M274221 丨· .1 四、創作說明（1) 【新型所屬之技術領域^ 本創作係一種為裁切镇t 裁切模具。尤指―種^^料之衝壓機或刀模機所使用之 種利用姓刻彳式產±之一體成型刀模。 【先前技術】 習知的蝕刻刀模，主 刷刀模配置的^ A ^ 疋 / w在一金屬板材上印 機將未過㈣後，去除油墨，再經由研磨 俄竹木m虫刻的刀垣部位 τ ^ 形狀，以產生+ ^ ^ 寬，猶如金字塔刀垣 生大銳的刀鋒，達到裁切的功能者。 尤其較特點在於刀垣與底座一體成形，製作便利。 割之溝槽底座之則莫，確實有其方便栽置於經線切 蓋，ίΐ古以银刻產生之刀垣的刀刀部位，因油墨之覆 線寬：道有一定寬度：並且兩側呈不規則鋸齒狀之 或銳床機、I ~丁 ’ ί圖3之符5虎30 °所以必須利用研磨機 成。、仃刀具前端之刀刃部研磨，刀模之製造才算完 因為需要經過研磨的工程，刀垣線與刀垣線之間的距 多的限制與刀垣線夾角，都受制於研磨機頭而受到許 機無法施予研磨是一個問題；研磨不良或磨損， 相對；：預，的另一問冑；加工速度、加工成本與不良率 疋钱刻刀模美中不足的遺憾。 頁 M274221M274221 丨 · .1 IV. Creation Instructions (1) [Technical Field to which the New Type belongs ^ This creation is a cutting die for cutting town t. In particular, the type used for punching or die-cutting of ^^ materials uses a surname to produce a one-piece forming die. [Prior art] A conventional etching die, the main brush die configuration is ^ A ^ 疋 / w After the printing machine will pass through a metal plate, the ink is removed, and then the Russian bamboo wood m engraved knife The shape of the gap part τ ^ is so as to produce + ^ ^ width, which is like the sharp edge of a pyramid knife wall, reaching the cutting function. The special feature is that the blade is integrally formed with the base, which is convenient to manufacture. The base of the cut groove is not easy to be placed on the warp cut cover. The knife part of the knife edge produced by silver carving in ancient times, because of the ink line width: the road has a certain width: and both sides Irregular sawtooth-shaped or sharp-bed machine, I ~ Ding '符 Figure 3, 5 tiger 30 ° so must be made using a grinder. The grinding of the cutting edge of the front end of the cutting tool is not complete. Because of the grinding process, the limitation of the distance between the cutting edge line and the cutting edge line and the included angle of the cutting edge line are all restricted by the grinding head. It is a problem to be unable to apply grinding by the machine; relatively poor grinding or abrasion; relative: the other question of forecast; processing speed, processing cost and defective rate; Page M274221
【新型内容】 創作係 纖細而 將刀口 刀刃， 強基之 本 微寬之 技巧， 細圓頂 設有補 本 式，使 刀垣厚 近刀鋒 本 一種縮 生尖銳 刀垣線 的。解 模的成 種利用 平整的刀 之兩側陵 並A立成 創作最大的特點 第一次蝕刻產生 分之一至 垣線，待 線餘去， 形於底座 體成形刀模。 在於，以 锝印的技術，製作僅較之刀 剥膜後，再經過微蝕刻的 使之形成一種具有極微尖 之刀垣，並且刀垣與底座 度的五 的尖細創作另 角呈極 刀刃的 與刀垣 決研磨 型更為 ，使微钱 一個重要 細微小圓 方法，更 線失角’ 作業加諸 簡便。 的刀i旦的 十分之一 之後加工 的特點在 弧頭端的 加強刀垣 極盡可能 於刀模加 景> 像轉印於阻光劑膜的方 厚度即僅佔習知蝕刻刀模 ’尤其刀口的部份即已趨 很快速而容易完成。 於’此以微餘的方式產生 刀刃，取代研磨的方式產 線與刀垣線之間的距離， 的縮小，達到裁切之目 工作業之沈重負擔，讓刀 本創作最主要的目的在於提高生產速率。習知刀模即 使以，腦程式控制之研磨機研磨刀刃部位，刀模的形狀不 同程式不同，母個刀模都必須按步就班地一個接一個 進入研磨機作後加工，效率必然十分緩慢。以目前十分流 行，各種大大小小字型刀模的市場需求，以目前習知刀模 的設计’無異是製造者極大的負擔。 本創作的第二個目的，在於製作更寬廣的產品應用 面’使細線條的，小角度的，都可以製作自如。[New content] The creative department is slender and has a sharp edge, a strong base, and a wide width. The thin dome is provided with a supplementary style, which makes the blade thicker than the blade. This is a kind of shrinking sharp blade. The mold release method uses a flat knife on both sides of the knife to create the largest feature of the creation. The first etching produces one-half to the original line, and when the line is left, it is shaped into the base body forming die. The reason is that, with the technique of imprinting, only the film is peeled off from the knife, and then micro-etching is performed to form a very sharp blade, and the sharpness of the blade and the base of the five-pointed creation are extremely sharp. The sharpening type of the knife and the knife is more