TWM261957U - Semi-automatic solder paste printer - Google Patents
Semi-automatic solder paste printer Download PDFInfo
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- TWM261957U TWM261957U TW93207179U TW93207179U TWM261957U TW M261957 U TWM261957 U TW M261957U TW 93207179 U TW93207179 U TW 93207179U TW 93207179 U TW93207179 U TW 93207179U TW M261957 U TWM261957 U TW M261957U
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M261957 四、創作說明(i) ^ 職— -- 【新型所屬之技術領域】 機 本創作係關於一種半自動錫膏印刷機,胜%丨曰 配開設有較大印刷圖案範圍之鋼板使用之本白 ▲ ^ ,尤其適合適合小批量、低成本及高效率生產。 心 該印刷 開設單 的太小 設多種 一種印 而浪費 印刷圖M261957 IV. Creation Instructions (i) ^ Position-[Technical Field to which New Types belong] Machine-based creation is about a semi-automatic solder paste printing machine, which is more than 100% suitable for use with steel plates with a large range of printing patterns. ▲ ^, especially suitable for small batch, low cost and high efficiency production. Heart that the printing is too small
第5頁 鋼板裡開設 刷機多應用於小批量 做製程,因此,習知半 疋的功成、部分的習知 傳送待印基板,不過仍 先前 作、低 自動錫 半自動 以手動 隨 呈現多 獲許多 同品名 可能不 批量的 以降低 僅管理 生產步 方法便 單一鋼 技術】 般而言 成本生 膏印刷 錫膏印 控制大 著科技 樣性及 不同品 的產品 同,業 鍚膏印 成本, 方便, 驟’以 是在單 板裡只 圖案開 板裡開 ,習知 產、或 機通常 刷機會 部分的 發展曰 繁複性 名的產 所需要 界無不 刷製程 最常見 更可以 簡4匕生 半自動 研究開 僅具備 搭配輸 設定為 新月易 ,尤其 品、但 之製程 絞盡腦 為例, 的處置 省略針 產流程 錫膏印 發的試 簡單設 送帶以 主。 ,對於 針對特 出貨量 、設備 汁以避 大多以 方法便 對不同 及提高 有多種 刷圖案 大部分 案可以 產品的 定產業 卻不高 、治具 免生產 半自動 是統一 尺寸鋼 生產效 待印基 的傳統 鋼板的 降低鋼 要求也 ,廠商 的訂單 、甚或 成本過 錫膏印 鋼板的 板的設 率,另 板的印 方式, 印刷空 板的材 逐漸演繹 可能會接 ,由於不 材料皆有 高;以小 刷機生產 尺寸,不 疋或統一 一種處置 刷圖案, 容易因為 間,因此 料成本, M261957 四、創作說明(2) 並在同一次製程裡即完成多個基板印刷,更可以增加生產 產量及提高生產效率。 請參閱第一圖,習知半自動錫膏印刷機之立體圖所示 ,該習知半自動錫膏印刷機包括有機座1 0 a、設於該機 座1 0 a之控制單元1 3 a及機械手臂1 2 a、由該機械 手臂1 2 a夾持之一對左右刮刀2 1 a及2 2 a 、分設於 該機座1 0 a左右兩側之兩感應器3 1 a 、3 2 a ;該機 座1 0 a係由後側向上延伸一架體1 1 a ,該架體1 1 a 係由左右兩側向前延伸出兩固定夾1 1 1 a以分別夾持該 對左右刮刀2 1 a及2 2 a ;該半自動錫膏印刷機係搭配你 鋼板4 0 a使用,該鋼板4 0 a包括有框架4 1 a 、中間 開設有印刷圖案4 3 1 a之印刷模板4 3 a 、及四周連接 於該印刷模板4 3 a與該框架4 1 a之彈性滾邊4 2 a, 該鋼板4 0 a係可定義出由該彈性滾邊4 2 a延伸至該印 刷圖案4 3 1 a之一預定間距g > (請參閱第三A圖); 一般而言,在錫膏印刷的過程中,該鋼板4 0 a承受刮刀 2 1 a (或2 2 a )下壓必須能夠保持固定張力及平衡, 切忌在印刷過程中,因張力不均產生鋼板變形而不符使用 ,其中,關乎張力最重要的因素係為該彈性滾邊4 2 a , | 當該鋼板40 a使用次數過高或該彈性滚邊42 a受損, 則該鋼板4 0 a無法繼續使用,因此該鋼板4 0 a的使用 壽命(即可承受的印刷次數)主要係視該彈性滾邊4 2 a 的材料、及錫膏印刷時的使用方法來決定。 請參閱第二圖,該習知半自動錫膏印刷機所示之前視The brush machine installed in the steel sheet on page 5 is mostly used for small batch production processes. Therefore, the know-how of half a while, and some of the know-how transfer the substrates to be printed, but still made previously, and the low-auto tin semi-automatically gained a lot by manual presentation. The same product name may not be used in batches to reduce the single steel technology by only managing the production method.] Generally speaking, the cost of paste printing, solder paste printing, control technology, and different products are the same. The cost of paste printing is convenient. 'So the pattern is only opened in the veneer, and the development of conventional production or machine parts is usually complicated. The production process that requires complex names is the most common. The process is most common and can be simplified. Equipped with a matching set of crescent moon, especially the product, but the process is exhausting the brain as an example, the treatment of omission of the needle production process solder paste printing test simply set the belt master. For the special shipments, equipment juices to avoid most of the methods, the different industries and different types of brush patterns can be used. Most of the products are not high in the industry, and the production of fixtures is semi-automatic. It is a uniform production of steel. The reduction of steel requirements of traditional steel plates is also caused by the manufacturer's order, or even the cost of the solder paste printed steel plate, the printing method of the other plate, and the gradual interpretation of the printed empty plate may be connected, because all materials are high; Production size with small brush machine, it is not easy or uniform to dispose of a brush pattern, which is easy because of the cost of materials, M261957 IV. Creation instructions (2) And multiple substrates can be printed in the same process, which can increase production output and Increase productivity. Please refer to the first figure, which is a perspective view of a conventional semi-automatic solder paste printing machine. The conventional semi-automatic solder paste printing machine includes an organic base 10 a, a control unit 1 3 a provided at the base 10 a, and a robot arm. 1 2 a, a pair of left and right scrapers 2 1 a and 2 2 a held by the robot arm 1 2 a, two sensors 3 1 a, 3 2 a located on the left and right sides of the base 10 a; The machine frame 1 0 a is a frame body 1 1 a extending from the rear side upwards. The frame body 1 1 a is extended forward from the left and right sides by two fixing clips 1 1 1 a to hold the pair of left and right scrapers 2 respectively. 1 a and 2 2 a; The semi-automatic solder paste printing machine is used with your steel plate 4 0 a. The steel plate 40 a includes a printing plate 4 3 a with a printing pattern 4 3 1 a in the middle. And the elastic piping 4 2 a connected to the printing template 4 3 a and the frame 4 1 a, and the steel plate 4 0 a can be defined to extend from the elastic piping 4 2 a to one of the printing patterns 4 3 1 a Predetermined pitch g > (see Figure 3A); In general, during the solder paste printing process, the steel plate 40 a must withstand the pressure of the scraper 2 1 a (or 2 2 a) to maintain a fixed tension. Balance, do not use the steel plate deformation due to uneven tension during the printing process. The most important factor related to the tension is the elastic rim 4 2 a. | When the steel plate 40 a is used too often or the elastic rim is used If the edge 42 a is damaged, the steel plate 40 a can no longer be used. Therefore, the service life (that is, the number of printing times) of the steel plate 40 a is mainly determined by the material of the elastic rim 4 2 a and the printing time of the solder paste. To use. Please refer to the second picture, which shows the front view of a semi-automatic solder paste printing machine.
