TWI841764B - Movable body apparatus, exposure apparatus, manufacturing method of flat panel display and device manufacturing method, and measurement method - Google Patents

Movable body apparatus, exposure apparatus, manufacturing method of flat panel display and device manufacturing method, and measurement method Download PDF

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TWI841764B
TWI841764B TW109124637A TW109124637A TWI841764B TW I841764 B TWI841764 B TW I841764B TW 109124637 A TW109124637 A TW 109124637A TW 109124637 A TW109124637 A TW 109124637A TW I841764 B TWI841764 B TW I841764B
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moving body
substrate
measuring
axis direction
measurement
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TW202044465A (en
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青木保夫
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日商尼康股份有限公司
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Abstract

本發明之用以求出能在與XY平面平行之方向移動之基板保持具(36)於Z軸方向之位置資訊的測量系統,具備:與基板保持具(36)對向設置能於Y軸方向與基板保持具(36)同步移動的Y滑件(76)、設在Y滑件(76)的感測器頭(78)、以及控制Y滑件(76)並使用設在基板保持具(36)之延伸於X軸方向的靶(38)藉由感測器頭(78)求出基板保持具(36)於Z軸方向之位置資訊的控制系。The present invention is a measurement system for obtaining position information of a substrate holder (36) that can move in a direction parallel to an XY plane in the Z-axis direction, comprising: a Y slide (76) that is arranged opposite to the substrate holder (36) and can move synchronously with the substrate holder (36) in the Y-axis direction, a sensor head (78) arranged on the Y slide (76), and a control system that controls the Y slide (76) and uses a target (38) that is arranged on the substrate holder (36) and extends in the X-axis direction to obtain position information of the substrate holder (36) in the Z-axis direction through the sensor head (78).

Description

移動體裝置、曝光裝置、平面顯示器之製造方法、元件製造方法、及測量方法Moving body device, exposure device, flat panel display manufacturing method, element manufacturing method, and measurement method

本發明係關於移動體裝置、曝光裝置、平面顯示器之製造方法、元件製造方法、及測量方法。The present invention relates to a moving body device, an exposure device, a manufacturing method of a flat panel display, a component manufacturing method, and a measuring method.

一直以來,在用以製造液晶顯示元件、半導體元件(積體電路等)等電子元件(微元件)之微影製程中,係使用一邊使光罩(光罩)或標線片(以下,統稱為「光罩」)、與玻璃板或晶圓(以下,統稱為「基板」)沿既定掃描方向同步移動、一邊將形成在光罩之圖案使用能量束轉印至基板上之步進掃描(step & scan)方式之曝光裝置(所謂的掃描步進機(亦稱掃描機)等(例如,參照專利文獻1)。In the lithography process for manufacturing electronic components (micro components) such as liquid crystal display components and semiconductor components (integrated circuits, etc.), a step-and-scan exposure device (so-called scanning stepper (also called scanner)) is used to synchronously move a mask (mask) or a reticle (hereinafter, collectively referred to as a "mask") and a glass plate or a wafer (hereinafter, collectively referred to as a "substrate") along a predetermined scanning direction while transferring a pattern formed on the mask to the substrate using an energy beam (for example, refer to Patent Document 1).

於此種曝光裝置,為了將形成在光罩之圖案以高解析度成像在基板上,係測量基板之表面位置(例如,基板表面在與水平面交叉之方向之位置資訊)並進行使該基板之表面位置自動地位於投影光學系之焦深内之自動對焦控制。In such an exposure device, in order to image the pattern formed on the mask on the substrate with high resolution, the surface position of the substrate (for example, position information of the substrate surface in a direction intersecting the horizontal plane) is measured and automatic focus control is performed to automatically position the surface position of the substrate within the focal depth of the projection optical system.

此時,為確實地進行自動對焦控制,最好是能以高精度測量基板之表面位置。先行技術文獻 At this time, in order to accurately perform autofocus control, it is best to be able to measure the surface position of the substrate with high precision.

[專利文獻1] 美國專利申請公開第2010/0266961號說明書[Patent Document 1] U.S. Patent Application Publication No. 2010/0266961

本發明第1態樣提供一種移動體裝置,具備:第1移動體,係保持物體,可往第1方向移動;第2移動體,係對向於該第1移動體設置,能往該第1方向移動;以及測量部,具有設在該第1及第2移動體中之一移動體的測量系、與設在另一移動體的被測量系,該測量系對該被測量系照射測量光束以測量該第1移動體於上下方向之位置;該測量部,相對往該第1方向移動之該第1移動體,以對向於該第1移動體之方式使該第2移動體往該第1方向移動,進行測量。The first aspect of the present invention provides a moving body device, comprising: a first moving body, which holds an object and can move in a first direction; a second moving body, which is arranged opposite to the first moving body and can move in the first direction; and a measuring unit, which has a measuring system arranged on one of the first and second moving bodies, and a measured system arranged on the other moving body, the measuring system irradiates a measuring light beam to the measured system to measure the position of the first moving body in the up and down directions; the measuring unit, relative to the first moving body moving in the first direction, moves the second moving body in the first direction in a manner opposite to the first moving body to perform measurement.

本發明第2態樣提供一種移動體裝置,其具備:第1移動體,係保持物體,可往第1方向移動;第2移動體,係對向於該第1移動體設置,可往該第1方向移動;以及測量部,具有設在該第1及第2移動體中之一移動體的測量系、與設在另一移動體的被測量系,該測量系對該被測量系照射測量光束以測量該第1移動體於上下方向之位置。The second aspect of the present invention provides a moving body device, which comprises: a first moving body, which holds an object and can move in a first direction; a second moving body, which is arranged opposite to the first moving body and can move in the first direction; and a measuring part, which has a measuring system arranged on one of the first and second moving bodies, and a measured system arranged on the other moving body, and the measuring system irradiates a measuring light beam to the measured system to measure the position of the first moving body in the up and down directions.

本發明第3態樣提供一種曝光裝置,其具備第1態樣之移動體裝置及第2態樣之移動體裝置中之任一種、以及對該第1移動體所保持之物體使用能量束形成既定圖案之圖案形成裝置。A third aspect of the present invention provides an exposure device comprising any one of the moving body device of the first aspect and the moving body device of the second aspect, and a pattern forming device for forming a predetermined pattern on an object held by the first moving body using an energy beam.

本發明第4態樣提供一種平面顯示器之製造方法,其包含:使用第3態樣之曝光裝置使該物體曝光的動作;以及使曝光後之該物體顯影的動作。The fourth aspect of the present invention provides a method for manufacturing a flat panel display, which includes: exposing the object using the exposure device of the third aspect; and developing the exposed object.

本發明第5態樣提供一種元件製造方法,其包含:使用第3態樣之曝光裝置使該物體曝光的動作;以及使曝光後之該物體顯影的動作。The fifth aspect of the present invention provides a device manufacturing method, which includes: exposing the object using the exposure device of the third aspect; and developing the exposed object.

本發明第6態樣提供一種測量方法,包含:對設在保持物體可往第1方向移動之第1移動體與和該第1移動體對向設置可往該第1方向移動之第2移動體中之一方的被測量系,從設在該第1移動體與該第2移動體中之另一方的測量系照射測量光束,以測量該第1移動體於上下方向之位置的動作;於該測量動作,係以和往該第1方向移動之該第1移動體對向之方式,該第2移動體相對該第1移動體往該第1方向移動,進行該測量。The sixth aspect of the present invention provides a measurement method, comprising: irradiating a measurement beam from a measurement system disposed on one of the first and second moving bodies to a measured system disposed on a first moving body that holds an object and can move in a first direction, so as to measure the movement of the first moving body's position in a vertical direction; in the measurement movement, the second moving body moves in the first direction relative to the first moving body in a manner opposite to the first moving body that moves in the first direction, and the measurement is performed.

《第1實施形態》 以下,針對第1實施形態,使用圖1~圖6(b)加以說明。《First Implementation Form》 The following will explain the first implementation form using Figures 1 to 6 (b).

圖1中概略的顯示了第1實施形態之液晶曝光裝置10之構成。液晶曝光裝置10,例如係以用於液晶顯示裝置(平面顯示器)等之矩形(方型)玻璃基板P(以下,簡稱為基板P)為曝光對象物之步進掃描方式之投影曝光裝置,所謂的掃描機。Fig. 1 schematically shows the structure of a liquid crystal exposure device 10 of the first embodiment. The liquid crystal exposure device 10 is a projection exposure device of a step-and-scan method, a so-called scanner, which uses a rectangular (square) glass substrate P (hereinafter referred to as substrate P) used in a liquid crystal display device (flat panel display) or the like as an exposure object.

液晶曝光裝置10,具有照明系12、保持形成有電路圖案等之光罩M的光罩載台裝置14、投影光學系16、裝置本體18、保持表面(圖1中朝向+Z側之面)塗布有光阻劑(感應劑)之基板P的基板載台裝置20、以及此等之控制系等。以下,將曝光時光罩M與基板P相對投影光學系16分別被掃描之方向設為X軸方向、水平面内與X軸正交之方向為Y軸方向、與X軸及Y軸正交之方向為Z軸方向,並將繞X軸、Y軸及Z軸旋轉之方向分別設為θx、θy及θz方向來進行説明。此外,將於X軸、Y軸及Z軸方向之位置分別設為X位置、Y位置及Z位置來進行説明。The liquid crystal exposure device 10 comprises an illumination system 12, a mask stage device 14 for holding a mask M on which a circuit pattern or the like is formed, a projection optical system 16, a device body 18, a substrate stage device 20 for holding a substrate P on the surface of which a photoresist (sensing agent) is applied (the surface facing the +Z side in FIG. 1), and a control system thereof, etc. In the following, the directions in which the mask M and the substrate P are scanned by the projection optical system 16 during exposure are respectively defined as the X-axis direction, the direction orthogonal to the X-axis in the horizontal plane is defined as the Y-axis direction, the direction orthogonal to the X-axis and the Y-axis is defined as the Z-axis direction, and the directions of rotation around the X-axis, the Y-axis, and the Z-axis are defined as the θx, θy, and θz directions, respectively. In addition, positions in the X-axis, Y-axis, and Z-axis directions are referred to as X position, Y position, and Z position, respectively, for explanation.

照明系12,具有與例如美國專利第5,729,331號說明書等所揭露之照明系相同之構成。照明系12,將從未圖示之光源(水銀燈等)射出之光,分別透過未圖示之反射鏡、分色鏡、遮簾、濾波器、各種透鏡等,作為曝光用照明光(照明光)IL照射於光罩M。照明光IL,係使用例如i線(波長365nm)、g線(波長436nm)、h線(波長405nm)等之光(或上述i線、g線、h線之合成光)。The illumination system 12 has the same configuration as the illumination system disclosed in the specification of U.S. Patent No. 5,729,331. The illumination system 12 transmits light emitted from a light source (such as a mercury lamp) not shown in the figure through a reflective mirror, a dichroic mirror, a curtain, a filter, various lenses, etc. not shown in the figure, and irradiates the mask M as exposure illumination light (illumination light) IL. The illumination light IL uses, for example, i-line (wavelength 365nm), g-line (wavelength 436nm), h-line (wavelength 405nm) and the like (or a composite light of the above i-line, g-line, and h-line).

光罩載台14保持有光穿透型之光罩M。主控制裝置50(參照圖4)透過包含線性馬達之光罩載台驅動系52(參照圖4)將光罩載台14(亦即光罩M)相對照明系12(照明光IL)往X軸方向(掃描方向)以既定長行程加以驅動、並微幅驅動於Y軸方向及θz方向。光罩載台14於水平面内之位置資訊,係以包含雷射干涉儀之光罩載台位置測量系54(參照圖4)加以求出。The mask stage 14 holds a light-transmitting mask M. The main control device 50 (see FIG. 4 ) drives the mask stage 14 (i.e., the mask M) relative to the illumination system 12 (illumination light IL) in the X-axis direction (scanning direction) with a predetermined length stroke through the mask stage driving system 52 (see FIG. 4 ) including a linear motor, and drives it slightly in the Y-axis direction and the θz direction. The position information of the mask stage 14 in the horizontal plane is obtained by the mask stage position measurement system 54 (see FIG. 4 ) including a laser interferometer.

投影光學系16配置在光罩載台裝置14之下方。投影光學系16,係與例如美國專利第6,552,775號說明書等所揭示之投影光學系具有相同構成之、所謂的多透鏡(multi-lens)投影光學系,具備以例如兩側遠心之等倍系形成正立正像的複數個光學系。從投影光學系16投射向基板P之照明光IL之光軸AX與Z軸平行。The projection optical system 16 is disposed below the photomask stage device 14. The projection optical system 16 is a so-called multi-lens projection optical system having the same structure as the projection optical system disclosed in the specification of U.S. Patent No. 6,552,775, etc., and has a plurality of optical systems that form an erect image with, for example, two telecentric equal-magnification systems. The optical axis AX of the illumination light IL projected from the projection optical system 16 to the substrate P is parallel to the Z axis.

於液晶曝光裝置10,當以來自照明系12之照明光IL照明位在既定照明區域内之光罩M時,藉由通過光罩M之照明光,透過投影光學系16將該照明區域内之光罩M之投影像(部分正立像),形成在基板P上之曝光區域。並相對照明區域(照明光IL)使光罩M於掃描方向移動且相對曝光區域(照明光IL)使基板P於掃描方向移動,據以進行基板P上之一個照射(shot)區域之掃描曝光,於該照射區域轉印形成在光罩M之圖案(對應光罩M之掃描範圍之圖案全體)。此處,光罩M上之照明區域與基板P上之曝光區域(照明光之照射區域),係藉由投影光學系16而彼此成為光學上共軛之關係。In the liquid crystal exposure device 10, when the illumination light IL from the illumination system 12 illuminates the mask M in a predetermined illumination area, the illumination light passing through the mask M forms a projection image (partial erect image) of the mask M in the illumination area through the projection optical system 16 to form an exposure area on the substrate P. The mask M is moved in a scanning direction relative to the illumination area (illumination light IL) and the substrate P is moved in a scanning direction relative to the exposure area (illumination light IL), thereby performing a scanning exposure of an irradiation (shot) area on the substrate P, and the pattern formed on the mask M (the entire pattern corresponding to the scanning range of the mask M) is transferred in the irradiation area. Here, the illumination area on the mask M and the exposure area (irradiation area of the illumination light) on the substrate P are optically conjugated to each other through the projection optical system 16.

裝置本體18係支承上述光罩載台14及投影光學系16之部分,透過複數個防振裝置18d設置在無塵室之地面F上。裝置本體18,具有與美國專利申請公開第2008/0030702號說明書所揭示之裝置本體相同之構成,具有支承上述投影光學系16之上架台部18a(亦稱光學平台等)、一對下架台部18b(圖1中,因在紙面深度方向重疊,因此一方未圖示。參照圖2)、及一對中架台部18c。The device body 18 is a part that supports the above-mentioned mask carrier 14 and the projection optical system 16, and is installed on the floor F of the clean room through a plurality of anti-vibration devices 18d. The device body 18 has the same structure as the device body disclosed in the specification of U.S. Patent Application Publication No. 2008/0030702, and has an upper stand 18a (also called an optical platform, etc.) that supports the above-mentioned projection optical system 16, a pair of lower stand 18b (in FIG. 1, one of them is not shown because they overlap in the depth direction of the paper surface. Refer to FIG. 2), and a pair of middle stand 18c.

基板載台裝置20,係用以將基板P相對投影光學系16(照明光IL)加以高精度定位之部分,將基板P沿水平面(X軸方向及Y軸方向)以既定之長行程加以驅動、並微幅驅動於6自由度方向。基板載台裝置20之構成雖無特別限定,但以使用例如美國專利申請公開第2008/129762號說明書、或美國專利申請公開第2012/0057140號說明書等所揭示之包含2維粗動載台、與相對該2維粗動載台被微幅驅動之微動載台之所謂的粗微動構成之載台裝置較佳。The substrate stage device 20 is a part for positioning the substrate P with high precision relative to the projection optical system 16 (illumination light IL), and drives the substrate P along the horizontal plane (X-axis direction and Y-axis direction) with a predetermined long stroke and slightly drives it in the 6-degree-of-freedom direction. Although the structure of the substrate stage device 20 is not particularly limited, it is preferably a stage device with a so-called coarse and fine motion structure including a 2D coarse motion stage and a fine motion stage slightly driven relative to the 2D coarse motion stage as disclosed in, for example, U.S. Patent Application Publication No. 2008/129762 or U.S. Patent Application Publication No. 2012/0057140.

本第1實施形態中之基板載台裝置20,舉一例而言,係具備複數個(本實施形態中為3個)底座22(圖1中於紙面深度方向重疊。參照圖2)、Y粗動載台24、X粗動載台26、重量抵銷裝置28、Y步進導件30、微動載台32、基板保持具36等之粗微動構成的載台裝置。The substrate stage device 20 in the first embodiment, for example, is a stage device having a coarse and fine motion structure including a plurality of (three in the present embodiment) bases 22 (overlapping in the depth direction of the paper in FIG. 1 ; see FIG. 2 ), a Y coarse motion stage 24, an X coarse motion stage 26, a weight compensation device 28, a Y stepping guide 30, a fine motion stage 32, a substrate holder 36, and the like.

底座22由延伸於Y軸方向之構件構成,以和裝置本體18在振動上絶緣之狀態設置在地面F上。3個底座22於X軸方向以既定間隔配置(參照圖2)。The base 22 is composed of a member extending in the Y-axis direction, and is placed on the ground F in a vibration-insulated state from the device body 18. Three bases 22 are arranged at predetermined intervals in the X-axis direction (see FIG. 2 ).

