TWI843661B - Artificial skin patch making machine - Google Patents

Artificial skin patch making machine Download PDF

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Publication number
TWI843661B
TWI843661B TW112138356A TW112138356A TWI843661B TW I843661 B TWI843661 B TW I843661B TW 112138356 A TW112138356 A TW 112138356A TW 112138356 A TW112138356 A TW 112138356A TW I843661 B TWI843661 B TW I843661B
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Taiwan
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artificial skin
roller
wheel
artificial
recovery
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TW112138356A
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Chinese (zh)
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呂建文
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建志機械有限公司
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Abstract

一種人工皮貼片製造機,包含一機台本體,該機台本體一側具有一安裝面,以供裝設一送料機構、一熱壓機構、一人工皮切割機構與一回收機構。其中,該熱壓機構具有一第一模塊與一第二模塊,該第一模塊與該第二模塊的內部分別設置有一加熱單元。該第一模塊與該第二模塊可熱壓一人工皮層,使得該人工皮層上具有至少一壓陷部。該人工皮層在經過該人工皮切割機構切割出一人工皮單元後,使得該壓陷部位於該人工皮單元的邊緣。當該人工皮單元在黏貼於皮膚上時,該壓陷部使得該人工皮單元不會出現明顯的突起邊緣,與皮膚更為自然地服貼。 An artificial skin patch manufacturing machine includes a machine body, one side of which has a mounting surface for mounting a feeding mechanism, a hot pressing mechanism, an artificial skin cutting mechanism and a recycling mechanism. The hot pressing mechanism has a first module and a second module, and a heating unit is respectively disposed inside the first module and the second module. The first module and the second module can hot press an artificial skin layer, so that the artificial skin layer has at least one depressed portion. After the artificial skin layer is cut into an artificial skin unit by the artificial skin cutting mechanism, the depressed portion is located at the edge of the artificial skin unit. When the artificial skin unit is attached to the skin, the depression prevents the artificial skin unit from having obvious protruding edges, and the artificial skin unit fits the skin more naturally.

Description

人工皮貼片製造機 Artificial skin patch manufacturing machine

本發明是有關一種人工皮貼片製造機,係一用於連續製造一人工皮貼片的生產線。 The present invention relates to an artificial skin patch manufacturing machine, which is a production line for continuously manufacturing an artificial skin patch.

科技發達,醫療技術不斷創新。人造皮膚具有透氣防水及幫助癒合等效果,其係用來保護傷口,以避免傷口受到再度污染。人造皮膚一般會被製造成小單元的貼片(下稱人工皮貼片),而在製造時,利用自動化設備的便利性與高效率,使得人工皮貼片可被大量的生產。 With the development of science and technology, medical technology is constantly innovating. Artificial skin has the effects of being breathable, waterproof and helping healing. It is used to protect wounds to prevent them from being contaminated again. Artificial skin is generally made into small unit patches (hereinafter referred to as artificial skin patches). During manufacturing, the convenience and high efficiency of automated equipment are used to enable artificial skin patches to be mass-produced.

人工皮貼片的生產,係將整片的料帶依序經過適當的裁切、分裝、熱壓、廢料回收等動線而完成。其中,裁切之手段,通常是料帶通過帶有複數造型刀刃的滾輪(俗稱滾刀),即在料帶上切割出對應刀刃造型的小單元,每個小單元即可作為不同用途的防護貼片(如足跟貼或痘痘貼等)。但由於人工皮貼片具有厚度,這使得小單元黏貼於皮膚上時,具有明顯的突起邊緣,不僅視覺上不自然,更容易被外力撥弄而脫落。 The production of artificial skin patches is completed by passing the entire strip through appropriate cutting, packaging, hot pressing, and waste recycling. Among them, the cutting method is usually to pass the strip through a roller with multiple blades (commonly known as a roller), that is, to cut small units corresponding to the blade shape on the strip, and each small unit can be used as a protective patch for different purposes (such as heel patches or acne patches, etc.). However, due to the thickness of artificial skin patches, when the small unit is attached to the skin, it has a clear protruding edge, which is not only visually unnatural, but also more likely to be removed by external force.

接著,熱壓之手段,通常是料帶通過熱壓模塊進行熱壓,並在熱壓完成前停止輸送,這使得製造動線產生間歇性停頓,且影響料帶張力的穩定性,使成品不良率增加,也增加製造時間。 Next, the means of hot pressing is usually to pass the material strip through the hot pressing module for hot pressing, and stop conveying before the hot pressing is completed. This causes intermittent pauses in the manufacturing line and affects the stability of the tension of the material strip, increasing the defective rate of finished products and increasing the manufacturing time.

另外,當料帶切割出小單元後,小單元以外未使用的料帶即成為 廢料。因為廢料結構強度不足,若在捲收時對廢料產生過大的拉力,相當容易斷裂,使得製造動線必須強制中斷。 In addition, when the material strip is cut into small units, the unused material strip outside the small unit becomes waste. Because the structural strength of the waste material is insufficient, if too much tension is applied to the waste material during reeling, it is very easy to break, forcing the manufacturing line to be interrupted.

本發明人工皮貼片製造機主要係提供有一熱壓機構,該熱壓機構可於人工皮料帶裁切前預先熱壓,熱壓後的人工皮料帶表面具有厚薄不一的表面造型,且人工皮料帶在經裁切成人工皮貼片後,其邊緣厚度較薄。如此一來,在人工皮貼片黏貼於皮膚上時,便不會因此出現明顯的突起邊緣,可與皮膚更為自然地服貼,也更不易受到撥弄而脫落。 The artificial skin patch manufacturing machine of the present invention mainly provides a heat pressing mechanism, which can pre-heat press the artificial leather strip before cutting. The surface of the artificial leather strip after heat pressing has a surface shape of varying thickness, and the edge thickness of the artificial leather strip after being cut into artificial skin patches is thinner. In this way, when the artificial skin patch is attached to the skin, there will be no obvious protruding edges, and it can fit the skin more naturally and is less likely to fall off due to poking.

另外,本發明人工皮貼片製造機還提供一回收機構,該回收機構具有用於感測廢料斷裂的感測滾輪與感測器。感測器在廢料斷裂時可接受感測訊號,如此一來,可即時停止運轉,進一步達到對生產線的安全監控。 In addition, the artificial skin patch manufacturing machine of the present invention also provides a recycling mechanism, which has a sensing roller and a sensor for sensing the breakage of waste materials. The sensor can receive a sensing signal when the waste material breaks, so that the operation can be stopped immediately, further achieving safety monitoring of the production line.