第6頁 M261957 四、創作說明(3) 圖,該習知半自動錫膏印刷機上設置的兩感應器3 1 a 、 3 2 a係用來分別{貞測刮刀2 1 a (或2 2 a )是否到位 或離開,因應該鋼板4 0 a之尺寸或該鋼板4 0 a内開設 的印刷圖案4 3 1 a範圍的大小,該兩感應器3 1 a 、3 2 a需調整至適當位置,使刮刀2 1 a (或2 2 a )能夠 行走至完成該印刷圖案4 3 1 a之範圍;但由於該對左右 刮刀2 1 a及2 2 a中間相隔有一固定的預定距離d > ( 請參閱第三A圖)、且其鋼板4 0 a之該彈性滾邊4 2 a 大致具有相同寬度s > (請參閱第三A圖),當該鋼板4 0 a因為開設的印刷圖案4 3 1 a之範圍太大,以至於該 ® 彈性滾邊4 2 a到該印刷圖案4 3 1 a之間的預定間距g /縮小,當其中一刮刀2 1 a (或2 2 a )行走到達該預 定間距g >時,感應器3 1 a (或3 2 a )感測後會同時 令該刮刀2 la (或22a)升起與另一刮刀22a (或 2 1 a )下落,如果該預定間距g >不足以涵蓋該對左右 刮刀間之預定距離d >,則下落之刮刀2 2 a (或2 1 a )會落在其彈性滾邊4 2 a上,該彈性滾邊4 2 a容易受 損,降低該鋼板4 0 a的使用壽命。 請參閱第三A圖至第三F圖,該習知半自動錫膏印刷 j 機之動作示意圖所示;分別定位該兩感應器3 1 a 、3 2 a於左右兩側,該兩感應器3 1 a 、3 2 a係用來偵測夾 持該對左右刮刀21a及22a的機械手臂12a ,如第 三A圖,當啟動該半自動錫膏印刷機之印刷鍵,該控制單 元1 3 a立刻控制該左刮刀2 1 a下落,行走狀態可參考Page 6 M261957 IV. Creation instructions (3). The two sensors 3 1 a and 3 2 a installed on the conventional semi-automatic solder paste printing machine are used respectively for {测测 刀 2 1 a (or 2 2 a ) Whether it is in place or away depends on the size of the steel plate 40 a or the size of the printed pattern 4 3 1 a opened in the steel plate 40 a. The two sensors 3 1 a and 3 2 a need to be adjusted to an appropriate position. The scraper blade 2 1 a (or 2 2 a) can be walked until the printing pattern 4 3 1 a is completed; but because the pair of left and right scraper blades 2 1 a and 2 2 a are separated by a fixed predetermined distance d > (please (Refer to the third picture A), and the elastic piping 4 2 a of the steel plate 40 a has approximately the same width s > (see the third picture A), when the steel plate 4 a is opened because of the printed pattern 4 3 1 The range of a is so large that the predetermined distance g / reduction between the ® elastic piping 4 2 a and the printed pattern 4 3 1 a, when one of the scrapers 2 1 a (or 2 2 a) walks to reach the predetermined distance g > sensor 3 1 a (or 3 2 a) will cause the scraper 2 la (or 22a) to rise and another scraper 22a (or 2 1 a) to fall at the same time. The distance g > is not sufficient to cover the predetermined distance d > between the pair of left and right scrapers, and the falling scraper 2 2 a (or 2 1 a) will fall on its elastic bead 4 2 a, which is easy to make. Damage, reducing the service life of the steel plate 40 a. Please refer to the third diagram A to the third diagram F. The schematic diagram of the operation of the conventional semi-automatic solder paste printing machine j is shown; the two sensors 3 1 a and 3 2 a are positioned on the left and right sides, respectively, and the two sensors 3 1 a and 3 2 a are used to detect the robot arm 12 a holding the pair of left and right scrapers 21 a and 22 a, as shown in the third figure A. When the printing key of the semi-automatic solder paste printing machine is started, the control unit 1 3 a immediately Control the falling of the left scraper 2 1 a. For the walking status, please refer to
第7頁 M261957 四、創作說明(4) 印刷盯程P 1 ’為使右到刀2 2 a向左到回時確實刮完該 印刷圖,4 3 1 a的範圍d -,且為避免尚未印完的錫膏 场塌又Μ覆在該印刷圖案4 3 1 3上,必須令該右刮刀2 2 a落,該鋼板4 〇 a之該預定間距g /裡,惟,該預定 間距g/不足以涵蓋該對左右刮刀2 i a及2 2 a間之該 預定距離d > ,該左刮刀2 1 3則勢必下落於該彈性滾邊 4 2 a上;如第三B圖,該左刮刀2 1 a於下落後持續向 右行走;如第三C圖及第三d圖,右側之感應器3 2 a設 1於可感應該機械手臂1 2 a之高度、且設於一可剛好使該 左刮刀2 1 a下落在該鋼板4 0 a之該預定間距S >的適 當位置,並配合該控制單元1 3 a ,當該右側之感應器3 2 a感應到該機械手臂1 2 a ,立刻回傳感應訊號至該控 制單元1 3 a ,該控制單元1 3 a係令該機械手臂1 2 a 停止移動、令該左刮刀2 1 a升起、令該右刮刀2 2 a落 下、及該機械手臂1 2 a向左側移動;如第三及第三 F圖,該右刮刀2 2 a持續向左侧移動’直至該左側感應 器3 1 a感應該機械手臂1 2 a為止’則該機械手臂1 2 Γ停止移動、令該右刮刀2 2 a升起、令該左刮刀2 1 a 落下、及該機械手臂1 2 a向右側移動’·如此週而復始, 其該左刮刀2 1 a及該右刮刀2 2 a的印刷行程請分別參 考P 1及P 2。 是以,不論下落該對左右刮刀2 1 a及2 2 a其中之 一時,無可避免損害該鋼板4 〇 a之該彈性;袞邊4 2 a ’ 則該鋼板4 0 a之使用壽命縮短·’此外’下落該對左右刮Page 7 M261957 IV. Creation instructions (4) The printing range P 1 'in order to make sure that the printed picture is completely scraped when the right to the knife 2 2 a is turned left to back, the range d-of 4 3 1 a, and to avoid After the printed solder paste is collapsed and covered on the printed pattern 4 3 1 3, the right scraper blade 2 2 a must be dropped, and the steel plate 4 0a has the predetermined distance g / li, but the predetermined distance g / Insufficient to cover the predetermined distance d > between the pair of left and right scrapers 2 ia and 2 2 a, the left scraper 2 1 3 is bound to