TWM250741U - Turntable type welding furnace - Google Patents
Turntable type welding furnace Download PDFInfo
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- TWM250741U TWM250741U TW93200755U TW93200755U TWM250741U TW M250741 U TWM250741 U TW M250741U TW 93200755 U TW93200755 U TW 93200755U TW 93200755 U TW93200755 U TW 93200755U TW M250741 U TWM250741 U TW M250741U
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M250741 四、創作說明(1) 【新型所屬之技術領域】 本創作係涉及應用在電子元件焊接作業之焊接爐結構 改良,旨在提供一有效提升工作效率,以及大幅節省空間 之焊接爐。 【先前技術】 如第一圖所示,係為一俗稱隧道式焊接爐之結構示意 圖,其焊接爐主要係由一輸送帶1 0用以運送碳盤1 〇以 直線方式運送,並配合在輸送帶1 〇之運送行程處設有一 供輸送帶1 0通過之加熱艙2 0 ,所欲進行焊接作業之電 子元件則係在上過錫膏以後固定在碳盤3 0上,其載有電 子元件及錫膏之碳盤3 0即經由輸送帶1 0之運送而通過 加熱艙2 0 ,以利經由加熱艙2 0之高溫作用,完成表面 黏著整流器Surface Mount Diode (SMD), 各種晶圓及其 它電子元件焊接作業。 由於,電子元件與錫膏必須確實受到焊接爐之高溫作 用方可進行焊接,故必須具有足夠加熱行程之加熱艙2 0 用以將電子元件及錫膏加熱至所需之工作溫度,另外通過 加熱艙2 0之電子元件又必須在經過適度之冷卻方能使其 焊接結構確實固定,因此在一定之運送速度下,其輸送帶 1 0之總長度必須足以滿足電子元件通過加熱艙2 0所停 留之時間,以及在電子元件通過加熱艙2 0後仍須持續停 留在輸送帶1 0上之冷卻時間。 惟,在空間有限之加工作業環境下,長距離之加熱艙 2 0以及輸送帶1 0之設備將佔去極大之空間,而不利於M250741 4. Creation Description (1) [Technical Field to which the New Type belongs] This creation relates to the improvement of the structure of the welding furnace applied to the welding of electronic components. The purpose is to provide a welding furnace that effectively improves work efficiency and saves space. [Previous technology] As shown in the first figure, it is a structural diagram of a commonly known tunnel welding furnace. The welding furnace is mainly transported by a conveyor belt 10 to transport carbon disks 10 in a straight line and cooperates with the conveyor. There is a heating chamber 20 for the conveyor belt 10 to pass at the conveying stroke of the belt 10, and the electronic components to be soldered are fixed on the carbon disk 30 after being soldered, which contains the electronic components. And the carbon disk 30 of the solder paste is transported through the conveyor belt 10 and passed through the heating chamber 20 to facilitate the high-temperature effect of the heating chamber 20 to complete the surface mount rectifier Surface Mount Diode (SMD), various wafers and other Electronic component soldering operations. Since electronic components and solder paste must be subjected to the high temperature of the soldering furnace before they can be soldered, a heating chamber with sufficient heating stroke 20 must be used to heat the electronic components and solder paste to the required operating temperature. The electronic components of compartment 20 must be properly cooled before their welding structure can be fixed. Therefore, at a certain transport speed, the total length of its conveyor belt 10 must be sufficient for the electronic components to stay through the heating compartment 20 Time, and the cooling time that the electronic components must remain on the conveyor belt 10 after passing through the heating chamber 20. However, in the processing environment with limited space, the equipment of long-distance heating chamber 20 and conveyor belt 10 will take up a lot of space, which is not conducive to