Y粗動載台24,如圖2所示,載置在3個底座22上。Y粗動載台24,具有與上述底座22對應之3個Y托架24a、與載置在該3個Y托架24a上之一對(圖2中一方未圖示。參照圖1)X樑24b。Y粗動載台24,透過用以將基板P驅動於6自由度方向之基板載台驅動系56(圖2中未圖示。參照圖4)之一部分的複數個Y致動器24c,在3個底座22上以既定長行程被驅動於Y軸方向。又,Y粗動載台24透過配置在與底座22之間之線性引導裝置24d,被直進引導於Y軸方向。As shown in FIG2 , the Y coarse motion stage 24 is mounted on three bases 22. The Y coarse motion stage 24 has three Y brackets 24a corresponding to the above-mentioned bases 22, and a pair (one of which is not shown in FIG2 , refer to FIG1 ) of X beams 24b mounted on the three Y brackets 24a. The Y coarse motion stage 24 is driven in the Y-axis direction with a predetermined long stroke on the three bases 22 through a plurality of Y actuators 24c that are part of a substrate stage driving system 56 (not shown in FIG2 , refer to FIG4 ) for driving the substrate P in the 6-degree-of-freedom direction. In addition, the Y coarse motion stage 24 is linearly guided in the Y-axis direction through a linear guide device 24d disposed between the Y coarse motion stage 24 and the base 22.

回到圖1,X粗動載台26被載置在一對X樑24b上。X粗動載台26由俯視(從+Z方向觀察)矩形之板狀構件構成,於中央形成有開口部。X粗動載台26,透過基板載台驅動系56(參照圖4)之一部分之複數個X致動器26a,在Y粗動載台24上以既定長行程被驅動於X軸方向。又,X粗動載台26,透過配置在與Y粗動載台24之間之線性引導裝置26b,被直進引導於X軸方向。又,圖2係顯示X粗動載台26位於+X側之行程終點之狀態的圖。又,X粗動載台26,藉由上述線性引導裝置26b相對Y粗動載台24往Y軸方向之相對移動受到機械性的限制,而與Y粗動載台24一體的往Y軸方向移動。上述基板載台驅動系56所具有之Y致動器24c(參照圖2)、X致動器26a(參照圖1),可使用線性馬達、進給螺桿(滾珠螺桿)裝置等。Returning to FIG. 1 , the X coarse motion stage 26 is mounted on a pair of X beams 24b. The X coarse motion stage 26 is formed of a rectangular plate-shaped member in a top view (viewed from the +Z direction), and an opening is formed in the center. The X coarse motion stage 26 is driven in the X-axis direction on the Y coarse motion stage 24 with a predetermined long stroke through a plurality of X actuators 26a that are part of the substrate stage drive system 56 (see FIG. 4 ). Furthermore, the X coarse motion stage 26 is linearly guided in the X-axis direction through a linear guide device 26b disposed between the X coarse motion stage 24 and the Y coarse motion stage 24. FIG. 2 is a diagram showing a state where the X coarse motion stage 26 is located at the end of the stroke on the +X side. Furthermore, the X coarse motion stage 26 is mechanically restricted in its relative movement in the Y-axis direction with respect to the Y coarse motion stage 24 by the linear guide device 26b, and moves in the Y-axis direction integrally with the Y coarse motion stage 24. The Y actuator 24c (see FIG. 2 ) and the X actuator 26a (see FIG. 1 ) of the substrate stage drive system 56 may use a linear motor, a feed screw (ball screw) device, or the like.

重量抵銷裝置28,如圖2所示,插入形成在X粗動載台26之開口部内。重量抵銷裝置28亦稱為心柱,從下方支承微動載台32、及包含基板保持具36之系之自重。關於重量抵銷裝置28之詳情,因已揭露於美國專利申請公開第2010/0018950號說明書,因此省略其說明。重量抵銷裝置28,透過複數個連接裝置28a(亦稱撓曲(Flexure)裝置)機械性的連接於X粗動載台26,受X粗動載台26牽引而與X粗動載台26一體的沿XY平面移動。As shown in FIG. 2 , the weight offset device 28 is inserted into the opening of the X coarse motion stage 26. The weight offset device 28 is also called a core column, and supports the weight of the fine motion stage 32 and the system including the substrate holder 36 from below. The details of the weight offset device 28 are disclosed in the specification of U.S. Patent Application Publication No. 2010/0018950, so the description thereof is omitted. The weight offset device 28 is mechanically connected to the X coarse motion stage 26 through a plurality of connecting devices 28a (also called flexure devices), and is pulled by the X coarse motion stage 26 to move integrally with the X coarse motion stage 26 along the XY plane.

Y步進導件30,其作為重量抵銷裝置28移動時之平台的部分。Y步進導件30由延伸於X軸方向之構件構成,透過複數個線性引導裝置30a載置在裝置本體18所具有之一對下架台部18b上。Y步進導件30插入Y粗動載台24所具有之一對X樑24b間(參照圖1)、且透過複數個連接裝置30b(圖2中未圖示。參照圖1)機械性的連接於Y粗動載台24。據此,Y步進導件30即與Y粗動載台24一體的往Y軸方向以既定長行程移動。重量抵銷裝置28,透過空氣軸承28b以非接觸狀態載置在Y步進導件30上,在X粗動載台26於Y粗動載台24上僅往X軸方向移動之情形時,係在靜止狀態之Y步進導件30上往X軸方向移動,而在X粗動載台26與Y粗動載台24一體的往Y軸方向移動(亦包含伴隨往X軸方向之移動的情形)情形時,則與Y步進導件30一體的(避免從Y步進導件30脱落)往Y軸方向移動。The Y step guide 30 is a part of the platform when the weight compensation device 28 moves. The Y step guide 30 is composed of a component extending in the X-axis direction, and is mounted on a pair of lower platform parts 18b of the device body 18 through a plurality of linear guide devices 30a. The Y step guide 30 is inserted between a pair of X beams 24b of the Y coarse motion stage 24 (refer to Figure 1), and is mechanically connected to the Y coarse motion stage 24 through a plurality of connecting devices 30b (not shown in Figure 2. Refer to Figure 1). Accordingly, the Y step guide 30 moves in the Y-axis direction with a predetermined long stroke as a whole with the Y coarse motion stage 24. The weight offset device 28 is mounted on the Y step guide 30 in a non-contact state through the air bearing 28b. When the X coarse motion stage 26 moves only in the X-axis direction on the Y coarse motion stage 24, the weight offset device 28 moves in the X-axis direction on the Y step guide 30 in a stationary state. When the X coarse motion stage 26 and the Y coarse motion stage 24 move in the Y-axis direction as a whole (including the case of accompanying the movement in the X-axis direction), the weight offset device 28 moves in the Y-axis direction as a whole (to avoid falling off from the Y step guide 30).

微動載台32由俯視矩形之板狀(或箱形)構件構成,以中央部透過球面軸承裝置34相對XY平面擺動(傾斜動作)自如之狀態,被重量抵銷裝置28從下方以非接觸狀態(可沿XY平面相對移動之狀態)支承。於微動載台32上面固定有基板保持具36,於該基板保持具36上載置基板P。基板保持具36形成為俯視矩形之板狀,以真空吸附方式保持基板P。The fine motion stage 32 is composed of a rectangular plate (or box) component in a top view, and is supported by a weight offset device 28 from below in a non-contact state (a state in which it can move relatively along the XY plane) in a state in which the central part can swing (tilt) freely relative to the XY plane through a spherical bearing device 34. A substrate holder 36 is fixed on the fine motion stage 32, and a substrate P is placed on the substrate holder 36. The substrate holder 36 is formed in a rectangular plate shape in a top view, and holds the substrate P by vacuum adsorption.

微動載台32係上述基板載台驅動系56(圖1及圖2中未圖示。參照圖4)之一部分,透過包含X粗動載台26所具有之固定子與微動載台32所具有之可動子的複數個線性馬達,由主控制裝置50(參照圖4)控制相對X粗動載台26被微幅驅動於6自由度方向。複數個線性馬達,分別包含複數個X音圈馬達馬達56x(圖1中未圖示)、Y音圈馬達馬達56y(圖2中未圖示)、Z音圈馬達馬達56z。又,主控制裝置50,在X粗動載台26沿XY平面以長行程移動時,係藉由上述複數個線性馬達對微動載台32賦予推力,以使微動載台32與X粗動載台26一體的沿XY平面以長行程移動。包含基板載台驅動系56之以上說明之基板載台裝置20之構成(測量系除外),以揭示於美國專利申請公開第2012/0057140號說明書等。The fine motion stage 32 is a part of the substrate stage driving system 56 (not shown in FIG. 1 and FIG. 2 , see FIG. 4 ), and is slightly driven in the 6-DOF direction relative to the X coarse motion stage 26 by the main control device 50 (see FIG. 4 ) through a plurality of linear motors including a stator of the X coarse motion stage 26 and a mover of the fine motion stage 32. The plurality of linear motors include a plurality of X voice coil motors 56x (not shown in FIG. 1 ), Y voice coil motors 56y (not shown in FIG. 2 ), and Z voice coil motors 56z. Furthermore, when the X coarse motion stage 26 moves along the XY plane with a long stroke, the main control device 50 applies thrust to the fine motion stage 32 through the plurality of linear motors, so that the fine motion stage 32 and the X coarse motion stage 26 move along the XY plane with a long stroke as a whole. The structure of the substrate stage device 20 described above including the substrate stage drive system 56 (excluding the measurement system) is disclosed in the specification of U.S. Patent Application Publication No. 2012/0057140, etc.

微動載台32(亦即基板P)之位置測量系,如圖4所示,包含用以求出基板於XY平面内之位置資訊(含θz方向之旋轉量資訊)的基板載台水平面内位置測量系58(以下,稱「水平面内位置測量系58」)、與用以求出基板在與水平面交叉之方向之位置資訊(Z軸方向之位置資訊、θx及θy方向之旋轉量資訊。以下,稱「Z傾斜位置資訊」)的基板載台Z傾斜位置測量系70(以下,稱「Z傾斜位置測量系70」)。The position measurement system of the fine-motion stage 32 (i.e., the substrate P), as shown in FIG4 , includes a substrate stage horizontal plane position measurement system 58 (hereinafter referred to as the "horizontal plane position measurement system 58") for obtaining the position information of the substrate in the XY plane (including the rotation information in the θz direction), and a substrate stage Z tilt position measurement system 70 (hereinafter referred to as the "Z tilt position measurement system 70") for obtaining the position information of the substrate in a direction intersecting the horizontal plane (position information in the Z-axis direction, rotation information in the θx and θy directions. hereinafter referred to as the "Z tilt position information").

作為水平面内位置測量系58,雖未圖示,但可採用使用固定在微動載台32、基板保持具36(分別參照圖1)之棒狀反射鏡(與X軸平行延伸之Y棒狀反射鏡、及與Y軸平行延伸之X棒狀反射鏡)的光干涉儀系統等。關於使用光干涉儀系統之位置測量系之詳情,因已揭露於美國專利申請公開第2010/0018950號說明書等,因此省略說明。As the horizontal plane position measurement system 58, although not shown, an optical interferometer system using rod-shaped mirrors (Y rod-shaped mirrors extending parallel to the X axis and X rod-shaped mirrors extending parallel to the Y axis) fixed to the fine motion stage 32 and the substrate holder 36 (refer to FIG. 1 , respectively) can be adopted. The details of the position measurement system using the optical interferometer system are disclosed in the specification of U.S. Patent Application Publication No. 2010/0018950, etc., and therefore the description thereof is omitted.

Z傾斜位置測量系70,如圖1所示,具有一對讀頭單元(讀頭單元72a、72b)。一讀頭單元72a配置在投影光學系16之+Y側、另一讀頭單元72b配置在投影光學系16之-Y側(參照圖2)。讀頭單元72a、72b,除配置不同外,為實質相同之裝置。As shown in FIG1 , the Z tilt position measurement system 70 has a pair of read head units (read head units 72a and 72b). One read head unit 72a is arranged on the +Y side of the projection optical system 16, and the other read head unit 72b is arranged on the -Y side of the projection optical system 16 (see FIG2 ). The read head units 72a and 72b are substantially the same devices except for their different configurations.

讀頭單元72a、72b,使用基板載台裝置20所具有之一對靶38(target、靶構件)測量基板P之Z傾斜位置資訊。一對靶38中,一配置在基板保持具36之+Y側、另一配置在基板保持具36之-Y側。一對靶38於Y軸方向之間隔,設定為與上述讀頭單元72a、72b之Y軸方向間隔大致相同。The head units 72a and 72b use a pair of targets 38 (target components) provided in the substrate stage device 20 to measure the Z tilt position information of the substrate P. One of the pair of targets 38 is arranged on the +Y side of the substrate holder 36, and the other is arranged on the -Y side of the substrate holder 36. The interval between the pair of targets 38 in the Y-axis direction is set to be substantially the same as the interval between the head units 72a and 72b in the Y-axis direction.

靶38,由圖1及圖2可知,由延伸於X軸方向、且與XY平面平行之板狀(帶狀)構件構成。靶38之上面為反射面。作為靶38,可使用平面鏡等。靶38之X軸方向長度被設定為較基板保持具36(及基板P)之X軸方向長度長,於本實施形態,係設定為基板保持具36之X軸方向長度之1.1~2倍程度。又,靶38之長度亦可較基板保持具36之X軸方向長度短。例如,可對應測量Z傾斜位置資訊之場所及時序,設置複數個較基板保持具36之X軸方向長度短之靶38。As can be seen from Figures 1 and 2, the target 38 is composed of a plate-like (strip-like) member extending in the X-axis direction and parallel to the XY plane. The top surface of the target 38 is a reflective surface. As the target 38, a plane mirror or the like can be used. The length of the target 38 in the X-axis direction is set to be longer than the length of the substrate holder 36 (and the substrate P) in the X-axis direction. In this embodiment, it is set to be about 1.1 to 2 times the length of the substrate holder 36 in the X-axis direction. In addition, the length of the target 38 can also be shorter than the length of the substrate holder 36 in the X-axis direction. For example, a plurality of targets 38 whose length in the X-axis direction is shorter than that of the substrate holder 36 can be set corresponding to the location and timing of measuring the Z tilt position information.

靶38,係以其上面之高度位置(Z軸方向之位置)與載置在基板保持具36上之基板P表面之高度位置大致相同之方式,透過托架38a安裝在基板保持具36之側面。因此,當基板保持具36被驅動於與水平面交叉之方向(往光軸AX方向之移動、及相對水平面傾斜之方向)時,一對靶38即與該基板保持具36一體的往與水平面交叉之方向移動。據此,載置在基板保持具36上之基板P之姿勢變化即反映於靶38之上面(反射面)。又,圖1及圖2中,雖然靶38係安裝在基板保持具36之側面,但只要能反映基板P之姿勢變化的話,靶38之設置位置並無特別限定,可固定在微動載台32、亦可直接安裝在基板保持具36之上面。此外,亦可將基板保持具36、微動載台32、基板P等之至少一部分之上面作為靶38,以測量Z傾斜位置資訊。亦即,可使基板保持具36、微動載台32、基板P等之至少一部分之上面具有與靶38同等之功能。如此,即使不設置靶38亦可,故能簡化基板載台裝置20之構成。The target 38 is mounted on the side of the substrate holder 36 through the bracket 38a in such a way that the height position of the upper surface (the position in the Z-axis direction) is roughly the same as the height position of the surface of the substrate P mounted on the substrate holder 36. Therefore, when the substrate holder 36 is driven in a direction intersecting the horizontal plane (moving in the direction of the optical axis AX and in a direction inclined relative to the horizontal plane), the pair of targets 38 move in the direction intersecting the horizontal plane together with the substrate holder 36. Accordingly, the posture change of the substrate P mounted on the substrate holder 36 is reflected on the upper surface (reflection surface) of the target 38. In addition, although the target 38 is mounted on the side of the substrate holder 36 in FIG. 1 and FIG. 2 , the location of the target 38 is not particularly limited as long as it can reflect the change in the posture of the substrate P. The target 38 can be fixed on the fine motion stage 32 or directly mounted on the substrate holder 36. In addition, at least a portion of the surface of the substrate holder 36, the fine motion stage 32, the substrate P, etc. can be used as the target 38 to measure the Z tilt position information. That is, at least a portion of the surface of the substrate holder 36, the fine motion stage 32, the substrate P, etc. can have the same function as the target 38. In this way, even if the target 38 is not set, the structure of the substrate stage device 20 can be simplified.

其次,說明讀頭單元72a、72b。讀頭單元72a,如圖1所示,具備Y線性致動器74、以該Y線性致動器74相對投影光學系16(及裝置本體18)於Y軸方向被以既定行程驅動之Y滑件76、及固定在Y滑件76之一對感測器頭78(圖1中於紙面深度方向重疊。參照圖2)。讀頭單元72b亦同。Next, the head units 72a and 72b are described. As shown in FIG1 , the head unit 72a includes a Y linear actuator 74, a Y slide 76 driven by the Y linear actuator 74 with a predetermined stroke in the Y axis direction relative to the projection optical system 16 (and the device body 18), and a pair of sensor heads 78 fixed to the Y slide 76 (overlapping in the paper depth direction in FIG1 ; see FIG2 ). The head unit 72b is the same.

Y線性致動器74(驅動機構)固定在裝置本體18所具有之上架台部18a之下面。Y線性致動器74,具備將Y滑件76往Y軸方向引導之線性導件、與對Y滑件76賦予推力之驅動系。線性導件之種類雖無特別限定,但以反覆再現性高之空氣軸承較佳。驅動系之種類亦無特別限定,可使用線性馬達、皮帶(或金屬線)驅動裝置等。The Y linear actuator 74 (driving mechanism) is fixed to the bottom of the upper stand 18a of the device body 18. The Y linear actuator 74 has a linear guide for guiding the Y slider 76 in the Y-axis direction and a driving system for applying thrust to the Y slider 76. The type of the linear guide is not particularly limited, but an air bearing with high repeatability is preferred. The type of the driving system is also not particularly limited, and a linear motor, a belt (or metal wire) driving device, etc. can be used.

