TWM285572U - Device for continuous pre-treatment processing of long-filament fabric before dyeing - Google Patents

Device for continuous pre-treatment processing of long-filament fabric before dyeing Download PDF

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TWM285572U
TWM285572U TW94217235U TW94217235U TWM285572U TW M285572 U TWM285572 U TW M285572U TW 94217235 U TW94217235 U TW 94217235U TW 94217235 U TW94217235 U TW 94217235U TW M285572 U TWM285572 U TW M285572U
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Taiwan
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yarn
fiber
tension
drying
sizing
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TW94217235U
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Chinese (zh)
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Jin-Fa Chiou
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Jin-Fa Chiou
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M285572 (1) 八、新型說明 【新型所屬之技術領域】 本創作係關於一種先染長纖纖維織物織造前準備工程 連續設備,其特徵在於將織造先染長纖纖維織物前準備工 程之整經、漿紗、挑花等工程流程組合於一套連續式設備 完成,使經紗紗線的張力變異得到適當的控制。各項工程 流程間運作時不需停機及更換經軸,簡化工程流程設計’ 減少紗線與機台零組件的摩擦機會,提昇經紗紗線品質。 使先染長纖纖維織物織造前準備工程流程更爲流暢,可縮 短工作時間並提高織造效率。 【先前技術】 習知先染長纖纖維織物織造前準備工程技藝主要有整 經、漿紗、挑花三項工程流程,各項工程流程爲了加強紗 線的張力控制,以單獨之工程設備進行,在各工程設備中 均需有獨立之張力控制裝置,藉以掌控紗線張力的變異性 ,避免張力變異過大影響紗線品質。但紗線在不同工程流 程間運作時,需停機以更換經紗軸,使得工程時間過長, 形成效率與人力的浪費。此外,由於經過多道工程的操作 ,增加了紗線與機台零組件的摩擦機會,容易使紗線產生 跳紗、斷紗或破絲的現象,影響織造效率及染色效果。 爲說明習知先染長纖纖維織物織造前準備之整經、漿 紗、挑花等工程技藝,利用第一、第二及第三圖示加以說 明。習知先染長纖纖維織物的整經工程如第一圖所示,係 -4- (2) (2)M285572 先經由傳統花版設計後,將一定數量的筒子紗(Π ),依工 藝設計的花色順序排列,再將規定的長度以適當均勻的張 力平行捲取於整經軸(2)上。紗線(Y)經筒子紗(1 1)引出後 繞過導紗架(1 2)上張力調整器和導紗部件後,被導引到整 經車頭,經過導紗棍(13)及伸縮筘(14),再捲繞到整經軸 (2)上。當紗線(Y)捲繞至規定長度後需先予以停機,將整 經軸(2)取下後再進行漿紗工程。習知之漿紗流程工藝如第 二圖所示,紗線(Y)從經軸架上之整經軸(2)退繞出來,經 過張力調整裝置(21)進入漿槽(3)上漿,紗線(Y)經壓漿後 成濕潤狀態,此時紗線(Y)經濕分紗區(4 1)進行分紗避免紗 線(Y)互相黏結,紗線(Y)經過濕分紗區(41)後隨即進入熱 乾燥箱(4)中,熱乾燥箱(4)中通常有數對高溫錫林(42), 錫林(42)表面溫度視紗線(Y)使用之漿料種類而定,一般在 70°C至15(TC之間。利用錫林(42)表面高溫使紗線漿液完 全乾燥,在紗線(Y)表面形成漿膜。紗線(Y)需經過多個羅 拉表面,其受熱狀態爲兩面輪流受熱,造成紗線(Y)表面 受熱較不均勻,導致漿液乾燥速率不一,影響漿膜成形。 同時,紗線(Y)與羅拉表面屬於接觸狀態,增加紗線(Y)與 羅拉表面的摩擦。由於紗線(Y)受熱的不均一及摩擦力的 影響,使得紗線張力變異較大,增加張力控制的困難度。 紗線(Y)經乾燥箱烘乾後,再經過上蠟裝置(43)進行後上蠟 ,使紗線(Y)表面完全形成漿膜。形成漿膜的經紗再經乾 分紗區(44),被分離成幾層,捲繞至漿紗軸(5)上,當漿紗 軸(5)捲至規定長度後,需將機台停機並卸下漿紗軸(5)。 (3) (3)M285572 紗線(Y)經過整經與漿紗兩道工程後’因紗線(γ)經多道機 台零組件的摩擦’容易產生跳紗 '斷紗或破絲現象’因此 在織造先染長纖纖維織物時需再進行挑花1程’習知挑花 工程如第三圖所示,紗線(Υ)從漿紗軸(5)退繞出來,經過 導紗棍(13)及分紗筘(51)後’經挑花機(5 2)以人工方式觀 察,依設計之花版進行花色順序檢查,將排列錯誤的色紗 進行修正,最後經過張力調整裝置調節張力,將紗線倂入 織軸(6)上,完成挑花工程。 上述習知織造前準備工程之整經、漿紗、挑花等工程 流程爲控制張力的均勻性及確保經紗紗線品質,將各項工 程設備分離成數套機台,以方便控制紗線張力,無法形成 連續工程設備,造成織造前處理工程作業時間過長。在停 機時,停留在漿槽或是機台上的紗線會持續吸附漿料或受 熱,造成紗線部分區域異常而使品質不良。而紗線經多道 工程時,紗線與機台零組件摩擦機會增多,容易造成張力 不均及跳紗、斷紗或破絲等現象,影響紗線品質及染色結 果。故傳統前準備工程在織造先染長纖纖維織物較爲不便 利,不僅費時費功,且不符合品質原則及經濟效益。 爲改善上述缺失,台灣新型專利公告第5 0 77 86號揭 示一種漿紗部分整經機,該創作揭示提供一架體,該架體 設置於漿紗烘乾部與整線器之間,利用該架體上下導引架 的移動,增加紗線的行程,延長更換織軸的時間,藉此不 需停止漿紗與倂經間設備的運作。此方法仍需先將紗線整 經至整經軸上,再將整經軸經漿紗機進行上漿,仍無法形 -6- (4) M285572 燥裝置 的均一 燥張力 內部的 成織造 習知技 〇 備工程 整經、 、開機 加順暢 少經紗 一性。 上述目 第四圖 的了解 • 成連續式整經、漿紗等織造前準備工程。漿紗部乾 仍採用傳統高溫錫林乾燥,對於長纖纖維紗線受熱 性較差,同時紗線容易因摩擦造成損傷,對於其乾 * 較難控制。在增加紗線的行程時,造成紗線在架體 . 行程不一,對於紗線張力的品質亦會有所影響,造 時效率降低及染色品質異常。 • 【新型內容】 本案創作人本著精益求精之精神,爲改善上述 藝的缺失,積極硏究開發改良,遂有本創作之產生 本創作係提供一種先染長纖纖維織物織造前準 連續設備,其目的在於結合織造前準備工程,包含 漿紗及挑花等流程,省除各項流程間,停機、下機 的工作時間,簡化工作流程,使織造前準備工程更 ,提高機台工作效率。 • 本創作另一目的在於提供一種連續設備,可減 紗線與機台零組件的摩擦機會’提昇經紗品質的均_ . 