TWM651215U - Artificial skin patch making machine - Google Patents
Artificial skin patch making machine Download PDFInfo
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- TWM651215U TWM651215U TW112210801U TW112210801U TWM651215U TW M651215 U TWM651215 U TW M651215U TW 112210801 U TW112210801 U TW 112210801U TW 112210801 U TW112210801 U TW 112210801U TW M651215 U TWM651215 U TW M651215U
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- 239000007933 dermal patch Substances 0.000 title description 10
- 239000002649 leather substitute Substances 0.000 claims abstract description 175
- 238000005520 cutting process Methods 0.000 claims abstract description 155
- 230000007246 mechanism Effects 0.000 claims abstract description 90
- 238000004519 manufacturing process Methods 0.000 claims abstract description 40
- 238000007731 hot pressing Methods 0.000 claims abstract description 32
- 238000004064 recycling Methods 0.000 claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 79
- 238000011084 recovery Methods 0.000 claims description 64
- 238000006073 displacement reaction Methods 0.000 claims description 59
- 230000005540 biological transmission Effects 0.000 claims description 54
- 238000003825 pressing Methods 0.000 claims description 22
- 238000004804 winding Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 4
- 230000000994 depressogenic effect Effects 0.000 abstract description 5
- 239000000758 substrate Substances 0.000 description 27
- 239000002699 waste material Substances 0.000 description 25
- 238000010586 diagram Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 206010052428 Wound Diseases 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 208000002874 Acne Vulgaris Diseases 0.000 description 2
- 206010000496 acne Diseases 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- -1 Polyethylene terephthalate Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000035876 healing Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Abstract
一種人工皮貼片製造機,包含一機台本體,該機台本體一側具有一安裝面,以供裝設一送料機構、一熱壓機構、一人工皮切割機構與一回收機構。其中,該熱壓機構具有一第一模塊與一第二模塊,該第一模塊與該第二模塊的內部分別設置有一加熱單元。該第一模塊與該第二模塊可熱壓一人工皮層,使得該人工皮層上具有至少一壓陷部。該人工皮層在經過該人工皮切割機構切割出一人工皮單元後,使得該壓陷部位於該人工皮單元的邊緣。當該人工皮單元在黏貼於皮膚上時,該壓陷部使得該人工皮單元不會出現明顯的突起邊緣,與皮膚更為自然地服貼。 An artificial leather patch manufacturing machine includes a machine body. One side of the machine body has a mounting surface for installing a feeding mechanism, a hot pressing mechanism, an artificial leather cutting mechanism and a recycling mechanism. Wherein, the hot pressing mechanism has a first module and a second module, and a heating unit is respectively provided inside the first module and the second module. The first module and the second module can heat-press an artificial skin, so that the artificial skin has at least one depressed portion. After the artificial leather cutting mechanism cuts an artificial leather unit, the depressed portion is located at the edge of the artificial leather unit. When the artificial leather unit is adhered to the skin, the depressed portion prevents the artificial leather unit from having obvious protruding edges and conforms more naturally to the skin.
Description
本創作是有關一種人工皮貼片製造機,係一用於連續製造一人工皮貼片的生產線。 This invention relates to an artificial leather patch manufacturing machine, which is a production line used to continuously manufacture an artificial leather patch.
科技發達,醫療技術不斷創新。人造皮膚具有透氣防水及幫助癒合等效果,其係用來保護傷口,以避免傷口受到再度污染。人造皮膚一般會被製造成小單元的貼片(下稱人工皮貼片),而在製造時,利用自動化設備的便利性與高效率,使得人工皮貼片可被大量的生產。 Science and technology are advanced and medical technology is constantly innovating. Artificial skin is breathable, waterproof and helps in healing. It is used to protect wounds to avoid re-contamination. Artificial skin is generally manufactured into small-unit patches (hereinafter referred to as artificial skin patches). During manufacturing, artificial skin patches can be mass-produced by utilizing the convenience and high efficiency of automated equipment.
人工皮貼片的生產,係將整片的料帶依序經過適當的裁切、分裝、熱壓、廢料回收等動線而完成。其中,裁切之手段,通常是料帶通過帶有複數造型刀刃的滾輪(俗稱滾刀),即在料帶上切割出對應刀刃造型的小單元,每個小單元即可作為不同用途的防護貼片(如足跟貼或痘痘貼等)。但由於人工皮貼片具有厚度,這使得小單元黏貼於皮膚上時,具有明顯的突起邊緣,不僅視覺上不自然,更容易被外力撥弄而脫落。 The production of artificial leather patches is completed by passing the entire piece of material through appropriate cutting, packaging, hot pressing, waste recycling and other moving lines in sequence. Among them, the cutting method is usually that the material belt passes through a roller with a plurality of shaped blades (commonly known as a hob), that is, small units corresponding to the shape of the blades are cut out on the material belt. Each small unit can be used as a protective device for different purposes. Patch (such as heel patch or acne patch, etc.). However, due to the thickness of the artificial skin patch, when the small unit is attached to the skin, it has obvious protruding edges, which is not only visually unnatural, but also easier to be fiddled with by external forces and fall off.