本發明人工皮貼片製造機,係用於連續將一人工皮料帶加工成型為至少一人工皮貼片,其包含:一機台本體,其一側具有一安裝面,該安裝面裝設有;一送料機構,具有至少一送料滾輪,該送料滾輪係用以輸送該人工皮料帶,該人工皮料帶具有一人工皮層與一基材層,且該人工皮層係黏合於該基材層;一熱壓機構,具有一水平向位移裝置、一第一模塊、一第二模塊與一垂直向位移裝置,該水平向位移裝置上設置該第一模塊與該第二模塊,該第一模塊具有一壓型面,該第二模塊則具有一壓型對應平面,該壓型面係對應在該壓型對應平面上方,該第一模塊與該第二模塊的內部分別設置有一加熱單元,該第一模塊上方設置該垂直向位移裝置;一人工皮切割機構,具有一人工皮切割輪與一人工皮切割砧輪,該人工皮切割輪的表面具有複數人工皮切割刃,該等 人工皮切割刃係沿著該人工皮切割輪周向表面而平均排列,且該人工皮切割輪與該人工皮切割砧輪係相比鄰而設,該人工皮切割刃與該人工皮切割砧輪之間具有一間距,該間距係略小於或等於該基材層的厚度;以及一回收機構,具有一拉撐單元、至少一回收傳動滾輪、一回收感測滾輪、一感測器、一承接滾輪與一收捲滾輪,該拉撐單元的上方設置該回收傳動滾輪,該回收傳動滾輪上方則設置該回收感測滾輪,該回收感測滾輪具有一遮斷單元,該遮斷單元係位於該回收感測滾輪軸向的後端,該遮斷單元上具有複數斷開部,該等斷開部係沿著該回收感測滾輪的周向而平均設置,該感測器係位在該遮斷單元一側,該回收感測滾輪上方設置該承接滾輪,該承接滾輪上方則設置該收捲滾輪,一擺臂的兩末端分別具有一搖擺端與一樞轉端,該收捲滾輪係樞設在該搖擺端,該樞轉端係樞設在該安裝面,且該擺臂係為橫向擺置,該搖擺端係可自然向下垂放,使得該收捲滾輪落在該承接滾輪上。 The artificial leather patch manufacturing machine of the present invention is used to continuously process an artificial leather material strip into at least one artificial leather patch, which comprises: a machine body, one side of which has a mounting surface, and the mounting surface is equipped with; a feeding mechanism, having at least one feeding roller, the feeding roller is used to transport the artificial leather material strip, the artificial leather material strip has an artificial leather layer and a base layer, and the artificial leather layer is bonded to the base layer; a hot pressing mechanism, having a horizontal displacement device, a first mold block, a second mold block and a vertical displacement device, the horizontal displacement device is provided with The first module and the second module are provided, the first module has a pressing surface, the second module has a pressing corresponding plane, the pressing surface corresponds to the pressing corresponding plane, the first module and the second module are respectively provided with a heating unit inside, and the vertical displacement device is provided above the first module; an artificial skin cutting mechanism, having an artificial skin cutting wheel and an artificial skin cutting anvil wheel, the surface of the artificial skin cutting wheel has a plurality of artificial skin cutting blades, the artificial skin cutting blades are evenly arranged along the circumferential surface of the artificial skin cutting wheel, and the The artificial skin cutting wheel and the artificial skin cutting anvil wheel are arranged adjacent to each other, and there is a distance between the artificial skin cutting blade and the artificial skin cutting anvil wheel, and the distance is slightly less than or equal to the thickness of the substrate layer; and a recovery mechanism, which has a pulling unit, at least one recovery transmission roller, a recovery sensing roller, a sensor, a receiving roller and a winding roller, the recovery transmission roller is arranged above the pulling unit, the recovery sensing roller is arranged above the recovery transmission roller, and the recovery sensing roller has a blocking unit, and the blocking unit is located between the recovery sensing roller and the recovery sensing roller. The rear end of the wheel axis direction, the blocking unit has a plurality of break parts, and the break parts are evenly arranged along the circumference of the recovery sensing roller. The sensor is located on one side of the blocking unit. The receiving roller is arranged above the recovery sensing roller, and the winding roller is arranged above the receiving roller. The two ends of a swing arm have a swing end and a pivot end respectively. The winding roller is pivoted on the swing end, and the pivot end is pivoted on the mounting surface. The swing arm is horizontally arranged, and the swing end can be naturally drooped downward so that the winding roller falls on the receiving roller.

於一較佳實施例中,還包括一基材切割機構,該基材切割機構具有一基材切割輪與一基材切割砧輪,該基材切割輪的表面具有至少一基材切割刃,該基材切割刃係為圓環狀,圓環狀的該基材切割刃係沿著該基材切割輪的周向表面環繞一圈而設,該基材切割輪與該基材切割砧輪係相比鄰而設,該基材切割刃與基材切割砧輪之間具有一間距,該間距係略小於或等於該人工皮層的厚度。 In a preferred embodiment, a substrate cutting mechanism is further included, the substrate cutting mechanism has a substrate cutting wheel and a substrate cutting anvil wheel, the surface of the substrate cutting wheel has at least one substrate cutting edge, the substrate cutting edge is annular, the annular substrate cutting edge is arranged along the circumferential surface of the substrate cutting wheel, the substrate cutting wheel and the substrate cutting anvil wheel are arranged adjacent to each other, there is a distance between the substrate cutting edge and the substrate cutting anvil wheel, the distance is slightly less than or equal to the thickness of the artificial skin.

於一較佳實施例中,該送料機構還具有至少一輸送拉輪,該輸送拉輪係位於該基材切割機構與該熱壓機構之間,以及位於該熱壓機構與人工皮切割機構之間。 In a preferred embodiment, the feeding mechanism also has at least one conveying pulley, which is located between the substrate cutting mechanism and the hot pressing mechanism, and between the hot pressing mechanism and the artificial skin cutting mechanism.

於一較佳實施例中,該水平向位移裝置具有一傳動輪、一連桿、 一位移底座與至少一位移滑軌,該位移滑軌係為水平向的軌道,該連桿的兩端係分別樞設在該傳動輪上與該位移底座上,而該位移底座則係架設在該位移滑軌上,該位移底座上用於設置該第一模塊與該第二模塊。 In a preferred embodiment, the horizontal displacement device has a driving wheel, a connecting rod, a displacement base and at least one displacement slide rail, the displacement slide rail is a horizontal track, the two ends of the connecting rod are pivoted on the driving wheel and the displacement base, respectively, and the displacement base is mounted on the displacement slide rail, and the first module and the second module are arranged on the displacement base.

於一較佳實施例中,該壓型面係具有一觸壓部、一緩坡形成部與一凹部。 In a preferred embodiment, the die-casting surface has a contact portion, a gentle slope forming portion and a concave portion.

於一較佳實施例中,該回收傳動滾輪設有二個,係包括有一第一回收傳動滾輪與一第二回收傳動滾輪,該拉撐單元的上方設置該第一回收傳動滾輪,該第一回收傳動滾輪的上方設置該第二回收傳動滾輪。 In a preferred embodiment, there are two recovery transmission rollers, including a first recovery transmission roller and a second recovery transmission roller. The first recovery transmission roller is arranged above the support unit, and the second recovery transmission roller is arranged above the first recovery transmission roller.

1:一機台本體 1: One machine body

11:安裝面 11: Mounting surface

2:送料機構 2: Feeding mechanism

21:送料滾輪 21: Feeding roller

22:輸送拉輪 22: Transport pulley

3:基材切割機構 3: Substrate cutting mechanism

31:基材切割輪 31: Substrate cutting wheel

311:基材切割刃 311: Base material cutting edge

32:基材切割砧輪 32: Substrate cutting anvil wheel

4:熱壓機構 4: Hot pressing mechanism

41:水平向位移裝置 41: Horizontal displacement device

411:傳動輪 411: Drive wheel

412:連桿 412: Connecting rod

413:位移底座 413: Displacement base

414:位移滑軌 414: Displacement slide rail

42:第一模塊 42: First module

421:壓型面 421: Pressed surface

422:觸壓部 422: Contact part

423:緩坡形成部 423: Gentle slope forming part

424:凹部 424: Concave part

43:第二模塊 43: Second module

431:壓型對應平面 431: Pressed corresponding plane

44:加熱單元 44: Heating unit

441:加熱管 441: Heating pipe

45:垂直向位移裝置 45: Vertical displacement device

5:人工皮切割機構 5: Artificial skin cutting mechanism

51:人工皮切割輪 51: Artificial leather cutting wheel

511:人工皮切割刃 511: Artificial leather cutting blade

52:人工皮切割砧輪 52: Artificial leather cutting anvil wheel

6:回收機構 6: Recycling agency

61:拉撐單元 61: Pulling unit

62:第一回收傳動滾輪 62: First recovery transmission roller

63:第二回收傳動滾輪 63: Second recovery transmission roller

64:回收感測滾輪 64: Recycling sensor roller

641:遮斷單元 641: Blocking unit

642:斷開部 642: Breaking section

65:感測器 65:Sensor

66:承接滾輪 66: Receive roller

67:收捲滾輪 67: Reel

671:擺臂 671: Swinging arms

672:搖擺端 672: Swinging end

673:樞轉端 673: pivot end

7:人工皮料帶 7: Artificial leather belt

71:人工皮層 71: Artificial cortex

711:壓陷部 711: Depression section

712:緩坡部 712: Gentle slope

713:凸部 713: convex part

714:人工皮單元 714: Artificial leather unit

715:人工皮廢料 715: Artificial leather waste

72:基材層 72: Base material layer

721:基材切斷處 721: Base material cutting point

D1:第一間距 D1: First spacing

D2:第二間距 D2: Second distance

P1:第一位置 P1: First position

P2:第二位置 P2: Second position

[第1圖]係本發明人工皮貼片製造機之完整結構前視示意圖。 [Figure 1] is a front view schematic diagram of the complete structure of the artificial skin patch manufacturing machine of the present invention.