爲使 貴審查委員更加了解本創作如何達成 的,其主要技藝、手法及特徵,舉一實施例並配合 示詳細說明如後,相信對本創作能有更深入且具體 【實施方式】 如第四圖所示,依設計之花版花色,將先染長纖纖維 (5) (5)M285572 筒子紗(1 1)依順序排列於紗架(1)上,筒子紗(11)上先染長 纖纖維紗線(Y)經由導紗架(12)導出後進入上漿槽(7),利 用漿槽上的浸漿羅拉(71)及壓漿羅拉(72)施予應力,紗線 (Y)在漿槽內經過反覆的浸漿和壓漿作用,使漿液附著於 紗線(Y)表面上,接著紗線(Y)經過冰水分紗棒(81)。由於 漿槽內紗線(Y)的負伸長使紗線張力下降,會造成紗線(Y) 間隙變大,因此冰水分紗棒(8 1)的張力控制極爲重要。紗 線(Y)出漿槽後被冰水分紗棒(81)分離成數層,紗線(Y)形 成數層分離狀態,冰水分紗棒(8 1)內部有冰水管路可冷卻 分紗棒(81)表面溫度,使紗線漿液表面初步形成漿膜,若 分紗棒(81)表面溫度過高將造成張力不均使紗線品質變異 ,分紗效果不佳。此道冰水分紗棒(8 1)主要目的在將紗線 (Y)分開,避免因紗線(Y)間漿液的附著而使紗線(Y)黏著在 一起無法分紗。紗線(Y)經過冰水分紗棒(81)後隨即進入熱 風乾燥箱(82)中,熱風乾燥箱(82)係使用熱風進行乾燥, 此時熱風形成對流循環系統,使乾燥箱(82)內部達到均溫 狀態,紗線(Y)表面可均勻受熱,增進紗線張力的均一性 。由於係使用熱風乾燥,減少紗線(Y)與機台的摩擦,降 低紗線(Y)的摩擦力,使紗線張力容易得到控制。熱風乾 燥箱(82)設置一至數個,其溫度可獨立分別設定,藉以加 強熱風乾燥箱(82)中溫度的控制,使紗線(Y)在乾燥箱(82) 中利用高溫熱風達到漿液均一而完全的乾燥,漿液在紗線 (Y)表面可形成漿膜,漿膜成形的良否對織造效率有決定 性的影響。在此實施例中,紗線(Y)經由兩道熱風乾燥箱 (6) (6)M285572 (8 2 )在空間中受熱風乾燥,控制乾燥箱(8 2 )的溫度差異, 可使紗線(Y)表面受熱狀態爲由外而內逐漸受熱,達到均 一而完全的乾燥。藉由受熱蒸發紗線(Y)表面漿液水分, 形成較佳的漿膜。這種熱風式分紗乾燥系統(8)與高溫錫林 系統比較,不僅使紗線(Y)表面受熱較爲均勻,同時減少 紗線(Y)與錫林間的摩擦機會,可增進紗線張力的均一性 及降低跳紗、斷紗或破絲現象,適合應用於長纖纖維的乾 燥。紗線(Y)經過熱風乾燥箱(8 2)乾燥後,經排筘(83)分紗 後進入一冷卻錫林裝置(8 4 ),此系統利用冷風將紗線(γ)冷 卻,使漿膜成形後均勻固著於紗線(Y)表面,同時亦進行 分紗動作,可避免過熱的漿膜互相黏著。紗線(γ)經濕分 紗預乾到漿膜初步形成後,再匯合成一片繼續乾燥,可使 紗線(Y)乾分紗後漿膜完好,表面毛羽也較少。由於漿紗 一般被視爲織造生產中最關鍵的一道加工工程,因此張力 的控制亦格外的重要。紗線(Y)經過冷卻錫林裝置(84)後, 隨即需導入一張力補償系統(1 〇),此張力補償系統(丨0)主 要作用在於檢測紗線張力,同時回饋並調節紗線張力,亦 即紗線(Y)在捲取軸(18)捲取前實施張力補償功能,使捲取 軸(1 8)上的紗線張力達到均勻一致。張力補償系統(丨0)內 部的張力調節裝置可由單獨一種或多種形式組合而成,包 含有墊圈式張力裝置、壓力盤式張力裝置、張力盤式裝置 、導紗棒式張力裝置、及電磁張力裝置。紗線(Y)經張力 補償系統(10)後將捲繞至捲取軸(18)上,當捲至規定長度 後’紗線(Y)將退繞至織軸(6)上,完成先染長纖纖維織物 -9- (7) (7)M285572 前準備工程。 經由上述結構及實施例說明,經由本創作之「先染長 纖纖維織物織造前處理工程連續設備」,同時進行整經、 漿紗、挑花等流程之可行性極高,如此一來不僅簡化設計 流程、節省工時及成本,同時因加強張力控制及減少紗線 摩擦,可提升織造品質效率,符合使用上之經濟原則。 綜上所述,本創作之「先染長纖纖維織物織造前處理 工程連續設備」確能藉由上述揭露之結構及說明,達到預 期之創作目的,且使用上無任何問題與窒礙難行之處。本 創作於申請前未見於刊物亦未曾公開使用,誠以符合新型 專利新穎性、進步性的要件,爰依法提出新型專利之申請 〇 惟以上所揭示之圖示及說明,僅爲本創作之實施例, 不能以此限定本創作實施之範圍,凡依本創作專利申請範 圍或創作說明書內容作等效變化與修飾,皆應仍屬本創作 專利涵蓋之範圍。 【圖式簡單說明】 第一圖係顯示習知整經工程流程示意圖。 第二圖係顯示習知漿紗工程流程示意圖。 第三圖係顯示習知挑花工程流程示意圖 第四圖係顯示本創作之織造前處理連續工程設備示意 圖。 -10- (8)M285572 【主要元件符號說明】 (1)紗架 (1 1)筒子紗 (12)導紗架 (1 3 )導紗羅拉 (14)伸縮筘 (2)整經軸 (21)張力調整裝置 (3)漿槽 (4)熱乾燥箱 (4 1)濕分紗區 (42)高溫錫林 (43)上蠟裝置 (44)乾分紗區 (5)漿紗軸 (51)分紗筘 (52)挑花機 (6)織軸 (7)上漿槽 (71)浸漿羅拉 (72)壓漿羅拉 (8)分紗乾燥系統 (8 1)冰水分紗棒 (82)熱風乾燥箱 (83)排筘 (84)冷卻錫林裝置 (10)張力補償系統 (18)捲取軸 (Y)紗線 -11 -M285572 (1) VIII. New description [New technical field] This is a continuous equipment for the preparation of pre-woven long-fiber fiber fabrics, which is characterized by weaving the fabric of the dyed fiber fabric. The sizing, picking and other engineering processes are combined in a continuous set of equipment to properly control the tension variation of the warp yarns. No need to stop and replace the warp beam during the operation of various engineering processes, simplifying the design of the engineering process. Reduce the friction between the yarn and the machine components and improve the quality of the warp yarn. The process of preparing the dyed long-fiber fabric before weaving is smoother, which can shorten the working time and improve the weaving efficiency. [Prior Art] Conventional dyeing of long-fiber fiber fabrics before weaving is mainly composed of three engineering processes: warping, sizing, and picking. The various engineering processes are carried out in order to strengthen the tension control of the yarn, and