Y線性致動器74受主控制裝置50(參照圖4)控制。主控制裝置50控制Y線性致動器74,以使Y滑件76往Y軸方向之移動方向、移動量及移動速度與基板P(微動載台32)往Y軸方向之移動方向、移動量及移動速度大致相同。又,圖1及圖2中雖未圖示,主控制裝置50透過Y滑件位置測量系80(參照圖4),求出Y滑件76相對裝置本體18(亦即投影光學系16)之位置資訊。作為Y滑件位置測量系80,可以是如線性編碼器系統般之測量系統,亦可以是基於對Y線性致動器74之輸入訊號等之物。The Y linear actuator 74 is controlled by the main control device 50 (see FIG. 4 ). The main control device 50 controls the Y linear actuator 74 so that the moving direction, moving amount and moving speed of the Y slide 76 in the Y axis direction are substantially the same as the moving direction, moving amount and moving speed of the substrate P (micro-motion stage 32) in the Y axis direction. In addition, although not shown in FIG. 1 and FIG. 2 , the main control device 50 obtains the position information of the Y slide 76 relative to the device body 18 (i.e., the projection optical system 16) through the Y slide position measurement system 80 (see FIG. 4 ). The Y slide position measurement system 80 may be a measurement system such as a linear encoder system, or may be based on an input signal to the Y linear actuator 74.

一對感測器頭78係在Y滑件76之下面於X軸方向分離安裝(參照圖2)。一對感測器頭78,如圖3所示,係與靶38對向、朝向下方(-Z方向)配置。本實施形態中,作為感測器頭78,例如係使用雷射變位計,但感測器頭78之種類,只要能以所欲之精度(解析能力)且以非接觸方式測量以裝置本體18(參照圖1)為基準之靶38往Z軸方向之位移的話,無特別限定。A pair of sensor heads 78 are installed separately in the X-axis direction under the Y slide 76 (see FIG. 2 ). As shown in FIG. 3 , the pair of sensor heads 78 are arranged to face the target 38 and face downward (in the −Z direction). In the present embodiment, a laser displacement meter is used as the sensor head 78 , for example, but the type of the sensor head 78 is not particularly limited as long as it can measure the displacement of the target 38 in the Z-axis direction based on the device body 18 (see FIG. 1 ) with the desired accuracy (resolution) and in a non-contact manner.

此處,各讀頭單元72a、72b所具有之一對感測器頭78,由於係於X軸方向分離,因此,主控制裝置50(參照圖4)可根據該一對感測器頭78之輸出之平均值,求出對應之靶38之Z軸方向位置(變位量)資訊,以及可根據一對感測器頭78之輸出之差求出靶38之θy方向之傾斜量資訊。又,由於讀頭單元72a、72b(及對應之靶38)係於Y軸方向分離,因此,主控制裝置50可根據該讀頭單元72a、72b所具有之不在同一直線上之合計4個感測器頭78之輸出,求出基板保持具36(參照圖1)之θx方向之傾斜量資訊。此外,在求出靶38之Z軸方向位置(變位量)資訊時,可根據該一對感測器頭78中之1個感測器頭之輸出加以求出。Here, since the pair of sensor heads 78 of each read head unit 72a, 72b are separated in the X-axis direction, the main control device 50 (refer to FIG. 4 ) can obtain the Z-axis direction position (displacement) information of the corresponding target 38 based on the average value of the output of the pair of sensor heads 78, and can obtain the θy direction tilt amount information of the target 38 based on the difference of the output of the pair of sensor heads 78. In addition, since the read head units 72a, 72b (and the corresponding target 38) are separated in the Y-axis direction, the main control device 50 can obtain the θx direction tilt amount information of the substrate holder 36 (refer to FIG. 1 ) based on the output of the total of four sensor heads 78 of the read head units 72a, 72b that are not on the same straight line. In addition, when obtaining the Z-axis direction position (displacement) information of the target 38, it can be obtained based on the output of one sensor head in the pair of sensor heads 78.

圖4中顯示了以液晶曝光裝置10(參照圖1)之控制系為中心構成,統籌控制構成各部之主控制裝置50之輸出入關係的方塊圖。主控制裝置50包含工作站(或微電腦)等,統籌控制液晶曝光裝置10之構成各部。FIG4 shows a block diagram of the input/output relationship of a main control device 50 that coordinates and controls each component of the liquid crystal exposure device 10 (see FIG1 ) with the control system as the core. The main control device 50 includes a workstation (or microcomputer) and the like, and coordinates and controls each component of the liquid crystal exposure device 10.

以上述方式構成之液晶曝光裝置10(參照圖1),係在主控制裝置50(參照圖4)之管理下,藉由未圖示之光罩裝載器進行光罩M往光罩載台14上之裝載、並藉由未圖示之基板裝載器進行基板P往基板載台裝置20(基板保持具36)上之裝載。之後,由主控制裝置50,使用未圖示之對準檢測系實施對準測量,該對準測量結束後,對設定在基板P上之複數個照射區域逐次進行步進掃描(step & scan)方式之曝光動作。The liquid crystal exposure device 10 (see FIG. 1 ) constructed in the above manner is managed by the main control device 50 (see FIG. 4 ), and the mask M is loaded onto the mask stage 14 by the mask loader (not shown), and the substrate P is loaded onto the substrate stage device 20 (substrate holder 36) by the substrate loader (not shown). After that, the main control device 50 uses the alignment detection system (not shown) to perform alignment measurement. After the alignment measurement is completed, the exposure operation of the step & scan method is performed successively on the plurality of irradiation areas set on the substrate P.

於上述掃描曝光動作時,主控制裝置50(參照圖4)根據Z傾斜位置測量系70(參照圖4)之輸出,以在基板P上之照明光IL(參照圖1)之照射區域(曝光區域)自動地位於投影光學系16(參照圖1)之焦深内之方式,進行基板P之Z傾斜方向之定位控制(所謂的自動對焦控制)。又,作為基板P之Z傾斜位置測量系,可將在上述曝光區域之近旁直接測量基板P之面位置資訊之方式的測量系(公知之自動對焦感測器),與本實施形態之Z傾斜位置測量系70併用。During the above-mentioned scanning exposure operation, the main control device 50 (see FIG. 4 ) performs positioning control (so-called auto focus control) of the Z tilt direction of the substrate P in such a manner that the irradiation area (exposure area) of the illumination light IL (see FIG. 1 ) on the substrate P is automatically positioned within the focal depth of the projection optical system 16 (see FIG. 1 ) according to the output of the Z tilt position measurement system 70 (see FIG. 4 ). In addition, as the Z tilt position measurement system of the substrate P, a measurement system (known auto focus sensor) that directly measures the surface position information of the substrate P near the above-mentioned exposure area can be used in conjunction with the Z tilt position measurement system 70 of the present embodiment.

在一連串之步進掃描(step & scan)方式之曝光動作時,主控制裝置50(參照圖4),如圖5、圖6(a)所示,在為進行照射間移動而使基板P(基板保持具36)往Y軸方向(圖5、圖6(a)中為+Y方向。參照白箭頭)移動時,以和該基板P同步之方式(來自感測器頭78之測量光不會脫離對應之靶38之方式),將讀頭單元72a、72b各個之Y滑件76往Y軸方向驅動(參照圖5、圖6(a)之黑箭頭)。如此,即能與基板P之Y位置無關的,求出基板P之Z傾斜位置資訊。此時,靶38之Y軸方向寬度,由於係設定得較感測器頭78在靶38上之測量點充分的大,因此感測器頭78與基板保持具36在Y軸方向之位置即使不是嚴謹的同步亦可。During a series of exposure operations in the step & scan method, the main control device 50 (see FIG. 4 ) drives the Y slider 76 of each of the head units 72a and 72b in the Y axis direction (see the black arrow in FIG. 5 and FIG. 6 (a) ) in synchronization with the substrate P (substrate holder 36) to move in the Y axis direction (see the +Y direction in FIG. 5 and FIG. 6 (a) ) for irradiation (see the black arrow in FIG. 5 and FIG. 6 (a) ). In this way, the Z tilt position information of the substrate P can be obtained independently of the Y position of the substrate P. At this time, since the width of the target 38 in the Y-axis direction is set to be sufficiently larger than the measurement point of the sensor head 78 on the target 38, the positions of the sensor head 78 and the substrate holder 36 in the Y-axis direction do not need to be strictly synchronized.

相對於此,如圖6(b)所示,在一連串之步進掃描方式之曝光動作時,為進行掃描曝光動作而使基板P(基板保持具36)往X軸方向(圖6(b)中為-X方向。參照白箭頭)移動時,主控制裝置50(參照圖4),係使讀頭單元72a、72b各個之Y滑件76在靜止狀態(感測器頭78與對應之靶38對向之狀態)下,求出基板P之Z傾斜位置資訊。又,在靶38表面之平面度及Y滑件76之直行精度之確保有可能困難之情形時,關於上述平面度、直行精度,可預先進行測量以求出修正資訊,於實際之Z傾斜位置資訊之測量時,根據上述修正資訊修正感測器頭78之輸出即可。In contrast, as shown in FIG6(b), during a series of exposure operations of the step-scan method, when the substrate P (substrate holder 36) is moved in the X-axis direction (-X direction in FIG6(b), see the white arrow) for performing the scanning exposure operation, the main control device 50 (see FIG4) makes the Y slider 76 of each of the head units 72a and 72b in a stationary state (a state where the sensor head 78 faces the corresponding target 38) to obtain the Z tilt position information of the substrate P. In addition, when it may be difficult to ensure the flatness of the surface of the target 38 and the straightness accuracy of the Y slider 76, the above-mentioned flatness and straightness accuracy can be measured in advance to obtain correction information, and when the actual Z tilt position information is measured, the output of the sensor head 78 can be corrected according to the above-mentioned correction information.

根據以上說明之第1實施形態之Z傾斜位置測量系70,由於係以裝置本體18為基準,直接測量保持基板P之基板保持具36之姿勢變化,因此能高精度求出基板P之Z傾斜位置資訊。此處,雖可考慮在基板保持具36安裝測量感測器,以重量抵銷裝置28(亦即Y步進導件30)為基準求出基板保持具36之姿勢變化,但因重量抵銷裝置28(及Y步進導件30)係沿著XY平面移動之構成,因此測量精度有可能降低。相對於此,本實施形態之Z傾斜位置測量系70,因係以安裝投影光學系16之上架台部18a為基準,因此能與基板載台裝置20之動作無關的,以高精度測量基板P之姿勢變化。According to the Z tilt position measuring system 70 of the first embodiment described above, since the posture change of the substrate holder 36 holding the substrate P is directly measured based on the device body 18, the Z tilt position information of the substrate P can be obtained with high accuracy. Here, although it is conceivable to install a measuring sensor on the substrate holder 36 and obtain the posture change of the substrate holder 36 based on the weight compensation device 28 (that is, the Y step guide 30), since the weight compensation device 28 (and the Y step guide 30) are configured to move along the XY plane, the measurement accuracy may be reduced. In contrast, the Z tilt position measurement system 70 of the present embodiment is based on the upper stage 18a on which the projection optical system 16 is mounted, and can therefore measure the posture change of the substrate P with high precision regardless of the movement of the substrate stage device 20.

又,在上述曝光區域近旁直接測量基板P之面位置資訊之方式的Z傾斜位置測量系(自動對焦感測器),如圖2所示,在基板保持具36位於X軸方向之行程終點時,由於基板P不在投影光學系16之下方,因此無法求出基板P之Z傾斜位置資訊,但藉由本實施形態之Z傾斜位置測量系70之使用,能與基板保持具36之X軸方向位置無關的,求出基板P之Z傾斜位置資訊。In addition, the Z tilt position measurement system (autofocus sensor) that directly measures the surface position information of the substrate P near the above-mentioned exposure area, as shown in Figure 2, when the substrate holder 36 is located at the end of the stroke in the X-axis direction, since the substrate P is not below the projection optical system 16, the Z tilt position information of the substrate P cannot be obtained. However, by using the Z tilt position measurement system 70 of this embodiment, the Z tilt position information of the substrate P can be obtained regardless of the X-axis position of the substrate holder 36.

《第2實施形態》 其次,使用圖7及圖8,說明第2實施形態之液晶曝光裝置,。第2實施形態之液晶曝光裝置之構成,除用以求出基板P之Z傾斜位置資訊之測量系之構成不同外,與上述第1實施形態相同,因此,以下僅針對相異點加以說明,針對與上述第1實施形態具有相同構成及功能之要素,係賦予與上述第1實施形態相同之符號並省略其說明。《Second Implementation》 Next, the second implementation is described using FIG. 7 and FIG. 8 . The configuration of the second implementation is the same as that of the first implementation except that the configuration of the measurement system for obtaining the Z tilt position information of the substrate P is different. Therefore, only the differences are described below. For elements having the same configuration and function as the first implementation, the same symbols as those of the first implementation are assigned and their description is omitted.

相對於上述第1實施形態之Z傾斜位置測量系70(參照圖6(a)等),係在投影光學系16之+Y側及-Y側分別各配置1個讀頭單元(讀頭單元72a、72b),於本第2實施形態之Z傾斜位置測量系170,如圖8所示,係在投影光學系16之+Y側配置2個讀頭單元172a、172c、並在投影光學系16之-Y側亦配置有2個讀頭單元172b、172d。亦即,主控制裝置50(參照圖4)於上述第1實施形態係使用2個讀頭單元72a、72b(亦即,合計4個感測器頭78)求出基板P之Z傾斜位置資訊,相對於此,於本第2實施形態,則係適當的使用4個讀頭單元172a~172d(亦即,合計8個感測器頭78)求出基板P之Z傾斜位置資訊。讀頭單元172a~172d之構成,因與上述第1實施形態之讀頭單元72a、72b相同,故省略其說明。Compared to the Z-tilt position measurement system 70 of the first embodiment (see FIG. 6 (a) etc.), one read head unit (read head units 72a, 72b) is respectively arranged on the +Y side and the -Y side of the projection optical system 16. In the Z-tilt position measurement system 170 of the second embodiment, as shown in FIG. 8 , two read head units 172a, 172c are arranged on the +Y side of the projection optical system 16, and two read head units 172b, 172d are also arranged on the -Y side of the projection optical system 16. That is, the main control device 50 (refer to FIG. 4 ) uses two head units 72a and 72b (i.e., a total of four sensor heads 78) in the first embodiment to obtain the Z tilt position information of the substrate P. In contrast, in the second embodiment, four head units 172a to 172d (i.e., a total of eight sensor heads 78) are appropriately used to obtain the Z tilt position information of the substrate P. The configuration of the head units 172a to 172d is the same as that of the head units 72a and 72b in the first embodiment, so the description thereof is omitted.

又,如圖2、圖6(a)等所示,相對於上述第1實施形態中,2個讀頭單元72a、72b之X位置係與投影光學系16之X位置大致相同,如圖8所示,於本第2實施形態,投影光學系16之+Y側之2個讀頭單元172a、172c,其中之一(讀頭單元172a)較投影光學系16配置在+X側、而另一(讀頭單元172c)則係配置在投影光學系16之-X側(亦即掃描方向之前側與內側)。投影光學系16之-Y側之2個讀頭單元172b、172d亦同。如此,本第2實施形態中,在投影光學系16之周圍即配置有4個讀頭單元172a~172d。此外,關於在基板保持具36透過托架138a固定具有延伸於X軸方向之反射面的靶138之點,雖與上述第1實施形態相同,但本第2實施形態中,靶138之X軸方向尺寸較上述第1實施形態短。As shown in FIG. 2 and FIG. 6 (a), the X positions of the two read head units 72a and 72b in the first embodiment are substantially the same as the X position of the projection optical system 16. As shown in FIG. 8, in the second embodiment, the two read head units 172a and 172c on the +Y side of the projection optical system 16, one of which (the read head unit 172a) is arranged on the +X side of the projection optical system 16, and the other (the read head unit 172c) is arranged on the -X side (i.e., the front side and the inner side in the scanning direction) of the projection optical system 16. The same is true for the two read head units 172b and 172d on the -Y side of the projection optical system 16. Thus, in the second embodiment, four head units 172a to 172d are arranged around the projection optical system 16. In addition, although the target 138 having a reflection surface extending in the X-axis direction is fixed to the substrate holder 36 via the bracket 138a, it is the same as the first embodiment, but in the second embodiment, the X-axis dimension of the target 138 is shorter than that of the first embodiment.

本第2實施形態中在掃描曝光動作時之各讀頭單元172a~172d之動作,因與上述第1實施形態大致相同,故省略其說明。亦即,主控制裝置50(參照圖4),一邊使各讀頭單元172a~172d之Y滑件76與基板保持具36(基板P)往Y軸方向之移動(參照圖8之白箭頭)同步往Y軸方向移動(參照圖8之黑箭頭)、一邊根據4個讀頭單元172a~172d中之至少2個讀頭單元(讀頭單元172a與讀頭單元172b、或讀頭單元172c與讀頭單元172d、或所有讀頭單元172a~172d)具有之感測器頭78之輸出,求出基板P之Z傾斜位置資訊。The operation of each reading head unit 172a to 172d during the scanning exposure operation in the second embodiment is substantially the same as that in the first embodiment, and thus the description thereof is omitted. That is, the main control device 50 (see FIG. 4 ) causes the Y slide 76 of each read head unit 172a to 172d to move in the Y-axis direction (see the black arrow in FIG. 8 ) synchronously with the movement of the substrate holder 36 (substrate P) in the Y-axis direction (see the white arrow in FIG. 8 ), and at the same time obtains the Z tilt position information of the substrate P based on the output of the sensor head 78 possessed by at least two of the four read head units 172a to 172d (the read head unit 172a and the read head unit 172b, or the read head unit 172c and the read head unit 172d, or all the read head units 172a to 172d).

以上說明之本第2實施形態之Z傾斜位置測量系170,由於係在投影光學系16之+X側及-X側分別配置有在Y軸方向分離之2個讀頭單元(讀頭單元172a、172b、及讀頭單元172c、172d),因此與上述第1實施形態相較,於X軸方向之檢測區域較長。從而,如圖7所示,與上述第1實施形態(參照圖2)相較,可將靶138之X軸方向長度做得較短。如此,能使微動載台32輕量化,因此能提升基板P之位置控制性。The Z tilt position measuring system 170 of the second embodiment described above is configured with two read head units (read head units 172a, 172b, and read head units 172c, 172d) separated in the Y-axis direction on the +X side and the -X side of the projection optical system 16, respectively. Therefore, compared with the first embodiment described above, the detection area in the X-axis direction is longer. Therefore, as shown in FIG. 7, compared with the first embodiment described above (refer to FIG. 2), the length of the target 138 in the X-axis direction can be made shorter. In this way, the micro-motion stage 32 can be made lighter, so the position controllability of the substrate P can be improved.