接著,熱壓之手段,通常是料帶通過熱壓模塊進行熱壓,並在熱壓完成前停止輸送,這使得製造動線產生間歇性停頓,且影響料帶張力的穩定性,使成品不良率增加,也增加製造時間。 Next, the method of hot pressing is usually that the material belt is hot pressed through the hot pressing module, and the transportation is stopped before the hot pressing is completed. This causes intermittent pauses in the manufacturing line, affects the stability of the belt tension, and causes defective finished products. The rate increases and the manufacturing time also increases.
另外,當料帶切割出小單元後,小單元以外未使用的料帶即成為 廢料。因為廢料結構強度不足,若在捲收時對廢料產生過大的拉力,相當容易斷裂,使得製造動線必須強制中斷。 In addition, when the strip is cut into small units, the unused strips other than the small units become Scrap. Because the structural strength of the waste material is insufficient, if excessive pulling force is exerted on the waste material during rewinding, it will easily break, forcing the manufacturing line to be forcibly interrupted.
本創作人工皮貼片製造機主要係提供有一熱壓機構,該熱壓機構可於人工皮料帶裁切前預先熱壓,熱壓後的人工皮料帶表面具有厚薄不一的表面造型,且人工皮料帶在經裁切成人工皮貼片後,其邊緣厚度較薄。如此一來,在人工皮貼片黏貼於皮膚上時,便不會因此出現明顯的突起邊緣,可與皮膚更為自然地服貼,也更不易受到撥弄而脫落。 The artificial leather patch making machine of this invention mainly provides a heat pressing mechanism, which can pre-heat press the artificial leather strip before cutting. The surface of the hot-pressed artificial leather strip has surface shapes of different thicknesses. And after the artificial leather belt is cut into artificial leather patches, its edge thickness is thinner. In this way, when the artificial skin patch is adhered to the skin, there will be no obvious protruding edges, it can adhere to the skin more naturally, and it will be less likely to fall off due to manipulation.
另外,本創作人工皮貼片製造機還提供一回收機構,該回收機構具有用於感測廢料斷裂的感測滾輪與感測器。感測器在廢料斷裂時可接受感測訊號,如此一來,可即時停止運轉,進一步達到對生產線的安全監控。 In addition, the artificial leather patch manufacturing machine of the present invention also provides a recycling mechanism, which has a sensing roller and a sensor for sensing the breakage of the waste material. The sensor can receive sensing signals when the waste material breaks. In this way, the operation can be stopped immediately to further achieve safety monitoring of the production line.
本創作人工皮貼片製造機,係用於連續將一人工皮料帶加工成型為至少一人工皮貼片,其包含:一機台本體,其一側具有一安裝面,該安裝面裝設有;一送料機構,具有至少一送料滾輪,該送料滾輪係用以輸送該人工皮料帶,該人工皮料帶具有一人工皮層與一基材層,且該人工皮層係黏合於該基材層;一熱壓機構,具有一水平向位移裝置、一第一模塊、一第二模塊與一垂直向位移裝置,該水平向位移裝置上設置該第一模塊與該第二模塊,該第一模塊具有一壓型面,該第二模塊則具有一壓型對應平面,該壓型面係對應在該壓型對應平面上方,該第一模塊與該第二模塊的內部分別設置有一加熱單元,該第一模塊上方設置該垂直向位移裝置;一人工皮切割機構,具有一人工皮切割輪與一人工皮切割砧輪,該人工皮切割輪的表面具有複數人工皮切割刃,該等 人工皮切割刃係沿著該人工皮切割輪周向表面而平均排列,且該人工皮切割輪與該人工皮切割砧輪係相比鄰而設,該人工皮切割刃與該人工皮切割砧輪之間具有一間距,該間距係略小於或等於該基材層的厚度;以及一回收機構,具有一拉撐單元、至少一回收傳動滾輪、一回收感測滾輪、一感測器、一承接滾輪與一收捲滾輪,該拉撐單元的上方設置該回收傳動滾輪,該回收傳動滾輪上方則設置該回收感測滾輪,該回收感測滾輪具有一遮斷單元,該遮斷單元係位於該回收感測滾輪軸向的後端,該遮斷單元上具有複數斷開部,該等斷開部係沿著該回收感測滾輪的周向而平均設置,該感測器係位在該遮斷單元一側,該回收感測滾輪上方設置該承接滾輪,該承接滾輪上方則設置該收捲滾輪,一擺臂的兩末端分別具有一搖擺端與一樞轉端,該收捲滾輪係樞設在該搖擺端,該樞轉端係樞設在該安裝面,且該擺臂係為橫向擺置,該搖擺端係可自然向下垂放,使得該收捲滾輪落在該承接滾輪上。 The artificial leather patch manufacturing machine of this invention is used to continuously process and shape an artificial leather strip into at least one artificial leather patch. It includes: a machine body with a mounting surface on one side, and the mounting surface is equipped with Yes; a feeding mechanism with at least one feeding roller, the feeding roller is used to transport the artificial leather belt, the artificial leather belt has an artificial leather layer and a base material layer, and the artificial leather layer is bonded to the base material layer; a hot pressing mechanism, having a horizontal displacement device, a first module, a second module and a vertical displacement device, the first module and the second module are arranged on the horizontal displacement device, the first module The module has a pressing surface, and the second module has a pressing corresponding plane, and the pressing surface corresponds to above the pressing corresponding plane. A heating unit is respectively provided inside the first module and the second module. The vertical