important, making micro money an important method of small circles, and more missing angles. The characteristics of the knife after one tenth of the processing are the reinforced blade at the arc end as much as possible with the knife mold plus the square thickness of the image transferred to the light-blocking film only accounts for the conventional etching knife mold ' In particular, the edge of the knife edge has become very fast and easy to complete. In 'here, the blade is generated in a marginal way, instead of grinding, the distance between the production line and the knife line is reduced, and the heavy burden of the work industry is achieved, so that the main purpose of the book creation is to improve Production rate. Even if the knife mold is used to grind the blade part with a brain-programmed grinding machine, the shape of the knife mold is different from the program, and the mother knife mold must be entered into the grinding machine one by one in order to post-process, the efficiency must be very slow. . At present, it is very popular. The market demand of various large and small font knife molds, with the current design of the conventional knife molds, is no different than a huge burden on the manufacturer. The second purpose of this creation is to make a wider product application surface, so that thin lines and small angles can be made freely.
四、創作說明（3) 本創作的第 必定容易磨損。 原購入成本許多 三個目的在於增加產 再研磨的時間成本與 品壽命。尖銳的物品 加工成本，勢必高出 厚度以 一次I虫 進步性 異。確 灑壓力 固然極 之蝕刻 輕輕I虫 座之夾 體成型 本創作I;:】:;::。:” 十小’使刀垣上方…部= 極大的突破，也是-者二T J新穎性與 精度的控制，利用兹刻液之喷 人、/才3之控制，使蝕刻後呈梯形之剖面刀垣， 為重要，但，再於轉印膜或油墨去除，以不同^ 液對準刀垣之上方以接近水氣的形態喷洒之微蝕， 去刀垣頂端結構最脆弱的兩側夾角，流向刀垣與底 角處沈積，形成一道最佳之補強角線，構成一個一 之刀模疋本創作畫遗點睛’最巧妙的發明。 茲以圖示說明如下： 第1圖係本創作與習知刀模剖面構造之比較 第2圖係本創作製造過程之示意圖 苐3圖係習知刀模製造過程之示意圖 10 阻光劑膜 11 光罩 2 0 本創作為被蝕刻使用之金屬板材之底座 21 本創作第一次蝕刻後之刀垣 .M274221 四、創作說明（4) 2 2 本創作第一次蝕刻完成之剖面形狀 2 3 本創作複姓刻完成之剖面形狀 2 5 本創作複餘刻之後沈積在刀垣興底座夾角之補強基 2 6 本創作完成後刀刃之縮角圓弧外形 2 7 1 2 7 2 第一次蝕刻後光罩覆蓋下之陵線 ¥知技術之油墨塗佈 習知技術被飯刻使用之金屬板材 習知技術姓刻後之刀垣形狀 習知技術研磨後之刀刃形狀 習知技術之刀刃 4 7 2 習知技術研磨去除之部位 阻力、脫模及安全用泡棉 30 40 41 43 46 471 50 從 刀垣的 實際使 令人存 品 特色。 本 線間距 刀頭， 棉足夠 而 第1圖可以清楚本創作與習知刀模最大的差異在於 厚度與形狀，事實上細微如習知刀模之刀垣剖面在 用上是否如其技術資料繪製之接近正三角形圖形， 疑，如是，則此工程幾近精密加工技術，大量生產 如何作得？但此剖面之差異確實是二者非常明顯的 2作與習知刀模另一個明顯的差異是刀垣線與刀垣 太=二自知刀模間距Β不得不寬’因為要進研磨 產生2 ?距Α小’只要其間作為壓模與脫模的泡 本創^ 阻力，其間距有足夠的技術基礎縮小。 本創作最獨特的地方在即於刀鋒以㈣液噴洒丄自Fourth, the creation instructions (3) the creation of this must be easy to wear. The original purchase cost is many. The three objectives are to increase the time cost and product life of regrind. The processing cost of sharp items is bound to be higher than the thickness. It ’s true that the pressure is etched, but the shape of the body of the worm seat is gently formed. This work I;:]:; ::. : "The Ten Littles" made the upper part of the knife ... the part is a great breakthrough, which is also the control of the novelty and accuracy of the TJ, using the control of the spraying of the engraving liquid and the / 3 to make the trapezoidal profile knife after etching The gap is important, but after the removal of the transfer film or ink, the micro-corrosion sprayed on the top of the blade with a different liquid is sprayed near the water vapor to remove the angle between the most fragile sides of the top of the blade and flow. The knife edge and the bottom corner are deposited to form an optimal reinforcing corner line, which constitutes the most ingenious invention of the one-piece knife mold. The most ingenious invention is the finishing touch. The illustration