M267790 八、新型說明： 【新型所屬之技術領域】 本創作屬加_置脑賴’制係指1具自祕餘制之薄膜 加熱讀_設計者，具錢化結構及不需做溫度控制之功效者。 【先前技術】 ，按白用的加熱裝置主要係利用鎳鉻線圈或石英管之設置於設備適 2，其必彡驗過空氣讀料的方絲加熱，然由於雛在空氣中 之效率差’财有加熱溫度不均勻的情況，除此之外，體積大、 t熱溫度Μ控解’毅此種傳統式加熱裝置的缺點。現行產業上 t新的4疋_電熱膜加熱的方式，電熱膜與傳統的電熱絲相較， 入於在使叫不需做二次的傳、導熱，因而具有加熱快速、均句、安 高的優點。以公告第四七二九九七號「加絲置」為例， jA括-電熱膜，該電熱膜包括—基板、—銀膠及—電極，复中 ^板的-面上具有—遠紅外線層，該基板的另—面具有 =該電熱騎上具有—導電之保護層，且該保護層具有表面膜M267790 VIII. Description of the new type: [Technical field to which the new type belongs] This creation is a _zhinaolai 'system refers to a self-secreting film heating reading _ designer, with a money structure and no temperature control Efficacy. [Previous technology] The heating device used in white is mainly using nickel-chromium coils or quartz tubes installed in the equipment. It must be tested by the square wire heating of air reading materials, but due to the poor efficiency of the chick in the air ' There are some cases where the heating temperature is not uniform. In addition, the large size and the hot temperature M control the disadvantages of this traditional heating device. In the current industry, the new 4 疋 _ heating film heating method. Compared with the traditional heating wire, the heating film does not need to do secondary transmission and heat conduction, so it has fast heating, uniform sentence, and high security. The advantages. Taking the announcement No. 4729997 "Jiasizhi" as an example, jA includes-electrothermal film, which includes-substrate,-silver glue and-electrodes,-on the surface of Fuzhong ^ board-far infrared Layer, the other side of the substrate has = a conductive protective layer on the electrothermal mount, and the protective layer has a surface film
職Η細物物連H 紅外 十一 —κ線對加熱之標的物進行高效率的加执【九 238409 物為主體，复传在二广以金、銀…等金屬化合物或其有機化合 製，再將上述二=量的添加入錄、鐵等之化合物·雜劑調 ϋ与勻的原料，以一定比例與介質材料做均勻的混人， M267790 將披復的基材清洗乾淨後置人—高溫爐室中，使基材表面產生活化現 象’再將則述調合妥當的流體材料，經空氣混合定量喷人到該高溫的 爐至中’使導電材料流體噴人後立即霧化分解成霧氣狀之帶電位離 子’而均勻披覆於基材的表面，或直接侧於已活化的基材表面，與 基材-體形成-半導電性發熱薄膜者【84年】月η日專利公報參 照】。然而，以電熱膜為加熱源的加熱裝置，由於須仰賴遠紅外線的加 熱’而以高溫燒結的方式於基板上形成遠紅外線層，其加工步驟較為 繁雜’且電熱顧與遠紅外線制隔絲板，其轉換效輪差為其缺 失’且以電阻材料為加熱膜者，其溫度控置不^，必須配設溫度控置 裝置為其缺失。 再者，PTC效應為低溫時電阻小，通電加熱時電阻會隨溫度的上升 而增大，在達到配方設定的居禮溫度點時，電阻會賴接近絕緣體， 而造成有··錢’並會隨溫度的散失（因為居禮溫度點降低）， 而降低電阻而產生電流，並進而能提供熱損散失所須的辨，而達到 平衡’此即為PTC效應。 傳統的加壓成型或擠出成型的PTC發熱體，存在有難以克服的物理 缺點’當對PTC材料發熱體施加電場後，瞬間產生高電流及大電流密 度’並急劇發熱，升溫率速率達1〇4_1〇6K/S，由於晶粒為半導體，而 晶界為高阻體，因此外加電場主要作祕晶界上，晶界上的電場強度 可達加在試樣上電場的1G0倍，且產生高溫度。若PTC材料發熱體竟 坏内電阻不均勻’會造成溫度不均勻。由_變，#溫度升到居禮附 近，壓應力會突鋪變為張應力，並純到應力極限，PTC材料發孰 M267790 體陶莞的抗張強度低，因而易產生開裂現象。所以PTC成份組成或晶 粒不均勻，會在PTC材料發熱體究坏内產生熱點，引起熱破壞或電擊 穿，此為傳統加壓成型或擠出成型之PTC發熱體之缺點，進而影響傳 統製程的PTC材料發熱體的使用穩定性。以上即為赌習用技術存有 最大之缺失，此缺失乃成業界亟待克服之難題。 【新型内容】 本創作研創人#於制技術之缺失，積其多年實際從事卫業陶竟產 品之設計製造專業知識，經不斷研究、改良後，終有本創作之研創成 功，公諸於世。 —緣疋’本創作之主要目的在提供一種「具自動溫度控制之薄膜 =熱兀件」♦，其主要包括有一基材，基材表面披覆有一層具PTC效應材 料之電熱顯，該電贿層二·有與其雜賴的電極，藉由電極 ^導電，，電熱膜層發熱者’該電熱膜層厚度小於2_，該基材可為 平板狀A g 2、蜂驗等外形，以配合職計之加紐置，基材可添 紅外線材料’得以遠紅外線對待加熱物加熱，具有簡化 、、、口構及不需做溫度控制之功效者。 杜本=之f—主要目的在提供—種「具自動溫度控制之薄膜加熱元 」熱膜層上方可披覆—層耐熱絕緣層’以斷熱者。 L貫施方式】 為達成本創作前述目的之技術手段，兹列舉一實施例，並配合圖式 說明如後，貴魅委員可k對摘叙結構、概及所達成之功效， 獲致更佳之瞭解。 首先❹閱第-圖之本創作實施例正面圖及第二圖之斷面圖，由 M267790The fine objects of the office are connected with the H-infrared eleven-κ line to efficiently heat the heated object [nine 238409 as the main body, and it is re-transmitted in Guangdong and Guangdong with metal compounds such as gold, silver ... or their organic compounds, Then add the above two equal amounts of compounds and impurities such as iron, iron, etc. to mix and mix the raw materials, and mix them with the medium material in a certain proportion. M267790 clean the coated substrate and put it in— In the high-temperature furnace chamber, the surface of the substrate is activated. 