displacement device is provided above the first module; an artificial leather cutting mechanism has an artificial leather cutting wheel and an artificial leather cutting anvil wheel, and the surface of the artificial leather cutting wheel has a plurality of artificial leather cutting edges. The artificial leather cutting blades are evenly arranged along the circumferential surface of the artificial leather cutting wheel, and the artificial leather cutting wheel is adjacent to the artificial leather cutting anvil wheel system. The artificial leather cutting blade and the artificial leather cutting anvil wheel system There is a spacing between them, the spacing is slightly less than or equal to the thickness of the base material layer; and a recycling mechanism has a tension unit, at least one recycling transmission roller, a recycling sensing roller, a sensor, and a receiving The roller and a rewinding roller, the recovery transmission roller is arranged above the tension unit, and the recovery sensing roller is arranged above the recovery transmission roller. The recovery sensing roller has an interrupting unit, and the interrupting unit is located on the The axial rear end of the recovery sensing roller has a plurality of disconnecting parts on the blocking unit. The disconnecting parts are evenly arranged along the circumferential direction of the recycling sensing roller. The sensor is located on the blocking unit. On one side of the breaking unit, the receiving roller is provided above the recovery sensing roller, and the rewinding roller is provided above the receiving roller. The two ends of a swing arm have a swing end and a pivot end respectively, and the rewinding roller is pivoted Located at the swing end, the pivot end is pivoted on the installation surface, and the swing arm is placed laterally. The swing end can naturally hang downward, so that the winding roller falls on the receiving roller.
於一較佳實施例中,還包括一基材切割機構,該基材切割機構具有一基材切割輪與一基材切割砧輪,該基材切割輪的表面具有至少一基材切割刃,該基材切割刃係為圓環狀,圓環狀的該基材切割刃係沿著該基材切割輪的周向表面環繞一圈而設,該基材切割輪與該基材切割砧輪係相比鄰而設,該基材切割刃與基材切割砧輪之間具有一間距,該間距係略小於或等於該人工皮層的厚度。 In a preferred embodiment, it also includes a substrate cutting mechanism, the substrate cutting mechanism has a substrate cutting wheel and a substrate cutting anvil wheel, the surface of the substrate cutting wheel has at least one substrate cutting edge, The substrate cutting blade is annular, and the annular substrate cutting blade is arranged in a circle along the circumferential surface of the substrate cutting wheel. The substrate cutting wheel and the substrate cutting anvil wheel They are located adjacent to each other, and there is a distance between the substrate cutting edge and the substrate cutting anvil wheel, and the distance is slightly less than or equal to the thickness of the artificial cortex.
於一較佳實施例中,該送料機構還具有至少一輸送拉輪,該輸送拉輪係位於該基材切割機構與該熱壓機構之間,以及位於該熱壓機構與人工皮切割機構之間。 In a preferred embodiment, the feeding mechanism also has at least one conveying pulley. The conveying pulley is located between the base material cutting mechanism and the hot pressing mechanism, and between the hot pressing mechanism and the artificial leather cutting mechanism. between.
於一較佳實施例中,該水平向位移裝置具有一傳動輪、一連桿、 一位移底座與至少一位移滑軌,該位移滑軌係為水平向的軌道,該連桿的兩端係分別樞設在該傳動輪上與該位移底座上,而該位移底座則係架設在該位移滑軌上,該位移底座上用於設置該第一模塊與該第二模塊。 In a preferred embodiment, the horizontal displacement device has a transmission wheel, a connecting rod, A displacement base and at least one displacement slide rail. The displacement slide rail is a horizontal track. Both ends of the connecting rod are respectively pivoted on the transmission wheel and the displacement base. The displacement base is erected on The first module and the second module are arranged on the displacement slide rail and the displacement base.
於一較佳實施例中,該壓型面係具有一觸壓部、一緩坡形成部與一凹部。 In a preferred embodiment, the profiled surface has a contact portion, a gentle slope forming portion and a concave portion.