are carried out by separate engineering equipment. Independent tension control devices are required in the engineering equipment to control the variability of the yarn tension and avoid excessive yarn variability. However, when the yarn is operated between different engineering processes, it is necessary to stop to replace the warp yarn shaft, which makes the engineering time too long, resulting in waste of efficiency and manpower. In addition, due to the operation of multiple projects, the friction between the yarn and the machine components is increased, and the yarn is easily jumped, broken or broken, which affects the weaving efficiency and dyeing effect. In order to illustrate the engineering techniques of warping, sizing, picking, and the like, which are prepared prior to weaving of the staple fiber fabric, the first, second and third figures are used for illustration. The warping project of the first dyed long fiber fabric is shown in the first figure. The -4- (2) (2) M285572 is designed by the traditional pattern, and a certain number of cheese yarns (Π) are designed according to the process. The colors are arranged in order, and the specified length is wound in parallel on the warping shaft (2) with a suitable uniform tension. The yarn (Y) is taken out by the cheese yarn (11) and then passed through the tension adjuster and the yarn guiding member on the yarn guide frame (12), and then guided to the warping head, passing through the yarn guiding rod (13) and stretching筘 (14), and then wound onto the warping shaft (2). When the yarn (Y) is wound to the specified length, it must be stopped first, and the warping shaft (2) is removed before the sizing process. The conventional sizing process is as shown in the second figure. The yarn (Y) is unwound from the warping shaft (2) on the creel and passes through the tension adjusting device (21) into the sizing (3). The yarn (Y) is wetted after being grouted. At this time, the yarn (Y) is separated by the wet yarn dividing zone (41) to prevent the yarns (Y) from sticking to each other, and the yarn (Y) is wet-divided. Zone (41) immediately enters the hot drying oven (4). There are usually several pairs of high temperature cylinders (42) in the hot drying oven (4). The surface temperature of the cylinder (42) depends on the type of slurry used in the yarn (Y). Depending on the surface temperature of the cylinder (42), the yarn slurry is completely dried to form a serosa on the surface of the yarn (Y). The yarn (Y) passes through multiple rollers. The surface is heated by both sides, which causes the surface of the yarn (Y) to be heated unevenly, resulting in different drying rates of the slurry, which affects the formation of the plasma film. At the same time, the yarn (Y) is in contact with the surface of the roller, and the yarn is added. (Y) Friction with the surface of the roller. Due to the uneven heating and friction of the yarn (Y), the yarn tension varies greatly, increasing Difficulty of force control. After the yarn (Y) is dried in a drying oven, it is waxed by a waxing device (43), and the surface of the yarn (Y) is completely formed into a film. The warp yarn forming the film is then subjected to dry separation. The yarn area (44) is separated