[第2圖]係本發明人工皮貼片製造機用於製造的人工皮料帶的結構分解示意圖。 [Figure 2] is a schematic diagram of the structure of the artificial leather strip manufactured by the artificial leather patch manufacturing machine of the present invention.

[第3圖]係本發明人工皮貼片製造機之基材切割機構立體示意圖。 [Figure 3] is a three-dimensional schematic diagram of the substrate cutting mechanism of the artificial skin patch manufacturing machine of the present invention.

[第4圖]係本發明人工皮貼片製造機之基材切割機構實施切割人工皮料帶立體示意圖。 [Figure 4] is a three-dimensional schematic diagram of the substrate cutting mechanism of the artificial skin patch manufacturing machine of the present invention cutting the artificial leather strip.

[第5圖]係本發明人工皮貼片製造機之基材切割機構實施切割人工皮料帶局部剖面示意圖。 [Figure 5] is a partial cross-sectional schematic diagram of the substrate cutting mechanism of the artificial skin patch manufacturing machine of the present invention cutting the artificial leather strip.

[第6圖]係本發明人工皮貼片製造機之熱壓機構側視剖面示意圖。 [Figure 6] is a schematic side view of the hot pressing mechanism of the artificial skin patch manufacturing machine of the present invention.

[第7圖]係本發明人工皮貼片製造機之熱壓機構的水平向位移裝置實施水平向位移至第一位置前視示意圖。 [Figure 7] is a front view schematic diagram of the horizontal displacement device of the heat pressing mechanism of the artificial skin patch manufacturing machine of the present invention performing horizontal displacement to the first position.

[第8圖]係本發明人工皮貼片製造機之熱壓機構的水平向位移裝置實施水平向位移至第二位置前視示意圖。 [Figure 8] is a front view schematic diagram of the horizontal displacement device of the heat pressing mechanism of the artificial skin patch manufacturing machine of the present invention performing horizontal displacement to the second position.

[第9圖]係本發明人工皮貼片製造機之熱壓機構實施熱壓立體示意圖。 [Figure 9] is a three-dimensional schematic diagram of the hot pressing mechanism of the artificial skin patch manufacturing machine of the present invention.

[第10圖]係本發明人工皮貼片製造機之熱壓機構的壓型面的局部剖面示意圖。 [Figure 10] is a partial cross-sectional schematic diagram of the pressing surface of the hot pressing mechanism of the artificial skin patch manufacturing machine of the present invention.

[第11圖]係本發明人工皮貼片製造機之人工皮切割機構立體示意圖。 [Figure 11] is a three-dimensional schematic diagram of the artificial skin cutting mechanism of the artificial skin patch manufacturing machine of the present invention.

[第12圖]係本發明人工皮貼片製造機之人工皮切割機構實施切割人工皮料帶立體示意圖。 [Figure 12] is a three-dimensional schematic diagram of the artificial skin cutting mechanism of the artificial skin patch manufacturing machine of the present invention cutting the artificial leather strip.

[第13圖]係本發明人工皮貼片製造機之人工皮切割機構實施切割人工皮料帶局部剖面示意圖。 [Figure 13] is a partial cross-sectional schematic diagram of the artificial skin cutting mechanism of the artificial skin patch manufacturing machine of the present invention cutting the artificial leather strip.

[第14圖]係本發明人工皮貼片製造機之回收機構立體示意圖。 [Figure 14] is a three-dimensional schematic diagram of the recycling mechanism of the artificial skin patch manufacturing machine of the present invention.

[第15圖]係本發明人工皮貼片製造機之回收機構實施回收人工皮廢料前視示意圖。 [Figure 15] is a front view schematic diagram of the recycling mechanism of the artificial skin patch manufacturing machine of the present invention recycling artificial skin waste.

有關於本發明其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。 Other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the preferred embodiment with reference to the drawings.

請參閱第1圖,在本實施例中,製造機包含一機台本體1、一送料機構2、一基材切割機構3、一熱壓機構4、一人工皮切割機構5與一回收機構6。機台本體1具有一安裝面11,安裝面11上分別裝設送料機構2、基材切割機構3、熱壓機構4、人工皮切割機構5與回收機構6,透過上述各機構,以建構出連續將一人工皮料帶7加工成型為一人工皮貼片的生產線。 Please refer to Figure 1. In this embodiment, the manufacturing machine includes a machine body 1, a feeding mechanism 2, a substrate cutting mechanism 3, a hot pressing mechanism 4, an artificial skin cutting mechanism 5 and a recycling mechanism 6. The machine body 1 has a mounting surface 11, on which the feeding mechanism 2, the substrate cutting mechanism 3, the hot pressing mechanism 4, the artificial skin cutting mechanism 5 and the recycling mechanism 6 are respectively installed. Through the above mechanisms, a production line is constructed to continuously process an artificial leather strip 7 into an artificial skin patch.

請參閱第2圖,需要說明的是,人工皮料帶7具有一人工皮層71與一基材層72。實務上,人工皮層71的材質為人造皮膚(artificial skin),自身即具有黏性,因此,人工皮層71自身黏性可黏合在基材層72。在使用時,也可以輕易地將人工皮層71從基材層72上撕離。另外,基材層72的材質係為對苯二甲酸酯乙二酯材質,俗稱PET(Polyethylene terephthalate),在其他實施例中,基材層72也可以是紙張,本實施例不以此為限。 Please refer to Figure 2. It should be noted that the artificial leather belt 7 has an artificial leather layer 71 and a base layer 72. In practice, the material of the artificial leather layer 71 is artificial skin, which is sticky. Therefore, the artificial leather layer 71 can be adhered to the base layer 72 by its own stickiness. When in use, the artificial leather layer 71 can also be easily torn off from the base layer 72. In addition, the material of the base layer 72 is polyethylene terephthalate, commonly known as PET (Polyethylene terephthalate). In other embodiments, the base layer 72 can also be paper, and this embodiment is not limited to this.

請再次參閱第1圖。在本實施例中,送料機構2具有至少一送料滾輪21與至少一輸送拉輪22,送料滾輪21與輸送拉輪22皆係裝設在安裝面11,實務上,安裝面11一般係指人工皮料帶7進行加工的一側。而各送料滾輪21係用於輸送未加工的人工皮料帶7,以將人工皮料帶7輸送至基材切割機構3,以開始進行後續的加工運作。而基材切割機構3與熱壓機構4之間設置有輸送拉輪22,熱壓機構4與人工皮切割機構5之間也設置有輸送拉輪22。 Please refer to Figure 1 again. In this embodiment, the feeding mechanism 2 has at least one feeding roller 21 and at least one conveying pulley 22. The feeding roller 21 and the conveying pulley 22 are both installed on the mounting surface 11. In practice, the mounting surface 11 generally refers to the side where the artificial leather belt 7 is processed. Each feeding roller 21 is used to convey the unprocessed artificial leather belt 7 to the substrate cutting mechanism 3 to start the subsequent processing operation. A conveying pulley 22 is provided between the substrate cutting mechanism 3 and the hot pressing mechanism 4, and a conveying pulley 22 is also provided between the hot pressing mechanism 4 and the artificial leather cutting mechanism 5.

