TWM325505U - Condenser lens - Google Patents

Condenser lens Download PDF

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Publication number
TWM325505U
TWM325505U TW96212963U TW96212963U TWM325505U TW M325505 U TWM325505 U TW M325505U TW 96212963 U TW96212963 U TW 96212963U TW 96212963 U TW96212963 U TW 96212963U TW M325505 U TWM325505 U TW M325505U
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Taiwan
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concentrating
sheet
substrate
light
semi
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TW96212963U
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Chinese (zh)
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Jian-Shing Wu
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Eternal Chemical Co Ltd
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Priority to TW96212963U priority Critical patent/TWM325505U/en
Publication of TWM325505U publication Critical patent/TWM325505U/en

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M325505 (1) 八、新型說明 【新型所屬之技術領域】 本創作係關於一種聚光片’尤指一種可應用於液晶顯 示器中背光模組之光擴散聚光片。 【先前技術】M325505 (1) VIII. New description [New technical field] This creation is about a concentrating sheet, especially a light diffusing concentrating sheet that can be applied to a backlight module in a liquid crystal display. [Prior Art]

一般而言,液晶顯示器(簡稱「LCD」)背光模組, 如圖1所示,主要組成結構分別爲上擴散片1 1、聚光片( 水平)12、聚光片(垂直)13、下擴散片14、導光板15 、反射膜1 6、冷陰極管1 7、燈管反射罩1 8、外框架1 9等 等,然而隨著LCD越做越大,相對的成本價格越來越高 ’以致於越來越多面板製造商開始朝向降低成本提高獲利 ,而背光模組廠也針對於此一趨勢,開始評估將背光模組 結構中光學膜片減少,而根據美國專利第675 9 1 1 3號及第 70903 89B2號專利揭示以不同之聚光結構,如圖2及圖3 所示,使其具有二維方向的聚光功能,將水平及垂直的光 聚集至所需視角內,用以取代兩片菱鏡片,然而該聚光單 元之構造過於複雜,亦相對增加開模成本,而不利於降低 聚光片量產成本。本創作係藉由新穎光學膜來代替聚光片 與擴散膜的搭配,以在節省成本之下達到相同之光均勻度 【新型內容】 本創作之一目的在於提供一種可讓光線分布更均勻之 -4- (2) M325505 聚光片,其同時具有聚光片和擴散膜之特性,用以取代習 知聚光片與擴散膜的搭配,以達到相同之光均勻度,且符 合低成本之市場需求。 本創作之另一目的在於依需求設計出具有不同聚光結 構之聚光片,可有效消除波紋或類似效應,使本創作具有 提升光學顯示特性之功效。In general, a liquid crystal display ("LCD") backlight module, as shown in FIG. 1, is mainly composed of an upper diffusion sheet 1 1 , a condensing sheet (horizontal) 12 , a condensing sheet (vertical) 13 , and a lower portion. The diffusion sheet 14, the light guide plate 15, the reflection film 16, the cold cathode tube 17, the bulb reflector 18, the outer frame 19, and the like, however, as the LCD becomes larger, the relative cost is higher and higher. 'As a result, more and more panel makers are beginning to profit from lowering costs, and the backlight module factory is also focusing on this trend, starting to evaluate the reduction of optical diaphragms in backlight module structures, according to US Patent No. 675 9 1 1 3 and 70903 89B2 disclose different concentrating structures, as shown in Figures 2 and 3, which have a two-dimensional concentrating function to concentrate horizontal and vertical light into a desired viewing angle. In order to replace the two diamond lenses, the construction of the concentrating unit is too complicated, and the mold opening cost is relatively increased, which is disadvantageous for reducing the mass production cost of the concentrating sheet. This creation uses a novel optical film to replace the combination of the concentrating sheet and the diffusing film to achieve the same light uniformity under cost savings. [New content] One of the aims of this creation is to provide a light distribution that is more uniform. -4- (2) M325505 concentrating sheet, which has the characteristics of concentrating sheet and diffusing film, which can replace the combination of conventional concentrating sheet and diffusing film to achieve the same light uniformity and meet the low-cost market demand. . Another purpose of this creation is to design concentrating sheets with different concentrating structures according to requirements, which can effectively eliminate ripples or the like, so that the creation has the effect of improving optical display characteristics.