into several layers and wound onto the sizing shaft (5). When the sizing shaft (5) is wound to the specified length, the machine is stopped and the sizing shaft is removed (5). (3) (3) M285572 Yarn (Y) after two warping and sizing works 'Because yarn (γ) is rubbed by multiple machine components, it is easy to produce yarn skipping. Broken yarn or broken wire Phenomenon 'Therefore, when weaving the first fiber dyed fabric, we need to carry out another process of picking flowers. The conventional picking process is as shown in the third figure. The yarn (Υ) is unwound from the sizing shaft (5) and passed through the guide stick. (13) and after the yarn 筘 (51), the picking machine (5 2) is observed manually, and the color sequence is checked according to the design of the flower plate, the wrong color yarn is corrected, and finally the tension is adjusted by the tension adjusting device. The yarn is plunged into the weaving shaft (6) to complete the flower picking project. The above-mentioned engineering process of weaving, sizing, picking flowers, etc. Control the uniformity of the tension and ensure the quality of the warp yarns, and separate the engineering equipment into several sets of machines to facilitate the control of the yarn tension, and it is impossible to form continuous engineering equipment, resulting in too long operation time before the weaving process. The yarn staying in the slurry tank or the machine will continue to adsorb the slurry or be heated, causing abnormal parts of the yarn and poor quality. When the yarn is multi-passed, the chance of friction between the yarn and the machine components increases. It is easy to cause uneven tension and yarn jumping, yarn breakage or broken yarn, which affects yarn quality and dyeing results. Therefore, the traditional pre-preparation project is not convenient in weaving the first dyed long-fiber fabric, which is not only time-consuming and labor-intensive, but also In order to improve the above-mentioned deficiencies, Taiwan's new patent publication No. 5 0 77 86 discloses a sizing partial warping machine, which reveals a body which is arranged in the sizing drying section. Between the splicer and the movement of the upper and lower guide frames of the frame, the stroke of the yarn is increased, and the time for replacing the woven shaft is extended, thereby eliminating the need to stop the sizing and the sintering device. Operation. This method still needs to warp the yarn to the warping shaft first, and then the warping shaft is sizing through the sizing machine, and still can not form the uniform weaving of the uniform dry tension of the -6- (4) M285572 drying device. The know-how of the technical know-how is warping, and the start-up is smooth and less warp. Understanding of the above figure 4: • Preparation for continuous weaving, sizing, etc. before weaving. The sizing section is still dried by conventional high-temperature cylinders. The heat of the long-fiber yarns is poor, and the yarns are easily damaged by friction, which is difficult to control. When the stroke of the yarn is increased, the yarn is caused to be in the frame. The stroke is different, the quality of the yarn tension is also affected, the production efficiency is