M250741 四、創作說明(2) 加工環境之空間規劃,且若係以放慢運送速度之方式延長 加熱艙2 0對電子元件之加熱間,則將使整體焊接作業之 產能降低,且其停留在輸送帶1 0上之碳盤數量亦相對增 加,更將造成過度之成本支出。 【新型内容】 本創作「轉盤式焊接爐」,主要係在機台上設有供放 置被加工物之轉盤,並在被加工物隨轉盤之旋轉所通過之 路徑處設有至少一個加熱罩,構成一經由轉盤之圓周路徑 獲致足夠之工作行程,俾讓被加工物確實完成加熱、冷卻 步驟之焊接爐結構。 俾在運作時,由轉盤之旋轉帶動被加工物通過加熱罩 ,以及在通過加熱罩後即不在受熱而得以達到冷卻效果, 因此可由轉盤之圓周路徑獲致足夠之工作行程,俾讓被加 工物確實完成加熱、冷卻之步驟,而較習用隧道式焊接爐 更能節省整體設備之配置空間,以及大幅減低碳盤之配置 數量,有效提升整體焊接作業之產能。 【實施方式】 為能使 貴審查委員清楚本創作之結構組成,以及整 體運作方式,茲配合圖式說明如下: 本創作「轉盤式焊接爐」,其整體焊接爐之基本結構 組成如第二圖及第三圖所示,係由一機台40為供裝設各 相關組件之機械結構主體,在機台4 0上軸設有一用以供 承置被加工物之轉盤5 0 ,其轉盤5 0係受如第八圖所示 之驅動組件5 1帶動,而以步進方式旋轉,如第八圖及第M250741 IV. Creation instructions (2) Spatial planning of the processing environment, and if the heating compartment 20 electronic components heating room is extended by slowing down the transport speed, the overall welding operation capacity will be reduced, and it will stay at The number of carbon disks on the conveyor belt 10 has also increased, which will cause excessive costs. [New content] This creation "Turntable Welding Furnace" is mainly provided on the machine with a turntable for placing the processed object, and at least one heating cover is provided on the path through which the processed object rotates with the turntable. It constitutes a welding furnace structure that obtains a sufficient working stroke through the circular path of the turntable, so that the workpiece can be surely completed the heating and cooling steps.运作 During the operation, the workpiece is cooled by the rotation of the turntable to pass through the heating hood, and the cooling effect is achieved when the workpiece is not heated after passing through the heating hood. Therefore, a sufficient working stroke can be obtained from the circular path of the turntable. Complete the heating and cooling steps, which can save the overall equipment configuration space, and significantly reduce the number of carbon disk configuration, compared with the conventional tunnel welding furnace, and effectively increase the overall welding production capacity. [Implementation] In order to make your reviewing committee understand the structural composition of this creation and the overall operation mode, the drawings are explained as follows: The "turntable welding furnace" of this creation, the basic structural composition of the overall welding furnace is shown in the second figure As shown in the third figure, a machine 40 is the main body of the mechanical structure for installing various related components, and a turntable 50 for the processed object is provided on the upper shaft of the machine 40, and its turntable 5 0 is driven by the driving unit 51 shown in the eighth figure, and is rotated in a stepwise manner, as shown in the eighth figure and the first
第6頁 M250741 四、創作說明(3) 九圖所示,其驅動組件5 1係在轉盤5 0之下位處設有一 與轉盤5 0同軸但直徑較小之驅動盤5 2 ,而該驅動盤5 2之下位處設有一與沿著轉驅動盤5 2切線配置之第一滑 執5 1 1 ,以及在第一滑執5 1 1上套設有一沿著驅動盤 52徑向配置之第二滑執51 2 ,第二滑軌5 1 2上並套 設有一爪體5 1 3 ,另外設有分別用以推動第二滑執5 1 2沿著驅動盤5 2切線方向往復移動,以及推動爪體5 1 3沿著驅動盤5 2徑向往復移動之氣壓缸9 0 ,其驅動盤Page 6 M250741 IV. Creation Instructions (3) As shown in the figure, the drive assembly 5 1 is provided below the turntable 50 with a drive disc 5 2 coaxial with the turntable 50 but with a smaller diameter. Below the 5 2 there is a first slider 5 1 1 arranged along a tangent line to the rotary drive plate 5 2, and a second slider 5 1 1 is arranged on the first slider 5 1 1 and is arranged radially along the drive plate 52. Sliding handle 51 2, a claw body 5 1 3 is sleeved on the second sliding rail 5 1 2, and there are respectively provided for pushing the second sliding handle 5 1 2 to reciprocate along the tangential direction of the driving disk 5 2 and pushing Pneumatic cylinder 9 0 of claw body 5 1 3 which reciprocates radially along drive disc 5 2, its drive disc
