TWM278076U - Joint of composite waveguide - Google Patents

Joint of composite waveguide Download PDF

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Publication number
TWM278076U
TWM278076U TW94206707U TW94206707U TWM278076U TW M278076 U TWM278076 U TW M278076U TW 94206707 U TW94206707 U TW 94206707U TW 94206707 U TW94206707 U TW 94206707U TW M278076 U TWM278076 U TW M278076U
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TW
Taiwan
Prior art keywords
waveguide
composite material
item
composite
connector
Prior art date
Application number
TW94206707U
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Chinese (zh)
Inventor
Yu-Der Chen
Yung-Kun Lin
Chang-Lun Lee
Tzung-Jen Shih
Shu-Fen Chen
Original Assignee
Chung Shan Inst Of Science
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Application filed by Chung Shan Inst Of Science filed Critical Chung Shan Inst Of Science
Priority to TW94206707U priority Critical patent/TWM278076U/en
Publication of TWM278076U publication Critical patent/TWM278076U/en

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Description

M278076 16241twf.doc/m 八、新型說明: 【新型所屬之技術領域】 本創作疋有關於一種導波管(waveguide),且特別 關於一種複材導波管接頭ϋ〇ίηί)。 【先前技術】 導波管是傳導輕射頻率能量最佳的管 之長度通常大於0.6λ(λ是難鮮之波長),寬度= 言’導波管是由一段段的管朗尾相接, ^間接上¥體而成,糾鮮行波在其間可做到多重的反 * 試導波管期間的導波管接頭卻無相關研 九,而大夕採用數個金屬零件接合成一個接頭 Ζ =能因關科接接合,㈣致減力及 = 題’同時也可能有接合強度問題。 Ί脹寺問 【新型内容】 /本創作的目的就是在提供—種複材導 得輕量化且電訊導向功能良好的一 〃頁乂纹 進而使測試導波管期間的導波效果^;^ ¥波官接頭, 零件粗胚之内孔及接頭端以=胚=,組合成複材 於模具外側,_再包覆至少=纖_浸料包覆 化者。金屬層則是被錢於複材零广加壓加溫成 導波管期間的導波效果良好。7 ,之表面,俾使測試 5 M278076 16241twf.doc/m 依照本創作的較佳實施例所述複材導波管接頭,上述 之金屬層之材料包括銅、銀、鎳、金、料合金。此外, 金屬層之厚度例如在5μηι〜5〇μηι之間。 依照本創作的較佳實施例所述複材導波管接頭,上述 巧維預浸料之複合材料包括—連續性纖維預浸料。其中連 績性纖維預浸料包括單向或編織連雜纖維預浸料。而且, 連續性纖維預浸料之纖維可包括碳、玻璃、芳香族聚酿胺、 或金屬等纖維。 依照本創作的較佳實施例所述複材導波管接頭,上述 包裝材料包括離型布、吸膠棉、封袋及其組合。而上 仁包括金屬模仁。 、 本創作因採用複材作為導波管接頭的結構材,因此本 創作可以用—體成形方式㈣,而不需接合且沒有焊接之 熱應力產生及熱膨脹問題,同時也沒有接合強度問題,因 此可得到具有良好導波效果之輕量化導波管接頭。 #為讓本創作之上述和其他目的、特徵和優點能更明顯 易l'董,下文特舉較佳實施例,並配合所附圖式,作詳細說 明如下。 、σ 【實施方式】 圖1疋依知、本創作之一較佳實施例的複材導波管接頭 之結構示意圖,其中(Α)是上視圖、(Β)是正視圖、(c)是 側視圖。 凊參照圖1,本實施例的複材導波管接頭1〇〇包括一 複材零件粗胚110以及一金屬層120,其中金屬層是 M278076 16241twf.doc/m =鍍於複材零件粗胚11〇之表面,俾使測試導波管期間的 導波效果良好,而金屬層12〇之材料例如是銅、銀、鎳、 金、鋁或合金等。此外,金屬層120之厚度例如在5μιη〜 50μιη之間。而複材零件粗胚11〇則例如包括一個内孔112 及接頭端面114。此外,在複材導波管接頭1〇〇還包括一 些連接孔116。而關於複材零件粗胚11〇的特色,則請參 考圖2。 圖2是圖1之製作複材零件粗胚11〇時的結構示意 圖,其中(Α)是被包裝材料包覆的複材零件粗胚11〇,而(Β) 則是(Α)部分中的一個角落的剖面示意圖。 请麥照圖2,複材零件粗胚11〇係以數個模仁组合成 具有複材零件粗胚no之内孔112及接頭端面114之模具 200 ’其中上述模仁包括金屬模仁。之後,將纖維預浸料 2K)包覆於模具200夕卜側,其中纖維預浸料21〇之複合材 料例如是—種連續性纖維預浸料,而此種連續性纖維預浸 料又可包括單向或編織連續性纖維預浸料。而且,上述連續 性纖維預浸料之纖維譬如是碳、玻璃、芳香族聚_、石朋 或金屬等纖維。然後,再用至少—包裝材料22q包覆 結構’並經加壓加溫成化纖維預浸料21〇,以獲 材零件粗胚m。上述包裝材料22G可包括離型布 棉、封袋及其組合。由於本_是雜合式轉仁文 件之内孔模具,故可克服零件無法以機械加卫達 ^ 需求之問題。 廷j问知度 M278076 16241twf.doc/m 本創作主要是以複材作為導波管接頭的粗胚,並以機 械加工其外表面,再施以高導電性之金屬鍍層,所以 作可以用—體成形方式製作,而不f接合也沒有焊接之熱 應力產生及熱膨脹問題,同時接合強度也不會有問題。因 ^,、可得到具有良好導波效果之輕量化導波管接頭。 然本創作已以較佳實施例揭露如上,然其並翻以限定 ^作、,,任何熟習此技藝者,在不脫離本創作之精神和範 心内曰可作些許之更動與潤飾,因此本創作之保護範 每現後附之申請專利範圍所界定者為準。 【圖式簡單說明】 之結照本創作之一較佳實施例的複材導波管接頭 圖2是圖1之製作複材零件粗胚時的結構示意圖。 