lowered, and the dyeing quality is abnormal. • [New Content] The creator of this case is in the spirit of excellence, in order to improve the lack of the above-mentioned art, actively research and development and improvement, and the creation of this creation provides a quasi-continuous equipment for weaving long-fiber fabrics. Its purpose is to combine the preparation process before weaving, including the process of sizing and picking flowers, eliminating the need for various processes, downtime, downtime, simplifying the work flow, making the preparation work before weaving, and improving the working efficiency of the machine. • Another purpose of this creation is to provide a continuous equipment that reduces the chance of friction between the yarn and the machine components and improves the quality of the warp. In order to make your reviewers better understand how this work is achieved, its main skills and techniques And the features, which will be described in detail with reference to the detailed description, as follows, it is believed that the creation can be more in-depth and specific. [Embodiment] As shown in the fourth figure, the long-fiber fiber will be dyed first according to the design of the flower color. (5) M285572 cheese yarns (1 1) are arranged in sequence on the creel (1), and the first dyed long fiber yarn (Y) on the cheese yarn (11) is led out through the yarn guide frame (12) and then into the sizing. The groove (7) is subjected to stress by using the dip roller (71) and the grout roller (72) on the slurry tank, and the yarn (Y) is subjected to repeated dipping and grouting in the slurry tank to adhere the slurry to the slurry. On the surface of the yarn (Y), the yarn (Y) is then passed through an ice moisture gauze (81). Since the negative elongation of the yarn (Y) in the slurry tank causes the yarn tension to decrease, the yarn (Y) gap becomes large, so the tension control of the ice moisture yarn rod (8 1) is extremely important. After the yarn (Y) is discharged into the slurry tank, it is separated into several layers by the ice water yarn rod (81), the yarn (Y) is separated into several layers, and the ice water yarn rod (8 1) has an ice water pipeline inside to cool the yarn dividing rod. (81) The surface temperature causes the surface of the yarn slurry to initially form a slurry film. If the surface temperature of the yarn dividing rod (81) is too high, the unevenness of the tension will cause the yarn quality to mutate, and the yarn splitting effect is not good. The main purpose of this ice-water yam (8 1) is to separate the yarns (Y) to prevent the yarns (Y) from sticking together due to the adhesion of the slurry between the yarns (Y). The yarn (Y) passes through the ice water gauze (81) and then enters the hot air drying box (82). The hot air drying box (82) is dried by hot air, and the hot air forms a convection circulation system to make the drying box (82) The internal temperature is reached, and the surface of the yarn (Y) can be uniformly heated to improve the uniformity of the yarn tension. Since hot air drying is used, the friction between the yarn (Y) and the machine is reduced, and the friction of the yarn (Y) is lowered, so that the yarn tension can be easily