請參閱第3圖,在本實施例中,基材切割機構3具有一基材切割輪31與一基材切割砧輪32。該基材切割輪31與該基材切割砧輪32皆係裝設於安裝面11,基材切割輪31的表面具有至少一圓環狀的基材切割刃311,基材切割刃311係沿著基材切割輪31的周向表面環繞一圈而設,且基材切割刃311與基材切割輪31為一體成型。而基材切割輪31與基材切割砧輪32係相比鄰而設,基材切割刃311與基材切割砧輪32之間具有一第一間距D1,第一間距D1係略小於或等於人工皮層71(人工皮層71所示如第2圖)的厚度。 Please refer to FIG. 3. In this embodiment, the substrate cutting mechanism 3 has a substrate cutting wheel 31 and a substrate cutting anvil wheel 32. The substrate cutting wheel 31 and the substrate cutting anvil wheel 32 are both mounted on the mounting surface 11. The surface of the substrate cutting wheel 31 has at least one annular substrate cutting blade 311. The substrate cutting blade 311 is arranged along the circumferential surface of the substrate cutting wheel 31, and the substrate cutting blade 311 and the substrate cutting wheel 31 are integrally formed. The substrate cutting wheel 31 and the substrate cutting anvil wheel 32 are arranged adjacent to each other. There is a first spacing D1 between the substrate cutting blade 311 and the substrate cutting anvil wheel 32. The first spacing D1 is slightly less than or equal to the thickness of the artificial skin layer 71 (the artificial skin layer 71 is shown in FIG. 2).

請參閱第4、5圖,在本實施例中,該人工皮料帶7輸送至基材切割機構3時,基材層72係面向基材切割輪31,而人工皮層71係抵靠在基材切割砧輪32。基材切割輪31與基材切割砧輪32運轉時,二者的轉動方向係採相對的鏡 像轉動,更簡單的說,基材切割輪31係沿著周向作順時針轉動,那麼基材切割砧輪32係沿著周向作逆時針轉動。使得人工皮料帶7不間斷地從基材切割刃311與基材切割砧輪32之間的第一間距D1通過。而由於基材層72面向基材切割輪31,因此,基材切割刃311可以將連續通過的基材層72進行切割。由於,基材切割刃311與基材切割砧輪32之間的第一間距D1係略小於或等於人工皮層71的厚度,因此,人工皮料帶7在通過第一間距D1時,可確保基材層72完全被切割出基材切斷處721,基材切斷處721可以是完全切斷或不完全切斷。基材層72的切割係用於將基材層72分條,在完成分條的人工皮料帶7接著被輸送至熱壓機構4,以持續進行後續的加工運作。 Please refer to Figures 4 and 5. In this embodiment, when the artificial leather material belt 7 is transported to the substrate cutting mechanism 3, the substrate layer 72 faces the substrate cutting wheel 31, and the artificial leather layer 71 abuts against the substrate cutting anvil wheel 32. When the substrate cutting wheel 31 and the substrate cutting anvil wheel 32 are in operation, the rotation directions of the two are mirror-image rotations. In simpler terms, the substrate cutting wheel 31 rotates clockwise along the circumference, and the substrate cutting anvil wheel 32 rotates counterclockwise along the circumference. The artificial leather material belt 7 continuously passes through the first spacing D1 between the substrate cutting blade 311 and the substrate cutting anvil wheel 32. Since the substrate layer 72 faces the substrate cutting wheel 31, the substrate cutting blade 311 can cut the substrate layer 72 that passes continuously. Since the first distance D1 between the substrate cutting blade 311 and the substrate cutting anvil wheel 32 is slightly smaller than or equal to the thickness of the artificial leather layer 71, the artificial leather tape 7 can ensure that the substrate layer 72 is completely cut out of the substrate cutting portion 721 when passing through the first distance D1. The substrate cutting portion 721 can be completely cut or incompletely cut. The cutting of the substrate layer 72 is used to slit the substrate layer 72. After the slit, the artificial leather tape 7 is then transported to the hot pressing mechanism 4 to continue the subsequent processing operation.

請參閱第6圖,在本實施例中,熱壓機構4具有一水平向位移裝置41、一第一模塊42、一第二模塊43、二加熱單元44與一垂直向位移裝置45。水平向位移裝置41係裝設在安裝面11,水平向位移裝置41上設置第一模塊42與第二模塊43。第一模塊42具有一壓型面421,第二模塊43則具有一壓型對應平面431,壓型面421係對應在壓型對應平面431上方。在第一模塊42與第二模塊43的內部分別設置有一加熱單元44,加熱單元44係具有複數個加熱管441,加熱管441係使用電熱管,而第一模塊42上方設置垂直向位移裝置45。 Please refer to FIG. 6 . In this embodiment, the hot pressing mechanism 4 has a horizontal displacement device 41, a first mold block 42, a second mold block 43, two heating units 44 and a vertical displacement device 45. The horizontal displacement device 41 is installed on the mounting surface 11, and the first mold block 42 and the second mold block 43 are arranged on the horizontal displacement device 41. The first mold block 42 has a pressing surface 421, and the second mold block 43 has a pressing corresponding plane 431. The pressing surface 421 corresponds to the upper side of the pressing corresponding plane 431. A heating unit 44 is disposed inside the first module 42 and the second module 43 respectively. The heating unit 44 has a plurality of heating tubes 441. The heating tubes 441 are electric heating tubes. A vertical displacement device 45 is disposed above the first module 42.

請參閱第7、8圖,在本實施例中,水平向位移裝置41是透過連桿結構達成位移之目的,連桿結構包括一傳動輪411、一連桿412、一位移底座413與至少一位移滑軌414,位移滑軌414係為水平向的軌道。連桿412的兩端係分別樞設在傳動輪411上與位移底座413上,而位移底座413則係架設在位移滑軌414上,位移底座413上用於設置第一模塊42與第二模塊43。傳動輪411可受到一馬達(圖未標示)驅動而實施轉動,使得連桿412在與傳動輪411樞設的一端可以 隨著傳動輪411的轉動而繞行,連桿412在與位移底座413樞設的一端則受到位移滑軌414的限制,進一步地將轉動的方向限制為水平向,以實現水平向位移。另外,垂直向位移裝置45則係為氣缸,透過氣缸垂直方向的推動與拉回,實現垂直向位移。在其他實施例中,水平向位移裝置41也可以是透過氣缸或是齒輪等方式達成位移之目的,垂直向位移裝置45也可以是透過連桿結構或是齒輪等方式達成位移之目的,本實施例不以此為限。 Please refer to Figures 7 and 8. In this embodiment, the horizontal displacement device 41 achieves displacement through a connecting rod structure. The connecting rod structure includes a driving wheel 411, a connecting rod 412, a displacement base 413 and at least one displacement slide 414. The displacement slide 414 is a horizontal track. The two ends of the connecting rod 412 are pivoted on the driving wheel 411 and the displacement base 413 respectively, and the displacement base 413 is mounted on the displacement slide 414. The first module 42 and the second module 43 are arranged on the displacement base 413. The driving wheel 411 can be driven by a motor (not shown) to rotate, so that the connecting rod 412 at one end pivoted with the driving wheel 411 can rotate with the rotation of the driving wheel 411, and the connecting rod 412 at one end pivoted with the displacement base 413 is restricted by the displacement slide 414, further restricting the direction of rotation to the horizontal direction to achieve horizontal displacement. In addition, the vertical displacement device 45 is a cylinder, which realizes vertical displacement by pushing and pulling the cylinder in the vertical direction. In other embodiments, the horizontal displacement device 41 can also achieve the purpose of displacement through a cylinder or a gear, and the vertical displacement device 45 can also achieve the purpose of displacement through a connecting rod structure or a gear, etc. This embodiment is not limited to this.

