, and a balance between the two arms on the main arm. The positioning differences are designed according to the punching pitch of the metal strip, and the guiding surface of the slave lining has a convenient assembly. When the plastic molding is formed, the metal parts to be molded are utilized. The upper hole of 200924946 is used to interfere with the positioning post on the main arm, so that it is positioned in the auxiliary device to carry the metal piece through the transmission device into the cavity ==Injection will be formed and the Eslite will be separated. And it is cut off from the 'continued' - high-precision molded products. In contrast to the existing tenderness, the side of the turn is used to hold the metal piece and transfer it to a predetermined position in the mandrel cavity for molding, and no longer directly conveys the material of the metal piece itself. In order to prevent the metal parts from being transported through the needles, the gold material is no longer required to be used in the tree making, which greatly saves the raw materials and improves the quality accuracy of the products. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In order to facilitate the detailed description of the embodiments of the present invention, the present invention will be described in detail below with reference to the accompanying drawings in which: FIG. The injection molding process includes a gold material step, a metal part positioning step, and an injection molding step. The specific operation steps are as follows: 1. Firstly cut the length of the metal piece 20 through the cutting machine (this is a preparation step); 2. Pass each metal piece through the group device. The accommodating space disposed in the auxiliary device 1 ′′ positions the first punching holes 23 on the strips 21 of the metal member 20 to the positioning posts 15 of the main arm 11 and the second main arm 12 of the auxiliary device 10 respectively. Positioning and clamping the metal member (this is the metal member positioning step 1); 9 200924946 3. Using the auxiliary device 10 on which the metal member 20 has been placed is utilized with the positioning portion 14 and the positioning structure on the transmission device Coordinating to position, and then transmitting and transporting the auxiliary device 1〇 carrying the metal member 20 into a predetermined position in the cavity, and positioning with the positioning of the transmission device in the cavity (here may also be transmitted After being directly positioned in the cavity) (this is the metal part positioning step 2); • first use the mold in the cavity to re-clamp the metal part 2 to the second punch 24 or the strip at the recess of the auxiliary device 1 21 non-buried part (not labeled) at the front end for fine positioning and then injection molding 'To prevent the injection pressure generated during injection to cause the metal parts to shift (this is the injection molding step 1); i% of the injection molded product is transferred in the auxiliary device 1 () _ transmission device, Thereafter, the strip 21 is cut and thus completed - the injection of the thief product 3G under the profit-saving device (7) (this step 2 of hiding money). After each of the auxiliary devices 1 has been completed by the bearer transfer, it can be returned to the step just started for reuse. The upper metal part 2 can also be placed directly on the auxiliary device in the process, and the auxiliary device 1 carrying the metal member 20 is also changed without any limitation to the present invention. The high-precision step can be completed - the method of assisting the molding of 200924946 • The quality precision of the product molding, and the production is greatly saved. Please refer to the drawings of the second, third, fourth, fifth and sixth figures. The structure is composed of a first main arm, a scale of the invention ten, an arm U, a plurality of cross arms 13 of the second main arm 12, and a main arm 12 for connecting the first main body only #13 to constitute the first The main arm 11 and the first main arm 12 are symmetrical with each other in a parallel manner, and the first main arm U and the second main arm U and the horizontal side are also parallel to each other, and the arm arm is formed therebetween. a accommodating space for arranging the metal member 20 to be processed; in the embodiment, two = higher than the heights of the first main body 1 and the second and the second, 12 - the outer side of the main arm 12 is provided with the transmission I. == the reading portion 14'. The positioning portion 14 can be designed and distributed according to the width of the molded product as needed, and the _------ 16, the width of the Luankou 16 is larger than the width of the metal 2G strip 2!, to facilitate the fine positioning in the metal part 20 new cavity; the two on the first main arm u and the second main arm 12 The arm of the arm 13 is still Xuan Xuan, and the item 15 is correspondingly arranged with the first punching hole 23 of the metal strip 21, so that the distance of the positioning post 15 is matched with the metal member 20. The first punching hole 23 of the material belt 21 is evenly distributed, so that the material ▼ 21 of the metal member 20 can interfere and be fixed thereon, and the sleeve of the metal member 2 can be arranged on the positioning column 15 for facilitating the fitting of the metal member 2 There is a guiding surface (5) for the convenience of the group. In other embodiments of the present invention, the positioning post 15 on the first main arm 11 and the second main arm 12 can be changed into a through hole, and the mating portion of the tread band 21 in the metal member 2 is 11 200924946 Beads are made to achieve the same operational function. The method of the present invention focuses on: __ device w to clamp the positioning metal piece '2G' and transfer it to the mannequin mold _ position to form, so that the metal piece '20 will not be misaligned during transmission Occurs, and also makes the metal part 20 no longer need to be designed as a space, thereby improving the quality of the product and greatly saving the raw materials of the product. The purpose and effect of the invention are to be understood by those skilled in the art, and the embodiments and drawings are merely illustrative of the present invention and do not limit the present invention. Other variations of implementation methods, so those who are familiar with the technology to carry out other styles without departing from the spirit of the invention should be regarded as the equivalent implementation of the scope of patent application in this case. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a manufacturing flow chart of the present invention; φ Fig. 2 is a plan view of a metal member according to a specific embodiment of the present invention; Fig. 3 is a perspective view of an auxiliary device according to a specific embodiment of the present invention, Fig. 4 BRIEF DESCRIPTION OF THE DRAWINGS FIG. 5 is a schematic view showing the positioning of a product after molding according to a preferred embodiment of the present invention; FIG. 6 is a schematic view of a product according to a preferred embodiment of the present invention; A schematic diagram of the product formed by the method. [Main component symbol description] 1〇—Auxiliary device 12 200924946 11 A first main arm 12—second main arm 13—cross arm 14 a positioning portion 15—positioning post 151 — guiding surface 16 — notch 20 — metal piece 21 - strip 22 - embedding portion 23 - first punching hole 24 - second punching hole 30 - forming product ❹ 13