於一較佳實施例中,該回收傳動滾輪設有二個,係包括有一第一回收傳動滾輪與一第二回收傳動滾輪,該拉撐單元的上方設置該第一回收傳動滾輪,該第一回收傳動滾輪的上方設置該第二回收傳動滾輪。 In a preferred embodiment, there are two recovery transmission rollers, including a first recovery transmission roller and a second recovery transmission roller. The first recovery transmission roller is provided above the tensile unit. The second recovery transmission roller is arranged above the recovery transmission roller.
1:一機台本體 1: One machine body
11:安裝面 11:Mounting surface
2:送料機構 2: Feeding mechanism
21:送料滾輪 21:Feeding roller
22:輸送拉輪 22: Conveying pulley
3:基材切割機構 3: Substrate cutting mechanism
31:基材切割輪 31:Substrate cutting wheel
311:基材切割刃 311:Substrate cutting blade
32:基材切割砧輪 32:Substrate cutting anvil wheel
4:熱壓機構 4:Hot pressing mechanism
41:水平向位移裝置 41: Horizontal displacement device
411:傳動輪 411: Transmission wheel
412:連桿 412:Connecting rod
413:位移底座 413: Displacement base
414:位移滑軌 414: Displacement slide rail
42:第一模塊 42:The first module
421:壓型面 421: Profiled surface
422:觸壓部 422: Touching part
423:緩坡形成部 423: Gentle slope formation part
424:凹部 424: concave part
43:第二模塊 43:Second module
431:壓型對應平面 431: Pressing corresponding plane
44:加熱單元 44:Heating unit
441:加熱管 441:Heating tube
45:垂直向位移裝置 45:Vertical displacement device
5:人工皮切割機構 5: Artificial leather cutting mechanism
51:人工皮切割輪 51: Artificial leather cutting wheel
511:人工皮切割刃 511:Artificial leather cutting blade
52:人工皮切割砧輪 52: Artificial leather cutting anvil wheel
6:回收機構 6: Recycling agency
61:拉撐單元 61: Tension unit
62:第一回收傳動滾輪 62: First recovery transmission roller
63:第二回收傳動滾輪 63: Second recovery transmission roller
64:回收感測滾輪 64: Recycling sensing roller
641:遮斷單元 641: Interruption unit
642:斷開部 642:Disconnection part
65:感測器 65: Sensor
66:承接滾輪 66: Undertake roller
67:收捲滾輪 67:Rewinding roller
671:擺臂 671:Swing arm
672:搖擺端 672: Swing end
673:樞轉端 673: Pivot end
7:人工皮料帶 7: Artificial leather belt
71:人工皮層 71:Artificial cortex
711:壓陷部 711: Indentation Department
712:緩坡部 712: Gentle slope part
713:凸部 713:convex part
714:人工皮單元 714:Artificial leather unit
715:人工皮廢料 715: Artificial leather waste
72:基材層 72:Substrate layer
721:基材切斷處 721: Base material cutting point
D1:第一間距 D1: first distance
D2:第二間距 D2: second distance
P1:第一位置 P1: first position
P2:第二位置 P2: second position
[第1圖]係本創作人工皮貼片製造機之完整結構前視示意圖。 [Picture 1] is a schematic front view of the complete structure of the artificial skin patch manufacturing machine of this invention.
[第2圖]係本創作人工皮貼片製造機用於製造的人工皮料帶的結構分解示意圖。 [Picture 2] is an exploded schematic diagram of the structure of the artificial leather strap used by the artificial leather patch manufacturing machine of this invention.
[第3圖]係本創作人工皮貼片製造機之基材切割機構立體示意圖。 [Picture 3] is a three-dimensional schematic diagram of the substrate cutting mechanism of this artificial leather patch manufacturing machine.
[第4圖]係本創作人工皮貼片製造機之基材切割機構實施切割人工皮料帶立體示意圖。 [Picture 4] is a three-dimensional schematic diagram of the substrate cutting mechanism of the artificial leather patch manufacturing machine of this invention for cutting artificial leather tapes.
[第5圖]係本創作人工皮貼片製造機之基材切割機構實施切割人工皮料帶局部剖面示意圖。 [Figure 5] is a partial cross-sectional view of the base material cutting mechanism of the artificial leather patch manufacturing machine of this invention for cutting artificial leather tapes.
[第6圖]係本創作人工皮貼片製造機之熱壓機構側視剖面示意圖。 [Figure 6] is a schematic side view of the hot pressing mechanism of the artificial leather patch manufacturing machine of this invention.
[第7圖]係本創作人工皮貼片製造機之熱壓機構的水平向位移裝置實施水平向位移至第一位置前視示意圖。 [Figure 7] is a schematic front view of the horizontal displacement device of the hot pressing mechanism of the artificial skin patch manufacturing machine of this invention when it is horizontally displaced to the first position.
[第8圖]係本創作人工皮貼片製造機之熱壓機構的水平向位移裝置實施水平向位移至第二位置前視示意圖。 [Figure 8] is a schematic front view of the horizontal displacement device of the hot pressing mechanism of the artificial skin patch manufacturing machine of this invention when it is horizontally displaced to the second position.