'Then mix the fluid material properly and spray it into the high-temperature furnace with a certain amount of air mixing.' After the conductive material fluid is sprayed, it will be atomized and decomposed into mist. Shaped charged ions are uniformly coated on the surface of the substrate, or directly on the surface of the activated substrate, forming a semi-conductive heat-generating film with the substrate-body [84] Reference of Japanese Patent Publication No. η 】. However, a heating device using an electrothermal film as a heating source, because it relies on far-infrared heating, to form a far-infrared layer on a substrate by high-temperature sintering, the processing steps are more complicated. , Its conversion effect wheel difference is missing ', and those who use resistance material as the heating film, its temperature control is not ^, must be equipped with a temperature control device for its lack. In addition, the PTC effect is that the resistance is low at low temperatures, and the resistance will increase with the increase in temperature when the current is heated. When the curie temperature point set by the formula is reached, the resistance will depend on the insulator, which will cause money. With the loss of temperature (because the Curie temperature point is lowered), the current is generated by reducing the resistance, and then it can provide the discrimination required for heat loss to reach equilibrium, which is the PTC effect. Traditional pressure-molded or extruded PTC heating elements have physical shortcomings that are difficult to overcome: "When an electric field is applied to a PTC material heating element, a high current and large current density are generated instantaneously" and the heating is rapid, with a heating rate of 1 〇4_1〇6K / S, because the grains are semiconductors, and the grain boundaries are high-resistance bodies, the applied electric field is mainly used as the secret grain boundaries. The electric field intensity on the grain boundaries can reach 1G0 times the electric field applied to the sample, and Generate high temperatures. If the heating element of the PTC material is damaged, the internal resistance will be uneven, which will cause uneven temperature. From _change, # temperature rises near Juli, compressive stress will suddenly become tensile stress, and it is pure to the stress limit. PTC material hairpin M267790 has low tensile strength, so it is prone to cracking. Therefore, the composition or grains of PTC are not uniform, which will generate hot spots within the PTC material heating element, causing thermal damage or electrical breakdown. This is the disadvantage of the traditional PTC heating element under pressure or extrusion molding, which affects the traditional process. The use stability of PTC material heating element. The above is the biggest shortcoming of gambling technology. This shortcoming has become a difficult problem for the industry to overcome. [New content] This creative research and creation person # lacks the manufacturing technology, and has accumulated many years of practical expertise in the design and manufacturing of ceramics products in the health industry. After continuous research and improvement, the creative research and creation of this creation has been