爲達上述目的,本創作所揭露之一種聚光片,包含一 基材,包含一上表面及一底表面;多數個聚光單元,設置 在該基材之上表面,組成一陣列,該聚光單元係由規則或 不規則半膠囊狀花紋之微結構所構成;一非光滑面擴散層 ,設置於該基材之底表面。 【實施方式】 本創作之聚光片40,如圖4所示,其包含一基材41 ,具有一上表面42及一底表面43,該基材41之上表面 φ 42係由多數個聚光單元組成一陣列,該聚光單元係由規則 • 或不規則半膠囊狀花紋42 1之微結構所構成,其用於折射 、該入射光分布而使得射出該聚光片之光的分布係在一所需 視角內。上述半膠囊狀花紋421係指一具有類似醫藥膠囊 形狀之微結構,其表面平滑彎曲,根據本創作之較佳實施 例,該半膠囊狀花紋如圖5所示。本創作聚光片40結合 傳統聚光片和擴散膜之特性,將來自於光源的光線先折散 勻化後再進行聚光,如圖4所示,該基材之底表面43爲 一非光滑面擴散層,其係爲具有擴散粒子431之擴散層, (3) M325505 其可將來自光源的光線先均勻擴散,再以半膠囊狀花紋 42 1之聚光單元,將光線聚集以達到聚光效果。In order to achieve the above object, a concentrating sheet disclosed in the present invention comprises a substrate comprising an upper surface and a bottom surface; a plurality of concentrating units disposed on the upper surface of the substrate to form an array, the poly The light unit is composed of a microstructure of a regular or irregular semi-capsule pattern; a non-smooth surface diffusion layer is disposed on the bottom surface of the substrate. [Embodiment] The concentrating sheet 40 of the present invention, as shown in FIG. 4, comprises a substrate 41 having an upper surface 42 and a bottom surface 43. The upper surface φ 42 of the substrate 41 is composed of a plurality of poly The light units comprise an array consisting of a microstructure of a regular or irregular semi-capsule 42 1 for refracting, the distribution of the incident light such that the distribution of light exiting the concentrating sheet Within a desired perspective. The semi-capsule pattern 421 refers to a microstructure having a shape similar to that of a medical capsule, and the surface thereof is smoothly curved. According to a preferred embodiment of the present invention, the semi-capsule pattern is as shown in Fig. 5. The concentrating sheet 40 combines the characteristics of the conventional concentrating sheet and the diffusing film, and the light from the light source is firstly condensed and then condensed. As shown in FIG. 4, the bottom surface 43 of the substrate is a non- a smooth surface diffusion layer, which is a diffusion layer having diffusion particles 431, (3) M325505, which can uniformly diffuse light from the light source, and then collect the light to gather the light in a condensing unit of a semi-capsule pattern 42 1 . Light effect.

