TWI833131B - Subcritical water hydrolysis method and device - Google Patents
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 77
- 230000007062 hydrolysis Effects 0.000 title claims abstract description 25
- 238000006460 hydrolysis reaction Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000000126 substance Substances 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 24
- 238000003756 stirring Methods 0.000 claims description 24
- 238000009413 insulation Methods 0.000 claims description 12
- 238000004090 dissolution Methods 0.000 claims description 3
- 239000005416 organic matter Substances 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002906 medical waste Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004449 solid propellant Substances 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
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Abstract
Description
本發明係關於一種亞臨界水解方法與裝置。 The invention relates to a subcritical hydrolysis method and device.
處理有機物時常需添加化學溶劑,不僅會汙染環境,且處理後的有機物也無法再利用,為能在處理有機物的同時達到環保與經濟的效益,今有中華人民共和國專利公開號CN102039297A「醫療廢棄物亞臨界水解處理裝置」和中華人民共和國專利公開號CN107460111A「基於亞臨界水解的有機固體廢棄物處理系統及處置方法」,是使用亞臨界水具有極高的溶解力,不須額外添加其他化學溶劑即可將油脂類或有機物分解,並將有機物碳化並製成固態燃料,作為再生能源使用。但由於亞臨界液態水是水在高溫高壓下的一種狀態,為維持亞臨界液態水的狀態,多使用蒸氣產生器等大型機組用以保持系統內的壓力與溫度,設備較龐大且複雜。 Chemical solvents are often added when processing organic matter, which not only pollutes the environment, but also the treated organic matter cannot be reused. In order to achieve environmental protection and economic benefits while treating organic matter, the People's Republic of China Patent Publication No. CN102039297A "Medical Waste Subcritical hydrolysis treatment device" and the People's Republic of China Patent Publication No. CN107460111A "Organic solid waste treatment system and disposal method based on subcritical hydrolysis" use subcritical water with extremely high solubility and do not need to add other additional chemical solvents It can decompose grease or organic matter, carbonize the organic matter and make solid fuel, which can be used as renewable energy. However, since subcritical liquid water is a state of water under high temperature and pressure, in order to maintain the state of subcritical liquid water, large units such as steam generators are often used to maintain the pressure and temperature in the system. The equipment is large and complex.
因此有中華人民共和國專利公開號CN110918602A「分布式醫療垃圾亞臨界水解處理裝置」,是使用電加熱環保持系統的溫度,設備簡單免去外部大型機組的蒸氣輸入,可就近處理廢棄物。 Therefore, there is the People's Republic of China Patent Publication No. CN110918602A "Distributed Medical Waste Subcritical Hydrolysis Treatment Device", which uses an electric heating ring to maintain the temperature of the system. The device is simple and eliminates the need for steam input from external large units, allowing waste to be processed nearby.
但由於前述案例在處理廢料後,殘留的亞臨界水蒸氣與處理廢料後的亞臨界液態水仍然處於同一空間內,當亞臨界水蒸氣凝結成水而與處理廢料後的亞臨界液態水混合後,會造成後續在處理亞臨界液態水上的困難。 However, since in the aforementioned case, after the waste is processed, the remaining subcritical water vapor and the subcritical liquid water after the waste are still in the same space, when the subcritical water vapor condenses into water and mixes with the subcritical liquid water after the waste is processed, , which will cause subsequent difficulties in handling subcritical liquid water.
爰此,本發明人為避免殘留的亞臨界水蒸氣凝結成水後與處理物後的亞臨界液態水混合,而提出一種亞臨界水解方法,步驟為:將一被處理物置於一密閉容器,該密閉容器透過一閥連接一蒸氣供給單元之蒸氣瓶。該蒸氣供給單元在該蒸氣瓶產生一水蒸氣,並將該水蒸氣導入該密閉容器,使該密閉容器形成一亞臨界狀態而包含有一亞臨界液態水及一亞臨界水蒸氣,並在到達該亞臨界狀態後關閉該閥,並使該蒸氣供給單元不再於該蒸氣瓶產生該水蒸氣。在該密閉容器周緣包覆一加熱環,並使用該加熱環對該密閉容器加熱,以維持該密閉容器處於該亞臨界狀態。在該被處理物溶於該亞臨界液態水後,開啟該閥,使該密閉容器的該亞臨界水蒸氣回流至該蒸氣瓶,並降溫凝結為一回收水。 Therefore, in order to avoid residual subcritical water vapor condensing into water and mixing with the subcritical liquid water after treatment, the inventor proposes a subcritical hydrolysis method. The steps are: placing a treated object in a closed container, and The closed container is connected to a steam bottle of a steam supply unit through a valve. The steam supply unit generates water vapor in the steam bottle, and introduces the water vapor into the airtight container, so that the airtight container forms a subcritical state and contains a subcritical liquid water and a subcritical water vapor, and reaches the After the subcritical state, the valve is closed, and the steam supply unit no longer generates the water vapor in the steam bottle. A heating ring is wrapped around the periphery of the airtight container, and the airtight container is heated using the heating ring to maintain the airtight container in the subcritical state. After the object to be processed is dissolved in the subcritical liquid water, the valve is opened to allow the subcritical water vapor in the closed container to flow back to the steam bottle, where it is cooled and condensed into recycled water.