successful and made public. . —Yuan Yuan 'The main purpose of this creation is to provide a "film with automatic temperature control = thermal element", which mainly includes a substrate, and the surface of the substrate is covered with a layer of PTC effect material. The second layer has electrodes that are related to it. Through the electrode ^ conductive, the electric heating film layer generates heat. The thickness of the electric heating film layer is less than 2 mm. With the addition of a professional plan, the infrared material can be added to the substrate, which can heat the heated object in the far infrared, which has the effect of simplifying the structure of the mouth and not requiring temperature control. Duben = of f—The main purpose is to provide—a kind of "thin film heating element with automatic temperature control", which can be coated on top of the heat film layer—a heat-resistant insulating layer 'to cut off heat. L implementation method] In order to achieve the above-mentioned technical means for cost creation, an example is given, and illustrated with drawings. Afterwards, members of Guimei can gain a better understanding of the abstract structure, the outline, and the effect achieved. . First look at the front view of the creative embodiment in the figure-and the cross-sectional view of the second figure, by M267790
圖可知本創他要包括有—紐⑴，基材⑴表面披覆有 一層具PTC 效應材料之電熱膜層⑵【本創作於基板上形成PTC效應材料電熱膜層The figure shows that the original maker should include a button—the surface of the substrate is covered with an electric heating film layer with PTC effect material. [This creation forms an electric heating film layer with PTC effect material on the substrate.
的方式為熱間化學反應方法（高溫霧化成長方法），為習用技術，PTC 效應材料為具備PTC效應之正溫度係數材料，為習知材料，正溫度係 數材料溫度越高阻抗越大，故不會有加溫不停的現象】，該電熱膜層⑵ -側具有與其電性賴的電極⑶，藉由電極⑶之導電，使電熱膜層 (2)發熱者。再者，本創作電熱膜層⑵之厚度小於_ •，該基材⑴ ^為平板狀、管狀、蜂錄等預定外形，贿合設置於賊計之加熱 装置中。本創作採用新製程熱間化學反應鍍膜的PTC材料發熱體，因 為鍍膜厚度小於2卿且因與紐的結合是时子鍵結，及高溫相互 擴散化學反應的方式結合，在_的急鑛熱時，無溫度梯度所產生 的溫差及熱點問題，而有效避免了傳統縛或擠出成型pTc材料發熱 體的缺點產生’而保有PTC材料發熱體的正溫度係數優點【即簡化結 構及不需做溫度控制之功效】。 又，本創作紐⑴在製作時可添加人魏性遠紅外線材料【基材 功能性遠紅外線材料為具轉換遠紅外線材料，為習知材料，如陶竟材 料，於成型基板前即混人基板材料而成型】，藉由電極⑶之導電，配 合電熱膜層⑵及基材⑴㈣能性遠紅外騎料，以粒外線對待加 熱物内部均勻加熱，本創作功能性遠紅外線材料於製作基板時即已添 加入基材原料中成型，故可簡略原基材必須再綠燒結—層遠紅外線 層的步驟，且本創作具功雛遠紅外線基脚具有賴遠紅外線功 能，與習知裝置相較來的直接而有鱗，故具有簡化結構及提高加熱 M267790 效率之功效者。 再者，本創作電熱膜層⑵上方可披覆一層财熱絕緣層⑷，該耐敎 絕緣層材料為無機材料，由於加熱面位於電熱膜層⑵之背面，將電熱 膜層⑵面孰耐熱絕緣層⑷用以斷熱，補安全者。如此而達本創 作设計目的，堪稱一實用之創作者。 綜^所述，本創作所揭露之—種「具自動溫度控制之薄膜加熱元 件」為昔所無，絲纽於關外公開之爺上，理已具新穎性之專 2件’又本創作確可摒除制技術缺失，並達成設計目的，亦已充 ^付合新型專利之「可供產業上顧之新型」專利要件，爰依法提出 申請，謹請貴審查㈣舒審查，並賜予本案專利，實感德便。 惟以上所述者，僅為本創作之—較佳可行實施例而已，並非 =拘限摘作之細，舉凡熟悉此項技藝人士，運用本創作說 明書及中請專利範圍所作之等效結構變化，理應包括於本創作之 專利範圍内。 【圖式簡單說明】 f圖係本創作實施例正面圖。 第一圖係本創作實施例斷面圖。 【主要元件符號說明】 (1) 基材 (2) 電熱膜層 (3) 電極 (4) 耐熱絕緣層The method is the thermal chemical reaction method (high temperature atomization growth method). For conventional technology, the PTC effect material is a positive temperature coefficient material with PTC effect. It is a known material. The higher the temperature of the positive temperature coefficient material, the higher the resistance, so There will be no continuous heating], the electric heating film layer ⑵-side has an electrode ⑶ which is electrically dependent on it, and the electric heating film layer (2) is heated by the conduction of the electrode ⑶. Furthermore, the thickness of the electrothermal film layer 本 in this creation is less than _ •, and the substrate ⑴ ^ has a predetermined shape such as a flat plate, a tube, a bee