請接著參閱第7、8圖與第9圖,在本實施例中,水平向位移裝置41係用於帶動第一模塊42與第二模塊43一併做水平向的位移,當完成分條的人工皮料帶7通過輸送拉輪22被輸送至熱壓機構4之後,基材層72係面向第二模塊43的壓型對應平面431,而人工皮層71係面向第一模塊42的壓型面421。首先,水平向位移裝置41移動至第一位置P1,同時,垂直向位移裝置45將第一模塊42向下推動,使得人工皮料帶7被夾在第一模塊42與第二模塊43之間,屆時,人工皮層71受到第一模塊42上的壓型面421熱壓,使得人工皮層71表面成型出與壓型面421相對應的造型。在熱壓的過程中,水平向位移裝置41進一步的移動至第二位置P2,接著,垂直向位移裝置45將第一模塊42向上拉回,使得第一模塊42與第二模塊43鬆放人工皮料帶7,在完成熱壓的人工皮料帶7接著被輸送至人工皮切割機構5,以持續進行後續的加工運作。而水平向位移裝置41再次移動至第一位置P1對下一段人工皮料帶7進行熱壓,以此類推,不斷的往復運作。 Please refer to Figures 7, 8 and 9. In this embodiment, the horizontal displacement device 41 is used to drive the first module 42 and the second module 43 to perform horizontal displacement together. After the artificial leather strip 7 that has been stripped is transported to the hot pressing mechanism 4 through the transport pulley 22, the base material layer 72 faces the pressing corresponding plane 431 of the second module 43, and the artificial leather layer 71 faces the pressing surface 421 of the first module 42. First, the horizontal displacement device 41 moves to the first position P1, and at the same time, the vertical displacement device 45 pushes the first mold 42 downward, so that the artificial leather strip 7 is sandwiched between the first mold 42 and the second mold 43. At this time, the artificial leather layer 71 is hot-pressed by the pressing surface 421 on the first mold 42, so that the surface of the artificial leather layer 71 is formed into a shape corresponding to the pressing surface 421. During the hot pressing process, the horizontal displacement device 41 further moves to the second position P2, and then, the vertical displacement device 45 pulls the first mold 42 back upward, so that the first mold 42 and the second mold 43 release the artificial leather strip 7. After the hot pressing, the artificial leather strip 7 is then transported to the artificial leather cutting mechanism 5 to continue the subsequent processing operation. The horizontal displacement device 41 moves to the first position P1 again to perform heat pressing on the next section of artificial leather strip 7, and so on, continuously performing reciprocating operation.

請參閱第10圖,在本實施例中,壓型面421係具有一觸壓部422、一緩坡形成部423與一凹部424。如此一來,人工皮層71受到熱壓後,人工皮層71上對應觸壓部422處熱壓出一壓陷部711,人工皮層71對應緩坡形成部423處熱壓出一緩坡部712,人工皮層71對應凹部424處則熱壓出一凸部713。如此一來, 人工皮層71上便成型出壓陷部711、緩坡部712與凸部713的造型。 Please refer to Figure 10. In this embodiment, the pressing surface 421 has a contact portion 422, a gentle slope forming portion 423 and a concave portion 424. In this way, after the artificial skin layer 71 is subjected to heat pressing, a depression portion 711 is heat pressed on the artificial skin layer 71 corresponding to the contact portion 422, a gentle slope portion 712 is heat pressed on the artificial skin layer 71 corresponding to the gentle slope forming portion 423, and a convex portion 713 is heat pressed on the artificial skin layer 71 corresponding to the concave portion 424. In this way, the depression portion 711, the gentle slope portion 712 and the convex portion 713 are formed on the artificial skin layer 71.

請參閱第11圖,在本實施例中,人工皮切割機構5具有一人工皮切割輪51與一人工皮切割砧輪52。人工皮切割輪51的表面具有複數人工皮切割刃511,各人工皮切割刃511係沿著人工皮切割輪51周向而平均排列,人工皮切割刃511與人工皮切割輪51為一體成型,人工皮切割刃511係設為封閉輪廓(例如但不限為幾何圖形或不規則圖形等)。且人工皮切割輪51與人工皮切割砧輪52係相比鄰而設,人工皮切割刃511與人工皮切割砧輪52之間具有一第二間距D2,第二間距D2係略小於或等於基材層72(基材層72所示如第2圖)的厚度。 Please refer to Figure 11. In this embodiment, the artificial skin cutting mechanism 5 has an artificial skin cutting wheel 51 and an artificial skin cutting anvil wheel 52. The surface of the artificial skin cutting wheel 51 has a plurality of artificial skin cutting blades 511, and each artificial skin cutting blade 511 is evenly arranged along the circumference of the artificial skin cutting wheel 51. The artificial skin cutting blade 511 and the artificial skin cutting wheel 51 are integrally formed, and the artificial skin cutting blade 511 is set as a closed profile (for example but not limited to a geometric shape or an irregular shape, etc.). The artificial skin cutting wheel 51 and the artificial skin cutting anvil wheel 52 are arranged adjacent to each other, and there is a second distance D2 between the artificial skin cutting blade 511 and the artificial skin cutting anvil wheel 52. The second distance D2 is slightly less than or equal to the thickness of the substrate layer 72 (the substrate layer 72 is shown in Figure 2).

請參閱第12、13圖,在本實施例中,該人工皮料帶7通過輸送拉輪22輸送至人工皮切割機構5時,其人工皮層71係面向人工皮切割輪51,而其基材層72係抵靠在人工皮切割砧輪52。人工皮切割輪51與人工皮切割砧輪52運轉時,二者的轉動方向係採相對的鏡像轉動,更簡單的說,人工皮切割輪51係沿著周向作順時針轉動,那麼人工皮切割砧輪52係沿著周向作逆時針轉動,使得人工皮料帶7不間斷地從人工皮切割刃511與人工皮切割砧輪52之間的第二間距D2通過。而由於人工皮層71面向人工皮切割輪51,因此,人工皮切割刃511可以將連續通過的人工皮層71進行切割,而封閉輪廓的人工皮切割刃511係用於將整片的人工皮層71切割出複數個人工皮單元714。由於人工皮切割刃511與人工皮切割砧輪52之間的第二間距D2係略小於或等於基材層72的厚度,因此,人工皮料帶7在通過第二間距D2時,可確保人工皮層71完全被切割出人工皮單元714。在實務上,人工皮切割刃511的封閉輪廓係對應壓型面421(如第10圖所示)的造型,使得人工皮單元714上具有壓陷部711、緩坡部712與凸部713的造型。在切割出人工皮單元714後,人工皮廢料715接著被輸送至回收機構6。 Please refer to Figures 12 and 13. In this embodiment, when the artificial leather material strip 7 is transported to the artificial leather cutting mechanism 5 by the transport pull wheel 22, its artificial leather layer 71 faces the artificial leather cutting wheel 51, and its base material layer 72 abuts against the artificial leather cutting anvil wheel 52. When the artificial leather cutting wheel 51 and the artificial leather cutting anvil wheel 52 are in operation, the rotation directions of the two are mirror image rotations relative to each other. In simpler terms, the artificial leather cutting wheel 51 rotates clockwise along the circumference, and the artificial leather cutting anvil wheel 52 rotates counterclockwise along the circumference, so that the artificial leather material strip 7 continuously passes through the second spacing D2 between the artificial leather cutting blade 511 and the artificial skin cutting anvil wheel 52. Since the artificial skin layer 71 faces the artificial skin cutting wheel 51, the artificial skin cutting blade 511 can cut the artificial skin layer 71 that passes continuously, and the artificial skin cutting blade 511 with a closed profile is used to cut the entire artificial skin layer 71 into a plurality of artificial skin units 714. Since the second distance D2 between the artificial skin cutting blade 511 and the artificial skin cutting anvil wheel 52 is slightly less than or equal to the thickness of the base layer 72, the artificial leather material strip 7 can ensure that the artificial skin layer 71 is completely cut into the artificial skin unit 714 when passing through the second distance D2. In practice, the closed profile of the artificial skin cutting blade 511 corresponds to the shape of the pressing surface 421 (as shown in FIG. 10), so that the artificial skin unit 714 has the shapes of the depressed portion 711, the gentle slope portion 712 and the convex portion 713. After the artificial leather unit 714 is cut out, the artificial leather waste 715 is then transported to the recycling mechanism 6.