fall on the elastic piping 4 2 a; as shown in the third figure B, the left scraper 2 1 a continuously walks to the right after falling; as shown in Figures 3C and 3d, the right sensor 3 2 a is set to 1 to sense the height of the robot arm 1 2 a, and is set to a position that just makes the The left scraper 2 1 a falls at an appropriate position of the predetermined distance S > of the steel plate 40 a and cooperates with the control unit 1 3 a. When the sensor 3 2 a on the right side senses the robot arm 1 2 a, Immediately return the response signal to the control unit 1 3 a. The control unit 1 3 a causes the robot arm 1 2 a to stop moving, causes the left scraper 2 1 a to rise, and causes the right scraper 2 2 a to fall. Lower and the robot arm 1 2 a move to the left; as shown in Figures 3 and 3 F, the right scraper 2 2 a continues to move to the left 'until the left sensor 3 1 a senses the robot arm 1 2 a 'The robot arm 1 2 Γ stops moving, the right scraper 2 2 a is raised, the left scraper 2 1 a is dropped, and the robot arm 1 2 a is moved to the right'. After repeating this cycle, the left scraper 2 Please refer to P 1 and P 2 for the printing stroke of 1 a and the right scraper 2 2 a. Therefore, no matter whether one of the pair of left and right scrapers 2 1 a and 2 2 a is dropped, the elasticity of the steel plate 4 oa is unavoidably damaged; the edge 4 2 a ′ shortens the service life of the steel plate 40 a. 'Additionally' where the pair scraped left and right
第8頁 M261957 四、創作說明(5) 刀2 1 a及2 2 a其中之一至該鋼板40 a之該彈性滾邊 4 2 a時,其行走至需刮覆錫膏之該印刷圖案4 3 1 a的 距離過長,容易殘留過多錫膏,不僅浪費錫膏、發生殘留 錫膏容易劣化之問題、還增加刮刀2 1 a (或2 2 a )與 鋼板4 0 a間之摩擦阻力,進而影響該刮刀2 1 a (或2 2 a )的使用壽命。傳統的解決方法,一般係將該鋼板4 0 a加大,因該彈性滾邊4 2 a的寬度s >大致固定,則 可拉長該預定間距g >以避免上述之問題。然而,由於前 述提及小批量及多品名的考量,每片鋼板4 0 a的使用率 不高;且因應該印刷圖案4 3 1 a之範圍D /的不同,即❿ 使相同尺寸之鋼板4 0 a ,也具有不同的預定間距g —, 當該預定間距g >足夠大時,則該刮刀2 1 a (或2 2 a )下落時不會下壓到該彈性滾邊4 2 a ,則此時無必要增 大鋼板4 0 a之尺寸;是以,在同一產品採用加大鋼板4 0 a尺寸之方法,係徒增鋼板成本及管理負擔而已。 緣是,創作人有感上述缺失,乃潛心研究並配合學理 之運用,提出一種設計合理且有效改善上述缺失之本創 作。 【新型内容】 _ 本創作之主要目的,在於提供一種半自動錫膏印刷機 ,能夠在印刷行程中不損傷鋼板之彈性滾邊,以提高鋼板 之使用壽命。 本創作之次一目的,在於提供一種半自動錫膏印刷機Page 8 M261957 IV. Creation instructions (5) When one of the knives 2 1 a and 2 2 a reaches the elastic piping 4 2 a of the steel plate 40 a, it walks to the printed pattern that needs to be scraped with solder paste 4 3 1 The distance of a is too long, it is easy to leave too much solder paste, not only wasting solder paste, but the problem that the residual solder paste is easily deteriorated, but also increases the frictional resistance between the scraper 2 1 a (or 2 2 a) and the steel plate 40 a, which affects The life of the scraper blade 2 1 a (or 2 2 a). The traditional solution is generally to increase the steel plate 40a. Since the width s > of the elastic piping 42a is approximately fixed, the predetermined distance g > can be lengthened to avoid the above problems. However, due to the aforementioned considerations of small batches and multiple product names, the usage rate of 40 a per steel plate is not high; and due to the difference in the range D / of the printed pattern 4 3 1 a, even if the steel plate 4 of the same size is used 0 a, also has a different predetermined distance g — when the predetermined distance g > is sufficiently large, the scraper blade 2 1 a (or 2 2 a) will not be pressed down to the elastic rim 4 2 a when it falls, then At this time, it is not necessary to increase the size of the steel plate 40 a. Therefore, the method of increasing the size of the steel plate 40 a in the same product is only to increase the cost and management burden of the steel plate. The reason is that the creator feels the above-mentioned shortcomings. It is an intensive study and the application of theories to propose a rational design and effectively improve the above-mentioned original creations. [New content] _ The main purpose of this creation is to provide a semi-automatic solder paste printer that can not damage the elastic piping of the steel plate during the printing stroke, so as to improve the service life of the steel plate. A secondary objective of this creation is to provide a semi-automatic solder paste printer
