TWI832397B - Encapsulation composition and light-emitting device - Google Patents

Encapsulation composition and light-emitting device Download PDF

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TWI832397B
TWI832397B TW111132286A TW111132286A TWI832397B TW I832397 B TWI832397 B TW I832397B TW 111132286 A TW111132286 A TW 111132286A TW 111132286 A TW111132286 A TW 111132286A TW I832397 B TWI832397 B TW I832397B
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monomer
dielectric constant
sealing composition
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composition
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TW202313738A (en
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李珠榮
金炅鍾
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南韓商可隆股份有限公司
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Abstract

Provided are an encapsulation composition including a monomer compound and an initiator, wherein the monomer compound includes a first monomer and a second monomer, wherein the first monomer is represented by Formula 1 below, the second monomer comprises a polyfunctional monomer having two or more functional groups, and the functional group includes at least one of acrylate and methacrylate, and a light-emitting device having at least one surface including an organic cured film formed of the encapsulation composition.

Description

密封組成物以及發光元件Sealing composition and light-emitting element

本揭露是有關於一種密封組成物,且更具體而言,是有關於一種密封組成物、由所述密封組成物形成的有機固化膜、以及包括所述有機固化膜的堆疊及發光元件。The present disclosure relates to a sealing composition, and more specifically, to a sealing composition, an organic cured film formed from the sealing composition, and a stack and light emitting element including the organic cured film.

發光元件(特別是有機發光元件(organic light-emitting device,OLED))是用於電視(television,TV)、電腦、行動通訊元件及類似裝置中的自發光元件,並且由於具有視角寬、對比度優異、響應速度快、亮度優異、驅動電壓低、響應速率特性優異以及達成多種顏色等各種優點而被廣泛應用於各種領域中。Light-emitting components (especially organic light-emitting devices (OLED)) are self-luminous components used in televisions (TV), computers, mobile communication components and similar devices, and have wide viewing angles and excellent contrast. , fast response speed, excellent brightness, low driving voltage, excellent response rate characteristics, and a variety of colors, and are widely used in various fields.

有機發光元件暴露於氧氣、水分及紫外線會不利地導致其物理性質及壽命由於劣化而退化。為此,將能夠保護有機發光元件免受氧氣、水分及紫外線影響的密封方式引入有機發光元件中。舉例而言,正在考量一種將有機層與無機層交替地堆疊的密封方式,其中所述有機層具有充當阻擋氣體及水分通過的障壁的性質,且所述無機層具有優異的機械性質。在此種情形中,無機層可使用沈積形成,且有機層可使用噴墨印刷形成。Exposure of organic light-emitting elements to oxygen, moisture, and ultraviolet rays can adversely cause their physical properties and lifespan to deteriorate due to degradation. To this end, a sealing method that can protect the organic light-emitting element from oxygen, moisture and ultraviolet rays is introduced into the organic light-emitting element. For example, a sealing method is being considered in which an organic layer having the property of acting as a barrier blocking the passage of gas and moisture and an inorganic layer having excellent mechanical properties are alternately stacked. In this case, the inorganic layer can be formed using deposition, and the organic layer can be formed using inkjet printing.

同時,近年來,有機發光元件厚度的減小及解析度的提高引入了造成驅動故障的各種原因。其中,外部靜電會擾動電性訊號,從而導致驅動故障。為解決此問題,重要的是降低密封層的介電常數。Meanwhile, in recent years, the reduction in thickness and improvement in resolution of organic light-emitting elements have introduced various causes of driving failures. Among them, external static electricity will disturb electrical signals, causing drive failure. To solve this problem, it is important to lower the dielectric constant of the sealing layer.

因此,鑑於上述問題而做出了本揭露的各實施例,並且本揭露的目的是提供一種密封組成物以及包含所述密封組成物的發光元件,即使外部靜電被引入至發光元件中,所述密封組成物亦不會干擾電性訊號,並且所述密封組成物能夠基於一般可光固化單體不能同時對固化性及介電常數兩者進行最佳化此發現來藉由設置被最佳化以同時提高固化性及介電常數兩者的組成物而解決驅動故障的問題。Therefore, various embodiments of the present disclosure have been made in view of the above problems, and an object of the present disclosure is to provide a sealing composition and a light-emitting element including the sealing composition that can prevent external static electricity from being introduced into the light-emitting element. The sealing composition also does not interfere with electrical signals and can be optimized by setting based on the discovery that general photocurable monomers cannot simultaneously optimize both curability and dielectric constant. The problem of driving failure is solved by a composition that improves both curability and dielectric constant.