《第3實施形態》 其次,使用圖9~圖11說明第3實施形態之液晶曝光裝置。第3實施形態之液晶曝光裝置之構成,除用以求出基板P之Z傾斜位置資訊之測量系之構成不同外,與上述第1或第2實施形態相同,因此,以下僅針對相異點進行說明,對與上述第1或第2實施形態具有相同構成及功能之要素,賦予與上述第1或第2實施形態相同之符號並省略其說明。《Third Implementation》 Next, the third implementation is described using FIGS. 9 to 11 . The third implementation is identical to the first or second implementation except for the measurement system for obtaining the Z tilt position information of the substrate P. Therefore, only the differences are described below. Elements having the same structure and function as the first or second implementation are given the same symbols as those of the first or second implementation and their description is omitted.

本第3實施形態之Z傾斜位置測量系270,具有感測器頭78之Y滑件76相對水平面(XY平面)之傾斜量資訊係由主控制裝置50(參照圖4)求出之點與上述第1及第2實施形態不同。主控制裝置50,根據感測器頭78之輸出與該輸出時之Y滑件76之傾斜量資訊(亦即,一邊修正Y滑件76之傾斜)求出基板P之Z傾斜位置資訊。The Z tilt position measuring system 270 of the third embodiment is different from the first and second embodiments in that the tilt amount information of the Y slide 76 with the sensor head 78 relative to the horizontal plane (XY plane) is obtained by the main control device 50 (see FIG. 4 ). The main control device 50 obtains the Z tilt position information of the substrate P based on the output of the sensor head 78 and the tilt amount information of the Y slide 76 at the time of the output (that is, while correcting the tilt of the Y slide 76).

又,本第3實施形態,以和上述第2實施形態相同之配置(亦即,於投影光學系16之周圍),配置有4個讀頭單元272a~272d(參照圖9及圖11)。4個讀頭單元272a~272d之構成,除配置不同外,實質相同。又,不限於此,亦可以是以和上述第1實施形態相同之配置(亦即,在與投影光學系16相同之X位置),配置2個讀頭單元之構成。此時,與上述第1實施形態同樣的,係使用X軸方向之尺寸較靶138長之靶38(參照圖2等)。In addition, in the third embodiment, four head units 272a to 272d are arranged in the same configuration as the second embodiment (i.e., around the projection optical system 16) (see Fig. 9 and Fig. 11). The four head units 272a to 272d are substantially the same except for the different configurations. In addition, without limitation thereto, two head units may be arranged in the same configuration as the first embodiment (i.e., at the same X position as the projection optical system 16). In this case, as in the first embodiment, a target 38 having a size in the X-axis direction longer than the target 138 is used (see Fig. 2, etc.).

如圖10所示,讀頭單元272a(讀頭單元272b~272d亦同)與上述第2實施形態同樣的,具有對靶138(往-Z方向)照射測量光、於X軸方向分離之一對感測器頭78(朝下讀頭)。使用4個讀頭單元272a~272d各自具有之一對(合計8個)感測器頭78求出基板P之Z傾斜位置資訊之手法,因與上述第2實施形態相同,故省略說明。As shown in FIG. 10 , the head unit 272a (the same applies to the head units 272b to 272d) is the same as the second embodiment described above, and has a pair of sensor heads 78 (downward facing head) separated in the X-axis direction for irradiating the target 138 (toward the -Z direction) with measurement light. The method of obtaining the Z tilt position information of the substrate P using the four head units 272a to 272d each having a pair of sensor heads 78 (a total of eight) is the same as the second embodiment described above, so the description is omitted.

此處,於讀頭單元272a,安裝有感測器頭78之Y滑件76(圖10中未圖示。參照圖9)係藉由線性引導裝置被直進引導於Y軸方向之構成,感測器頭78(測量光相對對應之靶138之光軸)有可能產生傾斜及Z變位。因此,主控制裝置50(參照圖4)使用安裝在Y滑件76之4個感測器頭278(朝上讀頭),求出關於Y滑件76之傾斜(傾倒)量之資訊(亦包含關於光軸方向之變位量的資訊)、並根據4個感測器頭278之輸出修正2個感測器頭78之輸出,以抵銷該Y滑件76之傾斜(測量光之光軸之偏移)。又,本第4實施形態中,4個感測器頭278(朝上讀頭)雖係配置在不在同一直線上之4個位置,但不限於此,亦可將3個感測器頭278配置在不在同一直線上之3處。Here, in the read head unit 272a, the Y slide 76 (not shown in FIG. 10 , refer to FIG. 9 ) on which the sensor head 78 is mounted is guided in the Y-axis direction by a linear guide device, and the sensor head 78 (the optical axis of the target 138 corresponding to the measuring light) may be tilted and displaced in Z. Therefore, the main control device 50 (refer to FIG. 4 ) uses the four sensor heads 278 (upward read heads) mounted on the Y slide 76 to obtain information about the tilt (tilt) amount of the Y slide 76 (including information about the displacement amount in the optical axis direction), and corrects the output of the two sensor heads 78 based on the output of the four sensor heads 278 to offset the tilt of the Y slide 76 (the displacement of the optical axis of the measuring light). Furthermore, in the fourth embodiment, the four sensor heads 278 (upward reading heads) are arranged at four positions that are not on the same straight line, but the present invention is not limited to this, and the three sensor heads 278 may be arranged at three positions that are not on the same straight line.

本實施形態中,作為感測器頭278(朝上感測器),例如係使用與感測器頭78相同之雷射變位計,使用固定在上架台部18a(參照圖9、圖11)下面之延伸於Y軸方向之靶280(亦即以上架台部18a為基準),求出Y滑件76之傾斜量相關之資訊。又,只要是能以所欲之精度求出關於Y滑件76之傾斜量之資訊的話,感測器頭278之種類並無特別限定。In this embodiment, as the sensor head 278 (upward sensor), for example, a laser displacement meter similar to the sensor head 78 is used, and the information related to the inclination amount of the Y slider 76 is obtained using a target 280 (that is, based on the upper platform 18a) fixed below the upper platform 18a (refer to Figures 9 and 11) and extending in the Y-axis direction. In addition, the type of the sensor head 278 is not particularly limited as long as the information on the inclination amount of the Y slider 76 can be obtained with a desired accuracy.

根據以上說明之第3實施形態,能以更高之精度求出基板P之Z傾斜資訊。又,因感測器頭78(朝下讀頭)之輸出獲得修正,因此Y滑件76之直進引導精度,與上述第1及第2實施形態相較可以較為粗糙。According to the third embodiment described above, the Z tilt information of the substrate P can be obtained with higher accuracy. In addition, since the output of the sensor head 78 (downward reading head) is corrected, the straight-line guidance accuracy of the Y slider 76 can be rougher than that of the first and second embodiments described above.

《第4實施形態》 其次,使用圖12及圖13說明第4實施形態之液晶曝光裝置。本第4實施形態中之Z傾斜位置測量系370,如圖12所示,與上述第1實施形態同樣的,具有配置在投影光學系16之+Y側的讀頭單元372a、與配置在投影光學系16之-Y側的讀頭單元372b。又,於基板保持具36,與讀頭單元372a、372b對應安裝有一對靶338。靶338之X軸方向長度與上述第1實施形態相同。《Fourth Implementation》 Next, the liquid crystal exposure device of the fourth implementation is described using FIG. 12 and FIG. 13. The Z tilt position measurement system 370 in the fourth implementation is shown in FIG. 12. It has a read head unit 372a disposed on the +Y side of the projection optical system 16 and a read head unit 372b disposed on the -Y side of the projection optical system 16, as in the first implementation. In addition, a pair of targets 338 are mounted on the substrate holder 36 corresponding to the read head units 372a and 372b. The length of the target 338 in the X-axis direction is the same as that of the first implementation.

如圖13所示,讀頭單元372a,與上述第3實施形態(參照圖10)同樣的,具有用以求出基板P(參照圖12)之Z傾斜位置資訊的一對感測器頭78(朝下讀頭)、與用以測量一對感測器頭78之傾斜量資訊的4個感測器頭278(朝上讀頭)。關於使用感測器頭78、278求出基板P之Z傾斜位置資訊的程序等,因與上述第3實施形態相同,故省略其說明。As shown in FIG13, the head unit 372a, like the third embodiment (see FIG10), has a pair of sensor heads 78 (downward reading heads) for obtaining Z tilt position information of the substrate P (see FIG12), and four sensor heads 278 (upward reading heads) for measuring tilt amount information of the pair of sensor heads 78. The procedure for obtaining Z tilt position information of the substrate P using the sensor heads 78 and 278 is the same as that of the third embodiment, so the description thereof is omitted.

又,本第4實施形態之液晶曝光裝置,作為用以求出基板P於水平面内之位置資訊之測量系的水平面内位置測量系58(參照圖4),具有編碼器系統。以下,關於本第3實施形態係針對編碼器系統進行說明,而對與上述第1~第3實施形態具有相同構成及功能之要素,賦予與上述第1~第3實施形態相同之符號並省略其說明。Furthermore, the liquid crystal exposure apparatus of the fourth embodiment has an encoder system as a horizontal plane position measurement system 58 (see FIG. 4 ) for obtaining position information of the substrate P in the horizontal plane. Hereinafter, the third embodiment will be described with reference to the encoder system, and elements having the same configuration and function as those of the first to third embodiments are given the same reference numerals as those of the first to third embodiments, and their descriptions are omitted.

如圖12所示,讀頭單元372a,具備Y線性致動器74、藉由該Y線性致動器74相對投影光學系16於Y軸方向被以既定行程驅動之Y滑件76、以及固定在Y滑件76之複數個測量讀頭(詳情後敘)。讀頭單元372b亦相同。Y線性致動器74及Y滑件76之構成及功能,因與上述第1實施形態之讀頭單元72a(參照圖1)具有之Y線性致動器74及Y滑件76實質相同,因此省略說明。As shown in FIG. 12 , the head unit 372a includes a Y linear actuator 74, a Y slide 76 driven by the Y linear actuator 74 with a predetermined stroke in the Y-axis direction relative to the projection optical system 16, and a plurality of measuring heads fixed to the Y slide 76 (details will be described later). The head unit 372b is the same. The configuration and function of the Y linear actuator 74 and the Y slide 76 are substantially the same as the Y linear actuator 74 and the Y slide 76 of the head unit 72a of the first embodiment (see FIG. 1 ), and therefore, the description thereof is omitted.

如圖13所示,讀頭單元372a,作為上述複數個測量讀頭之一部分,具有2個X編碼器讀頭384x(朝下X讀頭)、2個Y編碼器讀頭384y(朝下Y讀頭)、2個X編碼器讀頭386x(朝上X讀頭)及2個Y編碼器讀頭386y(朝上Y讀頭)。又,如上所述,讀頭單元372a,作為上述複數個測量讀頭之一部分,具有一對感測器頭78(朝下Z讀頭)與4個感測器頭278(朝上Z讀頭)。以上之各讀頭384x、384y、386x、386y、78、278係固定在Y滑件76(參照圖12)。除圖12中係構成為於紙面成左右對稱外,讀頭單元372b亦同樣構成。此外,一對靶338,於圖12中係構成為左右對稱。As shown in FIG. 13 , the head unit 372a, as a part of the plurality of measuring heads, has two X encoder heads 384x (downward X heads), two Y encoder heads 384y (downward Y heads), two X encoder heads 386x (upward X heads) and two Y encoder heads 386y (upward Y heads). Also, as described above, the head unit 372a, as a part of the plurality of measuring heads, has a pair of sensor heads 78 (downward Z heads) and four sensor heads 278 (upward Z heads). Each of the above-mentioned heads 384x, 384y, 386x, 386y, 78, 278 is fixed to the Y slide 76 (refer to FIG. 12 ). In addition to being configured to be symmetrical on the paper surface in Figure 12, the head unit 372b is also configured in the same manner. In addition, a pair of targets 338 are configured to be symmetrical on the paper surface in Figure 12.

此處,本第4實施形態中,於靶338之上面安裝有複數個標尺板340。標尺板340由延伸於X軸方向之俯視帶狀的構件構成,接著在靶338之上面。標尺板340之X軸方向長度,與靶338之X軸方向長度相較較短,複數個標尺板340於X軸方向以既定間隔(彼此分離)排列。又,在靶338之上面中、包含-Y側端部近旁之帶狀區域,未貼有標尺板340,該帶狀區域對向於一對感測器頭78(朝下Z讀頭),與上述第1~第3實施形態同樣的,其功能在於作為基板P之Z傾斜位置測量用之反射面。又,亦可將複數個標尺板340之上面作為反射面,以進行基板P之Z傾斜位置測量。據此,因無需設置該帶狀區域,因此可簡化靶338之構成。Here, in the fourth embodiment, a plurality of scale plates 340 are mounted on the target 338. The scale plate 340 is formed of a strip-shaped member extending in the X-axis direction, and is connected to the target 338. The length of the scale plate 340 in the X-axis direction is shorter than the length of the target 338 in the X-axis direction, and the plurality of scale plates 340 are arranged at a predetermined interval (separated from each other) in the X-axis direction. In addition, in the upper surface of the target 338, including the strip-shaped area near the -Y side end, the scale plate 340 is not attached. The strip-shaped area faces a pair of sensor heads 78 (downward Z reading heads), and its function is to serve as a reflection surface for measuring the Z tilt position of the substrate P, similar to the first to third embodiments described above. Furthermore, the upper surfaces of the plurality of scale plates 340 may be used as a reflective surface to measure the Z tilt position of the substrate P. Accordingly, since the strip-shaped region does not need to be provided, the structure of the target 338 can be simplified.

於標尺板340形成有X標尺342x與Y標尺342y。X標尺342x形成在標尺板340之-Y側之一半區域,Y標尺342y則形成在標尺板340之+Y側之一半區域。X標尺342x具有反射型之X繞射光柵,Y標尺342y具有反射型之Y繞射光柵。又,於圖13中,為便於理解,標尺板340顯示的較實際厚,且形成X標尺342x、Y標尺342y之複數個格子線間之間隔(間距)顯示的較實際寬。An X scale 342x and a Y scale 342y are formed on the scale plate 340. The X scale 342x is formed on the half area of the -Y side of the scale plate 340, and the Y scale 342y is formed on the half area of the +Y side of the scale plate 340. The X scale 342x has a reflective X diffraction grating, and the Y scale 342y has a reflective Y diffraction grating. In FIG. 13 , for ease of understanding, the scale plate 340 is shown thicker than it actually is, and the intervals (spacing) between the multiple grid lines forming the X scale 342x and the Y scale 342y are shown wider than they actually are.

2個X編碼器讀頭384x係在對向於X標尺342x配置之狀態下,對X標尺342x照射測量光。主控制裝置50(參照圖4)反應隨著基板P(參照圖12)往X軸方向之移動,基於來自X標尺342x之光之X編碼器讀頭384x之輸出,求出基板P於X軸方向之變位量資訊。2個Y編碼器讀頭384y亦同樣的與Y標尺342y對向配置,主控制裝置50反應該Y編碼器讀頭384y之輸出,求出基板P於Y軸方向之變位量資訊。又,主控制裝置50根據讀頭單元372a及讀頭單元372b(參照圖12)各個之X編碼器讀頭384x之輸出,求出基板P於θz方向之旋轉量資訊。The two X encoder heads 384x are arranged opposite to the X scale 342x, and irradiate the X scale 342x with measuring light. The main control device 50 (see FIG. 4 ) responds to the movement of the substrate P (see FIG. 12 ) in the X-axis direction, and obtains the displacement information of the substrate P in the X-axis direction based on the output of the X encoder head 384x from the light of the X scale 342x. The two Y encoder heads 384y are also arranged opposite to the Y scale 342y, and the main control device 50 responds to the output of the Y encoder head 384y to obtain the displacement information of the substrate P in the Y-axis direction. Furthermore, the main control device 50 obtains information on the rotation amount of the substrate P in the θz direction based on the output of the X encoder head 384x of each of the head unit 372a and the head unit 372b (see FIG. 12 ).

此處,2個X編碼器讀頭384x及Y編碼器讀頭384y於X軸方向之間隔,係設定為較相鄰之標尺板340間之間隔寬。因此,與基板P(參照圖12)之X位置無關的,2個X編碼器讀頭384x、Y編碼器讀頭384y中之至少一方始終與標尺板340對向。據此,主控制裝置50(參照圖4)可根據2個編碼器讀頭384x、384y中之一方、或2個編碼器讀頭384x、384y之平均值,求出基板P之位置資訊。又,於本實施形態,複數個標尺板340雖係於X軸方向以既定間隔配置,但不限於此,以可使用X軸方向長度與靶338同等之長條狀標尺板。此場合,用以求出基板P於水平面内之位置資訊的編碼器讀頭(朝下X讀頭384x、朝下Y讀頭384y),針對1個讀頭單元372a、372b,分別設置1個即可。Here, the interval between the two X encoder heads 384x and the Y encoder heads 384y in the X-axis direction is set to be wider than the interval between the adjacent scale plates 340. Therefore, regardless of the X position of the substrate P (see FIG. 12), at least one of the two X encoder heads 384x and the Y encoder heads 384y is always facing the scale plate 340. Based on this, the main control device 50 (see FIG. 4) can obtain the position information of the substrate P based on one of the two encoder heads 384x and 384y or the average value of the two encoder heads 384x and 384y. In this embodiment, the plurality of scale plates 340 are arranged at predetermined intervals in the X-axis direction, but the present invention is not limited thereto, and a long scale plate having the same length in the X-axis direction as the target 338 may be used. In this case, the encoder read heads (downward X read head 384x, downward Y read head 384y) for obtaining the position information of the substrate P in the horizontal plane may be provided one each for each read head unit 372a, 372b.