is as follows: Figure 1 is the creation and Comparison of the cross-section structure of the conventional knife mold. Figure 2 is a schematic diagram of the manufacturing process of this creative tool. Figure 3 is a schematic diagram of the manufacturing process of the conventional knife mold. 10 Light-blocking film 11 Photomask 2 0 This creation is a metal sheet used for etching. Base 21 After the first etching of this creation. M274221 IV. Creation instructions (4) 2 2 The cross-sectional shape of the first etching of this creation 2 3 The cross-sectional shape of this creation by the engraving 2 5 The rest of this creation Later, it was deposited on the base of Daoyuanxing to reinforce it. 2 6 The angled arc shape of the blade after the completion of this creation 2 7 1 2 7 2 The ling line covered by the mask after the first etching Known technology of the shape of the knife after carving. Known technology of the shape of the blade after grinding. Known technology of the blade 4 7 2 Known technology. Grinding to remove the resistance, mold release and safety foam for the part 30 40 41 43 46 471 50 The actual difference makes the product unique. The line spacing of the cutter head is sufficient for cotton. As shown in Figure 1, the biggest difference between this creation and the conventional knife mold lies in the thickness and shape. In fact, it is as small as the cross section of the conventional knife mold. Is it similar to the regular triangle drawing drawn by its technical data? If yes, how about the precision machining technology of this project, how can mass production be done? But the difference in this section is indeed a very obvious difference between the two and the conventional knife. Another obvious difference between the molds is that the blade line and the blade are too long. The distance between the blade molds B has to be wide 'because of the grinding to produce 2? The distance A is small', as long as it is used as a mold and a mold for the foaming. Resistance during There are sufficient technical basis for narrowing this imminent creation of the most unique places in the blade to (iv) was sprayed from Shang
第8頁 • M274221 a、創作說明（5) 然形成之微細圓弧形之設計，一則能保持每一段刀垣線頂 端與被裁切物之緊密壓力，又因為刀垣受力端外側^圓Τ' 弧’外力不易使之變型或受損，使較之傳統刀模及習知餘 刻刀模擁有更薄而利之刀垣，經多次裁切之衝壓， 折損或磨損。 仍不易 本創作極為巧妙之處在於利用第二次蝕刻殘流物作為 刀垣與底座之補強，使纖細之刀垣得到更穩固之支柃了 又減少廢水之污染。 【實施方式】 本創作刀模之基材可以選用高碳鋼等利於作為切判工 具材質，但不以此為限。其厚度視被裁切物之厚度與底 維持之高度而定。 -坐 取一金屬板材，前置作業之後，兩側壓貼上阻光劑 膜。將擬蝕刻之圖案底片轉印於阻光劑膜。曝光、顯^， 進行第一次蝕刻。 . 蝕刻液經加壓霧化後自蝕刻面的上方噴灑向金屬板 面，使金屬板材形成許多低窪的面和幾道頂端仍緊貼著阻 光劑膜，突起於底座之上的刀垣線。刀垣線側壁與底座呈 大於直角之夾角。 隨後去膜清潔後，再以少量低壓之蝕刻氣體，對準刀 垣線之上方作第二次蝕刻，刀垣線頂端兩側陵線”丨，272 經微姓後順著兩側混合蝕刻液往底部沈積，部份於積在刀 垣與底座之夾角，成為刀垣的補強角。部份流向底座低蓬Page 8 • M274221 a. Creative Instructions (5) Naturally formed micro-arc design, one can maintain the close pressure between the top of each segment of the cutting line and the object to be cut, and because the outer edge of the blade end is ^ round The external force of Τ 'arc is not easy to deform or damage, so that it has a thinner and more favorable edge than traditional knife molds and conventional cutting knife molds. After repeated cutting and punching, it is damaged or worn. Still not easy This work is very clever in that it uses the second etching residue to reinforce the blade and the base, so that the thin blade is more firmly supported and the pollution of wastewater is reduced. [Embodiment] The base material of this creative die can be selected as high-carbon steel, but it is