第9頁 M261957 四、創作說明(6) ’係能夠避免開尺寸較大之鋼板,以降低鋼板成本。 本創作之又一目的,在於提供一種半自動錫膏印刷機 ’係可標準化鋼板尺寸,俾使鋼板管理便利,且統一生產 流程,以提高生產效率。 本創作之再一目的,在於提供一種半自動錫膏印刷機 ,係能降低錫膏殘留量,避免殘留錫膏產生的劣化問題, 俾使節省錫膏使用量及穩定錫膏的印刷品質。 本創作之進一目的,在於提供一種半自動錫膏印刷機 ,係能避免刮刀與鋼板之彈性滾邊產生的摩擦,以降低刮 刀磨耗率。 為了達成上述目的,本創作係提供一種半自動錫膏印 刷機’係可搭配應用鋼板;該半自動錫膏印刷機係包括機 座、、接設於該機座之刮刀模組、設於該機座左右兩側之兩 組感應器;其中,該鋼板係定位於該機座之工作平台上, 且該鋼板係具有框架、中間開設有印刷圖案之印刷模板、 及四周連接於該印刷模板與該框架之彈性滾邊;該刮刀模 組係包括可左右移動之機械手臂,及平行設置於該機械手 臂之一對左右刮刀;每一組感應器係具有内外兩感應器, 用以偵測該刮刀模組以分別控制該對左右刮刀升降「當每 一刮刀下降時,係落在該鋼板之該印刷圖案與該 =、息 之間。 丨展瓊 為了使貴審查委員能更進一步瞭解本創作特徵及 術内容,請參閱以下有關本創作之詳細說明與附圖所示筏 然而所附圖所示式僅提供參閱與說明用,並非用 =’ 个野本創Page 9 M261957 IV. Creative Instructions (6) ’is to avoid opening large steel plates to reduce the cost of steel plates. Another purpose of this creation is to provide a semi-automatic solder paste printing machine, which can standardize the size of steel plates, facilitate the management of steel plates, and unify the production process to improve production efficiency. Another purpose of this creation is to provide a semi-automatic solder paste printer, which can reduce the residual amount of solder paste, avoid the degradation problem caused by residual solder paste, and save the amount of solder paste used and stabilize the printing quality of solder paste. A further objective of this creation is to provide a semi-automatic solder paste printing machine, which can avoid the friction caused by the elastic piping of the blade and the steel plate to reduce the blade wear rate. In order to achieve the above purpose, this creative department provides a semi-automatic solder paste printing machine that can be used with steel plates. The semi-automatic solder paste printing machine includes a base, a scraper module connected to the base, and a base. Two sets of sensors on the left and right sides; wherein, the steel plate is positioned on the working platform of the machine base, and the steel plate has a frame, a printing template with a printing pattern in the middle, and the printing plate and the frame are connected around the steel plate. The elastic piping; the scraper module includes a mechanical arm that can move left and right, and a pair of left and right scrapers arranged in parallel to the robot arm; each group of sensors has two sensors inside and outside for detecting the scraper module To control the lifting of the pair of left and right scrapers separately, "When each scraper is lowered, it falls between the printed pattern of the steel plate and the =, and the interest rate." Zhan Qiong, in order to allow your review committee to better understand the characteristics and techniques of this creation For details, please refer to the following detailed description of this creation and the raft shown in the accompanying drawings. However, the drawings are provided for reference and explanation only, not for use
M261957 四、創作說明(7) I作加以限制。 【實施方式】 請參閱第四圖所示,係分別為本創作半自動錫膏印刷 機之立體圖’該半自動錫膏印刷機係可搭配應用鋼板4 〇 ,·該半自動錫膏印刷機係包括機座丄〇、接設於該機座工 0之刮刀模組、及設於該機座丄〇左右兩側之兩組感應器 ,該機座1 0係具有控制單元1 3、設於上表面之工作平 台、及由後侧向上延伸之架體i丄,該鋼板4 〇係定位於 該工作平台之上,且該鋼板4 〇具有框架4丄、中間開設 有印刷圖案4 3 1之印刷模板4 3、及四周連接於該印刷 模板4 3與該框架之彈性滾邊4 2,該鋼板4 〇係可定義 出由該彈性滾邊4 2延伸至該印刷圖案4 3 1之二預定間 第六人圖)’且其鋼板40之該彈性滾邊4 1括i Ϊ (請爹閱第六A圖);該刮刀模組係包 括左右移動於該架體1 1、並電連接至該控制單元]3之M261957 Fourth, creative instructions (7) I limit the work. [Embodiment] Please refer to the fourth figure, which are three-dimensional views of the semi-automatic solder paste printing machine of this creation. The semi-automatic solder paste printing machine can be used with steel plate 40. The semi-automatic solder paste printing machine includes a base.丄 〇, the scraper module connected to the machine tool 0, and two sets of sensors located on the left and right sides of the machine tool 丄 〇, the machine tool 10 has a control unit 1 3, located on the upper surface The work platform and the frame body i 丄 extending upward from the rear side, the steel plate 40 is positioned on the work platform, and the steel plate 40 has a frame 4 and a printing template 4 with a printing pattern 4 3 1 in the middle. 3, and the surroundings are connected to the printed template 4 3 and the frame's elastic piping 4 2. The steel plate 4 〇 can define the sixth person's figure from the elastic piping 4 2 to the printed pattern 4 3 1 bis. ) 'And the elastic piping 4 1 of its steel plate 40 includes i Ϊ (please read Figure 6A); the scraper module includes left and right movement on the frame 1 1 and is electrically connected to the control unit] 3 of the