【主要元件符號說明】 一 ° 100 :複材導波管接頭 110 :複材零件粗胚 112 :内孔 114 :接頭端面 116 :連接孔 120 :金屬層 200 :模具 210 :纖維預浸料 220 :包裝材料M278076 16241twf.doc / m 8. Explanation of the new type: [Technical field to which the new type belongs] This creation is about a waveguide, and especially about a complex material waveguide connector (〇〇ίηί). [Prior technology] The length of a waveguide tube is the best for transmitting light at a frequency. The length of the waveguide tube is usually greater than 0.6λ (λ is a difficult wavelength), and the width is equal to the length of the waveguide tube. ^ Indirect body construction, the freshness-correcting travelling wave can achieve multiple reflections during the test * The waveguide tube joints during the test wave tube were not related to the research, and Daxi uses several metal parts to join a joint Z. = Can be connected due to joints, resulting in force reduction and = problems. At the same time, there may be problems with joint strength. Wuzhan Temple Question [New content] / The purpose of this creation is to provide a kind of one-page sheet of grain that is light-weight and well-oriented in telecommunication guidance, so that the guided wave effect during the test of the waveguide ^; ^ ¥ The wave official joint, the inner hole of the rough part of the part and the end of the joint are = embryo =, combined into a composite material on the outside of the mold, and then covered with at least = fiber_impregnated coating. The metal layer is well-guided during the wave-guided heating of the composite material by zero-wide pressure. 7. Surface test, force test 5 M278076 16241twf.doc / m According to the composite material waveguide connector described in the preferred embodiment of the present invention, the material of the above metal layer includes copper, silver, nickel, gold, alloy. The thickness of the metal layer is, for example, between 5 μm and 50 μm. According to the composite material waveguide connector described in the preferred embodiment of the present invention, the composite material of the above-mentioned Qiaowei prepreg includes-continuous fiber prepreg. The continuous fiber prepregs include unidirectional or woven mixed fiber prepregs. Moreover, the fibers of the continuous fiber prepreg may include carbon, glass, aromatic polyamide, or metal. According to the composite material waveguide connector described in the preferred embodiment of the present invention, the above packaging material includes a release cloth, an absorbent cotton, a sealing bag, and a combination thereof. Shangren includes metal molds. 2. This composition uses composite material as the structural material of the waveguide tube joint. Therefore, this composition can be used in the form of a body, without the need for bonding and without the problem of thermal stress generation and thermal expansion of the welding. At the same time, there is no problem of joint strength. Lightweight waveguide tube joints with good waveguide effect can be obtained. # In order to make the above and other purposes, features, and advantages of this creation more obvious and easy to understand, the preferred embodiments are described below in conjunction with the accompanying drawings and described in detail below. , Σ [Embodiment] FIG. 1 shows the structure of a composite waveguide waveguide joint according to one of the preferred embodiments of the present invention, where (A) is a top view, (B) is a front view, and (c) is Side view.