又,關於水平面内位置測量系58,在相對圖13之標尺板380設於+X方向側之X編碼器讀頭384x與Y編碼器讀頭384y(稱+X方向側之讀頭組)從標尺板340中之第1標尺板340往第2標尺板340(與第1標尺板相鄰之標尺板340)移動以測定第2標尺板340時,+X方向側之讀頭組,雖可緊接在使用第2標尺板340而成測量動作可能之狀態後,測量基板P於X軸方向之位置資訊,但+X方向側之讀頭組之輸出係從不定值(或零)再度開始計數,因此無法用於基板P之X位置資訊之算出。因此,在此狀態下,需要+X方向側讀頭組各個之輸出之接續處理。作為接續處理,具體而言,係進行將不定值(或零)之+X方向側讀頭組之輸出,使用相對標尺板380設在-X方向側之X編碼器讀頭384x與Y編碼器讀頭384y(稱-X方向側之讀頭組)之輸出加以修正(以成為同值)的處理。該接續處理係在-X方向側之讀頭組到達第1標尺之測量範圍外之前結束。In addition, regarding the horizontal plane position measurement system 58, when the X encoder head 384x and the Y encoder head 384y (referred to as the head set on the +X direction side) provided on the +X direction side relative to the scale plate 380 of FIG. 13 move from the first scale plate 340 to the second scale plate 340 (the scale plate 340 adjacent to the first scale plate) to measure the second scale plate 340, the head set on the +X direction side can measure the position information of the substrate P in the X-axis direction immediately after the second scale plate 340 is used to achieve a state in which the measurement action is possible, but the output of the head set on the +X direction side starts counting again from an indefinite value (or zero), and therefore cannot be used for calculating the X position information of the substrate P. Therefore, in this state, the output of each head group on the +X direction side needs to be processed. Specifically, the output of the +X direction side head group with an indefinite value (or zero) is corrected (to the same value) using the output of the X encoder head 384x and the Y encoder head 384y (referred to as the head group on the -X direction side) provided on the -X direction side relative to the scale plate 380. This processing is completed before the head group on the -X direction side reaches the outside of the measurement range of the first scale.

同樣的,在-X方向側之讀頭組到達第1標尺板340之測量範圍外之情形時,在到達該測量範圍外之前,將-X方向側讀頭組之輸出視為無效。因此,基板P之X位置資訊係根據+X方向側讀頭組之輸出加以求出。然後,緊接著在-X方向側讀頭組之各個成為可使用第2標尺板340進行測量動作後,對-X方向側之讀頭組,進行使用+X方向側讀頭組之輸出的接續處理。Similarly, when the head group on the -X direction side reaches the outside of the measurement range of the first scale plate 340, the output of the head group on the -X direction side is considered invalid before reaching the outside of the measurement range. Therefore, the X position information of the substrate P is obtained based on the output of the head group on the +X direction side. Then, immediately after each of the head groups on the -X direction side becomes capable of performing measurement using the second scale plate 340, the head group on the -X direction side is processed using the output of the head group on the +X direction side.

又,上述接續處理之前提在於,4個讀頭(+X方向側之讀頭組、-X方向側之讀頭組)彼此之位置關係為已知。此各讀頭間之位置關係,可在上述4個讀頭對向於共通之標尺之狀態下使用該標尺求出,或使用配置在各讀頭間之測量裝置(雷射干涉儀及距離感測器等)加以求出。此接續處理,可就朝上X讀頭386x與Y讀頭386y進行,亦可就朝下Z讀頭78及朝上Z讀頭278等進行。Furthermore, the above-mentioned subsequent processing is based on the premise that the positional relationship between the four read heads (the read head group on the +X direction side and the read head group on the -X direction side) is known. The positional relationship between the read heads can be obtained by using the common scale when the four read heads are facing the scale, or by using a measuring device (laser interferometer and distance sensor, etc.) arranged between the read heads. This subsequent processing can be performed on the upward X read head 386x and the Y read head 386y, and can also be performed on the downward Z read head 78 and the upward Z read head 278, etc.

又,主控制裝置50(參照圖4),與上述第1~第3實施形態同樣的,隨著基板P(參照圖12)往Y軸方向之移動,將Y滑件76(參照圖12)與基板P同步往Y軸方向驅動。此時,本實施形態之水平面内位置測量系58係根據Y滑件76具有之X編碼器讀頭384x、Y編碼器讀頭384y之輸出求出基板P之位置資訊,因此,Y滑件76本身往Y軸方向之變位量資訊,亦須以和基板P同程度之精度加以測量。因此,本實施形態之水平面内位置測量系58,作為Y滑件位置測量系80(參照圖4),進一步具備使用固定在上架台部18a(參照圖12)下面之標尺板380求出Y滑件76之變位的編碼器系統。In addition, the main control device 50 (see FIG. 4 ) drives the Y slider 76 (see FIG. 12 ) in the Y-axis direction in synchronization with the substrate P as the substrate P (see FIG. 12 ) moves in the Y-axis direction, similarly to the first to third embodiments described above. At this time, the horizontal plane position measurement system 58 of this embodiment obtains the position information of the substrate P based on the outputs of the X encoder head 384x and the Y encoder head 384y of the Y slider 76. Therefore, the displacement information of the Y slider 76 itself in the Y-axis direction must also be measured with the same degree of accuracy as that of the substrate P. Therefore, the horizontal plane position measurement system 58 of this embodiment, as the Y slide position measurement system 80 (refer to Figure 4), further has an encoder system for calculating the displacement of the Y slide 76 using a scale plate 380 fixed under the upper platform 18a (refer to Figure 12).

標尺板380由延伸於Y軸方向之板狀構件構成,於其下面,與上述標尺板340同樣的,形成有X標尺382x及Y標尺382y。又,於Y滑件76(參照圖12),與X標尺382x對向、安裝有2個於Y軸方向分離之X編碼器讀頭386x,並與Y標尺382y對向、安裝有2個於Y軸方向分離之Y編碼器讀頭386y。又,標尺板380亦與4個感測器頭278(朝上Z讀頭)對向,亦具有作為在使用該4個感測器頭278求出Y滑件76之傾斜量時之靶(反射面)的功能。The scale plate 380 is formed of a plate-shaped member extending in the Y-axis direction, and an X scale 382x and a Y scale 382y are formed on the bottom thereof, similarly to the scale plate 340 described above. In addition, two X encoder heads 386x separated in the Y-axis direction are mounted on the Y slider 76 (refer to FIG. 12 ) opposite to the X scale 382x, and two Y encoder heads 386y separated in the Y-axis direction are mounted opposite to the Y scale 382y. In addition, the scale plate 380 is also opposed to the four sensor heads 278 (upward Z heads), and also has a function as a target (reflection surface) when the inclination amount of the Y slider 76 is obtained using the four sensor heads 278.

主控制裝置50(參照圖4),在使基板P(參照圖12)往Y軸方向移動時,與該基板P同步使Y滑件76往Y軸方向移動。主控制裝置50根據2個X編碼器讀頭386x及2個Y編碼器讀頭386y之輸出,求出此時之Y滑件76於XY平面内之位置資訊,並根據該Y滑件76之位置資訊與安裝在Y滑件76之2個X編碼器讀頭384x、Y編碼器讀頭384y之輸出,求出基板P於XY平面内之位置資訊。如以上所述,本實施形態之水平面内位置測量系58,透過Y滑件76、間接的以裝置本體18為基準,以編碼器系統求出基板P於水平面内之位置資訊。When the substrate P (see FIG. 12 ) is moved in the Y-axis direction, the main control device 50 moves the Y slide 76 in the Y-axis direction in synchronization with the substrate P. The main control device 50 obtains the position information of the Y slide 76 in the XY plane at this time based on the outputs of the two X encoder heads 386x and the two Y encoder heads 386y, and obtains the position information of the substrate P in the XY plane based on the position information of the Y slide 76 and the outputs of the two X encoder heads 384x and the Y encoder heads 384y mounted on the Y slide 76. As described above, the horizontal plane position measurement system 58 of the present embodiment obtains the position information of the substrate P in the horizontal plane by the encoder system through the Y slide 76 and indirectly based on the device body 18.

根據以上說明之第4實施形態,係以編碼器系統求出基板P於XY平面内之位置資訊,因此與光干涉儀系統相較,能降低空氣波動等之影響,提升測量精度。此外,本實施形態之編碼器系統,讀頭係追隨基板P往Y軸方向之移動而移動,因此無需準備能涵蓋基板P於XY平面内之全移動範圍的大標尺板。According to the fourth embodiment described above, the position information of the substrate P in the XY plane is obtained by the encoder system, so compared with the optical interferometer system, the influence of air fluctuations can be reduced and the measurement accuracy can be improved. In addition, in the encoder system of this embodiment, the reading head moves along with the movement of the substrate P in the Y-axis direction, so there is no need to prepare a large scale plate that can cover the full movement range of the substrate P in the XY plane.

又,於本第4實施形態,係藉由X編碼器讀頭384x、386x及Y編碼器讀頭384y、386y求出基板P及Y滑件76各個之XY平面内之位置資訊,但亦可使用可測量Z軸方向之變位量資訊的2維編碼器讀頭(XZ編碼器讀頭或YZ編碼器讀頭),與基板P及Y滑件76各個之XY平面内之位置資訊,一併求出基板P及Y滑件76各個之Z傾斜變位量資訊。此場合,可省略用以求出基板P之Z傾斜位置資訊的感測器頭78、278。又,此場合,為求出基板P之Z傾斜位置資訊,2個朝下Z讀頭必須始終對向於標尺板340,因此,藉由將標尺板340以和靶338同程度之長度之1片長條標尺板來構成、或將上述2維編碼器讀頭於X軸方向以既定間隔配置3個以上較佳。In the fourth embodiment, the position information of the substrate P and the Y slider 76 in the XY plane is obtained by the X encoder head 384x, 386x and the Y encoder head 384y, 386y, but a two-dimensional encoder head (XZ encoder head or YZ encoder head) that can measure the displacement information in the Z axis direction can also be used to obtain the Z tilt displacement information of the substrate P and the Y slider 76 together with the position information of the substrate P and the Y slider 76 in the XY plane. In this case, the sensor heads 78, 278 for obtaining the Z tilt position information of the substrate P can be omitted. Furthermore, in this case, in order to obtain the Z tilt position information of the substrate P, the two downward Z reading heads must always face the scale plate 340. Therefore, it is better to construct the scale plate 340 with a long strip scale plate of the same length as the target 338, or to arrange more than three of the above-mentioned two-dimensional encoder reading heads at a predetermined interval in the X-axis direction.

又,於本第4實施形態,在靶338之上面設有為了獲得基板P於XY平面内之位置資訊而使用之標尺板340、與基板P之Z傾斜位置測量用之被測量面(未貼有標尺板340之帶狀區域),因此無需將X編碼器讀頭384x與Y編碼器讀頭384y跨於標尺板340間時進行之接續處理,針對感測器頭78(朝下Z讀頭)進行。如此,即能簡單的進行Z傾斜位置測量。又,亦可將複數個標尺板340之上面作為反射面,在進行基板P之Z傾斜位置測量之情形時,針對感測器頭78(朝下Z讀頭)亦進行接續處理。此場合,由於可不設置該帶狀區域,因此能簡化靶338之構成。Furthermore, in the fourth embodiment, a scale plate 340 used to obtain position information of the substrate P in the XY plane and a measured surface for measuring the Z tilt position of the substrate P (a strip-shaped area without the scale plate 340 attached) are provided on the target 338, so there is no need to perform a connection process when the X encoder head 384x and the Y encoder head 384y are placed across the scale plate 340, and the connection process is performed on the sensor head 78 (Z head facing downward). In this way, the Z tilt position measurement can be performed simply. Furthermore, the top surfaces of the plurality of scale plates 340 can be used as a reflection surface, and when the Z tilt position of the substrate P is measured, the connection process is also performed on the sensor head 78 (Z head facing downward). In this case, since the strip-shaped region need not be provided, the structure of the target 338 can be simplified.

此處,如上所述,在上述基板保持具36之Y步進動作時,於基板載台裝置20,例如2個Y滑件76係與基板保持具36同步被驅動於Y軸方向。亦即,主控制裝置50(參照圖4)一邊根據編碼器系統之輸出將基板保持具36往Y軸方向驅動至目標位置、一邊根據Y滑件位置測量系80(參照圖4。此處係編碼器系統)之輸出將Y滑件76驅動於Y軸方向。此時,主控制裝置50係同步驅動Y滑件76與基板保持具36(以Y滑件76追隨基板保持具36之方式)。又,主控制裝置50係在複數個讀頭384x、384y中之至少1個讀頭不會從標尺板340脫離(不會到可測量範圍外)之範圍,進行Y滑件76之位置控制。Here, as described above, during the Y stepping motion of the substrate holder 36, in the substrate stage device 20, for example, two Y slides 76 are driven in the Y-axis direction synchronously with the substrate holder 36. That is, the main control device 50 (refer to FIG. 4 ) drives the substrate holder 36 to the target position in the Y-axis direction according to the output of the encoder system, and drives the Y slide 76 in the Y-axis direction according to the output of the Y slide position measurement system 80 (refer to FIG. 4 . Here, it is the encoder system). At this time, the main control device 50 drives the Y slide 76 and the substrate holder 36 synchronously (in a manner that the Y slide 76 follows the substrate holder 36). Furthermore, the main control device 50 controls the position of the Y slide 76 so that at least one of the plurality of read heads 384x, 384y will not separate from the scale plate 340 (will not be outside the measurable range).

因此,與基板保持具36之Y位置(亦包含基板保持具36之移動中)無關的,從X讀頭384x、Y讀頭384y(分別參照圖13)分別照射之測量光束,不會從X標尺342x、Y標尺342y(分別參照圖13)脫離。換言之,只要在使基板保持具36往Y軸方向移動中(Y步進動作中)從X讀頭384x、Y讀頭384y照射之測量光束之各個不會從X標尺342x、Y標尺342y脫離之程度,亦即使用來自X讀頭384x、Y讀頭384y之測量光束進行之測量不會中斷(可持續測量)程度,使例如2個Y滑件76與基板保持具36同步往Y軸方向移動即可。Therefore, the measurement beams irradiated from the X read head 384x and the Y read head 384y (see FIG. 13 ) independently of the Y position of the substrate holder 36 (including during the movement of the substrate holder 36 ) will not deviate from the X scale 342x and the Y scale 342y (see FIG. 13 ). In other words, as long as the measurement beams irradiated from the X head 384x and the Y head 384y do not deviate from the X scale 342x and the Y scale 342y while the substrate holder 36 is moved in the Y-axis direction (in the Y stepping action), that is, as long as the measurement using the measurement beams from the X head 384x and the Y head 384y is not interrupted (continuous measurement), for example, the two Y slides 76 can be moved synchronously with the substrate holder 36 in the Y-axis direction.

此時,可在基板保持具36往步進方向(Y軸方向)移動之前,使Y滑件76(X讀頭384x、386x、Y讀頭384y、386y)較基板保持具36先往步進方向開始移動。如此,可抑制各讀頭之加速度,進一步抑制移動中之各讀頭之傾斜(相對行進方向傾斜之情形)。此外,亦可取代此,使Y滑件76較基板保持具36慢開始往步進方向移動。At this time, before the substrate holder 36 moves in the stepping direction (Y-axis direction), the Y slider 76 (X heads 384x, 386x, Y heads 384y, 386y) can start moving in the stepping direction before the substrate holder 36. In this way, the acceleration of each head can be suppressed, and the tilt of each head in motion (the tilt relative to the moving direction) can be further suppressed. In addition, instead of this, the Y slider 76 can start moving in the stepping direction slower than the substrate holder 36.

又,當基板保持具36之Y步進動作結束時,即根據光罩載台位置測量系54(參照圖4)之輸出將光罩M(參照圖1)驅動於-X方向,並與該光罩M同步,根據基板載台水平面内位置測量系(參照圖4。此處係編碼器系統)之輸出將基板保持具36驅動於-X方向,據以將光罩圖案轉印至基板P上之照射(shot)區域。此時,例如2個Y滑件76為靜止狀態。於液晶曝光裝置10,藉由適當反覆上述光罩M之掃描動作、基板保持具36之Y步進動作及基板保持具36之掃描動作,據以對基板P上之複數個照射區域依序轉印光罩圖案。於上述曝光動作時,例如2個Y滑件76,係為維持與靶338(標尺板340)之對向狀態,而在基板保持具36每次往+Y方向及-Y方向步進時,被與該基板保持具36往同方向、同距離驅動。Furthermore, when the Y stepping motion of the substrate holder 36 is completed, the mask M (see FIG. 1 ) is driven in the -X direction according to the output of the mask stage position measurement system 54 (see FIG. 4 ), and synchronously with the mask M, the substrate holder 36 is driven in the -X direction according to the output of the substrate stage horizontal plane position measurement system (see FIG. 4 . Here, it is the encoder system), so as to transfer the mask pattern to the irradiation (shot) area on the substrate P. At this time, for example, the two Y slides 76 are in a stationary state. In the liquid crystal exposure device 10, the above-mentioned scanning motion of the mask M, the Y stepping motion of the substrate holder 36, and the scanning motion of the substrate holder 36 are appropriately repeated, so as to sequentially transfer the mask pattern to the plurality of irradiation areas on the substrate P. During the above exposure operation, for example, the two Y sliders 76 are maintained facing the target 338 (scale plate 340), and are driven in the same direction and distance as the substrate holder 36 each time the substrate holder 36 steps in the +Y direction and the -Y direction.

此處,如上所述,Y標尺342y具有延伸於X軸方向之複數個格子線。此外,如圖17所示,從Y讀頭384y照射至Y標尺342y上之測量光束之照射點384y(為方便起見,賦予與Y讀頭相同符號來進行說明),係以Y軸方向為長軸方向之橢圓狀。於編碼器系統,當Y讀頭384y與Y標尺342y於Y軸方向相對移動而測量光束跨於格子線時,來自Y讀頭384y之輸出即根據來自上述照射點之±1次繞射光之相位變化而變化。Here, as described above, the Y scale 342y has a plurality of grid lines extending in the X-axis direction. In addition, as shown in FIG. 17 , the irradiation point 384y (for convenience, the same symbol as the Y read head is given for explanation) of the measurement beam irradiated from the Y read head 384y to the Y scale 342y is elliptical with the Y-axis direction as the major axis direction. In the encoder system, when the Y read head 384y and the Y scale 342y move relative to each other in the Y-axis direction and the measurement beam crosses the grid lines, the output from the Y read head 384y changes according to the phase change of the ±1st diffracted light from the above-mentioned irradiation point.