controlled. The hot air drying box (82) is provided with one to several, and the temperature can be independently set separately, thereby strengthening the temperature control in the hot air drying box (82), so that the yarn (Y) reaches the slurry uniformity by using the high temperature hot air in the drying box (82). When completely dried, the slurry can form a slurry film on the surface of the yarn (Y), and the quality of the plasma film formation has a decisive influence on the weaving efficiency. In this embodiment, the yarn (Y) is dried by hot air in a space via two hot air drying ovens (6) (6) M285572 (8 2 ), and the temperature difference of the drying oven (8 2 ) is controlled to make the yarn (Y) The surface is heated to the outside and gradually heated to achieve uniform and complete drying. By slurrying the surface of the yarn (Y) by heat, a preferred slurry film is formed. Compared with the high temperature cylinder system, the hot air type yarn drying system (8) not only makes the surface of the yarn (Y) more uniform, but also reduces the chance of friction between the yarn (Y) and the cylinder, and improves the yarn tension. Uniformity and reduced yarn skipping, yarn breakage or broken yarn, suitable for drying of long fiber. After the yarn (Y) is dried by the hot air drying box (82), it is separated into yarns (83) and then enters a cooling cylinder device (8 4). The system cools the yarn (γ) by cold air to make the film. After forming, it is uniformly fixed on the surface of the yarn (Y), and at the same time, the yarn splitting action is performed to prevent the superheated slurry films from sticking to each other. The yarn (γ) is pre-dried through the wet yarn to the initial formation of the slurry film, and then merged into a piece to continue drying, so that the yarn (Y) can be divided into fine yarns, and the surface hairiness is also small. Since sizing is generally regarded as one of the most critical processing projects in weaving production, the control of tension is also of particular importance. After the yarn (Y) passes through the cooling cylinder device (84), a force compensation system (1 〇) is introduced, and the tension compensation system (丨0) is mainly used to detect the yarn tension while feeding back and adjusting the yarn tension. That is, the yarn (Y) is subjected to a tension compensation function before the take-up shaft (18) is taken up, so that the yarn tension on the take-up shaft (18) is uniform. The tension adjusting device inside the tension compensation system (丨0) may be combined in one or more forms, including a washer type tension device, a pressure disc type tension device, a tension disc type device, a yarn guide bar type tension device, and an electromagnetic tension. Device. After the yarn (Y) is tensioned by the tension compensation system (10), it will be wound onto the take-up shaft (18). When the yarn is wound to the specified length, the yarn (Y) will be unwound to the weaving shaft (6). Dyed fiber fabric -9- (7) (7) M285572 Preparations. Through the above-mentioned structure and embodiment, it is highly feasible to carry out the processes of warping, sizing, picking, etc. at the same time through the "continuous equipment for dyeing and pre-treatment