5 2之底面則環設有係照被加工物間距配置之短柱5 1 4 ,由爪體5 1 3扣住短柱5 1 4再朝向驅動盤5 2旋轉方 向推動,如第九圖及第十圖所示,以達到令轉盤5 0以步 進方式旋轉進料之動作效果。 請同時配合參照第三圖及第四圖所示,整體焊接爐係 在被加工物隨轉盤5 0之旋轉所通過之路徑處設有至少一 個加熱罩6 0 ,用以對被加工物進行加熱,如第五圖所示 ,其加熱罩6 0係在被加工物隨轉盤5 0之旋轉所通過之 路徑處設有可形成輻射熱型式之上加熱板6 1以及電熱板 型式之下加熱板6 2 ,各被加工物即以通過上、下加熱板The bottom surface of 5 2 is provided with short posts 5 1 4 arranged according to the distance between the workpieces. The short posts 5 1 4 are fastened by the claw body 5 1 3 and then pushed toward the rotation direction of the driving disc 5 2 as shown in the ninth figure and As shown in the tenth figure, the effect of making the turntable 50 to rotate and feed in a stepwise manner is achieved. Please refer to the third and fourth figures at the same time. The integrated welding furnace is provided with at least one heating cover 60 at the path through which the workpiece passes along with the rotation of the turntable 50 to heat the workpiece. As shown in the fifth figure, the heating cover 6 0 is provided with an upper heating plate 6 1 and a lower heating plate 6 which can form a radiant heat pattern on the path through which the processed object rotates with the turntable 50. 2, each processed object passes through the upper and lower heating plates
6 1 、6 2之方式進行加熱,且·其轉盤5 0之底部係設有 氣壓缸90 ,由氣壓缸90推引轉盤50靠近加熱罩60 之下加熱板6 2 (如第五圖及第六圖所示),利用上加熱 板之輻射熱以及接觸下加熱板所形成之傳導熱,以符合被 加工物之加熱需求,以及進一步在加熱罩6 0之上加熱板 6 1設有通氣導管6 3 ,以及若干與通氣導管6 3相通引6 1 、 6 2 heating, and the bottom of its turntable 50 is equipped with a pneumatic cylinder 90, which is pushed by the pneumatic cylinder 90 close to the heating plate 6 under the heating cover 60 (as shown in the fifth figure and the first (Shown in Figure 6), the radiant heat of the upper heating plate and the conductive heat formed by contacting the lower heating plate are used to meet the heating requirements of the processed object, and the heating plate 61 is further provided with a ventilation duct 6 above the heating cover 60 3, and a number of communication with the ventilation duct 6 3
第7頁 M250741 四、創作說明(4) 之氣孔6 4 ,而可在被加工物加熱進行焊接之同時導入氮 氣,以降低氧化之現象。 又,整體轉盤50之外圍係包覆有一外環罩70 ,如 第三圖及第四圖所示,其外環罩7 0係由包覆在轉盤5 0 圓周外圍之側罩7 1 ,以及覆蓋在轉盤5 0頂部之頂蓋7Page 7 M250741 Fourth, the air hole 6 4 of the creation description (4), and nitrogen can be introduced while the workpiece is being heated and welded to reduce the phenomenon of oxidation. In addition, the outer turntable 50 is covered with an outer ring cover 70 as shown in the third and fourth figures, and the outer ring cover 70 is formed by a side cover 71 covering the circumference of the turntable 50, and Cover 7 on top of turntable 5 0