[第9圖]係本創作人工皮貼片製造機之熱壓機構實施熱壓立體示意圖。 [Figure 9] is a three-dimensional schematic diagram of the hot pressing mechanism of the artificial skin patch manufacturing machine of this invention.
[第10圖]係本創作人工皮貼片製造機之熱壓機構的壓型面的局部剖面示意圖。 [Figure 10] is a partial cross-sectional view of the pressing surface of the hot pressing mechanism of the artificial leather patch manufacturing machine of this invention.
[第11圖]係本創作人工皮貼片製造機之人工皮切割機構立體示意圖。 [Figure 11] is a three-dimensional schematic diagram of the artificial leather cutting mechanism of the artificial leather patch manufacturing machine of this invention.
[第12圖]係本創作人工皮貼片製造機之人工皮切割機構實施切割人工皮料帶立體示意圖。 [Figure 12] is a three-dimensional schematic diagram of the artificial leather cutting mechanism of the artificial leather patch manufacturing machine of this invention for cutting artificial leather tapes.
[第13圖]係本創作人工皮貼片製造機之人工皮切割機構實施切割人工皮料帶局部剖面示意圖。 [Figure 13] is a partial cross-sectional view of the artificial leather cutting mechanism of the artificial leather patch manufacturing machine of this invention for cutting artificial leather strips.
[第14圖]係本創作人工皮貼片製造機之回收機構立體示意圖。 [Picture 14] is a three-dimensional schematic diagram of the recycling mechanism of the artificial leather patch manufacturing machine of this invention.
[第15圖]係本創作人工皮貼片製造機之回收機構實施回收人工皮廢料前視示意圖。 [Picture 15] is a schematic front view of the recycling mechanism of the artificial leather patch manufacturing machine of this invention for recycling artificial leather waste.
有關於本創作其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。 Other technical contents, features and functions of this invention will be clearly presented in the following detailed description of the preferred embodiment with reference to the drawings.
請參閱第1圖,在本實施例中,製造機包含一機台本體1、一送料機構2、一基材切割機構3、一熱壓機構4、一人工皮切割機構5與一回收機構6。機台本體1具有一安裝面11,安裝面11上分別裝設送料機構2、基材切割機構3、熱壓機構4、人工皮切割機構5與回收機構6,透過上述各機構,以建構出連續將一人工皮料帶7加工成型為一人工皮貼片的生產線。
Please refer to Figure 1. In this embodiment, the manufacturing machine includes a
請參閱第2圖,需要說明的是,人工皮料帶7具有一人工皮層71與一基材層72。實務上,人工皮層71的材質為人造皮膚(artificial skin),自身即具有黏性,因此,人工皮層71自身黏性可黏合在基材層72。在使用時,也可以輕易地將人工皮層71從基材層72上撕離。另外,基材層72的材質係為對苯二甲酸酯乙二酯材質,俗稱PET(Polyethylene terephthalate),在其他實施例中,基材層72也可以是紙張,本實施例不以此為限。
Please refer to Figure 2. It should be noted that the
請再次參閱第1圖。在本實施例中,送料機構2具有至少一送料滾輪21與至少一輸送拉輪22,送料滾輪21與輸送拉輪22皆係裝設在安裝面11,實務上,安裝面11一般係指人工皮料帶7進行加工的一側。而各送料滾輪21係用於輸送未加工的人工皮料帶7,以將人工皮料帶7輸送至基材切割機構3,以開始進行後續的加工運作。而基材切割機構3與熱壓機構4之間設置有輸送拉輪22,熱壓機構4與人工皮切割機構5之間也設置有輸送拉輪22。
Please see Figure 1 again. In this embodiment, the