凊 Referring to FIG. 1, the composite material waveguide connector 100 of this embodiment includes a rough material 110 of a complex material and a metal layer 120, wherein the metal layer is M278076 16241twf.doc / m = plating on the rough material of the complex material. On the surface of 110, the waveguide effect during the test of the waveguide is good, and the material of the metal layer 12 is, for example, copper, silver, nickel, gold, aluminum, or an alloy. In addition, the thickness of the metal layer 120 is, for example, between 5 μm and 50 μm. The rough part 11 of the composite material includes, for example, an inner hole 112 and a joint end face 114. In addition, the composite waveguide connector 100 also includes some connection holes 116. Regarding the characteristics of the rough material 11 of the composite material, please refer to Figure 2. FIG. 2 is a schematic structural diagram of the rough part 110 of the complex material part in FIG. 1, where (A) is a rough material 11 of the complex material part covered with a packaging material, and (B) is a part in (A). Schematic drawing of a corner section. Please refer to Fig. 2. The rough material 11 of the composite material part is assembled with several mold kernels into a mold 200 'having the inner hole 112 and the joint end surface 114 of the composite material rough mold no., Wherein the mold core includes a metal mold core. After that, the fiber prepreg 2K) is coated on the side of the mold 200. The composite material of the fiber prepreg 21 is, for example, a continuous fiber prepreg, and this continuous fiber prepreg can be Includes unidirectional or woven continuous fiber prepreg. The fiber of the continuous fiber prepreg is, for example, a fiber such as carbon, glass, aromatic polymer, stone, or metal. Then, at least-the packaging material 22q is used to cover the structure ', and it is pressure-heated to form a chemical fiber prepreg 21 to obtain a rough part m of the material part. The above-mentioned packaging material 22G may include a release cloth, a sealing bag, and a combination thereof. As this is the inner hole mold of the hybrid type turn-in document, it can overcome the problem that the parts cannot be mechanically defended.廷 j 问 知 度 M278076 16241twf.doc / m This creation mainly uses the composite material as the rough embryo of the waveguide tube connector, and mechanically processes its outer surface, and then applies a highly conductive metal coating, so it can be used— It is produced by the body forming method, without f-joint, there is no thermal stress generation and thermal expansion problems of welding, and there is no problem with joint strength. Because of this, lightweight waveguide fittings with good waveguide effects can be obtained. However, this creation has been disclosed as above with a preferred embodiment. However, it has been translated to limit the work. Anyone who is familiar with this skill can make some changes and decorations without departing from the spirit and scope of this creation. The protection scope of the creation shall be as defined in the scope of the patent application attached hereto. [Brief description of the drawings] The composite material waveguide connector according to a preferred embodiment of the present invention is shown in FIG. 2. [Description of Symbols of Main Components] One degree 100: Composite material waveguide connector 110: Composite material rough embryo 112: Inner hole 114: Joint end face 116: Connection hole 120: Metal layer 200: Mold 210: Fiber prepreg 220: Packaging Materials