根據本揭露,可藉由提供一種密封組成物來實現上述及其他目的,所述密封組成物包含單體化合物及起始劑,其中單體化合物包含第一單體及第二單體,其中第一單體由下式1表示,第二單體包括具有二或更多個官能基的多官能單體,並且所述官能基包括丙烯酸酯及甲基丙烯酸酯中的至少一者, [式1] 其中R為氫(H)或甲基,且n為5至9的整數。 According to the present disclosure, the above and other objects can be achieved by providing a sealing composition that includes a monomer compound and a initiator, wherein the monomer compound includes a first monomer and a second monomer, wherein the One monomer is represented by the following formula 1, the second monomer includes a multifunctional monomer having two or more functional groups, and the functional group includes at least one of acrylate and methacrylate, [Formula 1 ] Where R is hydrogen (H) or methyl, and n is an integer from 5 to 9.

第二單體可由下式2表示: [式2] 其中R與R'各自獨立地為氫(H)或甲基,且n為10至14的整數。 The second monomer can be represented by the following formula 2: [Formula 2] Wherein R and R' are each independently hydrogen (H) or methyl, and n is an integer from 10 to 14.

以100重量份的第一單體與第二單體的總量計,單體化合物可包含35重量份至50重量份的第一單體以及50重量份至65重量份的第二單體。Based on 100 parts by weight of the total amount of the first monomer and the second monomer, the monomer compound may include 35 to 50 parts by weight of the first monomer and 50 to 65 parts by weight of the second monomer.

以100重量份的單體化合物計,起始劑的含量可為0.1重量份至10重量份。The content of the starter may be 0.1 to 10 parts by weight based on 100 parts by weight of the monomeric compound.

密封組成物在25℃下的液體介電常數可為4.45或小於4.45。The sealing composition may have a liquid dielectric constant of 4.45 or less at 25°C.

在固化時,密封組成物在25℃下的固體介電常數可為2.75或小於2.75。When cured, the sealing composition may have a solid dielectric constant at 25°C of 2.75 or less.

密封組成物在25℃下的黏度可為1厘泊至25厘泊。The sealing composition may have a viscosity of 1 to 25 centipoise at 25°C.

根據本揭露的另一態樣,提供一種發光元件,所述發光元件的至少一個表面包括由所述密封組成物形成的有機固化膜。According to another aspect of the present disclosure, a light-emitting element is provided, at least one surface of the light-emitting element includes an organic cured film formed of the sealing composition.

在下文中,將詳細闡述本揭露的實施例。然而,僅以例示方式提供以下實施例以便清楚地理解本揭露,且以下實施例並不限制本揭露的範圍。Hereinafter, embodiments of the present disclosure will be explained in detail. However, the following examples are provided by way of illustration only to clearly understand the present disclosure, and the following examples do not limit the scope of the present disclosure.

在用於闡述本揭露的實施例的附圖中揭露的形狀、大小、比率、角度及數量僅為實例,並且本揭露不限於所示的細節。在本說明書通篇中,相同的參考編號指代相同的組件。在以下說明中,當確定對相關已知功能或配置的詳細說明會不必要地使本揭露的要點模糊不清時,對其不再予以贅述。The shapes, sizes, ratios, angles, and quantities disclosed in the drawings used to illustrate embodiments of the disclosure are examples only, and the disclosure is not limited to the details shown. Throughout this specification, the same reference numbers refer to the same components. In the following description, when it is determined that a detailed description of related known functions or configurations will unnecessarily obscure the gist of the present disclosure, they will not be described again.

