M244136 五、創作說明（1) 【新型所屬之技術領域】 本創作「光電水果品質檢測分級設備」旨在針對水果 提供一非破壞性之品質檢測分級設備，同時完成水果内部 糖度，以及外部大小、顏色之品質檢測、分級作業。 【先前技術】 按，在台灣加入WTO 以後，本土果農為因應市場消費 型態之轉變，「以量為主」的生產方式已轉變為以「品質 為主」之生產導向，國内目前在高品質水果生產方面之研 究成果相當豐碩，舉凡品種改良、栽培技術之改進等方面 均有顯著成果；惟，目前本土果農所普遍實施之水果生產 後之品質檢測技術，仍著重於水果（以下稱檢測對象）之外 β 觀大小分級。 如第一圖所示，即為一般常見之水果外觀大小分級裝 置之一的基本結構示意圖，其中，整體大小分級裝置乃係 由滾筒（8 0 )以不同間隙大小之方式排列，以在檢測對象（ F )通過滾筒（8 0 )時，即利用滾筒（8 0 )間隙不同之作用而達 到將檢測對象（F )依外觀大小加以區分之效果。 惟，傳統上之分級方式侷限於顏色、大小、重量、外 觀有無瑕疵等外部品質，至於影響水果品質之内部品質如 質地、糖度、酸度、氨基酸及維生素等成分含量則未予分 析。利用人工檢視農產品外部品質以決定等級與售價，不鲁 但費時、費力，成本高，而且無法對農產品内部品質如甜 度等進行判別，容易造成等級與實際品質差異過大。 【新型内容】M244136 V. Creation instructions (1) [Technical field to which the new type belongs] This creation "photoelectric fruit quality detection and grading device" aims to provide a non-destructive quality detection and grading device for fruits, and at the same time complete the internal sugar content of the fruit, and the external size, Quality inspection and classification of colors. [Previous technology] According to Taiwan ’s accession to the WTO, local fruit farmers have responded to the shift in market consumption patterns. The “quantity-based” production method has been changed to a “quality-oriented” production orientation. The research results on quality fruit production are quite fruitful, and significant improvements have been made in the improvement of varieties and cultivation techniques; however, the quality inspection technology after fruit production currently implemented by local fruit farmers still focuses on fruits (hereinafter referred to as detection (Subject) Beyond Beta View Size Rating. As shown in the first figure, it is a schematic diagram of the basic structure of one of the common fruit appearance size grading devices. Among them, the overall size grading device is arranged by rollers (80) in different gap sizes in order to detect objects. (F) When passing through the roller (80), the effect of different gaps of the roller (80) is used to distinguish the detection object (F) according to its appearance. However, the traditional grading method is limited to external qualities such as color, size, weight, and appearance, and the internal qualities that affect fruit quality such as texture, sugar, acidity, amino acids, and vitamins have not been analyzed. Using manual inspection of the external quality of agricultural products to determine the grade and price is not lucrative, but it is time-consuming, labor-intensive, and expensive, and the internal quality of the agricultural products, such as sweetness, cannot be discriminated, which easily results in a large difference between the grade and actual quality. [New content]
M244136 五、創作說明（2) 本創作「光電水果品質檢測分級設備」係由輸送單元 、檢測單元、品質分析及整合單元、分級及貼標籤機控制 單元，以及出料單元所構成；以在檢測對象經輸送單元之 運送通過檢測單元之近紅外光分光光度計以及數位攝影機 時，由近紅外光分光光度計進行檢測對象之近紅外光譜擷 取，以及由數位攝影機進行檢測對象之影像擷取，並由品 質分析及整合單元之内、外部品質分析軟體進行檢測對象 之大小或顏色及糖度等級判別並做出檢測對象之綜合等級 判別，再將分級訊號輸送至分級及貼標蕺機控制單元，分 級及貼標籤機控制單元將根據品質分析及整合單元之貼標 籤及等級訊號控制自動樨籤機及下料單元進行貼標籤及正 確下料，進而完成對檢測對象内、外部品質之檢測分級作 業者。 【貫施方式】 為能使 貴審查委員清楚本創作之結構組成，以及整 體運作方式，茲配合圖式說明如下： 本創作「光電水果品質檢測分級設備」，其整體設備 之基本結構組成如第二圖所示，係包括有： 一輸送單元（1 0 )，由輸送帶（11)將檢測對象運送，其 輸送帶（1 0 )上係以固定之間距配設有供放置檢測對象之承 接台（1 2 )，以達到各別將檢測對象（F ) 依固定之路徑運送 ，進而令檢測對象（F ) 逐一通過整體設備而完成品質檢測 之目的。 