機械手臂1 2 ,及早钚抓罾於嗲嬙艸主胳1 早儿丄J 夂千仃彡又置於該機械手臂i 2之一對刮刀 2 1及2 2 ,該對刮刀間係間隔有一固 請參閱第六A圖)·兮系细鴻臃哭及叱之預疋距離d Q _工作平a t ^,該兩、感應^係沿該架體1 1定位於 茲工忭十口之左右兩側、且電連接至 丨-組感應器係具有内外兩感應器 2 ),用以俏、、則兮 丄C或34及3 乙) 偵測該刮刀模組以控制該對刮刀? κ 0 9斗 降,當每一刮刀2 ] r $ 9 9 )下暾:j刀2 1及2 2升 〇之該印刷H1 1 (或2 2 )下降時,係落在該鋼板4 〇之該P刷圖案43與該彈性滚邊42間之該預定間距运 第11頁 M261957 疋以’本創作半自動錫膏印刷機能夠該預定間距g太 小的情形之下,於印刷行程中不損傷該鋼板4 0之該彈性 該鋼板4 0之使用壽 臂1 2係為氣壓缸系 相應於該機械手臂1 及設有收容每一組感 性導軌1 1 3 ,該機 2 ,俾使該機械手臂 回之線性移動,每一 亦可沿該線性導執1 1、3 2、3 3、3 氣堡缸糸統控制。 ’係本創作半自動錫 膏印刷機上設置的兩 分設於該機座1〇之 )、該内感應器3 3 2 1 (或2 2 )升降 3 1範圍較小,該鋼 對刮刀2 1及2 2中 2 1及2 2之該預定 該印刷圖案4 3 1與 1及2 2係可以同時 感應器3 1及3 3、 四、創作說明(8) 内。 滾邊4 2 ’以提高 其中該機械手 0之該架體1 1係 線性導軸1 1 2、 3 2及3 4 )之線 於該線性導輛1 1 轴1 1 2呈左右來 3 ( 3 2 及 3 4 ) 中,每一感應器3 元件,用以配合該 請參閱第五圖 ,本創作半自動錫 3、3 2及3 4係 應器3 1 (或3 2 別用來控制該刮刀 設之該印刷圖案4 距g夠大可涵蓋該 (;即’該對刮刀 疊至該鋼板4 〇之 間),該對刮刀2 之上方’將該兩組 命0 統控制,該機座1 2設有上下平行的 應器3 1及3 3 ( 械手臂1 2係樞設 1 2可沿該線性導 組感應器3 1及3 1 3左右調整;其 4係為電磁閥感應 膏印刷機之前視圖 組感應器3 1及3 左右兩側,該外感 (或3 4 ),係分 ,當鋼板4 0内開 板4 0之該預定間 之該預定距離d時 距離d係可完全重 該彈性滾邊4 2之 位於該預定間距g 32及34調整至The robot arm 1 2 was caught early on the main arm 1 and was placed on the main arm 1 by J 夂 Qian 仃 彡 and placed on one of the pair of scrapers 2 1 and 2 2 of the robot arm i 2 with a fixed interval between the pair of scrapers. (Please refer to the sixth picture A). Xi is the pre-distance d Q 细 crying and ^ 细 work level at ^, the two, the induction ^ are located along the frame 1 1 at about two in ten workers Side, and is electrically connected to the 丨-group of sensors have two sensors inside and outside 2) for Q, Q, C or 34 and 3 B) Detect the scraper module to control the pair of scrapers? κ 0 9 bucket drops, when each scraper 2] r $ 9 9) 暾: j knife 2 1 and 2 2 liters when the printing H1 1 (or 2 2) drops, it falls on the steel plate 4 〇 The predetermined distance between the P brush pattern 43 and the elastic piping 42 is described on page 11. M261957 疋 The 'semi-automatic solder paste printing machine of this creation can prevent the predetermined distance g from being too small during the printing stroke without damaging the The elasticity of the steel plate 40. The use of the steel plate 40. The longevity arm 12 is a pneumatic cylinder system corresponding to the robot arm 1 and is provided with a set of inductive guides 1 1 3 for receiving each group. The machine 2 makes the robot arm return. Each of the linear movements can be controlled along the linear guide. 'The two points set on the semi-automatic solder paste printing machine of this creation are set on the base 10), the internal sensor 3 3 2 1 (or 2 2) lifting 3 1 is smaller, and the steel pair of scrapers 2 1 And 2 2 of the 2 1 and 2 2 the predetermined printing pattern 4 3 1 and 1 and 2 2 can be simultaneously the sensors 3 1 and 3 3, 4. In the creation description (8). The piping 4 2 ′ is used to improve the line of the frame 1 of the manipulator 0 1 linear guide shaft 1 1 2 3 2 and 3 4) to the linear guide 1 1 axis 1 1 2 to the left and right 3 (3 2 and 3 4), each sensor has 3 components to match that. Please refer to the fifth figure. This creative semi-automatic tin 3, 3 2 and 3 4 series reactor 3 1 (or 3 2 should not be used to control the scraper. It is assumed that the distance g from the printing pattern 4 is large enough to cover the (; that is, 'the pair of scrapers are stacked between the steel plate 40 and the top of the pair of scrapers 2', and the two sets of command 0 are controlled, and the base 1 2 There are vertical and horizontal parallel reactors 3 1 and 3 3 (Robotic arm 1 2 pivoting 1 2 can be adjusted around the linear guide sensor 3 1 and 3 1 3; its 4 series is a solenoid valve induction paste printing machine The left and right sides of the sensors 3 1 and 3 in the front view group, the external feeling (or 3 4) is divided. When the steel plate 40 is opened inside the predetermined distance d of the predetermined space d of the plate 40, the distance d can completely regain the elasticity. The rim 4 2 is located at the predetermined distance g 32 and 34 to