除非使用「僅」,否則在本說明書中使用例如「包括」、「具有」或「包含」等用語的情形中,亦可存在另一部分。除非有相反的說明,否則單數形式的用語可包括複數含義。此外,在解釋一組件時,所述組件應被解釋為包括誤差範圍,即使並無對此作出的明確說明。Unless "only" is used, where terms such as "includes," "has," or "includes" are used in this specification, there may also be another part. Unless stated to the contrary, terms in the singular may include the plural. Furthermore, when interpreting a component, the component should be interpreted to include a margin of error even if this is not expressly stated.

在闡述位置關係時,舉例而言,當位置關係被闡述為「上」、「上方」、「下方」或「靠近」時,可包括其間並無接觸的情形,除非使用「恰好(just)」或「直接」。When describing a positional relationship, for example, when a positional relationship is described as "on", "above", "below" or "near", it can include situations where there is no contact between them, unless "just" is used Or "directly".

可在本文中使用例如「下方」、「之下」、「下部」、「上方」及「上部」等空間相對用語來闡述圖中所示的元件或組件與另一元件或另一組件的關係。應理解,除了圖中所繪示的定向之外,空間相對用語還旨在涵蓋元件在使用或操作期間的不同定向。舉例而言,若圖式中的一者中的元件被上下顛倒,則被闡述為在其他組件「下方」或「之下」的組件此時將定位於其他組件「上方」。因此,示例性用語「下方」或「之下」可涵蓋「下方」及「上方」兩者的含義。同樣,示例性用語「上方」或「上部」可涵蓋「上方」及「下方」兩者的含義。Spatially relative terms, such as "below," "below," "lower," "above," and "upper," may be used herein to describe the relationship of one element or component in the figures to another element or component . It will be understood that the spatially relative terms are intended to encompass different orientations of the elements during use or operation in addition to the orientation depicted in the figures. For example, if components in one of the figures are turned upside down, components described as "below" or "beneath" other components would then be oriented "above" the other components. Thus, the exemplary terms "below" or "below" may encompass both "below" and "above." Likewise, the exemplary terms "above" or "upper" may encompass both "above" and "below."

在闡述時間關係時,例如,當使用「之後」、「隨後」、「接下來」或「之前」來闡述時間順序時,可包括非連續關係的情形,除非使用「恰好」或「直接」。When describing a temporal relationship, for example, when using "after", "following", "next" or "before" to describe a temporal sequence, this may include the case of a non-continuous relationship, unless "exactly" or "directly" is used.

應理解,儘管在本文中可能使用用語「第一」、「第二」等來闡述各種組件,但該些組件不應受該些用語的限制。該些用語僅用於區分各個組件。因此,在本揭露的技術思想內,第一組件可被稱為第二組件。It should be understood that although the terms "first," "second," etc. may be used herein to describe various components, these components should not be limited by these terms. These terms are only used to distinguish the individual components. Therefore, within the technical idea of the present disclosure, the first component may be called the second component.

應理解,用語「至少一者」包括與任何一個項目相關的所有組合。舉例而言,「第一組件、第二組件及第三組件中的至少一個」可包括選自第一組件、第二組件及第三組件中的二或更多個組件的所有組合、以及第一組件、第二組件及第三組件中的每一者。It should be understood that the term "at least one" includes all combinations associated with any one item. For example, "at least one of the first component, the second component, and the third component" may include all combinations of two or more components selected from the first component, the second component, and the third component, and the third component. Each of the first component, the second component and the third component.

如熟習此項技術者將容易理解,本揭露的各種實施例的特徵可部分地或完全地彼此耦合或組合,並且可以各種方式彼此互操作及在技術上進行驅動。本揭露的實施例可彼此獨立地施行,或者可以相關的方式一起施行。As those skilled in the art will readily appreciate, features of the various embodiments of the present disclosure may be partially or fully coupled or combined with each other, and may interoperate with each other and be technically driven in various ways. Embodiments of the present disclosure may be performed independently of each other or may be performed together in a related manner.

在以下詳細描述本揭露之前,應理解,在本文中使用的術語僅被提供用於描述特定實施例,並且不僅受所附申請專利範圍的限制。除非另有說明,否則本文中使用的所有技術及科學用語具有與熟習此項技術者通常理解的相同的含義。Before the present disclosure is described in detail below, it is to be understood that the terminology used herein is provided for describing particular embodiments only and is not limited only by the scope of the appended claims. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one skilled in the art.