相對於此,主控制裝置50(參照圖4),在上述掃描曝光動作中,將基板保持具36驅動於掃描方向(X軸方向)時,以來自Y滑件76(參照圖12)所具有之Y讀頭384y之測量光束不會跨於形成Y標尺342y之複數個格子線之方式,亦即,以Y讀頭384y之輸出不會變化(變化為零)之方式,控制Y滑件76之步進方向之位置(Y位置)。In contrast, the main control device 50 (see FIG. 4 ) controls the position (Y position) of the Y slide 76 in the stepping direction when the substrate holder 36 is driven in the scanning direction (X-axis direction) during the above-mentioned scanning exposure operation, in such a manner that the measuring beam from the Y read head 384y of the Y slide 76 (see FIG. 12 ) does not cross over the plurality of grid lines forming the Y scale 342y, that is, in such a manner that the output of the Y read head 384y does not change (changes to zero).

具體而言,例如以具有解析能力高於構成Y標尺342y之格子線間之間距的感測器測量Y讀頭384y之Y位置,在來自該Y讀頭384y之測量光束之照射點即將跨於格子線(Y讀頭384y之輸出即將變化)之前一刻,透過Y線性致動器74(參照圖12)控制Y讀頭384y之Y位置。此外,不限於此,亦可例如在因來自Y讀頭384y之測量光束跨於格子線而使得Y讀頭384y之輸出變化之情形時,反應於此,藉由對該Y讀頭384y進行驅動控制,實質的使來自Y讀頭384y之輸出不變化。此場合,不需要測量Y讀頭384y之Y位置的感測器。Specifically, for example, the Y position of the Y head 384y is measured by a sensor having a higher resolution than the spacing between the grid lines constituting the Y scale 342y, and the Y position of the Y head 384y is controlled by the Y linear actuator 74 (see FIG. 12 ) just before the irradiation point of the measurement beam from the Y head 384y is about to cross the grid line (the output of the Y head 384y is about to change). In addition, without limitation to this, for example, when the output of the Y head 384y changes due to the measurement beam from the Y head 384y crossing the grid line, the output from the Y head 384y can be substantially kept unchanged by driving and controlling the Y head 384y in response to this. In this case, a sensor for measuring the Y position of the Y reading head 384y is not required.

《第5實施形態》 其次,使用圖14及圖15說明第5實施形態之液晶曝光裝置。本第5實施形態之液晶曝光裝置與上述第4實施形態同樣的,係使用編碼器系統求出基板P於水平面内之位置資訊,但該編碼器系統用(水平面内位置測量系)之讀頭單元、與Z傾斜位置測量系用之讀頭單元係獨立之點,與上述第4實施形態不同。以下,說明與第4實施形態之相異點,針對與上述第4實施形態具有相同構成及功能之要素,係賦予與上述第4實施形態相同之符號並省略其說明。《Fifth Implementation》 Next, the liquid crystal exposure device of the fifth implementation is described using Figures 14 and 15. The liquid crystal exposure device of the fifth implementation is the same as the fourth implementation in that the encoder system is used to obtain the position information of the substrate P in the horizontal plane, but the reader unit for the encoder system (horizontal position measurement system) and the reader unit for the Z tilt position measurement system are independent, which is different from the fourth implementation. The following describes the differences from the fourth implementation, and the elements having the same structure and function as the fourth implementation are given the same symbols as the fourth implementation and their description is omitted.

本第5實施形態之液晶曝光裝置中之Z傾斜位置測量系,係與上述第3實施形之Z傾斜位置測量系270同樣構成。亦即,如圖14所示,於上架台部18a之下面安裝有4個讀頭單元272a~272d(圖12中,讀頭單元272b、272d未圖示。參照圖9等),使用該讀頭單元272a~272d求出基板P之Z傾斜位置資訊。於上架台部18a,以和讀頭單元272a~272d對向之方式固定有靶280(反射面)。關於使用4個讀頭單元272a~272d分別具有之Z感測器頭78、278求出基板P之Z傾斜位置資訊之程序等,因與上述第3實施形態相同,故省略說明。The Z tilt position measuring system in the liquid crystal exposure device of the fifth embodiment is constructed in the same manner as the Z tilt position measuring system 270 of the third embodiment. That is, as shown in FIG14, four read head units 272a to 272d are installed below the upper stage 18a (in FIG12, the read head units 272b and 272d are not shown. See FIG9, etc.), and the Z tilt position information of the substrate P is obtained using the read head units 272a to 272d. A target 280 (reflection surface) is fixed on the upper stage 18a in a manner opposite to the read head units 272a to 272d. The procedure of obtaining the Z tilt position information of the substrate P using the Z sensor heads 78 and 278 respectively provided in the four head units 272a to 272d is the same as that in the third embodiment described above, so the description thereof is omitted.

編碼器系統(水平面内位置測量系58),與上述第4實施形態同樣的,隔著投影光學系16具有一對讀頭單元472a、472b。讀頭單元472a、472b,除配置不同外,實質上具有相同構成。讀頭單元472a配置在讀頭單元272a與讀頭單元272c之間。此外,雖未圖示,但讀頭單元472b配置在讀頭單元272b與讀頭單元272d之間。讀頭單元472a、472b與讀頭單元272a~272d同樣的,固定在上架台部18a之下面。又,於上架台部18a與讀頭單元472a、472b對向固定有標尺板380。The encoder system (horizontal plane position measurement system 58) is similar to the fourth embodiment described above, and has a pair of head units 472a and 472b across the projection optical system 16. The head units 472a and 472b have substantially the same structure except for their different configurations. The head unit 472a is arranged between the head unit 272a and the head unit 272c. In addition, although not shown, the head unit 472b is arranged between the head unit 272b and the head unit 272d. The head units 472a and 472b are fixed below the upper platform 18a, similar to the head units 272a to 272d. Furthermore, a scale plate 380 is fixed to the upper platform 18a opposite to the reading head units 472a and 472b.

如圖15所示,讀頭單元472a係從上述第4實施形態之讀頭單元372a(參照圖13)去除複數個感測器頭78、278之物。關於使用本第5實施形態中之讀頭單元472a、472b(參照圖14)求出基板P於水平面内之位置資訊之程序等,因與上述第4實施形態相同,故省略說明。As shown in FIG15, the head unit 472a is obtained by removing a plurality of sensor heads 78, 278 from the head unit 372a (see FIG13) of the fourth embodiment. The procedure for obtaining the position information of the substrate P in the horizontal plane using the head units 472a, 472b (see FIG14) in the fifth embodiment is the same as that in the fourth embodiment, so the description is omitted.

根據本第5實施形態,由於基板P之水平面内位置測量系之讀頭單元、與基板之Z傾斜位置測量系用之讀頭單元係獨立的,因此與上述第4實施形態相較,讀頭單元之構成簡單、且各感測器頭之配置容易。此外,與上述第4實施形態相較,能縮短靶438之X軸方向尺寸。According to the fifth embodiment, since the head unit of the horizontal plane position measurement system of the substrate P and the head unit used for the Z tilt position measurement system of the substrate are independent, the structure of the head unit is simpler and the arrangement of each sensor head is easier than in the fourth embodiment. In addition, the X-axis dimension of the target 438 can be shortened compared to the fourth embodiment.

《第4及第5各實施形態之變形例》 又,上述第4及第5各實施形態(基板載台水平面内位置測量系58係編碼器系統時之實施形態)中,係將X標尺(圖中所示之X軸方向測量用之格子圖案)及Y標尺(圖中所示之Y軸方向測量用之格子圖案)設置在彼此獨立之標尺用構件(例如配置在靶338上之複數個標尺板)。然而,亦可將此等複數個格子圖案,在同一長標尺用構件上以分開成一群一群的格子圖案之方式形成。或者,亦可在同一長標尺用構件上連續形成格子圖案。《Variations of the 4th and 5th embodiments》 In addition, in the above-mentioned 4th and 5th embodiments (the embodiments when the substrate stage horizontal plane position measurement system 58 is an encoder system), the X scale (the grid pattern for measuring in the X-axis direction shown in the figure) and the Y scale (the grid pattern for measuring in the Y-axis direction shown in the figure) are set on independent scale components (for example, a plurality of scale plates arranged on the target 338). However, these plurality of grid patterns can also be formed on the same long scale component in a manner of dividing into groups of grid patterns. Alternatively, the grid pattern can also be formed continuously on the same long scale component.

又,將在靶338、438上,於X軸方向複數個標尺透過既定間隔之間隙連接配置之標尺群(標尺列),以複數個列配置在彼此於Y軸方向分離之不同位置(例如相對投影光學系16之一側(+Y側)之位置、與另一側(-Y側)之位置)之情形時,可配置成複數個列間、上述既定間隔之間隙之位置於X軸方向不重複。以此方式配置複數個標尺列的話,即不會有彼此對應標尺列配置之讀頭同時到達測量範圍外(換言之,兩讀頭同時對向於間隙)之情形。Furthermore, when a scale group (scale row) in which a plurality of scales are connected and arranged in the X-axis direction through a gap with a predetermined interval on the target 338, 438, is arranged in a plurality of rows at different positions separated from each other in the Y-axis direction (for example, a position on one side (+Y side) and a position on the other side (-Y side) relative to the projection optical system 16), it can be arranged so that the positions of the gaps with the predetermined intervals between the plurality of rows do not overlap in the X-axis direction. If a plurality of scale rows are arranged in this way, there will be no situation where the read heads arranged in the corresponding scale rows reach outside the measurement range at the same time (in other words, the two read heads face the gap at the same time).

又,將在靶338、438上,於X軸方向之複數個標尺透過既定間隔之間隙連接配置之標尺群(標尺列),以複數個列配置在彼此於Y軸方向分離之不同位置(例如相對投影光學系16之一側(+Y側)之位置、與另一側(-Y側)之位置)之情形時,可將此複數個標尺群(複數個標尺列)構成為可根據在基板上之照射之配置(照射圖、shot map)加以區分使用。例如,將複數個標尺列整體之長度,做成在標尺列間互異的話,即能因應不同的照射圖,亦能因應取4面之情形與取6面之情形等基板上形成之照射區域之數量變化。此外,以此方式配置、並使各標尺列之間隙之位置在X軸方向為互異之位置的話,因分別對應複數個標尺列之各讀頭不會有同時成為測量範圍外之情形,因此能減少接續處理中被視為不定值之感測器之數量,以高精度進行接續處理。Furthermore, when a scale group (scale row) in which a plurality of scales are connected and arranged in the X-axis direction through a gap at a predetermined interval on the target 338, 438, is arranged in a plurality of rows at different positions separated from each other in the Y-axis direction (for example, a position on one side (+Y side) and a position on the other side (-Y side) relative to the projection optical system 16), the plurality of scale groups (a plurality of scale rows) can be configured to be used differently according to the configuration (irradiation map, shot map) of irradiation on the substrate. For example, if the length of the entire plurality of scale rows is made different between the scale rows, it is possible to respond to different irradiation maps and also to respond to changes in the number of irradiation areas formed on the substrate, such as when four surfaces are taken and when six surfaces are taken. Furthermore, by configuring the gaps between the scale rows in this manner so that they are located at different positions in the X-axis direction, the reading heads corresponding to the plurality of scale rows will not be out of the measurement range at the same time. This can reduce the number of sensors that are considered as uncertain values in subsequent processing, allowing subsequent processing to be performed with high precision.

又,可將在靶338、438上,於X軸方向之複數個標尺透過既定間隔之間隙連接配置之標尺群(標尺列)中,1個標尺(X軸測量用之圖案)於X軸方向之長度,做成可連續測定1照射區域之長度(在使基板保持具上之基板一邊往X軸方向移動、一邊進行掃描曝光時,元件圖案被照射而在基板上形成之長度)量的長度。如此一來,在1照射區域之掃描曝光中,無需進行讀頭相對複數個標尺之接續控制,因此能容易的進行掃描曝光中之基板P(基板保持具)之位置測量(位置控制)。Furthermore, the length of one scale (a pattern for measuring the X-axis) in the X-axis direction in a scale group (scale row) in which a plurality of scales are connected and arranged through gaps at predetermined intervals on the targets 338 and 438 can be made to be a length that can continuously measure the length of one irradiation area (the length formed on the substrate by the device pattern being irradiated while the substrate on the substrate holder is moved in the X-axis direction and scanning exposure is performed). In this way, in the scanning exposure of one irradiation area, it is not necessary to perform continuous control of the read head relative to the plurality of scales, so that the position measurement (position control) of the substrate P (substrate holder) during scanning exposure can be easily performed.

又,靶338、438上之透過既定間隔之間隙將複數個標尺於X軸方向連接配置之標尺群(標尺列)中,於上述實施形態,雖係將各標尺之長度相同者連接配置,但亦可將長度互異之標尺連接配置。例如,可將靶338、438上之標尺列中,於X軸方向配置在中央部之標尺之長度物理上做成較靠近兩端部分別配置之標尺(標尺列中,配置在各端部之標尺)之X軸方向長度長。In addition, in the scale group (scale row) on the targets 338 and 438, which is a plurality of scales connected in the X-axis direction through a predetermined interval, in the above-mentioned embodiment, scales of the same length are connected, but scales of different lengths may be connected. For example, the length of the scales arranged in the center in the X-axis direction in the scale row on the targets 338 and 438 may be physically made longer in the X-axis direction than the lengths of the scales arranged at the ends (the scales arranged at the ends in the scale row).

又,靶338、438上透過既定間隔之間隙之複數個標尺於X軸方向連接配置之標尺群(標尺列)中,複數個標尺間之距離(換言之,間隙長度)、1個標尺之長度、以及與相對該標尺列移動之2個讀頭(在1個Y滑件76之内部彼此對向配置之讀頭,例如圖13所示之2個讀頭384x),係以滿足「1個標尺長度 > 對向配置之讀頭間之距離 > 標尺間之距離」之關係的方式配置。此關係,不僅是設在靶338、438上之標尺及與此對應之讀頭384x、384y,在將設於上架台部18a之標尺板380於Y軸方向以既定間隔配置之情形時,設在該上架台部18a之標尺板380及與此對應之讀頭386x、386y間亦滿足上述關係。Furthermore, in a scale group (scale row) on targets 338 and 438 in which a plurality of scales are connected in the X-axis direction with gaps at predetermined intervals, the distance between the plurality of scales (in other words, the gap length), the length of one scale, and two read heads (read heads arranged opposite to each other inside one Y slide 76, such as the two read heads 384x shown in FIG. 13 ) that move relative to the scale row are arranged in a manner that satisfies the relationship of “one scale length > distance between read heads arranged opposite to each other > distance between scales”. This relationship applies not only to the scale plate 380 provided on the targets 338 and 438 and the corresponding read heads 384x and 384y, but also to the scale plate 380 provided on the upper platform 18a and the corresponding read heads 386x and 386y when the scale plate 380 provided on the upper platform 18a is arranged at a predetermined interval in the Y-axis direction.

又,一對X讀頭384x與一對Y讀頭384y雖係以各1個成對之方式於X軸方向排列配置(X讀頭384x與Y讀頭384y雖在X軸方向配置在相同位置),但亦可將此等於X軸方向相對錯開配置。In addition, although the pair of X read heads 384x and the pair of Y read heads 384y are arranged in pairs in the X-axis direction (the X read heads 384x and the Y read heads 384y are arranged at the same position in the X-axis direction), they may be arranged staggered relative to each other in the X-axis direction.

又,形成在靶338、438上之標尺板340内,X標尺342x與Y標尺342y雖係在X軸方向以同一長度形成,但亦可使此等長度互異。此外,亦可使兩者於X軸方向相對錯開配置。Furthermore, although the X scale 342x and the Y scale 342y are formed with the same length in the X-axis direction in the scale plate 340 formed on the targets 338 and 438, they may be formed with different lengths. In addition, the two may be arranged staggered relative to each other in the X-axis direction.

又,在某一Y滑件76及與此對應之標尺列(透過既定間隙將複數個標尺於既定方向連接配置之標尺列)於X軸方向相對移動時,Y滑件76内之某一組讀頭(例如圖13之X讀頭384x與Y讀頭384y)在同時對向於上述標尺間之間隙後再同時對向於另一標尺之情形時(讀頭384x、384y接續到另一標尺之情形時),必須算出該接續之讀頭之測量初期值。此時,可使用與接續之讀頭不同另一在Y滑件76内剩餘之一組讀頭(384x、384y)、及與此不同之再一個讀頭(於X軸方向分離、且配置在與脫離之讀頭間之距離較標尺長度短之位置者)之輸出,來算出接續之讀頭在接續時之初期值。上述再一讀頭,可以是X軸方向之位置測量用讀頭、亦可以是Y軸方向之位置測量用讀頭。Furthermore, when a certain Y slider 76 and a corresponding scale row (a scale row in which a plurality of scales are connected and arranged in a predetermined direction via a predetermined gap) move relative to each other in the X-axis direction, when a certain set of read heads in the Y slider 76 (e.g., the X read head 384x and the Y read head 384y in FIG. 13 ) simultaneously face the gap between the above-mentioned scales and then simultaneously face another scale (when the read heads 384x and 384y are connected to another scale), the initial measurement value of the connected read head must be calculated. At this time, the output of a set of read heads (384x, 384y) remaining in the Y slide 76 different from the read heads to be connected and another read head different from this (separated in the X-axis direction and arranged at a position where the distance between the read head and the separated read head is shorter than the scale length) can be used to calculate the initial value of the read head to be connected. The above-mentioned another read head can be a read head for measuring the position in the X-axis direction or a read head for measuring the position in the Y-axis direction.

又,於以上有說明「Y滑件76與基板保持具36同步移動」之情形,此係代表Y滑件76以大致維持對基板保持具36之相對位置關係的狀態移動之意,並不限定於Y滑件76、基板保持具36兩者間之位置關係、移動方向及移動速度係以嚴密一致之狀態移動之情形。In addition, the above description states that "the Y slide 76 and the substrate holder 36 move synchronously." This means that the Y slide 76 moves in a state of roughly maintaining the relative position relationship with the substrate holder 36, and is not limited to the situation where the position relationship, movement direction and movement speed between the Y slide 76 and the substrate holder 36 are strictly consistent.