請參閱第14圖,在本實施例中,回收機構6具有一拉撐單元61、一第一回收傳動滾輪62、一第二回收傳動滾輪63、一回收感測滾輪64、一感測器65、一承接滾輪66與一收捲滾輪67。且拉撐單元61、第一回收傳動滾輪62、第二回收傳動滾輪63、回收感測滾輪64、感測器65、承接滾輪66與收捲滾輪67皆係裝設在安裝面11,其中,拉撐單元61係位在人工皮切割機構5的左側,拉撐單元61的上方右側設置第一回收傳動滾輪62,第一回收傳動滾輪62的上方左側設置第二回收傳動滾輪63,使得拉撐單元61、第一回收傳動滾輪62與第二回收傳動滾輪63之間係左右交錯設置。第二回收傳動滾輪63上方則設置回收感測滾輪64,回收感測滾輪64具有一遮斷單元641,遮斷單元641係位於回收感測滾輪64軸向的後端,遮斷單元641上具有複數斷開部642,各斷開部642係沿著回收感測滾輪64的周向而平均設置,感測器65係為光遮斷感測器,係用於感測遮斷單元641,而感測器65係位在遮斷單元641能有效實施感測的任意一側。接著,回收感測滾輪64上方左側設置承接滾輪66,承接滾輪66上方則設置收捲滾輪67,收捲滾輪67係透過一擺臂671而裝設於安裝面11,於本實施例中,擺臂671的兩末端分別具有一搖擺端672與一樞轉端673,收捲滾輪67係樞設在搖擺端672,樞轉端673係樞設在安裝面11。且擺臂671係為橫向擺置,搖擺端672與收捲滾輪67係位於承接滾輪66上方,樞轉端673則可以是位於搖擺端672的右側或左側。 Please refer to FIG. 14 . In this embodiment, the recovery mechanism 6 has a pulling unit 61 , a first recovery transmission roller 62 , a second recovery transmission roller 63 , a recovery sensing roller 64 , a sensor 65 , a receiving roller 66 and a winding roller 67 . The supporting unit 61, the first recovery transmission roller 62, the second recovery transmission roller 63, the recovery sensing roller 64, the sensor 65, the receiving roller 66 and the winding roller 67 are all installed on the mounting surface 11, wherein the supporting unit 61 is located on the left side of the artificial skin cutting mechanism 5, the first recovery transmission roller 62 is arranged on the upper right side of the supporting unit 61, and the second recovery transmission roller 63 is arranged on the upper left side of the first recovery transmission roller 62, so that the supporting unit 61, the first recovery transmission roller 62 and the second recovery transmission roller 63 are arranged alternately left and right. A recovery sensing roller 64 is disposed above the second recovery transmission roller 63. The recovery sensing roller 64 has a blocking unit 641. The blocking unit 641 is located at the axial rear end of the recovery sensing roller 64. The blocking unit 641 has a plurality of break portions 642. Each break portion 642 is evenly disposed along the circumference of the recovery sensing roller 64. The sensor 65 is a light blocking sensor used to sense the blocking unit 641. The sensor 65 is located on any side of the blocking unit 641 where it can effectively perform sensing. Next, a receiving roller 66 is disposed on the left side above the recovery sensing roller 64, and a take-up roller 67 is disposed above the receiving roller 66. The take-up roller 67 is mounted on the mounting surface 11 through a swing arm 671. In this embodiment, the two ends of the swing arm 671 respectively have a swing end 672 and a pivot end 673. The take-up roller 67 is pivoted on the swing end 672, and the pivot end 673 is pivoted on the mounting surface 11. The swing arm 671 is horizontally placed, the swing end 672 and the winding roller 67 are located above the receiving roller 66, and the pivot end 673 can be located on the right or left side of the swing end 672.

請參閱第15圖,在本實施例中,人工皮廢料715被輸送至回收機構6。人工皮廢料715係依序繞至在拉撐單元61、第一回收傳動滾輪62、第二回收傳動滾輪63與回收感測滾輪64,並捲收在收捲滾輪67。由於收捲滾輪67係樞設在搖擺端672,而擺臂671之樞轉端673樞設在安裝面11,因此,搖擺端672可自然向下垂放,使得收捲滾輪67落在承接滾輪66上,此一設計是為了在收捲滾 輪67收料的過程中,人工皮廢料715捲收於收捲滾輪67外圍會不斷的擴大外徑,於此同時,搖擺端672可做出對應的擺動幅度。而搖擺端672自然向下垂放時,捲收在收捲滾輪67上的人工皮廢料715則與承接滾輪66表面接觸。如此一來,在實施回收人工皮廢料715時,承接滾輪66轉動,承接滾輪66表面的摩擦力足以使人工皮廢料715帶動收捲滾輪67轉動,屆時,收捲滾輪67可持續地轉動收料。另外,拉撐單元61用於最底部拉撐人工皮廢料715,使得人工皮廢料715可以反摺一個較大的角度再繞至第一回收傳動滾輪62,這樣的設計,可較大程度的避免人工皮廢料715將人工皮單元714帶進回收機構6中。第一回收傳動滾輪62與第二回收傳動滾輪63可於拉撐單元61與回收感測滾輪64之間轉動,以拉動人工皮廢料715回收。在人工皮廢料715通過回收感測滾輪64時,人工皮廢料715與回收感測滾輪64表面接觸,使得回收感測滾輪64被動的轉動,而位於回收感測滾輪64上的遮斷單元641也一併轉動,因此,感測器65可以持續感測遮斷單元641上的斷開部642通過,以確保回收感測滾輪64在正常運作下持續轉動。換句話說,如果感測器65持續感測遮斷單元641上的斷開部642停止通過,那代表回收感測滾輪64失去轉動的動力(可能是人工皮廢料715脫落或斷裂),即運作出現問題,感測器65將可對警報系統(圖未示)發出警示訊號亦或直接停止運作,以達到對生產線的安全監控。 Please refer to FIG. 15 , in this embodiment, the artificial leather waste material 715 is transported to the recycling mechanism 6 . The artificial leather waste material 715 is sequentially wound around the pulling unit 61 , the first recycling transmission roller 62 , the second recycling transmission roller 63 and the recycling sensing roller 64 , and is rolled up on the winding roller 67 . Since the reeling roller 67 is pivoted at the swing end 672, and the pivot end 673 of the swing arm 671 is pivoted at the mounting surface 11, the swing end 672 can naturally droop downward, so that the reeling roller 67 falls on the receiving roller 66. This design is for the artificial leather waste material 715 to be continuously expanded in the process of the reeling roller 67 reeling in the outer periphery of the reeling roller 67, and at the same time, the swing end 672 can make a corresponding swing amplitude. When the swing end 672 naturally droops downward, the artificial leather waste material 715 reeled on the reeling roller 67 contacts the surface of the receiving roller 66. In this way, when recycling the artificial leather waste 715, the receiving roller 66 rotates, and the friction force on the surface of the receiving roller 66 is sufficient to make the artificial leather waste 715 drive the winding roller 67 to rotate, and then the winding roller 67 can continuously rotate to collect the material. In addition, the pulling and supporting unit 61 is used to pull and support the artificial leather waste 715 at the bottom, so that the artificial leather waste 715 can be folded back at a larger angle and then go around the first recycling transmission roller 62. Such a design can largely prevent the artificial leather waste 715 from bringing the artificial leather unit 714 into the recycling mechanism 6. The first recovery transmission roller 62 and the second recovery transmission roller 63 can rotate between the pulling unit 61 and the recovery sensing roller 64 to pull the artificial leather waste 715 for recovery. When the artificial leather waste 715 passes through the recovery sensing roller 64, the artificial leather waste 715 contacts the surface of the recovery sensing roller 64, so that the recovery sensing roller 64 rotates passively, and the blocking unit 641 located on the recovery sensing roller 64 also rotates together, so that the sensor 65 can continuously sense the passing of the break portion 642 on the blocking unit 641 to ensure that the recovery sensing roller 64 continues to rotate under normal operation. In other words, if the sensor 65 continues to sense that the broken part 642 on the blocking unit 641 stops passing, it means that the recovery sensing roller 64 has lost the power to rotate (it may be that the artificial leather waste 715 falls off or breaks), that is, there is a problem in the operation, and the sensor 65 will send a warning signal to the alarm system (not shown) or directly stop the operation to achieve safety monitoring of the production line.