請參閱第3圖,在本實施例中,基材切割機構3具有一基材切割輪31與一基材切割砧輪32。該基材切割輪31與該基材切割砧輪32皆係裝設於安裝面11,基材切割輪31的表面具有至少一圓環狀的基材切割刃311,基材切割刃311係沿著基材切割輪31的周向表面環繞一圈而設,且基材切割刃311與基材切割輪31為一體成型。而基材切割輪31與基材切割砧輪32係相比鄰而設,基材切割刃311與基材切割砧輪32之間具有一第一間距D1,第一間距D1係略小於或等於人工皮層71(人工皮層71所示如第2圖)的厚度。
Please refer to FIG. 3 . In this embodiment, the
請參閱第4、5圖,在本實施例中,該人工皮料帶7輸送至基材切割機構3時,基材層72係面向基材切割輪31,而人工皮層71係抵靠在基材切割砧輪32。基材切割輪31與基材切割砧輪32運轉時,二者的轉動方向係採相對的鏡
像轉動,更簡單的說,基材切割輪31係沿著周向作順時針轉動,那麼基材切割砧輪32係沿著周向作逆時針轉動。使得人工皮料帶7不間斷地從基材切割刃311與基材切割砧輪32之間的第一間距D1通過。而由於基材層72面向基材切割輪31,因此,基材切割刃311可以將連續通過的基材層72進行切割。由於,基材切割刃311與基材切割砧輪32之間的第一間距D1係略小於或等於人工皮層71的厚度,因此,人工皮料帶7在通過第一間距D1時,可確保基材層72完全被切割出基材切斷處721,基材切斷處721可以是完全切斷或不完全切斷。基材層72的切割係用於將基材層72分條,在完成分條的人工皮料帶7接著被輸送至熱壓機構4,以持續進行後續的加工運作。
Please refer to Figures 4 and 5. In this embodiment, when the
請參閱第6圖,在本實施例中,熱壓機構4具有一水平向位移裝置41、一第一模塊42、一第二模塊43、二加熱單元44與一垂直向位移裝置45。水平向位移裝置41係裝設在安裝面11,水平向位移裝置41上設置第一模塊42與第二模塊43。第一模塊42具有一壓型面421,第二模塊43則具有一壓型對應平面431,壓型面421係對應在壓型對應平面431上方。在第一模塊42與第二模塊43的內部分別設置有一加熱單元44,加熱單元44係具有複數個加熱管441,加熱管441係使用電熱管,而第一模塊42上方設置垂直向位移裝置45。
Please refer to Figure 6. In this embodiment, the hot
請參閱第7、8圖,在本實施例中,水平向位移裝置41是透過連桿結構達成位移之目的,連桿結構包括一傳動輪411、一連桿412、一位移底座413與至少一位移滑軌414,位移滑軌414係為水平向的軌道。連桿412的兩端係分別樞設在傳動輪411上與位移底座413上,而位移底座413則係架設在位移滑軌414上,位移底座413上用於設置第一模塊42與第二模塊43。傳動輪411可受到一馬達(圖未標示)驅動而實施轉動,使得連桿412在與傳動輪411樞設的一端可以
隨著傳動輪411的轉動而繞行,連桿412在與位移底座413樞設的一端則受到位移滑軌414的限制,進一步地將轉動的方向限制為水平向,以實現水平向位移。另外,垂直向位移裝置45則係為氣缸,透過氣缸垂直方向的推動與拉回,實現垂直向位移。在其他實施例中,水平向位移裝置41也可以是透過氣缸或是齒輪等方式達成位移之目的,垂直向位移裝置45也可以是透過連桿結構或是齒輪等方式達成位移之目的,本實施例不以此為限。
Please refer to Figures 7 and 8. In this embodiment, the
請接著參閱第7、8圖與第9圖,在本實施例中,水平向位移裝置41係用於帶動第一模塊42與第二模塊43一併做水平向的位移,當完成分條的人工皮料帶7通過輸送拉輪22被輸送至熱壓機構4之後,基材層72係面向第二模塊43的壓型對應平面431,而人工皮層71係面向第一模塊42的壓型面421。首先,水平向位移裝置41移動至第一位置P1,同時,垂直向位移裝置45將第一模塊42向下推動,使得人工皮料帶7被夾在第一模塊42與第二模塊43之間,屆時,人工皮層71受到第一模塊42上的壓型面421熱壓,使得人工皮層71表面成型出與壓型面421相對應的造型。在熱壓的過程中,水平向位移裝置41進一步的移動至第二位置P2,接著,垂直向位移裝置45將第一模塊42向上拉回,使得第一模塊42與第二模塊43鬆放人工皮料帶7,在完成熱壓的人工皮料帶7接著被輸送至人工皮切割機構5,以持續進行後續的加工運作。而水平向位移裝置41再次移動至第一位置P1對下一段人工皮料帶7進行熱壓,以此類推,不斷的往復運作。
Please refer to Figures 7, 8 and 9. In this embodiment, the
請參閱第10圖,在本實施例中,壓型面421係具有一觸壓部422、一緩坡形成部423與一凹部424。如此一來,人工皮層71受到熱壓後,人工皮層71上對應觸壓部422處熱壓出一壓陷部711,人工皮層71對應緩坡形成部423處熱壓出一緩坡部712,人工皮層71對應凹部424處則熱壓出一凸部713。如此一來,
人工皮層71上便成型出壓陷部711、緩坡部712與凸部713的造型。
Please refer to FIG. 10 . In this embodiment, the profiled
請參閱第11圖,在本實施例中,人工皮切割機構5具有一人工皮切割輪51與一人工皮切割砧輪52。人工皮切割輪51的表面具有複數人工皮切割刃511,各人工皮切割刃511係沿著人工皮切割輪51周向而平均排列,人工皮切割刃511與人工皮切割輪51為一體成型,人工皮切割刃511係設為封閉輪廓(例如但不限為幾何圖形或不規則圖形等)。且人工皮切割輪51與人工皮切割砧輪52係相比鄰而設,人工皮切割刃511與人工皮切割砧輪52之間具有一第二間距D2,第二間距D2係略小於或等於基材層72(基材層72所示如第2圖)的厚度。
Please refer to Figure 11. In this embodiment, the artificial