4所構成,以對工作區域形成防護安全之目的,且其頂蓋 7 4與側罩7 1係由氣壓缸9 0構成聯結,使頂蓋7 4得 以開啟以便於進行焊接爐之内部清潔;另外,外環罩7 0 在被加工物隨轉盤5 0之旋轉所通過之路徑處設有一朝向 機台4 0内部凹設之開放區段7 2 ,並在該開放區段7 2 之兩側設有供被加工物通過之通道7 3 ,以由開放區段7 2作用被加工物進出焊接爐之空間,並且在開放區段7 2 兩側之通道7 3處,設有受氣壓缸9 0驅動之閘板7 5 , 以達到配合被加工物之通過而開啟通道7 3之目的。 再者,如第二圖及第七圖所示,轉盤50之圓周係以 放射狀方式配設有若干組托架8 0 ,各組托架8 0係設有 一對伸出之臂桿8 1 ,以由臂桿8 1將被加工物托撐,在 第七圖所示之實施例中,電子元件之被加工物同樣係透過 碳盤3 0固定在拖架8 0上,因此托架8 0之臂桿8 1係 設有若干定位孔8 2 ,以及配合設有插梢8 3用以將碳盤4 for the purpose of protecting and protecting the work area, and the top cover 7 4 and the side cover 7 1 are connected by a pneumatic cylinder 90, so that the top cover 7 4 can be opened to facilitate the internal cleaning of the welding furnace; In addition, the outer ring cover 7 0 is provided with an open section 7 2 recessed toward the inside of the machine 40 at a path through which the workpiece passes along with the rotation of the turntable 50, and on both sides of the open section 7 2 A passage 7 3 is provided for the workpiece to pass through, and the space for the workpiece to enter and exit the welding furnace is acted by the open section 7 2. At the passage 7 3 on both sides of the open section 7 2, a pressure receiving cylinder 9 is provided. The 0-driven gate plate 7 5 is used to achieve the purpose of opening the channel 7 3 according to the passage of the workpiece. Furthermore, as shown in the second and seventh figures, the circumference of the turntable 50 is radially provided with a plurality of groups of brackets 80, and each group of brackets 80 is provided with a pair of extended arm rods 8 1 To support the workpiece by the arm 81, in the embodiment shown in the seventh figure, the workpiece of the electronic component is also fixed on the carriage 80 through the carbon disk 30, so the bracket 8 The 0-arm 8 1 is provided with a plurality of positioning holes 8 2, and is equipped with a plug 8 3 for holding the carbon disk.
3 0或被加工物固定,而更具有使用之便利性與適用性。 由於,本創作在運作時,係由轉盤之旋轉帶動被加工 物通過加熱罩,以及在通過加熱罩後即不在受熱而得以達 到冷卻效果,因此可由轉盤之圓周路徑獲致足夠之工作行30 or the workpiece is fixed, and it is more convenient and applicable. Since this work is in operation, the workpiece is passed through the heating hood by the rotation of the turntable, and the cooling effect can be achieved when the object is not heated after passing through the heating hood. Therefore, sufficient work can be obtained by the circular path of the turntable.
第8頁 M250741 四、創作說明(5) 程,俾讓被加工物確實完成加熱、冷卻之步驟,而較習用 隧道式焊接爐更能節省整體設備之配置空間,以及大幅減 低碳盤之配置數量,有效提升整體焊接作業之產能。 如上所述,本創作提供電子元件焊接作業另一較佳可 行之焊接爐結構,爰依法提呈新型專利之申請;惟,以上 之實施說明及圖式所示,係本創作較佳實施例之一者,並 非以此偏限本創作,是以,舉凡與本創作之構造、裝置、 特徵等近似、雷同者,均應屬本創作之創設目的及申請專 利範圍之内。Page 8 M250741 IV. Creation instructions (5) process, which allows the processed objects to actually complete the heating and cooling steps, which can save the overall equipment configuration space and greatly reduce the number of carbon disks compared with the conventional tunnel welding furnace. , Effectively increase the overall production capacity of welding operations. As mentioned above, this creation provides another preferred and feasible welding furnace structure for electronic component welding operations, and submits an application for a new patent according to law; however, the above implementation description and diagrams show the best embodiment of this creation. One is not to restrict the creation in this way. Instead, those who have similarities and similarities in the structure, installation, and characteristics of the creation should fall within the scope of the creation of the creation and the scope of patent application.