第12頁 M261957 創作說明(9) -----------— 器 位置,該批也丨w — 3 1 ( 〇 ^ 早疋1 3係僅處理每一組内外感應 2 d4及3 2 )令,其中-感應器3 1 (或… 2係分別i所反饋之感應訊號。此時,該對刮刀2 1 啟動i印^義f内外刮刀,當該半自動印刷機從停土 或2 2 )下降狀態時,該控制單元1 3令該外刮刀2 1 自動印刷機Α 、及令讓機械手臂1 2向内移動;當該半 應器3 1 (或印刷中狀態,被該控制單元1 3處理之該感 傳感應訊號1 3 3 、3 2或3 4 )係偵測該刹刀模組並回 4 0之該預^此日"3*該内到刀2 2 (或2 1 )行走在該鋼板 (或2 2 )疋間距g内,該控制單元1 3令該外刮刀2 1 向内移Z降並落在該預定間距g内、及令該機械手臂 鋼板I Τ Ϊ 4 Q内開設之該印刷圖案4 3 1範圍較大,該 中之該箱^該預定間距g不足以涵蓋該對到刀2 1及2 2 定距離日夺(;即,r到刀21及22之該預 續彈性^ ^分重疊至該鋼板4 〇之該印刷圖案4 3 1盥 丨創作半Ϊ;4 2之間);請參閱第六八圖至第六G圖,; 组感應哭?錫膏印刷機之動作不忍圖所不;分別定位該兩 應i 3 3及3 1 、3 4及3 2於左右兩側,該兩組感 ^ 及3 1 、3 4及3 2係用來偵測夾持該對刮刀 =2或該機械手臂丄2 ,為方便說明該對刮刀係定 ;Γι μ刮f ,如第六A圖,當啟動該半自動錫膏印刷機之 ,讀控制單元1 3控制該刮刀模組向右側移動至少 1在該預定間距g上方;如第六B圖,令該左刮刀Page 12 M261957 Creation Instructions (9) ------------- device position, the batch also 丨 w — 3 1 (〇 ^ 早 疋 1 3 series only deal with each group of internal and external induction 2 d4 and 3 2) order, where-the sensor 3 1 (or ... 2 are the induction signals fed back by i respectively. At this time, the pair of scrapers 2 1 activates the internal and external scrapers, and when the semi-automatic printing machine stops from the ground or 2 2) In the lowered state, the control unit 13 causes the outer scraper 2 1 automatic printing machine A and the robot arm 12 to move inward; when the reactor 3 1 (or in printing state) is controlled by the The sensor response signal processed by unit 1 3 1 3 3, 3 2 or 3 4) is to detect the brake knife module and return to the preset value of 40 ^ this day " 3 * the inner to the knife 2 2 (or 2 1) Walking within the steel plate (or 2 2) 疋 gap g, the control unit 13 causes the outer scraper 2 1 to move inward Z and fall within the predetermined distance g, and causes the robot arm steel plate I Τ印刷 The printed pattern 4 3 1 opened in 4 Q has a larger range, and the box ^ the predetermined distance g is not enough to cover the pair of knives 2 1 and 2 2 at a certain distance (; r to knives 21 And the pre-continued elasticity of 22 overlaps with the steel plate 4 〇 The printing pattern is 4 3 1 (the creation period is between 4 and 2; between 4 2); please refer to Figures 68 to G, and the group induction cry? The action of the solder paste printing machine can not bear the picture; positioning the two The i 3 3 and 3 1, 3 4 and 3 2 should be on the left and right sides, and the two sets of senses ^ and 3 1, 3 4 and 3 2 are used to detect and clamp the pair of scrapers = 2 or the robot arm 丄 2 For convenience, the pair of scraper blades are fixed; Γι μ scrape f, as shown in Figure 6A, when the semi-automatic solder paste printing machine is started, the reading control unit 1 3 controls the scraper module to move to the right by at least 1 at the predetermined distance g above; as in the sixth figure B, let the left scraper
M261957M261957
四、創作說明(10) 2 1下落,行走狀態可參考印刷行程P 3 ;如第六c圖, 該左刮刀2 1於下落後持續行走;如第六D圖,該左到刀 2 1於行走至預定間距g,由右側之該組該應器3 4及3 2感應後,收起讓左刮刀2 1 ;如第六E圖,該對刮刀模Fourth, creation instructions (10) 2 1 fall, the walking state can refer to the printing stroke P 3; as shown in the sixth c, the left scraper 21 continues to walk after falling; as in the sixth D, the left to the knife 2 1 After walking to a predetermined distance g, after sensing by the groups 3 4 and 32 on the right side, retract the left scraper 2 1; as shown in the sixth E, the pair of scraper molds
組向左行走至右刮刀2 2位於該預定間距g上方;如第二 F圖,令該右刮刀2 2下落,行走狀態可參考印刷行程p 4 ;如第六G圖,該右刮刀2 2持續向左側移動,直至左 側之該組感應器3 1及3 3該刮刀模組為止,則該機械手 臂1 2停止移動、令該右刮刀2 2升起;如此週而復始, 其該左到刀2 1及該右刮刀2 2的印刷行程請分別參考p 3 及 P 4 〇 該機座1 0之該架體1 1係於左右兩側向前延伸出— 對固定夾1 1 1以失持該鋼板4 0,該對固定夾1 1 1係 可調整夾持不同尺寸之該鋼板4 0。是以’本創作半自動 錫膏印刷機係能夠避免該印刷圖案4 3 1開設太大而必須 開設較大鋼板尺寸的風險,以降低鋼板4 〇成本;並且可 以標準化該鋼板4 〇尺寸,使鋼板4 0管理便利,進而統 一生產流程,以提高生產效率。 