上述之基材4 1,可爲任何本創作所屬技術領域具有通 常知識者所已知者,例如玻璃或塑膠。上述塑膠基材並無 特殊限制,其例如但不限於聚酯樹脂(polyester resin) ,如聚對苯二甲酸乙二酯(PET ):聚丙烯酸酯樹脂( polyacrylate resin),如聚甲基丙烯酸甲酯(PMMA); 聚烯烴樹脂(polyolefin resin ),如聚乙烯(PE )或聚丙 烯(PP);聚醯亞胺樹脂(polyimide resin ):聚碳酸酯 樹脂(polycarbonate resin ):聚胺基甲酸酯樹脂( polyurethane resin);三醋酸纖維素(TAC);或彼等之 混合物。較佳爲聚酯樹脂或聚碳酸酯樹脂,更佳爲聚對苯 二甲酸乙二酯。基材之厚度通常取決於所欲得光學產品的 需求,其較佳介於約50 μπι (微米)至約150 μπι之間。 本創作之非光滑面擴散層除可將來自於光源的光線形 成擴散效果,亦可減少靜電的產生,避免操作時吸附異物 。非光滑面擴散層形成方法並無特殊限制,係熟悉此技術 者所熟知,其例如但不限於網版印刷、塗佈、噴塗或壓花 加工等。較佳的方式係在基材表面塗覆具有擴散粒子之塗 層,其厚度介於1至50μιη,上述擴散粒子可爲矽酮樹脂 或丙烯酸樹脂。 爲達到光線聚光效果,本創作在該基材4 1之上表面 包含多數個聚光單元所組成之陣列,該聚光單元係由半膠 囊狀花紋421之微結構所構成。較佳地,該聚光單元係爲 -6 - (4) M325505 具有相同之高度及長度之半膠囊狀花紋42 1之微結構’此 類型聚光單元具有較佳之集光及擴散效果,故可使液晶顯 示器具備增強之輝度及光均勻性。The substrate 4 1 described above can be known to those of ordinary skill in the art to which the present invention pertains, such as glass or plastic. The above plastic substrate is not particularly limited, and is not limited to, for example, but not limited to, a polyester resin such as polyethylene terephthalate (PET): a polyacrylate resin such as polymethacrylic acid. Ester (PMMA); polyolefin resin, such as polyethylene (PE) or polypropylene (PP); polyimide resin: polycarbonate resin: polyaminocarboxylic acid Polyurethane resin; cellulose triacetate (TAC); or a mixture thereof. It is preferably a polyester resin or a polycarbonate resin, more preferably polyethylene terephthalate. The thickness of the substrate typically depends on the desired optical product requirements, preferably between about 50 μπι (micrometers) and about 150 μπι. In addition to the non-smooth surface diffusion layer of the present invention, the light from the light source can be diffused, and the generation of static electricity can be reduced to avoid adsorption of foreign matter during operation. The method of forming the non-smooth surface diffusion layer is not particularly limited and is well known to those skilled in the art, such as, but not limited to, screen printing, coating, spraying, embossing, and the like. Preferably, the surface of the substrate is coated with a coating layer having diffusion particles having a thickness of from 1 to 50 μm, and the above diffusion particles may be an fluorenone resin or an acrylic resin. In order to achieve the light concentrating effect, the present invention comprises an array of a plurality of concentrating units on the surface of the substrate 41, and the concentrating unit is composed of a microstructure of the semi-capsular 421. Preferably, the concentrating unit is -6 - (4) M325505 has a semi-capsule pattern 42 1 of the same height and length. This type of concentrating unit has better light collecting and diffusing effects, so The liquid crystal display is provided with enhanced brightness and light uniformity.

本創作之聚光單元具有1.3至2.0之折射率,形成方 法並無特殊限制,係熟悉此技術者所熟知,其例如但不限 於在基材上塗佈包含樹脂、光起始劑和交聯劑之組合物而 形成。適用之樹脂,係熟悉此技術領域者所熟知,其例如 但不限於聚酯樹脂、聚丙烯酸酯樹脂或聚碳酸酯樹脂等。 適用於本創作之光起始劑並無特殊限制,係經光照射後會 產生自由基,而透過自由基之傳遞引發聚合反應者,其例 如爲二苯甲酮。適用之交聯劑,例如爲具有一或多個官能 基之(甲基)丙烯酸酯類,較佳係爲具多官能基者,以提 高玻璃轉化溫度。上述聚光層可視需要添加任何習知添加 劑,例如無機塡料、流平劑、消泡劑或抗靜電劑等。而其 所使用之工具均可藉由現有之擠製、蝕刻或是雷射雕刻方 式製造而成。 基本上,母工具係在一滾輪上以鑽石車削技術製造, 其表面材質係由硬銅製程、不銹鋼材質或是硬鉻材質等。 在較佳之具體實例中,半膠囊狀花紋係以雷射雕刻之方式 產生,其雕刻之深度、垂直及水平角度,均可獨立控制, 而pattern的之排列方式並無特殊限制可採規則或不規則 之排列,表面之平滑度則可經由硏磨、鈾刻或是電解拋光 之方式達到。 圖6爲本創作聚光片40之一較佳實施態樣,其中, (5) M325505 如圖6所示,該基材41之上表面42係由多數個聚光單元 組成一陣列,該聚光單元係由規則的半膠囊狀花紋421之 微結構所構成,亦即,半膠囊狀花紋42 1之微結構具有相 同高度及長度,且該聚光單元之排列方式爲規則。該基材 之底表面43爲一非光滑面擴散層,其中擴散層係在基材 41表面塗覆具有擴散粒子431之塗層。The concentrating unit of the present invention has a refractive index of 1.3 to 2.0, and the forming method is not particularly limited, and is well known to those skilled in the art, and is, for example, but not limited to, coating a substrate containing a resin, a photoinitiator, and crosslinking. Formed from the composition of the agent. Suitable resins are well known to those skilled in the art and are, for example, but not limited to, polyester resins, polyacrylate resins or polycarbonate resins. The photoinitiator to be used in the present invention is not particularly limited, and is a radical which is generated by light irradiation, and which is caused by the transfer of a radical, such as benzophenone. Suitable crosslinking agents are, for example, (meth) acrylates having one or more functional groups, preferably those having a polyfunctional group, to increase the glass transition temperature. The above-mentioned concentrating layer may be added with any conventional additives such as an inorganic mash, a leveling agent, an antifoaming agent or an antistatic agent. The tools used can be manufactured by existing extrusion, etching or laser engraving methods. Basically, the master tool is made of diamond turning technology on a roller, and its surface material is made of hard copper, stainless steel or hard chrome. In a preferred embodiment, the semi-capsule pattern is produced by laser engraving, and the depth, vertical and horizontal angles of the engraving can be independently controlled, and the arrangement of the patterns is not particularly limited. The arrangement of the rules, the smoothness of the surface can be achieved by honing, uranium engraving or electrolytic polishing. 6 is a preferred embodiment of the present concentrating sheet 40, wherein (5) M325505, as shown in FIG. 6, the upper surface 42 of the substrate 41 is composed of an array of a plurality of concentrating units. The light unit is composed of a microstructure of a regular semi-capsule pattern 421, that is, the microstructure of the semi-capsule pattern 42 1 has the same height and length, and the arrangement of the light collecting unit is regular. The bottom surface 43 of the substrate is a non-smooth surface diffusion layer, wherein the diffusion layer is coated on the surface of the substrate 41 with a coating having diffusion particles 431.