請參閱第12、13圖,在本實施例中,該人工皮料帶7通過輸送拉輪22輸送至人工皮切割機構5時,其人工皮層71係面向人工皮切割輪51,而其基材層72係抵靠在人工皮切割砧輪52。人工皮切割輪51與人工皮切割砧輪52運轉時,二者的轉動方向係採相對的鏡像轉動,更簡單的說,人工皮切割輪51係沿著周向作順時針轉動,那麼人工皮切割砧輪52係沿著周向作逆時針轉動,使得人工皮料帶7不間斷地從人工皮切割刃511與人工皮切割砧輪52之間的第二間距D2通過。而由於人工皮層71面向人工皮切割輪51,因此,人工皮切割刃511可以將連續通過的人工皮層71進行切割,而封閉輪廓的人工皮切割刃511係用於將整片的人工皮層71切割出複數個人工皮單元714。由於人工皮切割刃511與人工皮切割砧輪52之間的第二間距D2係略小於或等於基材層72的厚度,因此,人工皮料帶7在通過第二間距D2時,可確保人工皮層71完全被切割出人工皮單元714。在實務上,人工皮切割刃511的封閉輪廓係對應壓型面421(如第10圖所示)的造型,使得人工皮單元714上具有壓陷部711、緩坡部712與凸部713的造型。在切割出人工皮單元714後,人工皮廢料715接著被輸送至回收機構6。
Please refer to Figures 12 and 13. In this embodiment, when the
請參閱第14圖,在本實施例中,回收機構6具有一拉撐單元61、一第一回收傳動滾輪62、一第二回收傳動滾輪63、一回收感測滾輪64、一感測器65、一承接滾輪66與一收捲滾輪67。且拉撐單元61、第一回收傳動滾輪62、第二回收傳動滾輪63、回收感測滾輪64、感測器65、承接滾輪66與收捲滾輪67皆係裝設在安裝面11,其中,拉撐單元61係位在人工皮切割機構5的左側,拉撐單元61的上方右側設置第一回收傳動滾輪62,第一回收傳動滾輪62的上方左側設置第二回收傳動滾輪63,使得拉撐單元61、第一回收傳動滾輪62與第二回收傳動滾輪63之間係左右交錯設置。第二回收傳動滾輪63上方則設置回收感測滾輪64,回收感測滾輪64具有一遮斷單元641,遮斷單元641係位於回收感測滾輪64軸向的後端,遮斷單元641上具有複數斷開部642,各斷開部642係沿著回收感測滾輪64的周向而平均設置,感測器65係為光遮斷感測器,係用於感測遮斷單元641,而感測器65係位在遮斷單元641能有效實施感測的任意一側。接著,回收感測滾輪64上方左側設置承接滾輪66,承接滾輪66上方則設置收捲滾輪67,收捲滾輪67係透過一擺臂671而裝設於安裝面11,於本實施例中,擺臂671的兩末端分別具有一搖擺端672與一樞轉端673,收捲滾輪67係樞設在搖擺端672,樞轉端673係樞設在安裝面11。且擺臂671係為橫向擺置,搖擺端672與收捲滾輪67係位於承接滾輪66上方,樞轉端673則可以是位於搖擺端672的右側或左側。
Please refer to Figure 14. In this embodiment, the
請參閱第15圖,在本實施例中,人工皮廢料715被輸送至回收機構6。人工皮廢料715係依序繞至在拉撐單元61、第一回收傳動滾輪62、第二回收傳動滾輪63與回收感測滾輪64,並捲收在收捲滾輪67。由於收捲滾輪67係樞設在搖擺端672,而擺臂671之樞轉端673樞設在安裝面11,因此,搖擺端672可自然向下垂放,使得收捲滾輪67落在承接滾輪66上,此一設計是為了在收捲滾
輪67收料的過程中,人工皮廢料715捲收於收捲滾輪67外圍會不斷的擴大外徑,於此同時,搖擺端672可做出對應的擺動幅度。而搖擺端672自然向下垂放時,捲收在收捲滾輪67上的人工皮廢料715則與承接滾輪66表面接觸。如此一來,在實施回收人工皮廢料715時,承接滾輪66轉動,承接滾輪66表面的摩擦力足以使人工皮廢料715帶動收捲滾輪67轉動,屆時,收捲滾輪67可持續地轉動收料。另外,拉撐單元61用於最底部拉撐人工皮廢料715,使得人工皮廢料715可以反摺一個較大的角度再繞至第一回收傳動滾輪62,這樣的設計,可較大程度的避免人工皮廢料715將人工皮單元714帶進回收機構6中。第一回收傳動滾輪62與第二回收傳動滾輪63可於拉撐單元61與回收感測滾輪64之間轉動,以拉動人工皮廢料715回收。在人工皮廢料715通過回收感測滾輪64時,人工皮廢料715與回收感測滾輪64表面接觸,使得回收感測滾輪64被動的轉動,而位於回收感測滾輪64上的遮斷單元641也一併轉動,因此,感測器65可以持續感測遮斷單元641上的斷開部642通過,以確保回收感測滾輪64在正常運作下持續轉動。換句話說,如果感測器65持續感測遮斷單元641上的斷開部642停止通過,那代表回收感測滾輪64失去轉動的動力(可能是人工皮廢料715脫落或斷裂),即運作出現問題,感測器65將可對警報系統(圖未示)發出警示訊號亦或直接停止運作,以達到對生產線的安全監控。
Please refer to Figure 15. In this embodiment, the
另外,在其他實施例中,回收機構6的傳動,僅需要一個回收傳動滾輪即可,不需要同時設置第一回收傳動滾輪62與第二回收傳動滾輪63二個滾輪。如此一來,人工皮廢料715係依序繞至在拉撐單元61、回收傳動滾輪(圖未示)與回收感測滾輪64,並捲收在收捲滾輪67。
In addition, in other embodiments, the transmission of the
除了人工皮廢料715被輸送至回收機構6之外,人工皮單元714以
及基材層72已完成基本加工程序,後續可以進行裁切與包裝。
In addition to the
上述之輸送拉輪22、基材切割輪31、基材切割砧輪32、人工皮切割輪51、人工皮切割砧輪52、第一回收傳動滾輪62、第二回收傳動滾輪63、承接滾輪66這些滾輪皆可主動轉動,其轉動可透過馬達或齒輪等方式,這屬於傳動用途的滾輪的驅動方式,如何傳動對於本案技術並無直接關聯,故不加以贅述。另外,回收感測滾輪64與收捲滾輪67則是被動轉動。