進一步,在該密閉容器中使用一攪拌棒攪拌,提高該被處理物溶解於該亞臨界液態水的溶解速率。 Further, a stirring rod is used to stir in the closed container to increase the dissolution rate of the treated object in the subcritical liquid water.
一種亞臨界水解方法,步驟為:將一被處理物置於一密閉容器。將一蒸氣注入該密閉容器,使該密閉容器形成一亞臨界狀態而包含有一亞臨界液態水及一亞臨界水蒸氣。使用一加熱單元,加熱該密閉容器使其維持該亞臨界狀態。待該被處理物溶解於該亞臨界液態水後將該亞臨界水蒸氣導出該密閉容器。 A subcritical hydrolysis method, the steps are: placing an object to be processed in a closed container. A steam is injected into the airtight container, so that the airtight container forms a subcritical state and contains a subcritical liquid water and a subcritical water vapor. A heating unit is used to heat the sealed container to maintain the subcritical state. After the object to be processed is dissolved in the subcritical liquid water, the subcritical water vapor is discharged from the closed container.
一種亞臨界水解裝置,包含:一密閉容器。一加熱環,環繞該密閉容器。一蒸氣供給單元,包含一蒸氣瓶與一閥,該蒸氣瓶透過該閥連結至該密閉容器。 A subcritical hydrolysis device includes: a sealed container. A heated ring surrounds the closed container. A steam supply unit includes a steam bottle and a valve. The steam bottle is connected to the closed container through the valve.
進一步,該密閉容器包含一蓋體與一桶體,該蓋體固定於該桶體上。 Further, the airtight container includes a cover body and a barrel body, and the cover body is fixed on the barrel body.
進一步,有一攪拌棒可轉動地設置於該蓋體上,該攪拌棒置入該桶體,該攪拌棒位於該桶體的內部設置有攪拌葉片。 Further, a stirring rod is rotatably disposed on the cover, the stirring rod is placed in the barrel, and the stirring rod is provided with stirring blades inside the barrel.
進一步,有一隔熱層包覆在該加熱環外部。 Further, there is a heat insulation layer covering the outside of the heating ring.
進一步,有一隔熱層包覆在該蒸氣瓶外部。 Further, a heat insulation layer is wrapped around the outside of the steam bottle.
根據上述技術特徵可達成以下功效: According to the above technical characteristics, the following effects can be achieved:
1.可使用亞臨界液態水處理物。 1. Subcritical liquid water treatment materials can be used.
2.使用加熱環加熱,可免去持續使用外部蒸氣供給單元加熱。 2. Using a heating ring for heating eliminates the need to continuously use an external steam supply unit for heating.
3.可直接回收亞臨界水蒸氣,使處理物後的亞臨界液態水不會混有亞臨界水蒸氣凝結而成的回收水。 3. Subcritical water vapor can be directly recovered, so that the subcritical liquid water after treatment will not be mixed with the recycled water formed by condensation of subcritical water vapor.
4.在桶體外部包覆隔熱層,能提高加熱環加熱桶體的效率。 4. Covering the outside of the barrel with an insulation layer can improve the efficiency of the heating ring in heating the barrel.
5.在蒸氣供給單元包覆隔熱層,能提高蒸氣供給單元的加熱效率。 5. Covering the steam supply unit with an insulation layer can improve the heating efficiency of the steam supply unit.
1:桶體 1: Barrel body
11:桶身部 11: Barrel body
12:桶側部 12: Barrel side
2:蓋體 2: Cover
3:攪拌棒 3: Stirring stick
31:攪拌葉片 31: Stirring blade
4:加熱環 4: Heating ring
5:蒸氣供給單元 5:Steam supply unit
51:蒸氣瓶 51:Steam bottle
52:閥 52:Valve
53:管路 53:Pipeline
6:隔熱層 6:Insulation layer
7:馬達 7: Motor
[第一圖]係本發明之亞臨界水解裝置的平面示意圖。 [The first figure] is a schematic plan view of the subcritical hydrolysis device of the present invention.
[第二圖]係本發明之亞臨界水解裝置的局部剖面示意圖。 [The second figure] is a partial cross-sectional schematic diagram of the subcritical hydrolysis device of the present invention.
[第三圖]係本發明之亞臨界水解裝置作動時,水蒸氣由蒸氣瓶進入桶體的示意圖。 [The third figure] is a schematic diagram of water vapor entering the barrel from the steam bottle when the subcritical hydrolysis device of the present invention is activated.
[第四圖]係本發明之亞臨界水解裝置作動時,蒸氣供給單元停止供應水蒸氣的示意圖。 [The fourth figure] is a schematic diagram showing that the steam supply unit stops supplying steam when the subcritical hydrolysis device of the present invention is activated.
[第五圖]係本發明之亞臨界水解裝置作動時,水蒸氣由桶體被導回蒸氣瓶的示意圖。 [Figure 5] is a schematic diagram of water vapor being guided back from the barrel to the steam bottle when the subcritical hydrolysis device of the present invention is activated.