of the first fiber dyed fabrics", which not only simplifies the design. The process, saving man-hours and costs, and at the same time strengthening the tension control and reducing the yarn friction, can improve the weaving quality efficiency and meet the economic principles of use. In summary, the “Continuous Equipment for Weaving Pre-treatment of Long-fiber Fiber Fabric Weaving Pre-treatment” of this creation can achieve the intended purpose of creation through the structure and description of the above disclosure, and there is no problem or hindrance in use. At the office. This creation has not been used in the publication before the application, and it has not been publicly used. It is in line with the novelty and progressiveness of the new patent, and the application for the new patent is submitted according to law. The illustrations and explanations disclosed above are only the implementation of this creation. For example, the scope of this creation cannot be limited by this. Any equivalent change and modification according to the scope of the patent application or the content of the creation specification shall remain within the scope of this creation patent. [Simple description of the diagram] The first diagram shows the schematic diagram of the conventional warping engineering process. The second figure shows a schematic diagram of the conventional sizing engineering process. The third figure shows the schematic diagram of the conventional picking process. The fourth figure shows the schematic diagram of the continuous engineering equipment for the weaving before processing. -10- (8)M285572 [Description of main component symbols] (1) creel (1 1) cheese yarn (12) yarn guide frame (1 3 ) yarn guide roller (14) telescopic 筘 (2) warping shaft (21 ) Tension adjusting device (3) Slurry tank (4) Thermal drying box (4 1) Wet yarn dividing area (42) High temperature cylinder (43) Waxing unit (44) Dry partitioning area (5) Sizing axis (51) ) yarn dividing 筘 (52) picking machine (6) weaving shaft (7) sizing tank (71) dipping roller (72) grouting roller (8) yarn drying system (8 1) ice moisture yarn stick (82) Hot air drying oven (83) draining (84) cooling cylinder device (10) tension compensation system (18) take-up shaft (Y) yarn -11 -

Claims (1)

(1) M285572 九、申請專利範圍 1. 一種先染長纖纖維織物織造前準備工程連續設備, 其主要特徵在於將織造前準備工程之整經、漿紗及挑花工 - 程組合於一套機台上完成,該機台包含有: - 一導紗架,其係設置於筒子紗架後方,筒子紗架上的 筒子紗的數量取決於使用經紗條數而定,可由設計組織自 由調配; # 一上漿槽,其係設置於導紗架後方,槽內有浸漿羅拉 及壓漿羅拉各一至數對,藉由羅拉使漿料浸透紗線; 一分紗乾燥系統,其係設置於上漿槽後方,其作用爲 乾燥紗線表面漿料,同時將紗線分離避免互相黏著;及 一張力補償系統,其係設置於分紗乾燥系統後方,其 作用在自動檢測紗線張力,並可主動對紗線張力進行調節 保持紗線張力的均勻性。 2·依據申請專利範圍第1項所述之設備,其中使用的 φ 紗線屬於先染長纖纖維紗線,即已染好顏色之長纖纖維紗 線,其中所使用之長纖纖維種類包括有聚乙烯纖維、聚丙 . 烯纖維、聚酯纖維、多元酯纖維、尼龍纖維、壓克力纖維 〇 3. 依據申請專利範圍第1項所述之設備,其中使用 先染長纖纖維紗線,其染色方法包含纖維形式染色及紗線 形式染色。 4. 依據申請專利範圍第1項所述之設備,其中該分紗 乾燥系統包括有冰水分紗棒、熱風乾燥箱、排筘及冷卻錫 -12- (2) M285572 * 林裝置。 5 ·依據申請專利範圍第4項所述之設備,其中分紗乾 燥系統內之冰水分紗棒,其內部有冰水管路可供冰水冷卻 • 分紗棒表面溫度,該分紗棒的作用在分離濕潤狀態下的紗 - 線。 6 ·依據申請專利範圍第4項所述之設備,其中分紗乾 燥系統內之熱風乾燥箱,可設置一至數個,其乾燥方式使 # 用熱風對流乾燥法,乾燥時紗線不與機台接觸。 7. 依據申請專利範圍第4項所述之設備,其中分紗乾 燥系統之冷卻錫林裝置,其作用係利用冷風冷卻紗線並進 行分紗,避免紗線表面過熱黏著。 8. 依據申請專利範圍第1項所述之設備,其中該張力 補償系統由一或數個張力調節裝置組合而成,其中張力調 節裝置形式包含有墊圈式張力裝置、壓力盤式張力裝置、 張力盤式裝置、導紗棒式張力裝置、及電磁張力裝置。