一檢測單元（2 0 )，係將近紅外光分光光度計（圖中未M244136 V. Creation instructions (2) The creation of “photoelectric fruit quality detection and grading equipment” is composed of a conveying unit, a detection unit, a quality analysis and integration unit, a grading and labeling machine control unit, and a discharge unit; When the near-infrared spectrophotometer and digital camera passing through the detection unit are transported through the conveying unit, the near-infrared spectrum of the detection object is captured by the near-infrared spectrophotometer, and the image of the detection object is captured by the digital camera, and The internal or external quality analysis software of the quality analysis and integration unit determines the size or color and sugar level of the detection object and makes a comprehensive level determination of the detection object, and then sends the classification signal to the classification and labeling machine control unit to classify And the labeling machine control unit will control the automatic labeling machine and the blanking unit to perform labeling and proper blanking according to the quality analysis and integration unit's labeling and grade signals, and then complete the internal and external quality inspection and classification operators. [Implementation method] In order to make your reviewing committee understand the structural composition of this creation, and the overall operation mode, here are the illustrations with drawings: The creation of "photoelectric fruit quality detection and grading equipment", the basic structural composition of the overall equipment is as follows As shown in the two figures, the system includes: a conveying unit (10), which conveys the detection object by a conveyor belt (11), and the conveyor belt (10) is provided with a fixed distance for receiving the inspection object The platform (1 2) is used to achieve the purpose of individually transporting the detection object (F) along a fixed path, so that the detection object (F) passes through the overall equipment one by one to complete the quality inspection. A detection unit (20) is a near-infrared spectrophotometer (not shown in the figure).
M244136 五、創作說明（3) 標示）以及數位攝影機（圖中未標示）依序安裝於設於輸送 單元（1 0 )對檢測對象（F )之運送路徑處，以在檢測對象（F ) 經輸送帶（1 1 )之運送通過近紅外光分光光度計以及數位攝 影機時，由近紅外光分光光度計進行檢測對象（F ) 之近紅 外光譜擷取，以及由數位攝影機進行檢測對象（F) 之影像 擷取。 一品質分析及整合單元（3 0 )，與檢測單元（2 0 )相聯結 ，内部設有近紅外線内部品質分級檢測控制系統、數位影 像外部品質檢測分級控制系統，用以供檢測單元（2 0 )所擷 取之檢測對象資料進行比對及綜合等級判別，並將分級訊 號輸送至分級及貼標籤機控制單元（4 0 );其中，近紅外線籲 内部品質分級檢測控制系統，係對檢測對象採川流式線上 光譜擷取與辨別，以進行糖度三級選別，糖度等級設定可 依使用者需求自行設定。至於，數位影像外部品質檢測分 級控制系統，係對檢測對象採川流式線上影像擷取與辨別 ，以進行顏色、大小各三級選別，可以根據使用者需求作 選擇其一功能，並配合糖度分級標準進行分級或選擇全部 功能進行分級以保持彈性，換言之本分級系統可以選擇檢 測對象之糖度與大小或糖度與顏色或大小與顏色三種模式 其中之一作為分級標準，每一分級模式可以將檢測對象分 為9級。本系統具學習功能，使用者需求設定分級標準可籲 存檔重複使用，並將分級結果存檔。 一分級及貼標籤機控制單元（4 0 )，與品質分析及整合 單元（3 0 )相聯結，用以接收品質分析及整合單元之等級與M244136 V. Creative Instructions (3) mark) and digital camera (not shown in the picture) are installed in order on the transport path of the conveying unit (1 0) to the detection object (F) so that the detection object (F) passes When the conveyor belt (1 1) is transported through the near-infrared spectrophotometer and digital camera, the near-infrared spectrum of the detection object (F) is captured by the near-infrared spectrophotometer, and the detection object (F) is detected by the digital camera. Image capture. A quality analysis and integration unit (30) is connected with the detection unit (20), and is provided with a near-infrared internal quality classification detection control system and a digital image external quality detection classification control system for the detection unit (20). ) The captured test object data is compared and judged comprehensively, and the classification signal is sent to the classification and labeling machine