綜合上述技術特徵,本發明亞臨界水解方法與裝置的主要功效將可於下述實施例清楚呈現。 Based on the above technical features, the main functions of the subcritical hydrolysis method and device of the present invention will be clearly demonstrated in the following examples.
請參閱第一圖及第二圖,本發明亞臨界水解裝置包含一桶體1、一蓋體2、一攪拌棒3、一加熱環4、一蒸氣供給單元5、一隔熱層6與一馬達7。
Please refer to the first and second figures. The subcritical hydrolysis device of the present invention includes a
該桶體1有一桶身部11與一桶側部12,該蓋體2設置於該桶側部12;該攪拌棒3穿過該蓋體2並可轉地設置於該蓋體2上且伸入該桶體1,在該攪拌棒3位於該桶體1的內部設置有攪拌葉片31;該加熱環4環繞並貼附於該桶身部11,該隔熱層6包覆於該加熱環4外部;該蒸氣供給單元5包含一蒸氣瓶51與具有一閥52的一管路53,該蒸氣瓶51透過該管路53連結至該桶體1,該隔熱層6包覆於該蒸氣瓶51,該馬達7連結並驅動該攪拌棒3。
The
請參閱第三圖及第四圖,啟動該蒸氣供給單元5使其持續產生水蒸氣,並將水蒸氣導入該蒸氣瓶51內;將該蓋體2固定於該桶體1,打開該閥52使該蒸氣瓶51內的水蒸氣進入該桶體1,並同時啟用加熱環4對該桶體1加熱,使該桶體1內形成一亞臨界狀態而包含有一亞臨界液態水及一亞臨界水蒸氣,並在到達該亞臨界狀態後關閉該閥52並使該蒸氣供給單元5停止產生水蒸氣;持續使用該加熱環4加熱該桶體1,使該桶體1內部持續維持該亞臨界狀態;使用該馬達驅動該攪拌棒3並使用該攪拌葉片31攪拌含有一被處理物的該亞臨界液態水,進而加快溶解速率。
Please refer to the third and fourth figures, start the
請參閱第四圖,在該加熱環4與該蒸氣瓶51外部貼合該隔熱層6,使用該加熱環4與該蒸氣瓶51時能避免能量散失,進而提高加溫效率。
Please refer to the fourth figure. The
請參閱第五圖,等待該被處理物溶解於後該亞臨界液態水後,打開該閥52使該桶體1內的該亞臨界水蒸氣因壓力差的關係,透過該管路53會回流到該蒸氣瓶51內,並進一步在該蒸氣瓶51凝結成一回收水,能避免凝結後的該回收水與在該桶體1內處理完該被處理物後的該亞臨界液態水混合;等待該桶體1內部壓力平衡後再將溶有該被處理物的亞臨界水導出,以利後續進一步處理。
Please refer to Figure 5. After waiting for the treated object to dissolve in the subcritical liquid water, open the
綜合上述實施例之說明,當可充分瞭解本發明之操作、使用及本發明產生之功效,惟以上所述實施例僅係為本發明之較佳實施例,當不能以此限定本發明實施之範圍,即依本發明申請專利範圍及發明說明內容所作簡單的等效變化與修飾,皆屬本發明涵蓋之範圍內。 Based on the description of the above embodiments, the operation, use and effects of the present invention can be fully understood. However, the above embodiments are only preferred embodiments of the present invention and should not be used to limit the implementation of the present invention. The scope, that is, simple equivalent changes and modifications based on the patent scope of the present invention and the description of the invention, are all within the scope of the present invention.
1:桶體 1: Barrel body
2:蓋體 2: Cover
3:攪拌棒 3: Stirring stick
31:攪拌葉片 31: Stirring blade
5:蒸氣供給單元 5:Steam supply unit
51:蒸氣瓶 51:Steam bottle
52:閥 52:Valve
53:管路 53:Pipeline
6:隔熱層 6:Insulation layer
7:馬達 7: Motor
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Citations (3)
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US20020056369A1 (en) * | 2000-09-20 | 2002-05-16 | Koros William J. | Mixed matrix membranes and methods for making the same |
CN211394371U (en) * | 2019-08-30 | 2020-09-01 | 深圳市科伟达超声波设备有限公司 | High-temperature carbonization drying equipment for oil-containing waste in oil field |
CN112871965A (en) * | 2021-01-08 | 2021-06-01 | 中国石油天然气集团有限公司 | Oil-containing solid waste heat treatment method and equipment |
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Publication number | Priority date | Publication date | Assignee | Title |
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US20020056369A1 (en) * | 2000-09-20 | 2002-05-16 | Koros William J. | Mixed matrix membranes and methods for making the same |
CN211394371U (en) * | 2019-08-30 | 2020-09-01 | 深圳市科伟达超声波设备有限公司 | High-temperature carbonization drying equipment for oil-containing waste in oil field |
CN112871965A (en) * | 2021-01-08 | 2021-06-01 | 中国石油天然气集团有限公司 | Oil-containing solid waste heat treatment method and equipment |
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