圖7爲本創作聚光片40之另一實施態樣,其中,如 圖7所示,該基材41之上表面42係由多數個聚光單元組 成一陣列,該聚光單元係由具有不同高度或長度之半膠囊 狀花紋42 1之微結構所構成,且該聚光單元之排列方式爲 規則。該基材之底表面43爲一非光滑面擴散層,其中擴 散層係在基材41表面塗覆具有擴散粒子431之塗層。 本創作之聚光片可使用於液晶顯示器之背光模組中。 本創作之複合式聚光片兼具光擴散和聚光作用,圖8及圖 9係利用TracePro光學膜擬軟體,模擬當光線通過半膠囊 狀花紋後之結果;先將光經基材相對表面的擴散層及不同 介質的折射率產生光偏折後再利用微結構上的變化,產生 擴散及聚光之效果,可使光線均勻分布於中心位置,已達 到聚光膜片之效用。 上述實施方式係用於對本創作作進一步說明,唯非用 以限制本創作之範圍。任何熟悉此項技藝之人士可輕易達 成之修飾及改變均包括於本案說明書揭示內容及所附申請 專利範圍之範圍內。 (6) (6)M325505 【圖式簡單說明】 圖1爲傳統背光模組結構。 圖2爲美國第6 75 9113號專利所揭示聚光片之結構。 圖3爲美國第70903 89B2號專利揭示聚光片之結構。 圖4爲本創作之聚光片之側視圖。 圖5爲本創作之半膠囊狀花紋之立體圖。 圖6爲本創作之聚光片之一較佳實施態樣。 圖7爲本創作之聚光片之另一實施態樣。 圖8爲本創作之複合式聚光片之光均勻度模擬圖。 圖9爲本創作之複合式聚光片之視角模擬圖。 t i要元件符號說明】 1 1 :上擴散片 12 :聚光片(水平) 13 :聚光片(垂直) 1 4 :下擴散片 1 5 :導光板 1 6 :反射膜 1 7 :冷陰極管 1 8 :燈管反射罩 19 :外框架 40 :聚光片 41 :基材 42 ··上表面 -9- (7)M325505 421 :半膠囊狀花紋 43 :底表面 431 :擴散粒子FIG. 7 is another embodiment of the present concentrating sheet 40, wherein, as shown in FIG. 7, the upper surface 42 of the substrate 41 is composed of a plurality of concentrating units, and the concentrating unit has The microstructure of the half capsular pattern 42 1 of different heights or lengths is formed, and the arrangement of the concentrating units is regular. The bottom surface 43 of the substrate is a non-smooth surface diffusion layer, wherein the diffusion layer is coated on the surface of the substrate 41 with a coating having diffusion particles 431. The concentrating sheet of the present invention can be used in a backlight module of a liquid crystal display. The composite concentrating sheet of the present invention has both light diffusion and concentrating effects. Figures 8 and 9 utilize the TracePro optical film pseudo-software to simulate the result of light passing through the semi-capsule pattern; first, the light is passed through the opposite surface of the substrate. The diffusion layer and the refractive index of different media produce light deflection and then use the change in the microstructure to produce the effect of diffusion and concentrating, so that the light can be evenly distributed at the center position, and the effect of the concentrating film has been achieved. The above embodiments are intended to further illustrate the present invention and are not intended to limit the scope of the present invention. Modifications and variations that are readily apparent to those skilled in the art are included within the scope of the disclosure and the scope of the appended claims. (6) (6) M325505 [Simple description of the diagram] Figure 1 shows the structure of a conventional backlight module. Figure 2 is a view showing the structure of a condensing sheet disclosed in U.S. Patent No. 6,759,113. Fig. 3 is a view showing the structure of a condensing sheet disclosed in U.S. Patent No. 7,903,892 B2. Figure 4 is a side view of the concentrating sheet of the present invention. Figure 5 is a perspective view of the semi-capsule pattern of the present invention. Figure 6 is a preferred embodiment of one of the concentrating sheets of the present invention. Fig. 7 is another embodiment of the concentrating sheet of the present invention. Fig. 8 is a simulation diagram of light uniformity of the composite concentrating sheet of the present invention. Figure 9 is a perspective view of the composite concentrating sheet of the present invention. Ti required component symbol description] 1 1 : upper diffusion sheet 12 : concentrating sheet (horizontal) 13 : concentrating sheet (vertical) 1 4 : lower diffusion sheet 1 5 : light guide plate 1 6 : reflective film 1 7 : cold cathode tube 1 8 : Lamp reflector 19 : Outer frame 40 : Condenser 41 : Substrate 42 · Upper surface -9- (7) M325505 421 : Semi-capsule pattern 43 : Bottom surface 431 : Diffusion particles