另外,在其他實施例中,回收機構6的傳動,僅需要一個回收傳動滾輪即可,不需要同時設置第一回收傳動滾輪62與第二回收傳動滾輪63二個滾輪。如此一來,人工皮廢料715係依序繞至在拉撐單元61、回收傳動滾輪(圖未示)與回收感測滾輪64,並捲收在收捲滾輪67。 In addition, in other embodiments, the recovery mechanism 6 only needs one recovery drive roller for transmission, and does not need to provide two rollers, the first recovery drive roller 62 and the second recovery drive roller 63. In this way, the artificial leather waste 715 is sequentially wound around the support unit 61, the recovery drive roller (not shown) and the recovery sensing roller 64, and is rolled up on the winding roller 67.

除了人工皮廢料715被輸送至回收機構6之外,人工皮單元714以 及基材層72已完成基本加工程序,後續可以進行裁切與包裝。 In addition to the artificial leather waste 715 being transported to the recycling agency 6, the artificial leather unit 714 and the base material layer 72 have completed the basic processing procedures and can be cut and packaged later.

上述之輸送拉輪22、基材切割輪31、基材切割砧輪32、人工皮切割輪51、人工皮切割砧輪52、第一回收傳動滾輪62、第二回收傳動滾輪63、承接滾輪66這些滾輪皆可主動轉動,其轉動可透過馬達或齒輪等方式,這屬於傳動用途的滾輪的驅動方式,如何傳動對於本案技術並無直接關聯,故不加以贅述。另外,回收感測滾輪64與收捲滾輪67則是被動轉動。 The above-mentioned conveying pulley 22, substrate cutting wheel 31, substrate cutting anvil wheel 32, artificial skin cutting wheel 51, artificial skin cutting anvil wheel 52, first recovery transmission roller 62, second recovery transmission roller 63, receiving roller 66 can all be actively rotated, and their rotation can be through motors or gears, etc. This is the driving method of the roller for transmission purpose. How to transmit has no direct relevance to the technology of this case, so it will not be elaborated. In addition, the recovery sensing roller 64 and the winding roller 67 are passively rotated.

綜上所述,本發明所提供之人工皮貼片製造機,與其他習用技術相互比較時,其優點如下: In summary, the artificial skin patch manufacturing machine provided by the present invention has the following advantages when compared with other conventional technologies:

1.本發明之熱壓手段,係透過熱壓機構4的連續往復運作,因此,於人工皮料帶7通過熱壓機構4進行熱壓時,不須要停止輸送,而不影響人工皮料帶7張力的穩定性,使成品良率增加,且因製造機的整體動線為連續性運作,使製造時間減少。 1. The hot pressing method of the present invention is to use the hot pressing mechanism 4 for continuous reciprocating operation. Therefore, when the artificial leather belt 7 passes through the hot pressing mechanism 4 for hot pressing, it is not necessary to stop the conveying, and the stability of the tension of the artificial leather belt 7 is not affected, so that the yield of the finished product is increased. In addition, because the overall movement line of the manufacturing machine is a continuous operation, the manufacturing time is reduced.

2.本發明在人工皮單元714黏貼於皮膚上時,不會出現明顯的突起邊緣,與皮膚更為自然地服貼。且可針對不同的產品(如足跟貼、痘痘貼等)使用不同造型。 2. When the artificial skin unit 714 of the present invention is pasted on the skin, there will be no obvious protruding edges, and it will fit the skin more naturally. Different shapes can be used for different products (such as heel patches, acne patches, etc.).

3.本發明可監測回收感測滾輪64是否轉動,進一步達到對生產線的安全監控。此外,用於捲收人工皮廢料715的收捲滾輪67也是被動轉動,其可避免強硬的拉力扯斷人工皮廢料715,提升回收的穩定性。 3. The present invention can monitor whether the recycling sensing roller 64 is rotating, further achieving safety monitoring of the production line. In addition, the rewinding roller 67 used to rewind the artificial leather waste 715 is also passively rotated, which can avoid the strong pulling force from tearing the artificial leather waste 715 and improve the stability of recycling.

上述之實施例揭露,僅是本發明部分較佳的實施例選擇,然其並非用以限定本發明,任何熟悉此一技術領域具有通常知識者,在瞭解本發明前述的技術特徵及實施例,並在不脫離本發明之精神和範圍內所做的均等變化或潤飾,仍屬本發明涵蓋之範圍,而本發明之專利保護範圍須視本說明書所附之 請求項所界定者為準。 The above-mentioned embodiments are only some of the preferred embodiments of the present invention, but they are not used to limit the present invention. Any person familiar with this technical field with common knowledge, after understanding the above-mentioned technical features and embodiments of the present invention, and making equal changes or modifications within the spirit and scope of the present invention, still falls within the scope of the present invention, and the scope of patent protection of the present invention shall be subject to the definition of the claim attached to this specification.

1:一機台本體 1: One machine body

11:安裝面 11: Mounting surface

2:送料機構 2: Feeding mechanism

21:送料滾輪 21: Feeding roller

22:輸送拉輪 22: Transport pulley

3:基材切割機構 3: Substrate cutting mechanism

4:熱壓機構 4: Hot pressing mechanism

5:人工皮切割機構 5: Artificial skin cutting mechanism

6:回收機構 6: Recycling agency

7:人工皮料帶 7: Artificial leather belt

Claims (6)