第9頁 ο 圖 圖 意 意 示 示。作 態圖動 狀視轉 定側旋 固構之 之結盤 架轉轉 拖旋中 與之作 盤盤創 碳轉本 中中為 作作係 圖 本本十 為為第 係係及 圖圖圖 七八九 第第第 M250741 圖式簡單說明 第一圖係為習用隧道式焊接爐之結構示意圖。 第二圖係為本創作之焊接爐外觀結構立體圖。 第三圖係為本創作中外環罩之頂蓋開啟狀態圖。 第四圖係為本創作中加熱罩之結構示意圖。 第五圖及第六圖係為本創作中轉盤之上下動作狀態示意圖 【元件代表符號說明】 1 0 輸送帶 2 0 加熱艙 3 0 碳盤 4 0 機台 5 0 轉盤 5 1 驅動組件 5 1 1第一滑執 5 1 2第二滑執 5 1 3爪體 5 1 4短柱 5 2 驅動盤 6 0 加熱罩 6 1 上加熱板Page 9 ο Figures are meant to show. The working diagram is a dynamic view of the fixed side of the solid structure of the end of the disk rack rotation and dragging with the creation of a disk to create a carbon copy. The ninth, M250741 diagram is briefly explained. The first diagram is a schematic structural diagram of a conventional tunnel welding furnace. The second picture is a perspective view of the appearance and structure of the welding furnace. The third picture is the open state of the top cover of the outer ring cover in this creation. The fourth figure is a schematic diagram of the structure of the heating hood in this creation. The fifth and sixth figures are schematic diagrams of the top and bottom movements of the turntable in this creation. [Description of the symbols of the components] 1 0 Conveyor belt 2 0 Heating compartment 3 0 Carbon disk 4 0 Machine 5 0 Turntable 5 1 Drive unit 5 1 1 1st slide 5 1 2 2nd slide 5 1 3 claw body 5 1 4 short post 5 2 drive plate 6 0 heating cover 6 1 upper heating plate
第10頁Page 10
M250741 圖式簡單說明 6 2 下 加 熱 板 6 3 通 氣 導 管 6 4 氣 孔 7 0 外 環 罩 7 1 側 罩 7 2 開 放 區 段 7 3 通 道 7 4 頂 蓋 7 5 閘 板 8 0 托 架 8 1 臂 桿 8 2 定 位 孔 8 3 插 梢 9 0 氣 壓 缸 ❿M250741 Brief description of the drawing 6 2 Lower heating plate 6 3 Ventilation duct 6 4 Air hole 7 0 Outer ring cover 7 1 Side cover 7 2 Open section 7 3 Channel 7 4 Top cover 7 5 Gate 8 0 Bracket 8 1 Arm 8 2 Locating hole 8 3 Pin 9 0 Pneumatic cylinder ❿
第11頁Page 11
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TW93200755U TWM250741U (en) | 2004-01-15 | 2004-01-15 | Turntable type welding furnace |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102350556A (en) * | 2011-09-23 | 2012-02-15 | 宁波福士汽车部件有限公司 | Turntable type automatic aluminum soldering device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102350556A (en) * | 2011-09-23 | 2012-02-15 | 宁波福士汽车部件有限公司 | Turntable type automatic aluminum soldering device |
CN102350556B (en) * | 2011-09-23 | 2013-05-08 | 宁波福士汽车部件有限公司 | Turntable type automatic aluminum soldering device |
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