又,編碼器系統,為取得基板載台裝置20移動至與基板裝載器之基板更換位置之期間之位置資訊,可在基板載台裝置20或其他載台裝置設置基板更換用之標尺,使用朝下讀頭(X讀頭384x等)來取得基板載台裝置20之位置資訊。或者,在基板載台裝置20或其他載台裝置設置基板更換用之讀頭,藉測量標尺板340或基板更換用標尺,據以取得基板載台裝置20之位置資訊。此外,設置與編碼器系統不同之另一位置測量系(例如載台上之標記與觀察此標記之觀察系)來進行載台之更換位置控制(管理)。Furthermore, the encoder system can obtain the position information of the substrate stage device 20 during the period when the substrate stage device 20 moves to the substrate exchange position with the substrate loader, by installing a scale for substrate exchange on the substrate stage device 20 or other stage devices, and using a downward reading head (X reading head 384x, etc.) to obtain the position information of the substrate stage device 20. Alternatively, a reading head for substrate exchange is installed on the substrate stage device 20 or other stage devices, and the position information of the substrate stage device 20 is obtained by measuring the scale plate 340 or the scale for substrate exchange. In addition, another position measurement system different from the encoder system (for example, a mark on the stage and an observation system for observing the mark) is set to control (manage) the exchange position of the stage.

又,Z感測器不限於編碼器系統,可以是雷射干涉儀、TOF感測器,亦可以是可測定距離之感測器。Furthermore, the Z sensor is not limited to the encoder system, and can be a laser interferometer, a TOF sensor, or a sensor that can measure distance.

又,雖係在靶338、438上設置標尺板340之構成,但亦可將標尺以曝光處理直接形成在基板P。例如,可形成在照射區域間之刻劃線上。如此,即能測量形成在基板上之標尺,根據該位置測量結果,求出基板上之各照射區域之非線形成分誤差,此外,亦能根據該誤差提升曝光時之重疊精度。Furthermore, although the scale plate 340 is disposed on the target 338, 438, the scale may be directly formed on the substrate P by exposure processing. For example, it may be formed on the ruled line between the irradiated areas. In this way, the scale formed on the substrate can be measured, and the non-linear error of each irradiated area on the substrate can be obtained based on the position measurement result. In addition, the overlay accuracy during exposure can be improved based on the error.

又,Y滑件76、Y線性致動器74雖係設在裝置本體18之上架台部18a之下面(參照圖12),但亦可設置在下架台部18b或中架台部18c。Furthermore, although the Y slide 76 and the Y linear actuator 74 are disposed below the upper platform portion 18a of the device body 18 (see FIG. 12), they may also be disposed on the lower platform portion 18b or the middle platform portion 18c.

《第6實施形態》 其次,使用圖16(a)及圖16(b)說明第6實施形態之液晶曝光裝置。本第6實施形態之液晶曝光裝置,用以將基板P相對投影光學系16(參照圖1)進行高精度定位之基板載台裝置520之構成,與上述第1~第5實施形態相異。用以求出基板P之6自由度方向之位置資訊之測量系之構成,可適當使用與上述第1~第5實施形態之測量系中之任一者相同構成之測量系。以下,關於本第6實施形態,僅說明與上述第1~第5實施形態之相異點,針對與上述第1~第5實施形態具有相同構成及功能之要素,係賦予與上述第1~第5實施形態相同之符號並省略其說明。《Sixth Implementation》 Next, the liquid crystal exposure device of the sixth implementation is described using FIG. 16 (a) and FIG. 16 (b). The liquid crystal exposure device of the sixth implementation is different from the first to fifth implementations in that the substrate stage device 520 used to position the substrate P with high precision relative to the projection optical system 16 (see FIG. 1) is configured. The measurement system used to obtain the position information of the substrate P in the six degrees of freedom direction can be appropriately used as a measurement system having the same structure as any one of the measurement systems of the first to fifth implementations. In the following, with respect to the sixth implementation, only the differences from the first to fifth implementations are described, and the elements having the same structure and function as the first to fifth implementations are given the same symbols as the first to fifth implementations and their description is omitted.

上述第1~第5實施形態中,基板P係以其背面被真空吸附保持於基板保持具36(參照圖1等),相對於此,如圖16(a)及圖16(b)所示,本第6實施形態中之基板載台裝置520,基板保持具540係形成為俯視矩形框狀(畫框狀),僅吸附保持基板P之端部近旁之點是不同的。此外,包含基板P中央部之大致全面,係被可相對水平面於Z傾斜方向微幅驅動之非接觸台536從下方非接觸支承,據以沿著該非接觸台536之上面被平面矯正。In the above-mentioned first to fifth embodiments, the substrate P is held on the substrate holder 36 (see FIG. 1 etc.) by vacuum adsorption with its back side. In contrast, as shown in FIG. 16 (a) and FIG. 16 (b), the substrate stage device 520 in the sixth embodiment has a substrate holder 540 formed in a rectangular frame shape (picture frame shape) in top view, and only the point near the end of the substrate P that is adsorbed and held is different. In addition, the substantially entire surface including the central portion of the substrate P is non-contactly supported from below by a non-contact stage 536 that can be slightly driven in the Z tilt direction relative to the horizontal plane, and is plane-corrected along the upper surface of the non-contact stage 536.

進一步詳細說明的話,非接觸台536係被固定在微動載台32之上面上。於本第6實施形態,微動載台32係透過包含球形接頭等之複數個連結裝置550機械性的(不過,以能往Z傾斜方向微幅移動之狀態)連結於X粗動載台26,藉由被該X粗動載台26牽引,而往X軸方向及Y軸方向以既定長行程移動。又,基板保持具540,具有形成為俯視矩形框狀之本體部542、與固定在該本體部542上面之吸附部544。吸附部544亦係與本體部542同樣的,形成為俯視矩形框狀。基板P被真空吸附保持於吸附部544。上述非接觸台536,係以對基板保持具540之吸附部544形成有既定間隙之狀態,插入該吸附部544所具有之開口内。非接觸台536,藉由並用對基板P下面之加壓氣體之噴出與氣體之吸引,使負載(pre-load)作用於基板P,將該基板P以非接觸狀態(不妨礙沿水平面之相對移動的狀態)加以平面矯正。To explain in more detail, the non-contact stage 536 is fixed on the upper surface of the fine motion stage 32. In the sixth embodiment, the fine motion stage 32 is mechanically connected to the X coarse motion stage 26 (however, in a state where it can be slightly moved in the Z tilt direction) through a plurality of connection devices 550 including ball joints, etc., and is pulled by the X coarse motion stage 26 to move in the X-axis direction and the Y-axis direction with a predetermined long stroke. In addition, the substrate holder 540 has a main body 542 formed in a rectangular frame shape when viewed from above, and an adsorption portion 544 fixed on the main body 542. The adsorption portion 544 is also formed in a rectangular frame shape when viewed from above, similar to the main body 542. The substrate P is held by the adsorption portion 544 by vacuum adsorption. The non-contact stage 536 is inserted into the opening of the adsorption portion 544 of the substrate holder 540 with a predetermined gap therebetween. The non-contact stage 536 applies a pre-load to the substrate P by ejecting pressurized gas from the bottom of the substrate P and by suctioning the gas, thereby correcting the plane of the substrate P in a non-contact state (a state that does not hinder relative movement along the horizontal plane).

又,從微動載台32之下面,複數片(本實施形態中為4片)導板548沿水平面成放射狀延伸。基板保持具540,對應上述複數片導板548,具有包含空氣軸承之複數個墊546,藉由從該空氣軸承噴向導板548上面之加壓氣體之靜壓,以非接觸狀態被載置在導板548上。微動載台32,與上述第1~第5實施形態不同的,係相對X粗動載台24僅被微幅驅動於Z傾斜方向。此時,由於上述複數片導板548亦與微動載台32一體的往Z傾斜方向移動(姿勢變化),因此當微動載台32姿勢變化時,該微動載台32、非接觸台536及基板保持具540(亦即基板P)即一體的姿勢變化。Furthermore, a plurality of (four in this embodiment) guide plates 548 extend radially along a horizontal plane from the bottom of the fine motion stage 32. The substrate holder 540 has a plurality of pads 546 including air bearings corresponding to the plurality of guide plates 548, and is placed on the guide plates 548 in a non-contact state by static pressure of pressurized gas sprayed from the air bearings to the top of the guide plates 548. The fine motion stage 32 is different from the first to fifth embodiments in that it is only slightly driven in the Z tilt direction relative to the X coarse motion stage 24. At this time, since the above-mentioned multiple guide plates 548 also move in the Z tilt direction (posture change) together with the fine-motion stage 32, when the posture of the fine-motion stage 32 changes, the posture of the fine-motion stage 32, the non-contact table 536 and the substrate holder 540 (that is, the substrate P) also changes.

又,基板保持具540,透過包含該基板保持具540具有之可動子與微動載台32具有之固定子的複數個線性馬達552(音圈馬達),相對微動載台32被微幅驅動於水平面内之3自由度方向。此外,在微動載台32沿XY平面以長行程移動時,以微動載台32與該基板保持具540可一體的沿XY平面以長行程移動之方式,藉由上述複數個線性馬達552對基板保持具540賦予推力。Furthermore, the substrate holder 540 is slightly driven in the three-degree-of-freedom directions in the horizontal plane relative to the fine-motion stage 32 through a plurality of linear motors 552 (voice coil motors) including a movable element of the substrate holder 540 and a stator of the fine-motion stage 32. Furthermore, when the fine-motion stage 32 moves along the XY plane with a long stroke, the fine-motion stage 32 and the substrate holder 540 can move along the XY plane with a long stroke as a whole, and the plurality of linear motors 552 are used to apply thrust to the substrate holder 540.

於基板保持具540,與上述第1實施形態同樣的,透過托架38a固定有靶38。主控制裝置50(參照圖4),與上述第1實施形態同樣的,使用對靶38照射測量光之複數個感測器頭78(參照圖1等),測量基板保持具540(亦即基板P)之姿勢變化量。又,包含複數個感測器頭78之配置,基板P之Z傾斜位置之測量系之構成可與上述第2~第5實施形態同樣的變形。此外,本第6實施形態中,雖係於基板保持具540透過托架38a固定靶38,但不限於此,可在基板保持具540之上面直接貼附靶38(及標尺板340)、亦可對基板保持具540之上面進行鏡面加工,以使其具有與靶同等之功能。The target 38 is fixed to the substrate holder 540 through the bracket 38a as in the first embodiment. The main control device 50 (see FIG. 4 ) measures the amount of change in the posture of the substrate holder 540 (i.e., the substrate P) using a plurality of sensor heads 78 (see FIG. 1 , etc.) that irradiate the target 38 with measurement light as in the first embodiment. In addition, the configuration of the plurality of sensor heads 78 and the measurement system of the Z tilt position of the substrate P can be modified in the same manner as in the second to fifth embodiments. In addition, in the sixth embodiment, although the target 38 is fixed to the substrate holder 540 through the bracket 38a, the present invention is not limited thereto, and the target 38 (and the scale plate 340) can be directly attached to the upper surface of the substrate holder 540, or the upper surface of the substrate holder 540 can be mirror-processed so that it has the same function as the target.

又,上述第1~第6各實施形態中所說明之構成,可適當變更。例如,上述各實施形態中,用以求出基板P之Z傾斜位置資訊之感測器頭78(朝下讀頭),係對安裝在基板保持具36之靶38(138、238)所具有之反射面照射測量光,但只要能反射從感測器頭78照射之測量光、且能反映基板P之姿勢變化的話,靶之形態不限於此,亦可以是使基板P反射測量光(亦即,使基板P本身發揮靶之功能)。此外,上述各實施形態之靶38等亦可以是安裝在微動載台32。Furthermore, the configurations described in the first to sixth embodiments may be appropriately modified. For example, in the above embodiments, the sensor head 78 (downward reading head) used to obtain the Z tilt position information of the substrate P irradiates the measuring light to the reflecting surface of the target 38 (138, 238) mounted on the substrate holder 36. However, as long as the measuring light irradiated from the sensor head 78 can be reflected and the posture change of the substrate P can be reflected, the target is not limited to this, and the substrate P may also reflect the measuring light (that is, the substrate P itself may function as a target). In addition, the target 38 of the above embodiments may also be mounted on the micro-motion stage 32.

又,上述各實施形態中,係相對延伸於X軸方向(掃描方向)之靶38,感測器頭78(朝下讀頭)往Y軸方向移動之構成,但不限於此,亦可以是靶38延伸於其他方向(Y軸方向),感測器頭78相對該靶38之延伸方向於水平面内正交之方向移動之構成。Furthermore, in the above-mentioned embodiments, the sensor head 78 (downward reading head) moves in the Y-axis direction relative to the target 38 extending in the X-axis direction (scanning direction), but it is not limited to this. The target 38 may extend in other directions (Y-axis direction), and the sensor head 78 may move in a direction orthogonal to the extension direction of the target 38 in the horizontal plane.

又,上述各實施形態中,係基板載台裝置20具有延伸於X軸方向之靶38,安裝在裝置本體18之感測器頭78與該靶38同步往Y軸方向移動之構成,但亦可相反的,基板載台裝置20具有感測器頭78,安裝在裝置本體18之靶38與該感測器頭78同步往Y軸方向移動之構成。此場合,測量靶38之姿勢變化,根據該輸出修正感測器頭78之輸出即可。In the above-mentioned embodiments, the substrate stage device 20 has a target 38 extending in the X-axis direction, and the sensor head 78 mounted on the device body 18 moves in the Y-axis direction synchronously with the target 38. However, the substrate stage device 20 may have a sensor head 78, and the target 38 mounted on the device body 18 moves in the Y-axis direction synchronously with the sensor head 78. In this case, the change in the posture of the target 38 is measured, and the output of the sensor head 78 is corrected according to the output.

又,上述各實施形態中,重量抵銷裝置28係載置在可往Y軸方向移動之可動平台的Y步進導件30上,但不限於此,亦可以是在具有可涵蓋重量抵銷裝置28於XY平面内之全移動範圍之導引面的固定式平台上載置重量抵銷裝置28。Furthermore, in the above-mentioned embodiments, the weight compensation device 28 is mounted on the Y stepping guide 30 of a movable platform that can move in the Y-axis direction, but is not limited to this. The weight compensation device 28 can also be mounted on a fixed platform having a guide surface that can cover the entire moving range of the weight compensation device 28 in the XY plane.

又,於照明系12所使用之光源、及從該光源照射之照明光IL之波長無特別限定,可以是ArF準分子雷射光(波長193nm)、KrF準分子雷射光(波長248nm)等之紫外光、F2 雷射光(波長157nm)等之真空紫外光。In addition, the wavelength of the light source used in the illumination system 12 and the illumination light IL irradiated from the light source is not particularly limited, and can be ultraviolet light such as ArF excimer laser light (wavelength 193nm), KrF excimer laser light (wavelength 248nm), vacuum ultraviolet light such as F2 laser light (wavelength 157nm).

又,上述各實施形態中,作為投影光學系16雖係使用等倍系,但不限於此,亦可使用縮小系或放大系。Furthermore, in the above-mentioned embodiments, although an equal-magnification system is used as the projection optical system 16, the present invention is not limited to this, and a reduction system or an enlargement system may also be used.

又,曝光裝置之用途不限於將液晶顯示元件圖案轉印至方型玻璃板片之液晶用曝光裝置,亦能廣泛的適用於例如有機EL(Electro-Luminescence)面板製造用之曝光裝置、半導體製造用之曝光裝置、用以製造薄膜磁頭、微機器及DNA晶片等之曝光裝置。此外,不僅僅是半導體元件等之微元件,為製造光曝光裝置、EUV曝光裝置、X線曝光裝置及電子束曝光裝置等所使用之標線片或光罩,而將電路圖案轉印至玻璃基板或矽晶圓等之曝光裝置,亦能適用。Furthermore, the use of the exposure device is not limited to the exposure device for liquid crystal that transfers the pattern of liquid crystal display elements to a square glass plate, but can also be widely applied to exposure devices for manufacturing organic EL (Electro-Luminescence) panels, exposure devices for manufacturing semiconductors, exposure devices for manufacturing thin-film magnetic heads, microcomputers, and DNA chips, etc. In addition, not only micro-elements such as semiconductor elements, but also exposure devices for transferring circuit patterns to glass substrates or silicon wafers, etc., for manufacturing optical exposure devices, EUV exposure devices, X-ray exposure devices, and electron beam exposure devices, etc., can also be applied.

又,作為曝光對象之物體不限於玻璃板,亦可以是例如晶圓、陶瓷基板、薄膜構件、或光罩母板(空白光罩)等其他物體。此外,曝光對象物為平板顯示器用基板之情形時,該基板之厚度無特限定,亦包含例如薄膜狀(具可撓性之片狀構件)。又,本實施形態之曝光裝置,在曝光對象物為一邊長度、或對角長500mm以上之基板時尤其有效。此外,在曝光對象之基板係具有可撓性之片狀之情形時,該片狀物可以是形成為捲筒狀。Furthermore, the object to be exposed is not limited to a glass plate, and may be other objects such as a wafer, a ceramic substrate, a film component, or a photomask motherboard (blank photomask). Furthermore, when the object to be exposed is a substrate for a flat panel display, the thickness of the substrate is not particularly limited, and may include, for example, a film (a flexible sheet-like component). Furthermore, the exposure device of this embodiment is particularly effective when the object to be exposed is a substrate with a side length or a diagonal length of 500 mm or more. Furthermore, when the substrate to be exposed is a flexible sheet-like object, the sheet-like object may be formed into a roll shape.