其中,該刮刀模組係可以該機械手臂1 2、或刮刀2 1或2 2作為偵測點,以供感應器3 1或3 3 、3 2或3 4偵測,請參閱第七A圖所示,令該刮刀模組具有進該鋼 板4 0之外側之第一預定偵測點a ,請參閱第七B圖所示 ,該外感應器3 1係偵測該剎刀模組是否抵達,以決定是 否升起該内刮刀2 2 ,該内感應器3 2係偵測該刮刀模組The group walks left until the right scraper 22 is located above the predetermined distance g; as shown in the second F figure, the right scraper 22 is dropped, and the walking state can refer to the printing stroke p 4; as shown in the sixth G figure, the right scraper 2 2 Continue to move to the left until the set of sensors 3 1 and 3 3 on the left side of the scraper module, then the robot arm 12 stops moving and raises the right scraper 2 2; in this cycle, the left to the blade 2 Please refer to p 3 and P 4 for the printing strokes of 1 and the right scraper 2 2 〇 The frame 1 1 of the base 10 is extended forward from the left and right sides-to the fixing clip 1 1 1 to lose the Steel plate 40, the pair of fixing clips 1 1 1 can be adjusted to clamp the steel plate 40 of different sizes. Therefore, the creation of the semi-automatic solder paste printing machine system can avoid the risk of the printing pattern 4 31 being too large and having to open a larger steel plate size to reduce the cost of the steel plate 40; and it can standardize the size of the steel plate 40 to 40 easy management, and then unified production processes to improve production efficiency. The scraper module can use the robot arm 1 2 or the scraper 2 1 or 2 2 as the detection point for the sensors 3 1 or 3 3, 3 2 or 3 4 to detect, please refer to the seventh figure A As shown in the figure, the scraper module has a first predetermined detection point a entering outside the steel plate 40. Please refer to FIG. 7B. The outer sensor 31 detects whether the brake blade module has arrived. To determine whether to raise the inner scraper 2 2, the inner sensor 3 2 detects the scraper module
第14頁 M261957 四、創作說明(11) 是否離開,以決定 圖所示,令該刮刀 定偵測點a ,請參 測該刮刀模組是否 該内感應器3 2係 下降該外刮刀2 1 一預定偵測點a及 第九B —預定 升起並 該第二 2 1下 3 3偵 控制單 應器3 該控 本 板4 0 鋼網材 印刷模 彈性滾 刀與該 印刷機 使用量 圖所示,該 偵測點a抵 向右侧移動 預定偵測點 降。或參閱 測到該印刷 元1 3令該 1偵測到該 制單元1 3 創作半自動 之該彈性滾 質上塗覆乳 板4 3平滑 邊4 2上行 彈性滾邊4 係可避免殘 及穩定錫貧 是否下降該外刮刀2 1 。嗜夂Page 14 M261957 IV. Creation instructions (11) Whether to leave, to determine the picture, let the scraper set the detection point a, please see if the scraper module is the inner sensor 3 2 to lower the outer scraper 2 1 A predetermined detection point a and the ninth B—scheduled to rise and the second 2 1 down 3 3 detection control unit 3 the control board 4 0 steel mesh printing mold elastic hob and the printing machine usage map As shown, the detection point a falls to the right by a predetermined detection point. Or refer to the measurement of the printing element 1 3 to make the 1 detect the production unit 1 3 to create a semi-automatic coating of the elastic roll on the milk board 4 3 smooth edges 4 2 upward elastic beading 4 to avoid residual and stable tin poverty Lower the outer scraper 2 1. Addicted
捃细且古卞从 明參閱弟八A 杈^ ^近該鋼板4 〇之内側之 閱,八B圖所示,感應器3 ; 離開,以決定是否升起該内刮刀2 2 偵測該刮刀模組是否抵達,以決定是 。或該刮刀模組係於内外兩側分設有: 第二預^貞測點b ’請參閱第九A圖^ 外感應益3 1偵測到該印刷模組之該 達時,該控制單元1 3令該内刮刀2 2 ,該内感應器3 3偵測到該印刷模組 b抵達時,該控制單元1 3令該外刮刀 第,A圖及第十B圖所示’冑内感應器 核,且之該第二預定偵測點b離開時,該 内刮=2 2升起並向右侧移動,該外感 =刷杈組之該第一預定偵測點a離開時 々該外到刀2 1下降。 =胃卩刷機’係能避免刮刀刮覆至該鋼 2上,該彈性滾邊4 2通常為不鏽 膠所* _ 士、 . ^ 战,表面不如不鏽鋼所製程之該 走=易殘留錫膏於其上,且刮刀空在該 並無法印刷任何的圖案,徒然影響刮 留*以,本創作半自動錫膏 £ a產生的劣化問題,同時節省錫膏 、印刷品質;並能夠降低刮刀磨耗率。It is thin and ancient. Refer to the younger brother A A from the Ming ^ ^ near the inside of the steel plate 4 〇, as shown in Figure 8 B, the sensor 3; leave to determine whether to raise the inner scraper 2 2 to detect the scraper module Whether to arrive to decide yes. Or the scraper module is provided on both the inner and outer sides: the second pre- ^ measurement point b 'refer to Figure 9A ^ outer sensing benefit 3 1 when the arrival of the printing module is detected, the control unit 1 3 makes the inner scraper 2 2, the inner sensor 3 3 detects the arrival of the printing module b, the control unit 13 makes the outer scraper as shown in Figs. A and 10B Device core, and when the second predetermined detection point b leaves, the internal scraping = 2 2 rises and moves to the right, the external feeling = when the first predetermined detection point a of the brush branch group leaves, the outside arrives Knife 2 1 drops. = Stomach brushing machine 'can prevent the scraper from scraping onto the steel 2. The elastic rim 4 2 is usually made of stainless rubber. * 、 War, the surface is not as good as that made by stainless steel. = Easy to leave solder paste on On top of that, the scraper blade cannot be used to print any patterns, which will affect the scraping and retention. This is a semi-automatic solder paste degradation problem, while saving solder paste and printing quality; and can reduce the scraper wear rate.