recorder, etc., and is arranged in a heating device of a thief. In this creation, the PTC material heating element coated with a thermal process chemical reaction coating in the new process is used because the thickness of the coating is less than 2 mm, and the combination with the button is a time bond, and the high temperature interdiffusion chemical reaction is combined. At the same time, there is no temperature difference and hotspot problems caused by temperature gradients, which effectively avoids the disadvantages of traditional binding or extrusion pTc material heating elements, while maintaining the positive temperature coefficient advantages of PTC material heating elements [ie, simplified structure and no need to do The effect of temperature control]. In addition, this creative button can be added with human far-infrared materials [substrate functional far-infrared materials are converted far-infrared materials, which are conventional materials, such as ceramic materials, which are mixed with the substrate material before forming the substrate. [Molding], through the conductivity of the electrode ⑶, with the electric heating film layer ⑵ and the base material 远 far-infrared riding material, the outside of the grain to be heated evenly inside the heated object, this creative functional far-infrared material has been added when making the substrate It can be molded into the base material, so the original base material must be green sintered-the far-infrared layer step, and the original far-infrared foot of this creation has the far-infrared function, which is directly compared with the conventional device. And there are scales, so it has the effect of simplifying the structure and improving the efficiency of heating M267790. In addition, a layer of financial and thermal insulation layer 可 can be covered on top of the electric heating film layer 本. The material of the heat-resistant insulating layer is an inorganic material. Since the heating surface is located on the back of the electric heating film layer ，, the surface of the electric heating film 孰 is heat-resistant and insulated. Layers are used to cut off heat and supplement safety. In this way, the original design purpose can be called a practical creator. To sum up, the type of “thin film heating element with automatic temperature control” disclosed in this creation is unprecedented, and it is believed that there are already 2 novel novels on the grandfather who is open to the public. It can eliminate the lack of manufacturing technology and achieve the design purpose. It has also filled in the patent elements of the "new model available for industrial consideration" that meets the new patents, and has applied for it in accordance with the law. I would like to invite your review to review and grant the patent in this case. Real sense. However, the above are only the best possible implementation of this creation, and are not limited to the details of the abstract. For those who are familiar with this art, use the equivalent structural changes made by this creation specification and the scope of the patent , Should be included in the scope of the patent of this creation. [Schematic description] f is a front view of this creative embodiment. The first figure is a cross-sectional view of this creative embodiment. [Description of main component symbols] (1) Substrate (2) Electric heating film layer (3) Electrode (4) Heat-resistant insulating layer