Claims (1)

化者;以及 金屬層Modifier; and metal layer M278076 16241twf.doc/m 九、申請專利範圍: 1. 一種複材導波管接頭,包括: -複材零件粗胚,其係以數麵仁 粗胚之内孔及接頭端面的—模纖:件 該模具外侧,然後再包覆上包=維包覆: ·_ · 復王夕巴衣材枓,經加壓加溫成 、㈣、“ 複材零件粗胚之表面,俾使測試$ 波官期間的導波效果良好。 士 2.如申請翻範圍第述之㈣導波管接頭,》 中遠金屬層之材料包括銅、銀、鎳、金、紹或人全。 3.如中請專利範圍第丨項所述之複材導波^接頭,^ 中5玄金屬層之厚度在5μπι〜5G_之間。 、 中利範圍第1項所述之複材導波管接頭,^ h、 w又料之稷合材料包括一連續性纖維預浸料。 5·=申料利制第4項所叙複材導波管接頭,其 及U纖維預浸料包括單向或編織連續性纖維預浸料。 6.如申請專利範圍第4項所述之複材導波管接頭,其 :該連續性纖_浸料之纖維包括碳、玻璃、芳香族聚酿 胺、硼或金屬等纖維。 、 7. 如申請專利範圍第丨項所述之複材導波管接頭,其 中該包裝材料包括離型布、吸膠棉、封袋及其組合。、 8. 如申請專㈣圍第丨項所述之複材導波管,其 中該些模仁包括金屬模仁。 、 9M278076 16241twf.doc / m Nine, the scope of patent application: 1. A composite material waveguide tube connector, including:-the rough part of the composite material, which consists of the inner hole of the coarse embryo with several face kernels and the end face of the joint-mold fiber: The outer part of the mold is then covered with a bag = dimension cover: · _ · Fuwang Xiba clothing material 枓, which is heated and pressurized to form the surface of the rough embryo of the composite material. The guided wave effect during the official period is good. Taxi 2. If the scope of the application is described in the "Guide wave tube connector," the material of the COSCO metal layer includes copper, silver, nickel, gold, Shao or Renquan. 3. Please patent in China The composite waveguide ^ connector described in item 丨 in the range, the thickness of the 5 metal layer in ^ is between 5 μm and 5G_. The composite waveguide connector in item 1 of the Zhongli range, ^ h, The composite material of the material includes a continuous fiber prepreg. 5 · = The composite material waveguide tube joint described in item 4 of the material system, and the U fiber prepreg includes unidirectional or woven continuous fiber Prepreg. 6. The composite material waveguide tube joint described in item 4 of the scope of patent application, wherein: the continuous fiber _ impregnated fiber includes carbon, glass, Fibers such as aromatic polyamines, boron, or metals. 7. The composite waveguide connector described in item 丨 of the patent application scope, wherein the packaging material includes a release cloth, absorbent cotton, a sealing bag, and a combination thereof. . 8. As described in the application for the complex material waveguide described in item 丨, wherein the mold cores include metal mold cores. 9
TW94206707U 2005-04-28 2005-04-28 Joint of composite waveguide TWM278076U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI506848B (en) * 2013-11-15 2015-11-01 Metal Ind Res &Development Ct Method for manufacturing waveguide with high aspect ratio microchannel

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI506848B (en) * 2013-11-15 2015-11-01 Metal Ind Res &Development Ct Method for manufacturing waveguide with high aspect ratio microchannel

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