(1) M285572 IX. Patent application scope 1. A continuous equipment for dyeing long-fiber fiber fabrics before weaving, the main feature is to combine the warping, sizing and picking work of the preparation process before weaving into a set of machines. Completed on the stage, the machine comprises: - a guide creel, which is arranged behind the creel, the number of packages on the creel depends on the number of warp yarns used, and can be freely deployed by the design organization; An sizing tank is disposed behind the yarn guide frame, wherein the groove has a pair of dipstick rollers and a grouting roller, the slurry is impregnated with the yarn by the roller; and the yarn drying system is disposed on the yarn Behind the pulp tank, it acts to dry the surface of the yarn, while separating the yarns from each other; and a force compensation system, which is placed behind the yarn drying system, which acts to automatically detect the yarn tension and The yarn tension is actively adjusted to maintain the uniformity of the yarn tension. 2. The apparatus according to item 1 of the scope of the patent application, wherein the φ yarn used is a dyed long fiber yarn, that is, a dyed long fiber fiber yarn, wherein the type of the long fiber fiber used includes a polyethylene fiber, a polypropylene fiber, a polyester fiber, a polyester fiber, a polyester fiber, a nylon fiber, an acrylic fiber. 3. The apparatus according to claim 1, wherein the first dyed fiber yarn is used. The dyeing method comprises dyeing in the form of fibers and dyeing in the form of yarns. 4. The apparatus according to claim 1, wherein the yarn drying system comprises an ice water gauze, a hot air drying oven, a draining tank and a cooling tin -12- (2) M285572 * forest device. 5 · The equipment according to item 4 of the patent application scope, wherein the ice moisture yarn rod in the yarn drying system has an ice water pipe for cooling the ice water; the surface temperature of the yarn dividing rod, the function of the yarn dividing rod The yarn-line is separated in a wet state. 6 · According to the equipment mentioned in the fourth paragraph of the patent application, in the hot air drying oven in the yarn drying system, one to several can be set, and the drying method is such that the hot air convection drying method is used, and the yarn is not matched with the machine when drying. contact. 7. The apparatus according to claim 4, wherein the cooling cylinder device of the yarn dividing drying system functions to cool the yarn by using cold air and to divide the yarn to prevent the surface of the yarn from being overheated and adhered. 8. The device according to claim 1, wherein the tension compensation system is composed of one or several tension adjusting devices, wherein the tension adjusting device comprises a washer tension device, a pressure disc tension device, and a tension Disc device, yarn guide bar tension device, and electromagnetic tension device.
TW94217235U 2005-10-05 2005-10-05 Device for continuous pre-treatment processing of long-filament fabric before dyeing TWM285572U (en)

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TW94217235U TWM285572U (en) 2005-10-05 2005-10-05 Device for continuous pre-treatment processing of long-filament fabric before dyeing

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