液晶顯示元件(或半導體元件)等之電子元件,係經由進行元件之功能性能設計的步驟、依據此設計步驟製作光罩(或標線片)的步驟、製作玻璃基板(或晶圓)的步驟、以上述各實施形態之曝光裝置及其曝光方法將光罩(標線片)之圖案轉印至玻璃基板的微影步驟、對曝光後之玻璃基板進行顯影的顯影步驟、將殘存抗蝕劑部分以外之部分之露出構件以蝕刻加以去除的蝕刻步驟、將蝕刻後不要之抗蝕劑去除的抗蝕劑除去步驟、以及元件組裝步驟、檢査步驟等而製造出。此場合,於微影步驟使用上述實施形態之曝光裝置實施前述曝光方法,於玻璃基板上形成元件圖案,因此能以良好之生產性製造高積體度之元件。Electronic components such as liquid crystal display components (or semiconductor components) are manufactured through the steps of designing the functional performance of the components, manufacturing a mask (or reticle) according to the design steps, manufacturing a glass substrate (or wafer), transferring the pattern of the mask (reticle) to the glass substrate by using the exposure device and the exposure method of the above-mentioned embodiments, developing the exposed glass substrate, etching to remove the exposed components other than the residual resist, removing the resist that is not needed after etching, as well as component assembly steps, inspection steps, etc. In this case, the exposure method is implemented in the lithography step using the exposure device of the above-mentioned embodiment to form a device pattern on the glass substrate, thereby being able to manufacture high-integration devices with good productivity.

又,援用關於上述實施形態所引用之曝光裝置等之所有美國專利申請公開說明書及美國專利說明書之揭示,作為本說明書記載之一部分。 業上 之可 利用性 In addition, all disclosures of the U.S. patent application publications and U.S. patent specifications concerning the exposure device cited in the above-mentioned embodiments are incorporated by reference as part of the description of this specification.

如以上之說明,本發明之移動體裝置及測量方法適於求出移動體之位置資訊。又,本發明之曝光裝置適於使物體曝光。此外,本發明之平面顯示器之製造方法適於平面顯示器之製造。再者,本發明之元件製造方法適於微元件之製造。As described above, the moving body device and the measuring method of the present invention are suitable for obtaining the position information of the moving body. Furthermore, the exposure device of the present invention is suitable for exposing an object. In addition, the manufacturing method of the flat panel display of the present invention is suitable for manufacturing a flat panel display. Furthermore, the component manufacturing method of the present invention is suitable for manufacturing micro components.

10:液晶曝光裝置 12:照明系 14:光罩載台 16:投影光學系 18:裝置本體 18a:上架台部 18b:下架台部 18c:中架台部 18d:防振裝置 20:基板載台裝置 22:底座 24:Y粗動載台 24a:Y托架 24b:X樑 24c:Y致動器 24d:線性引導裝置 26:X粗動載台 26a:X致動器 26b:線性引導裝置 28:重量抵銷裝置 28a:連接裝置 28b:空氣軸承 30:Y步進導件 30b:連接裝置 32:微動載台 34:球面軸承裝置 36:基板保持具 38、138、280、338:靶 38a、138a:托架 50:主控制裝置 56x:X音圈馬達馬達 56y:Y音圈馬達馬達 56z:Z音圈馬達馬達 58:基板載台水平面内位置測量系 70、170、270:基板載台Z傾斜位置測量系 72a、72b、172a、172b、272a~272d、372a、372b、472a、472b:讀頭單元 74:Y線性致動器 76:Y滑件 78、278:感測器頭 80:Y滑件位置測量系 340:第1標尺板 380:標尺板 384x:X編碼器讀頭 384y:Y編碼器讀頭 AX:光軸 F:地面 IL:照明光 M:光罩 P:基板10: Liquid crystal exposure device 12: Illumination system 14: Mask stage 16: Projection optical system 18: Device body 18a: Upper stage 18b: Lower stage 18c: Middle stage 18d: Anti-vibration device 20: Substrate stage device 22: Base 24: Y coarse motion stage 24a: Y bracket 24b: X beam 24c: Y actuator 24 d: Linear guide device 26: X coarse motion stage 26a: X actuator 26b: Linear guide device 28: Weight offset device 28a: Connecting device 28b: Air bearing 30: Y stepping guide 30b: Connecting device 32: Fine motion stage 34: Spherical bearing device 36: Substrate holder 38, 138, 280, 338: Target 38 a, 138a: bracket 50: main control device 56x: X voice coil motor 56y: Y voice coil motor 56z: Z voice coil motor 58: substrate carrier horizontal plane position measurement system 70, 170, 270: substrate carrier Z tilt position measurement system 72a, 72b, 172a, 172b, 272a~272d, 372a, 372b, 472a, 472b: Reading head unit 74: Y linear actuator 76: Y slide 78, 278: Sensor head 80: Y slide position measurement system 340: 1st scale plate 380: Scale plate 384x: X encoder reading head 384y: Y encoder reading head AX: Optical axis F: Ground IL: Illumination light M: Mask P: Substrate

[圖1]係概略顯示第1實施形態之液晶曝光裝置之構成的圖。 [圖2]係圖1之A-A線剖面圖。 [圖3]係圖1之液晶曝光裝置所具備之基板載台Z傾斜位置測量系的概念圖。 [圖4]係顯示以液晶曝光裝置之控制系為中心構成之主控制裝置之輸出入關係的方塊圖。 [圖5]係用以說明步進動作時之基板載台裝置及基板載台Z傾斜位置測量系之動作的圖。 [圖6](a)及圖6(b)係用以說明曝光動作時之基板載台裝置及基板載台Z傾斜位置測量系之動作的圖(其1及其2)。 [圖7]係顯示第2實施形態之液晶曝光裝置的圖(剖面圖)。 [圖8]係用以說明第2實施形態之基板載台Z傾斜位置測量系之動作的圖。 [圖9]係顯示第3實施形態之液晶曝光裝置的圖(前視圖)。 [圖10]係第3實施形態之基板載台Z傾斜位置測量系的概念圖。 [圖11]係顯示第3實施形態之液晶曝光裝置的圖(剖面圖)。 [圖12]係顯示第4實施形態之液晶曝光裝置的圖(前視圖)。 [圖13]係第4實施形態之基板位置測量系的概念圖。 [圖14]係顯示第5實施形態之液晶曝光裝置的圖(剖面圖)。 [圖15]係第5實施形態之基板位置測量系的概念圖。 [圖16](a)及圖16(b)係顯示第6實施形態之基板載台裝置的圖(分別為剖面圖、俯視圖)。 [圖17]係顯示測量光束在編碼器標尺上之照射點的圖。[FIG. 1] is a diagram schematically showing the configuration of the liquid crystal exposure device of the first embodiment. [FIG. 2] is a cross-sectional view taken along the line A-A of FIG. 1. [FIG. 3] is a conceptual diagram of the substrate stage Z tilt position measurement system provided in the liquid crystal exposure device of FIG. 1. [FIG. 4] is a block diagram showing the input/output relationship of the main control device configured around the control system of the liquid crystal exposure device. [FIG. 5] is a diagram for explaining the operation of the substrate stage device and the substrate stage Z tilt position measurement system during stepping operation. [FIG. 6] (a) and (b) are diagrams (part 1 and part 2) for explaining the operation of the substrate stage device and the substrate stage Z tilt position measurement system during exposure operation. [FIG. 7] is a diagram (cross-sectional view) showing the liquid crystal exposure device of the second embodiment. [Figure 8] is a diagram for explaining the operation of the substrate stage Z tilt position measurement system of the second embodiment. [Figure 9] is a diagram showing the liquid crystal exposure device of the third embodiment (front view). [Figure 10] is a conceptual diagram of the substrate stage Z tilt position measurement system of the third embodiment. [Figure 11] is a diagram showing the liquid crystal exposure device of the third embodiment (cross-sectional view). [Figure 12] is a diagram showing the liquid crystal exposure device of the fourth embodiment (front view). [Figure 13] is a conceptual diagram of the substrate position measurement system of the fourth embodiment. [Figure 14] is a diagram showing the liquid crystal exposure device of the fifth embodiment (cross-sectional view). [Figure 15] is a conceptual diagram of the substrate position measurement system of the fifth embodiment. [Figure 16] (a) and Figure 16 (b) are diagrams showing the substrate stage device of the sixth embodiment (a cross-sectional view and a top view, respectively). [Figure 17] is a diagram showing the irradiation point of the measurement beam on the encoder scale.

10:液晶曝光裝置 10: Liquid crystal exposure device

12:照明系 12: Lighting Department

14:光罩載台 14: Mask carrier

16:投影光學系 16: Projection Optics Department

18:裝置本體 18: Device body

18a:上架台部 18a: Upper platform

18b:下架台部 18b: Lower the platform

18c:中架台部 18c: Middle frame

18d:防振裝置 18d: Anti-vibration device

20:基板載台裝置 20: Substrate carrier device

22:底座 22: Base

24:Y粗動載台 24:Y coarse motion stage

24a:Y托架 24a:Y bracket

24b:X樑 24b:X beam

26:X粗動載台 26: X coarse motion stage

26a:X致動器 26a:X actuator

26b:線性引導裝置 26b: Linear guidance device

28:重量抵銷裝置 28: Weight offset device

28b:空氣軸承 28b: Air bearing

30:Y步進導件 30: Y step guide

30b:連接裝置 30b: Connecting device

32:微動載台 32: Micro-motion stage

34:球面軸承裝置 34: Spherical bearing device

36:基板保持具 36: Substrate holder

38:靶 38: Target

38a:托架 38a: Bracket

56y:Y音圈馬達馬達 56y:Y voice coil motor

56z:Z音圈馬達馬達 56z:Z voice coil motor

70:基板載台Z傾斜位置測量系 70: Substrate stage Z tilt position measurement system

72a、72b:讀頭單元 72a, 72b: Reading unit

74:Y線性致動器 74:Y linear actuator

76:Y滑件 76:Y slide

78:感測器頭 78:Sensor head

AX:光軸 AX: optical axis

F:地面 F: Ground

IL:照明光 IL: Illumination light

M:光罩 M: Mask

P:基板 P: Substrate

Claims (18)

一種移動體裝置,具備:第1移動體,係保持物體,並使其往第1方向及與該第1方向交叉之第2方向移動;第2移動體,係配置在作為該第1移動體之移動之基準的基準構件與該第1移動體之間,且對向於該第1移動體設置,能往該第1方向移動;以及測量部,具有設在該第1及第2移動體中之一移動體的測量系、與設在另一移動體的被測量系,該測量系對該被測量系照射測量光束以測量該第1移動體於上下方向之位置;該測量部,在該第1移動體往該第1方向移動時,以對向於該第1移動體之方式使該第2移動體往該第1方向移動,進行測量;該測量部,在該第1移動體往該第2方向移動時,係在不改變於該第2方向之該第2移動體之位置的情形下進行測量。 A mobile body device comprises: a first mobile body that holds an object and moves it in a first direction and a second direction intersecting the first direction; a second mobile body that is arranged between a reference member that serves as a reference for the movement of the first mobile body and the first mobile body, and is arranged opposite to the first mobile body and can move in the first direction; and a measuring unit that has a measuring system arranged on one of the first and second mobile bodies and a measuring system arranged on the other mobile body. The measuring system irradiates the measuring system with a measuring beam to measure the position of the first moving body in the up-down direction; the measuring unit moves the second moving body in the first direction in a manner opposite to the first moving body when the first moving body moves in the first direction to perform measurement; the measuring unit performs measurement without changing the position of the second moving body in the second direction when the first moving body moves in the second direction. 如請求項1之移動體裝置,其中,該第2移動體係以該測量光束不會從該被測量系脫離之方式,相對該第1移動體往該第1方向移動。 A moving body device as claimed in claim 1, wherein the second moving body moves in the first direction relative to the first moving body in such a way that the measuring beam does not separate from the measured system. 如請求項1或2之移動體裝置,其中,該測量系設於該第2移動體;該測量部,補償因設於該第2移動體之該測量系往該第1方向之驅動而產生之以該上下方向為軸之旋轉方向的測量誤差,以測量該第1移動體於該第1方向之位置。 A moving body device as claimed in claim 1 or 2, wherein the measuring system is provided on the second moving body; the measuring unit compensates for the measurement error in the rotation direction about the up-down direction caused by the driving of the measuring system provided on the second moving body in the first direction, so as to measure the position of the first moving body in the first direction. 如請求項1或2之移動體裝置,其中,該被測量系具有能測量該第 1移動體在與該第1方向交叉之第2方向可移動範圍的長度。 A mobile body device as claimed in claim 1 or 2, wherein the measured object has a length capable of measuring the movable range of the first mobile body in a second direction intersecting the first direction. 如請求項4之移動體裝置,其中,該第1移動體係以該測量光束不會從該被測量系脫離之方式,往該第2方向移動。 A moving body device as claimed in claim 4, wherein the first moving body moves in the second direction in such a way that the measuring beam does not separate from the measured system. 如請求項4之移動體裝置,其中,該測量系設有複數個;該複數個測量系對該被測量系之測量點,於該第2方向位置互異。 As in claim 4, the mobile device has a plurality of measuring systems; the measuring points of the measured system of the plurality of measuring systems are at different positions in the second direction. 如請求項1或2之移動體裝置,其中,該測量部,係對該被測量系照射該測量光束、並根據該測量光束來自該被測量系之返回光,測量該第1移動體於該上下方向之位置。 The moving body device of claim 1 or 2, wherein the measuring unit irradiates the measured system with the measuring beam and measures the position of the first moving body in the vertical direction based on the return light of the measuring beam from the measured system. 如請求項1或2之移動體裝置,其具有:第1測量系,用以求出該第2移動體於該第1方向之位置資訊;以及第2測量系,包含設在該第1移動體及該第2移動體中之一移動體的繞射光柵、以及設在該第1移動體及該第2移動體中另一移動體且使用該繞射光柵求出該第1移動體於包含該第1方向之2維平面內之位置資訊的編碼器讀頭;根據該第1及第2測量系之輸出,求出該第1移動體於該2維平面內之位置資訊。 A moving body device as claimed in claim 1 or 2, comprising: a first measuring system for obtaining the position information of the second moving body in the first direction; and a second measuring system including a diffraction grating provided on one of the first moving body and the second moving body, and an encoder head provided on the other of the first moving body and the second moving body and using the diffraction grating to obtain the position information of the first moving body in a two-dimensional plane including the first direction; and obtaining the position information of the first moving body in the two-dimensional plane based on the outputs of the first and second measuring systems. 如請求項1或2之移動體裝置,其進一步具備以非接觸方式支承該物體之支承部;該第1移動體係保持以該支承部非接觸支承之該物體。 The mobile body device of claim 1 or 2 further comprises a supporting portion for supporting the object in a non-contact manner; the first mobile body holds the object supported in a non-contact manner by the supporting portion. 一種曝光裝置,其具備:申請專利範圍第1至9中任一項之移動體裝置;以及 對該第1移動體所保持之物體使用能量束形成既定圖案之圖案形成裝置。 An exposure device comprising: a moving body device according to any one of the first to ninth patent application scopes; and a pattern forming device for forming a predetermined pattern on an object held by the first moving body using an energy beam. 如請求項10之曝光裝置,其中,該物體係用於平面顯示器之基板。 An exposure device as claimed in claim 10, wherein the object is a substrate for a flat panel display. 如請求項10或11之曝光裝置,其中,該基板之至少一邊之長度或對角長為500mm以上。 An exposure device as claimed in claim 10 or 11, wherein the length or diagonal length of at least one side of the substrate is greater than 500 mm. 一種平面顯示器之製造方法,其包含:使用申請專利範圍第10至12中任一項之曝光裝置使該物體曝光的動作;以及使曝光後之該物體顯影的動作。 A method for manufacturing a flat panel display, comprising: exposing the object using an exposure device of any one of items 10 to 12 of the patent application; and developing the exposed object. 一種元件製造方法,其包含:使用申請專利範圍第10至12中任一項之曝光裝置使該物體曝光的動作;以及使曝光後之該物體顯影的動作。 A device manufacturing method, comprising: exposing the object using an exposure device of any one of items 10 to 12 of the patent application; and developing the exposed object. 一種測量方法,包含:具備保持物體並使其往第1方向及與該第1方向交叉之第2方向移動之第1移動體,以及配置在作為該第1移動體之移動之基準的基準構件與該第1移動體之間,且對向於該第1移動體設置,可往該第1方向移動之第2移動體的動作;以及對設在該第1移動體與該第2移動體中之一方的被測量系,從設在該第1移動體與該第2移動體中之另一方的測量系照射測量光束,以測量該第1移動體於上下方向之位置的動作; 於該測量的動作中,在該第1移動體往該第1方向移動時,以對向於該第1移動體之方式使該第2移動體往該第1方向移動,進行該測量,在該第1移動體往該第2方向移動時,係在不改變於該第2方向之該第2移動體之位置情形下進行測量。 A measuring method, comprising: a first moving body that holds an object and moves it in a first direction and a second direction intersecting the first direction, and a second moving body that is disposed between the first moving body and a reference member that serves as a reference for the movement of the first moving body and is disposed opposite to the first moving body and can move in the first direction; and a measuring system disposed on one of the first moving body and the second moving body, The measurement of the other side of the second moving body is to irradiate the measuring beam to measure the movement of the position of the first moving body in the up-down direction; In the measurement movement, when the first moving body moves in the first direction, the second moving body is moved in the first direction in a manner opposite to the first moving body to perform the measurement, and when the first moving body moves in the second direction, the measurement is performed without changing the position of the second moving body in the second direction. 如請求項15之測量方法,其中,該第2移動體係以該測量光束不會從該被測量系脫離之方式,相對該第1移動體往該第1方向移動。 The measurement method of claim 15, wherein the second moving body moves in the first direction relative to the first moving body in such a way that the measurement beam does not separate from the measured system. 如請求項15或16之測量方法,其中,該測量系係設於該第2移動體;於該測量動作,補償因設於該第2移動體之該測量系往該第1方向之移動而產生之以該上下方向為軸之旋轉方向之測量誤差,以測量該第1移動體於該第1方向之位置。 The measurement method of claim 15 or 16, wherein the measurement system is disposed on the second moving body; during the measurement operation, the measurement error in the rotation direction with the up-down direction as the axis caused by the movement of the measurement system disposed on the second moving body in the first direction is compensated to measure the position of the first moving body in the first direction. 如請求項15或16之測量方法,其中,該被測量系具有可測量該第1移動體在與該第1方向交叉之該第2方向之可移動範圍的長度。 The measurement method of claim 15 or 16, wherein the measured object has a length capable of measuring the movable range of the first moving body in the second direction intersecting the first direction.
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