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Claims (1)

(1) (1)(1) (1) M325505 九、申請專利範圍 1. 一種聚光片,包含 一基材,包含一上表面及一底表面; 多數個聚光單元,設置於該基材之上表面,組成一陣 列,該聚光單元係由規則或不規則半膠囊狀花紋之微結構 所構成; 一非光滑面擴散層,設置於該基材之底表面。 2. 如申請專利範圍第1項之聚光片,其中該微結構 係爲由具有相同高度或長度之半膠囊狀花紋所構成。 3. 如申請專利範圍第1項之聚光片,其中該微結構 係爲由具有不同高度或長度之半膠囊狀花紋所構成。 4. 如申請專利範圍第1項之聚光片,其中該聚光單 元之排列方式爲規則。 5. 如申請專利範圍第1項之聚光片,其中該聚光單 元之排列方式爲不規則。 6. 如申請專利範圍第1項之聚光片,其中該擴散層 係爲具有擴散粒子之擴散層。 7. 如申請專利範圍第1項之聚光片,其中該聚光單 元具有1.3至2.0之折射率。 -11 -M325505 IX. Patent Application Range 1. A concentrating sheet comprising a substrate comprising an upper surface and a bottom surface; a plurality of concentrating units disposed on an upper surface of the substrate to form an array, the concentrating unit It is composed of a regular or irregular semi-capsule microstructure; a non-smooth surface diffusion layer is disposed on the bottom surface of the substrate. 2. The concentrating sheet of claim 1, wherein the microstructure is composed of a semi-capsule pattern having the same height or length. 3. The concentrating sheet of claim 1, wherein the microstructure is composed of a semi-capsule pattern having different heights or lengths. 4. For the concentrating sheet of claim 1, wherein the concentrating unit is arranged in a regular manner. 5. The concentrating sheet of claim 1, wherein the concentrating unit is arranged irregularly. 6. The concentrating sheet of claim 1, wherein the diffusion layer is a diffusion layer having diffusion particles. 7. The concentrating sheet of claim 1, wherein the concentrating unit has a refractive index of from 1.3 to 2.0. -11 -
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