The above-mentioned conveying
綜上所述,本創作所提供之人工皮貼片製造機,與其他習用技術相互比較時,其優點如下: To sum up, when compared with other conventional technologies, the artificial skin patch manufacturing machine provided by this invention has the following advantages:
1.本創作之熱壓手段,係透過熱壓機構4的連續往復運作,因此,於人工皮料帶7通過熱壓機構4進行熱壓時,不須要停止輸送,而不影響人工皮料帶7張力的穩定性,使成品良率增加,且因製造機的整體動線為連續性運作,使製造時間減少。
1. The hot pressing method of this invention is through the continuous reciprocating operation of the hot
2.本創作在人工皮單元714黏貼於皮膚上時,不會出現明顯的突起邊緣,與皮膚更為自然地服貼。且可針對不同的產品(如足跟貼、痘痘貼等)使用不同造型。
2. When the
3.本創作可監測回收感測滾輪64是否轉動,進一步達到對生產線的安全監控。此外,用於捲收人工皮廢料715的收捲滾輪67也是被動轉動,其可避免強硬的拉力扯斷人工皮廢料715,提升回收的穩定性。
3. This invention can monitor whether the
上述之實施例揭露,僅是本創作部分較佳的實施例選擇,然其並非用以限定本創作,任何熟悉此一技術領域具有通常知識者,在瞭解本創作前述的技術特徵及實施例,並在不脫離本創作之精神和範圍內所做的均等變化或潤飾,仍屬本創作涵蓋之範圍,而本創作之專利保護範圍須視本說明書所附之 請求項所界定者為準。 The above embodiment disclosures are only some of the preferred embodiments of the present invention, but they are not intended to limit the present invention. Anyone who is familiar with this technical field and has ordinary knowledge will understand the foregoing technical features and embodiments of the present invention. And equal changes or modifications made without departing from the spirit and scope of this creation will still fall within the scope of this creation, and the scope of patent protection for this creation shall be determined by the appendix of this specification. Whichever is defined in the request shall prevail.
1:一機台本體 1: One machine body
11:安裝面 11:Mounting surface
2:送料機構 2: Feeding mechanism
21:送料滾輪 21:Feeding roller
22:輸送拉輪 22: Conveying pulley
3:基材切割機構 3: Substrate cutting mechanism
4:熱壓機構 4:Hot pressing mechanism
5:人工皮切割機構 5: Artificial leather cutting mechanism
6:回收機構 6: Recycling agency
7:人工皮料帶 7: Artificial leather belt
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW112210801U TWM651215U (en) | 2023-10-05 | 2023-10-05 | Artificial skin patch making machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW112210801U TWM651215U (en) | 2023-10-05 | 2023-10-05 | Artificial skin patch making machine |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM651215U true TWM651215U (en) | 2024-02-01 |
Family
ID=90823153
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW112210801U TWM651215U (en) | 2023-10-05 | 2023-10-05 | Artificial skin patch making machine |
Country Status (1)
Country | Link |
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TW (1) | TWM651215U (en) |
-
2023
- 2023-10-05 TW TW112210801U patent/TWM651215U/en unknown
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