一種人工皮貼片製造機,係用於連續將一人工皮料帶加工成型為至少一人工皮貼片,其包含:一機台本體,其一側具有一安裝面,該安裝面裝設有;一送料機構,具有至少一送料滾輪,該送料滾輪係用以輸送該人工皮料帶,該人工皮料帶具有一人工皮層與一基材層,且該人工皮層係黏合於該基材層;一熱壓機構,係位於該送料機構的一側,具有一水平向位移裝置、一第一模塊、一第二模塊與一垂直向位移裝置,該水平向位移裝置上設置該第一模塊與該第二模塊,該第一模塊具有一壓型面,該第二模塊則具有一壓型對應平面,該壓型面係對應在該壓型對應平面上方,該第一模塊與該第二模塊的內部分別設置有一加熱單元,該第一模塊上方設置該垂直向位移裝置;一人工皮切割機構,係位於該熱壓機構的一側,具有一人工皮切割輪與一人工皮切割砧輪,該人工皮切割輪的表面具有複數人工皮切割刃,該等人工皮切割刃係沿著該人工皮切割輪周向表面而平均排列,且該人工皮切割輪與該人工皮切割砧輪係相比鄰而設,該人工皮切割刃與該人工皮切割砧輪之間具有一間距,該間距係略小於或等於該基材層的厚度;以及一回收機構,係位於該人工皮切割機構的一側,具有一拉撐單元、至少一回收傳動滾輪、一回收感測滾輪、一感測器、一承接滾輪與一收捲滾輪,該拉撐單元的上方設置該回收傳動滾輪,該回收傳動滾輪上方則設置該回收感測滾輪,該回收感測滾輪具有一遮斷單元,該遮斷單元係位於該回收感測滾輪軸向的後端,該遮斷單元上具有複數斷開部,該等斷開部係沿著 該回收感測滾輪的周向而平均設置,該感測器係位在該遮斷單元一側,該回收感測滾輪上方設置該承接滾輪,該承接滾輪上方則設置該收捲滾輪,一擺臂的兩末端分別具有一搖擺端與一樞轉端,該收捲滾輪係樞設在該搖擺端,該樞轉端係樞設在該安裝面,且該擺臂係為橫向擺置,該搖擺端係可自然向下垂放,使得該收捲滾輪落在該承接滾輪上。 An artificial leather patch manufacturing machine is used to continuously process an artificial leather strip into at least one artificial leather patch, which includes: a machine body, one side of which has a mounting surface, and the mounting surface is equipped with; a feeding mechanism, having at least one feeding roller, the feeding roller is used to transport the artificial leather strip, the artificial leather strip has an artificial leather layer and a base layer, and the artificial leather layer is bonded to the base layer; a hot pressing mechanism, which is located on one side of the feeding mechanism, and has a horizontal displacement device, a first mold block, a second mold block and a vertical displacement device, the horizontal displacement device is provided with a first mold block, a second mold block and a vertical displacement device, the first mold block and the second mold block are provided with a first mold block, and the second mold block and the second mold block are provided with a second ... The first module and the second module are provided, the first module has a pressing surface, and the second module has a pressing corresponding plane, the pressing surface corresponds to the pressing corresponding plane, the first module and the second module are respectively provided with a heating unit inside, and the vertical displacement device is provided above the first module; an artificial skin cutting mechanism is located on one side of the hot pressing mechanism, and has an artificial skin cutting wheel and an artificial skin cutting anvil wheel, the surface of the artificial skin cutting wheel has a plurality of artificial skin cutting blades, and the artificial skin cutting blades are evenly arranged along the circumferential surface of the artificial skin cutting wheel , and the artificial skin cutting wheel and the artificial skin cutting anvil wheel are arranged adjacent to each other, there is a distance between the artificial skin cutting blade and the artificial skin cutting anvil wheel, and the distance is slightly less than or equal to the thickness of the substrate layer; and a recovery mechanism is located on one side of the artificial skin cutting mechanism, having a pulling unit, at least one recovery transmission roller, a recovery sensing roller, a sensor, a receiving roller and a winding roller, the recovery transmission roller is arranged above the pulling unit, the recovery sensing roller is arranged above the recovery transmission roller, and the recovery sensing roller has a blocking unit, the blocking unit The sensor is located at the rear end of the recovery sensing roller in the axial direction. The shielding unit has a plurality of break parts, which are evenly arranged along the circumference of the recovery sensing roller. The sensor is located on one side of the shielding unit. The receiving roller is arranged above the recovery sensing roller, and the winding roller is arranged above the receiving roller. The two ends of a swing arm have a swing end and a pivot end respectively. The winding roller is pivoted on the swing end, and the pivot end is pivoted on the mounting surface. The swing arm is horizontally arranged, and the swing end can be naturally drooped downward so that the winding roller falls on the receiving roller. 如請求項1之人工皮貼片製造機,還包括一基材切割機構,該基材切割機構具有一基材切割輪與一基材切割砧輪,該基材切割輪的表面具有至少一基材切割刃,該基材切割刃係為圓環狀,圓環狀的該基材切割刃係沿著該基材切割輪的周向表面環繞一圈而設,該基材切割輪與該基材切割砧輪係相比鄰而設,該基材切割刃與基材切割砧輪之間具有一間距,該間距係略小於或等於該人工皮層的厚度。 The artificial skin patch manufacturing machine of claim 1 further includes a substrate cutting mechanism, the substrate cutting mechanism has a substrate cutting wheel and a substrate cutting anvil wheel, the surface of the substrate cutting wheel has at least one substrate cutting edge, the substrate cutting edge is annular, the annular substrate cutting edge is arranged along the circumferential surface of the substrate cutting wheel, the substrate cutting wheel and the substrate cutting anvil wheel are arranged adjacent to each other, there is a distance between the substrate cutting edge and the substrate cutting anvil wheel, the distance is slightly less than or equal to the thickness of the artificial skin layer. 如請求項2之人工皮貼片製造機,其中該送料機構還具有至少一輸送拉輪,該輸送拉輪係位於該基材切割機構與該熱壓機構之間,以及位於該熱壓機構與人工皮切割機構之間。 As in claim 2, the artificial skin patch manufacturing machine, wherein the feeding mechanism also has at least one conveying pull wheel, and the conveying pull wheel is located between the substrate cutting mechanism and the hot pressing mechanism, and between the hot pressing mechanism and the artificial skin cutting mechanism. 如請求項1之人工皮貼片製造機,其中該水平向位移裝置具有一傳動輪、一連桿、一位移底座與至少一位移滑軌,該位移滑軌係為水平向的軌道,該連桿的兩端係分別樞設在該傳動輪上與該位移底座上,而該位移底座則係架設在該位移滑軌上,該位移底座上用於設置該第一模塊與該第二模塊。 As in claim 1, the artificial skin patch manufacturing machine, wherein the horizontal displacement device has a driving wheel, a connecting rod, a displacement base and at least one displacement slide rail, the displacement slide rail is a horizontal track, the two ends of the connecting rod are pivoted on the driving wheel and the displacement base respectively, and the displacement base is mounted on the displacement slide rail, and the first module and the second module are arranged on the displacement base. 如請求項1之人工皮貼片製造機,其中該壓型面係具有一觸壓部、一緩坡形成部與一凹部。 As in claim 1, the artificial skin patch manufacturing machine, wherein the pressing surface has a contact portion, a gentle slope forming portion and a concave portion. 如請求項1之人工皮貼片製造機,其中該回收傳動滾輪設有二個,係包括有一第一回收傳動滾輪與一第二回收傳動滾輪,該拉撐單元的上方 設置該第一回收傳動滾輪,該第一回收傳動滾輪的上方設置該第二回收傳動滾輪。 As in the artificial skin patch manufacturing machine of claim 1, there are two recovery transmission rollers, including a first recovery transmission roller and a second recovery transmission roller, the first recovery transmission roller is arranged above the pulling unit, and the second recovery transmission roller is arranged above the first recovery transmission roller.
TW112138356A 2023-10-05 2023-10-05 Artificial skin patch making machine TWI843661B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012056308A2 (en) * 2010-10-26 2012-05-03 Alkantis Sa Method and installation for production of compresses having a cooling effect, and compresses obtained in sterile packaging
CN115804684A (en) * 2022-12-06 2023-03-17 江西金思康药业有限公司 Automatic hot-compress patch processing technology
TWM639052U (en) * 2022-12-15 2023-03-21 陳宏洋 Automatic production machine for elastic bandage

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012056308A2 (en) * 2010-10-26 2012-05-03 Alkantis Sa Method and installation for production of compresses having a cooling effect, and compresses obtained in sterile packaging
CN115804684A (en) * 2022-12-06 2023-03-17 江西金思康药业有限公司 Automatic hot-compress patch processing technology
TWM639052U (en) * 2022-12-15 2023-03-21 陳宏洋 Automatic production machine for elastic bandage

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