control unit (40). Among them, the near-infrared calls the internal quality classification detection control system, which uses the detection object. Stream-type online spectrum acquisition and discrimination for three levels of sugar content selection. The sugar content level setting can be set according to user needs. As for the digital image external quality detection and grading control system, it uses the online stream image capture and identification of the detection object to select three levels of color and size. You can choose one of the functions according to user needs, and cooperate with the sugar content. The classification standard can be classified or all functions can be classified to maintain flexibility. In other words, the classification system can choose one of three modes of detection: sugar content and size, or sugar content and color, or size and color. Each classification mode can detect The subjects are divided into 9 levels. This system has a learning function. Users need to set grading standards to call for archiving and reuse, and archive the grading results. A grading and labeling machine control unit (40) is connected to the quality analysis and integration unit (30) to receive the quality analysis and integration unit level and
M244136 五、創作說明（4) =二：：並將分級訊號輸送至自動標鐵機(5〇)及出料M244136 V. Creation instructions (4) = 2: Send the grading signal to the automatic iron labeling machine (50) and output
據以，整體分級設備在運作時，即由輪送單元（1 〇 )逐 一，檢測對象（F)運送通過設備，並在檢測對象（F)通過檢 測單元（20)之近紅外光分光光度計以及數位攝影機時，由 近、’工外光刀光光度计進行檢測對象（F )之近紅外光譜掘取 ’以及由數位攝影機進行檢測對象（F)之影像擷取了並由 品質分析及整合單元（30)進行資料之比對及綜合等級判別 ’並將分級訊號輸送至一分級及貼標籤機控制單元（4 〇 )， 分級及貼標籤機控制單元（4 〇 )，接收來至品質分析及整合 單元之等級與貼標籤訊辈，並將分級訊號輸送至自動標籤 機（5 0 )及出料單元（7 〇 )，由自動標籤機（5 〇 )將分級標籤貼 於檢測對象（F )上，最後由出料單元（7 〇 )將檢測對象（F )正 確下料’進而完成對檢測對象（F )之内、外部品質檢測分 級作業。 ' ❿ ^ 又，如第二圖及第三圖所示，其中，自動標籤機（50) 係設有一可於標籤母帶（6 0 )以及檢測對象（F )之通過路徑 處往返擺動之撥離座（5 1 )，以在符合等級之檢測對象（F ) 通過時’由撥離座（51)將標籤（61)自標籤母帶（6〇)上撥除 並將標籤（61 )貼附於檢測對象（F)上而成標籤貼附之動作 。再者’如第四圖及第五圖所示，其設於輸送帶（11)上之 承接台（1 2 )係由交叉樞設於底部之支桿（丨3 )所托撐，而出 料單元（70)、則依各等級檢測對象（F)之下料處設有動力缸 (71 )(可以為氣壓缸或電驛），μ在各承接台（⑴將完成分According to this, when the overall classification equipment is in operation, the rotation unit (10) one by one, the detection object (F) is transported through the device, and the detection object (F) passes the detection unit (20) near the infrared spectrophotometer. In the case of digital cameras, the near-infrared spectrum excavation of the detection object (F) by the near and outside light knife photometer and the image of the detection object (F) by the digital camera are captured and analyzed by the quality analysis and integration unit. (30) Compare the data and judge the comprehensive level, and send the grading signal to a grading and labeling machine control unit (40), the grading and labeling machine control unit (40), and receive the quality analysis and integration unit Level and labeling signal generation, and send the classification signal to the automatic labeling machine (50) and the discharge unit (70), and the automatic labeling machine (50) will affix the classification label to the inspection object (F), and finally The discharge unit (70) correctly discharges the detection object (F), and then completes the internal and external quality inspection and classification of the detection object (F). '❿ ^ Also, as shown in the second and third figures, the automatic labeling machine (50) is provided with a dial that can swing back and forth on the passing path of the label master tape (60) and