not limited to this. Its thickness depends on the thickness of the cut and the height maintained by the bottom. -Sit on a metal plate and press the light blocking film on both sides after pre-operation. The pattern negative film to be etched is transferred to a light blocking film. Exposure, display, and first etching. After the etching solution is atomized by pressure, it is sprayed from the top of the etching surface to the surface of the metal plate, so that the metal plate forms many low-lying surfaces and several tops are still closely attached to the light-blocking film, protruding from the blade line above the base. . The angle between the side wall of the blade line and the base is greater than the right angle. After the film is removed and cleaned, a small amount of low-pressure etching gas is used to align the top of the knife-edge line for the second etching. The two lines on the top and the sides of the knife-edge line are "丨", 272 mixed with the etching solution along the sides Deposited to the bottom, part of the angle between the blade and the base becomes the reinforcing angle of the blade. Part of the flow to the base is low
第9頁 M274221 四、創作說明（6) 面，使經第一次蝕刻產生不甚平坦之底座趨於平坦。 最後經過拋光，抗氧化處理，裁剪，貼上加壓、保護及脫 模泡棉5 0，複蝕刻刀模即告完成。 本創作可以製成各自的小單元，也可以組合為一個 面，或被安裝在壓力滾輪上，作為連續模之刀模，更可以 視需要，以不同寬度之刀垣線，作為摺線模之模具。或以 二次以上之蝕刻方式產生本創作刀模之構造。Page 9 M274221 Fourth, the creation description (6) surface, so that the base that is not very flat after the first etching tends to be flat. Finally, after polishing, anti-oxidation treatment, cutting, applying pressure, protection and release foam 50, the re-etching die is completed. This creation can be made into individual small units, can also be combined into one surface, or mounted on a pressure roller as a continuous die blade die, and can also be used as a die for a folding line die as required. . Or create the structure of the creative knife mold by two or more etching methods.
第10頁 • M274221 圖式簡單說明 【圖式簡單說明】 第1圖A係本創作刀模剖面構造 第1 圖B 係 習 知 刀 模 剖 面 構 造 第2 圖 係 本 創 作 製 造 過 程 之 示 意 圖 第3 圖 係 習 知 刀 模 製 造 過 程 之 示 意 圖 第4 圖 係 本 創 作 正 面 示 意 圖 第5 圖 係 習 知 刀 模 正 面 示 意 圖 【主要元 件 符 號 說 明 ] 10 阻 光 劑 膜 11 光 罩 20 本 創 作 為 被 刻 使 用 之 金 屬 板 材之 底 座 21 本 創 作 第 一 次 名虫 刻 後 之 刀 垣 22 本 創 作 第 一 次 1 虫 刻 完 成 之 剖 面 形狀 23 本 創 作 複 蝕 刻 完 成 之 剖 面 形 狀 25 本 創 作 複 名虫 刻 之 後 沈 積 在 刀 垣 興底 座 夾角之補強基 26 本 創 作 完 成 後 刀 刃 之 縮 角 圓 弧 外形 261 刀 垣 被 複 刻 之 部 位Page 10 • M274221 Schematic Illustration [Simplified Schematic Illustration] Figure 1 A is the cross-section structure of the original knife mold. Figure 1 is the cross-section structure of the conventional knife mold. Figure 2 is a schematic diagram of the creative manufacturing process. It is a schematic diagram of the manufacturing process of a conventional knife mold. Figure 4 is a schematic diagram of the front of this creative tool. Figure 5 is a schematic diagram of the front of the conventional knife mold. [Description of the main component symbols] 10 Photoresist film 11 Photomask 20 The base of the plate 21 The first creation of the worm's engraved sword 22 The first creation of the worm 1 The cross-section shape completed by the worm 23 The cross-cut shape of the re-etched engraving 25 The engraving of the worm's name was deposited on the blade Xing Base Angle Reinforcement Base 26 After the creation of the knife, the angle of the blade is reduced, and the arc shape is 261.
第11頁 M274221 圖式簡單說明Page 11 M274221 Schematic description
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