第15頁 M261957 3、創作說明(12) 本創作半自動錫 該對刮刀間之預定距 先將刮刀移至該預 I之該彈性滾邊4 2, 、便利管理該鋼板4 減少锡膏劣化與浪費 j及提向生產效率,實 領域中,不可多得之 综上所述,本創 |上述揭露技術手段僅 創作之精神、特徵所 附之申請專利範圍内 貧印刷機係於該預定間距g不足涵蓋 離d的情形之下,利用下降刮刀之前 定間距g内,是以不損傷該鋼板4 〇 以期達到提高該鋼板4 0之使用壽命 〇之尺寸、縮短該刮刀之行走行程、 、、降低刮刀磨耗率、降低生產成本以 為小批量之錫薈£口 創作。 胃卩刷製程之競爭激烈 作確實可達到預如+ 係本創作之目,與功效,惟 為之修飾與變化^ ^ ^例,任何依本 。 S應包含於如後隨 第16頁 M261957 第 第 第 第 第 動錫膏印刷機 動錫膏印刷機 動锡膏印刷機 動锡膏印刷機 圖式簡單說明 圖示簡單說明】 一圖所示,係為習知半自 二圖所示,係為習知半自 三A圖至第三f圖所示, 動作示意圖; 四圖所示,係為本創作半 五圖所示,係為本創作半 第六A圖至第六G圖所示, 之動作示意圖; 第七A圖及第七B圖所示, 第一實施例之動作示 第八A圖及第八B圖所示, 第二實施例之動作示 第九A圖及第九B圖所示, 第三實施例之動作示 第十A圖及第十B圖所示, 第四實施例之動作示 印刷機之立體圖; 動fT印刷機之前視圖; 係為W知半自動 7吻a印刷機之 自動錫膏印刷機之立體圖· ^動錫膏印刷機之前視圖·’ 係為本創作半自 ", 勒蜴胃印刷機 係為本創作半 意圖; 係為本創作半 意圖; 係為本創作半 意圖;及 係為本創作半 意圖。Page 15 M261957 3. Creation instructions (12) The predetermined distance between the pair of scrapers in this semi-automatic tin is first moved the scraper to the pre-rolled elastic rim 4 2 to facilitate the management of the steel plate 4 to reduce solder paste degradation and waste. And to improve production efficiency, in the real field, it is rare to sum up the above. The above-mentioned disclosure of the technical means is only the spirit of creation, the characteristics of the patent application attached to the appended patent are not covered by the predetermined pitch g. In the case of leaving d, within a certain interval g before the lowering of the scraper, the steel plate 4 is not damaged, so as to reach a size that increases the service life of the steel plate 40, shortens the walking stroke of the scraper, and reduces the wear of the scraper. Rate, reduce production costs, think of small batches of tin hui. The fierce competition in the process of the gastric sacral brushing process can indeed achieve the same purpose and effect as the original creation, but it can be modified and changed. ^ ^ ^ Examples, any according to this. S should be included as follows on page 16. M261957 The first and the third solder paste printing, mobile solder paste printing, motor solder paste printing, motor solder paste printing machine, schematic illustration, simple illustration. The semi-figure shown in the second figure is a schematic diagram of the action of the semi-figure from the third figure A to the third f; the fourth figure is shown in the semi-fifth figure of the creative work, and the semi-sixth figure in the creative work. The operation diagrams shown in Figures A to G are shown in Figures 7; Figures 7A and 7B are shown; Figures 8A and 8B show the actions of the first embodiment; The operations are shown in Figures 9A and 9B, the operations of the third embodiment are shown in Figures 10A and 10B, and the operations of the fourth embodiment are perspective views of the printing press; before the fT printing machine is moved View; is a three-dimensional view of the automatic solder paste printing press of the semi-automatic 7-k a printer. ^ Front view of the moving solder paste printing press. 'This is a semi-automatic creation of this creative "Intent; is the semi-intention of the creation; is the semi-intention of the creation; and is the semi-intention of the creation.
【元件符號說明】 架體 機械手臂 左右刮刀[Description of component symbols] Frame body Robot arm Left and right scraper
習知半自動錫膏印刷機 機座 10a 固定夾 111 控制單元 13aConventional semi-automatic solder paste printing machine frame 10a Fixing clip 111 Control unit 13a
第17頁 M261957 圖式簡單說明 刮刀之預定距離d > 鋼板 4 0 a 彈性滾邊 42a 印刷相:板 4 3^ 印刷圖案之範圍D > 左刮刀印刷行程P 1 本創作半自動錫膏印刷機 機座 10 固定夾 111 線性導軌 113 控制單元 13 刮刀之預定距離d 内感應器 3 3 、3 框架 4 1 彈性滾邊寬度 s 印刷圖案 431 預定間距 g 右刮刀印刷行程P 4 第二預定偵測點b 感 應 器 3 ] La Λ 框 架 4 1 彈 性 滾 邊 寬 度 S 〆 印 刷 圖 案 4 3 預 定 間 距 g 〆 右 刮 刀 印 刷 行程P 2 架體 1 線性導軸 1 機械手臂 1 刮刀 2 外感應器 3 鋼板 4 彈性滾邊 4 印刷权板 4 印刷圖案之範圍D 左刮刀印刷行程P 第一預定偵測點a 1± IX 1± IX oo oo 2 a a 2 2 3 2Page 17 M261957 Schematic description of the blade's predetermined distance d > Steel plate 4 0 a Elastic rim 42a Printing phase: Plate 4 3 ^ Range of printing pattern D > Left blade printing stroke P 1 This creative semi-automatic solder paste printing machine Seat 10 Fixing clamp 111 Linear guide 113 Control unit 13 Predetermined distance of the scraper d Inner sensor 3 3 、 3 Frame 4 1 Elastic piping width s Printed pattern 431 Predetermined distance g Right print stroke P 4 Second predetermined detection point b Sensing Device 3] La Λ Frame 4 1 Elastic piping width S 〆 Printing pattern 4 3 Predetermined distance g 〆 Right blade printing stroke P 2 Frame 1 Linear guide shaft 1 Robot arm 1 Squeegee 2 Outer sensor 3 Steel plate 4 Elastic piping 4 Printing right Plate 4 range of printed pattern D left blade printing stroke P first predetermined detection point a 1 ± IX 1 ± IX oo oo 2 aa 2 2 3 2
II
第18頁Page 18
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TW93207179U TWM261957U (en) | 2004-05-07 | 2004-05-07 | Semi-automatic solder paste printer |
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TW93207179U TWM261957U (en) | 2004-05-07 | 2004-05-07 | Semi-automatic solder paste printer |
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TWM261957U true TWM261957U (en) | 2005-04-11 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9579878B1 (en) | 2015-10-30 | 2017-02-28 | Industrial Technology Research Institute | Gravure printing system and method of using the same |
CN114938580A (en) * | 2022-05-26 | 2022-08-23 | 深圳市实益达工业有限公司 | Solder paste printing tool for SMT paster production |
TWI783104B (en) * | 2018-01-02 | 2022-11-11 | 美商伊利諾工具工程公司 | A stencil printer for printing viscous material on a substrate, a conveyor system, and a method for supporting and clamping a substrate of the same |
-
2004
- 2004-05-07 TW TW93207179U patent/TWM261957U/en not_active IP Right Cessation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9579878B1 (en) | 2015-10-30 | 2017-02-28 | Industrial Technology Research Institute | Gravure printing system and method of using the same |
TWI783104B (en) * | 2018-01-02 | 2022-11-11 | 美商伊利諾工具工程公司 | A stencil printer for printing viscous material on a substrate, a conveyor system, and a method for supporting and clamping a substrate of the same |
CN114938580A (en) * | 2022-05-26 | 2022-08-23 | 深圳市实益达工业有限公司 | Solder paste printing tool for SMT paster production |
CN114938580B (en) * | 2022-05-26 | 2023-09-08 | 深圳市实益达工业有限公司 | Solder paste printing tool for SMT paster production |
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