the detection object (F). Leave the seat (5 1) to remove the label (61) from the label master tape (60) when the detection object (F) that meets the level passes, and remove the label (61) from the label master tape (60). The operation of attaching a label to the detection object (F). Furthermore, as shown in the fourth and fifth figures, the receiving platform (1 2) provided on the conveyor belt (11) is supported by a cross bar (丨 3) pivotally provided at the bottom, The material unit (70) is equipped with a power cylinder (71) (which can be a pneumatic cylinder or an electric relay) under the material detection object (F) at each level. Μ
M244136 五、創作說明（5) 級之檢測對象（F ) 運送至正確之下料位置時，設於下料位 置之動力缸（7 1 )即配合做一推頂支桿（1 3 )之動作，，如第五 圖所示，令承接台（1 2 )傾斜以讓檢測對象（F ) 落於所屬之 下料位置，進而完成下料之動作。 如上所述，本創作「光電水果品質檢測分級設備」可 同時完成水果内部糖度，以及外部大小、顏色.之品質檢測 、分級，提供了水果另一較佳可行之非破壞性品質檢測分 級設備，爰依法提呈新型專利之申請；惟，以上之實施說 明及圖式所示，係本創作較佳實施例之一者，並非以此侷 限本創作，是以，舉凡與本創作之構造、裝置、特徵等近 似、雷同者，均應屬本創作之創設目的及申請專利範圍之f 内0M244136 V. Creation description (5) Level detection object (F) When transported to the correct blanking position, the power cylinder (7 1) set at the blanking position cooperates with the action of a push rod (1 3) As shown in the fifth figure, the receiving platform (1 2) is tilted so that the detection object (F) falls at the position where the material is located, and then the operation of material is completed. As mentioned above, this creation "Photoelectric Fruit Quality Inspection and Grading Equipment" can simultaneously complete the quality inspection and classification of the fruit's internal sugar content, as well as the external size and color. It provides another better and feasible non-destructive quality inspection and classification equipment for fruits.提 File an application for a new patent according to law; however, the above implementation description and drawings are one of the preferred embodiments of this creation, and are not intended to limit this creation, so for example, the structure and installation of this creation And similarities, features, etc., should fall within the scope of the purpose of the creation and the scope of patent application.
第10頁 M244136 圖式簡單說明 第一圖係為習用水果大小分級裝置之基本結構示意圖。 第二圖係為本創作中整體設備之組成架構配置示意圖。 第三圖係為本創作中自動標籤機之結構示意圖。 第四圖係為本創作中輸送單元與下料單元之相關連動結構 示意圖。 第五圖係為本創作中下料單元之下料動作示意圖。 【元件代表符號說明】 (F) 檢測對象 (10)輸送單元 (1 1 ) 輸送帶， 、 _ (1 2 ) 承接台 " (1 3 )支桿 (2 0 ) 檢測單元 (3 0 )控制單元 (4 0 )品質整合出料單元 (5 0 )自動標簸機 (51 ) 撥離座 (6 0 )標籤母帶 (6 1 )標籤 (7 0 )下料單元 (71 ) 動力缸 (8 0 ) 滾筒Page 10 M244136 Brief description of the diagram The first diagram is a schematic diagram of the basic structure of a conventional fruit size grading device. The second figure is a schematic diagram of the composition architecture configuration of the overall equipment in the creation. The third picture is the structure diagram of the automatic labeling machine in the creation. The fourth figure is a schematic diagram of the related linkage structure of the conveying unit and the blanking unit in the creation. The fifth picture is a schematic diagram of the loading action of the blanking unit in this creation. [Description of component representative symbols] (F) Detection object (10) Conveying unit (1 1) Conveyor belt, _ (1 2) Receiving table " (1 3) Support rod (2 0) Detection unit (3 0) control Unit (4 0) Quality Integrated Discharge Unit (50) Automatic Marker (51) Pull-off Seat (60) Label Master (6 1) Label (70) Feeding Unit (71) Power Cylinder (8 0) Drum
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