此外,在本說明書及以下申請專利範圍中使用的用語或詞語旨在被解釋為具有與在本說明書中描述的本揭露的技術思想一致的含義及概念,並且基於發明人可適當地定義用語的概念以便最佳地描述本揭露的原理,所述用語或詞語不僅限於常用含義或字典含義。Furthermore, the terms or words used in this specification and the scope of the following claims are intended to be interpreted as having meanings and concepts consistent with the technical ideas of the present disclosure described in this specification, and on the basis that the inventor can appropriately define the terms. Concepts are used to best describe the principles of the present disclosure, and the terms or words are not limited to common or dictionary meanings.

在本揭露的一個實施例中,本揭露是有關於一種能夠被印刷並光固化在基板上的密封組成物。具體而言,所述密封組成物是能夠形成密封劑的有機層的有機組成物。In one embodiment of the present disclosure, the present disclosure relates to a sealing composition that can be printed and photocured on a substrate. Specifically, the sealing composition is an organic composition capable of forming an organic layer of the sealant.

在本文中使用的用語「印刷」可指包括噴墨在內的各種類型的塗佈中的任一者。The term "printing" as used herein may refer to any of various types of coating including inkjet.

包含由有機組成物形成的固化產物的密封劑可設置於有機發光元件上,以減少或防止由於物理衝擊或例如氧氣或水分等外來材料對有機發光元件的有機層的損壞。A sealant including a cured product formed of an organic composition may be disposed on an organic light-emitting element to reduce or prevent damage to the organic layer of the organic light-emitting element due to physical impact or foreign materials such as oxygen or moisture.

此外,根據本揭露的用於密封劑的有機固化膜的組成物被配置成實行保護發光元件的功能(此為密封劑的固有功能),並且有效地防止引入干擾電性訊號的靜電。In addition, the composition of the organic cured film for the sealant according to the present disclosure is configured to perform the function of protecting the light-emitting element, which is an inherent function of the sealant, and to effectively prevent the introduction of static electricity that interferes with electrical signals.

在本揭露中,密封組成物可為無溶劑的可光固化組成物。亦即,用於形成用於稍後描述的密封劑的有機固化膜的組成物可為不含溶劑並且含有可光固化組分的組成物。In the present disclosure, the sealing composition may be a solvent-free photocurable composition. That is, the composition for forming an organic cured film for a sealant described later may be a composition that does not contain a solvent and contains a photocurable component.

本文中所使用的用語「無溶劑組成物」是指不含溶劑(例如,有機溶劑或水性溶劑)的組成物。The term "solvent-free composition" as used herein refers to a composition that does not contain solvents (eg, organic solvents or aqueous solvents).

本文中所使用的用語「可光固化組成物」是指可使用光照射藉由自由基聚合來固化的組成物。光固化可例如藉由利用電磁波(例如,微波、紅外線、紫外線及伽馬射線)或粒子束(例如,包括質子束及中子束的α粒子束或電子束)進行照射來實行。The term "photocurable composition" as used herein refers to a composition that can be cured by free radical polymerization using light irradiation. Photocuring may be performed, for example, by irradiation with electromagnetic waves (eg, microwaves, infrared rays, ultraviolet rays, and gamma rays) or particle beams (eg, alpha particle beams including proton beams and neutron beams or electron beams).

具體的光固化條件不受特別限制。然而,例如,當使用紫外線實行光固化時,其波長可在290奈米至400奈米的範圍內,此為近紫外區,紫外線照射的總時間段的光強度可為400毫瓦/平方公分(mW/cm 2)或小於400毫瓦/平方公分,或者在100毫瓦/平方公分至400毫瓦/平方公分的範圍內,並且光量可在300毫焦耳/平方公分至2,500毫焦耳/平方公分或500毫焦耳/平方公分至1,500毫焦耳/平方公分的範圍內。 Specific photocuring conditions are not particularly limited. However, for example, when ultraviolet light is used for photocuring, its wavelength can be in the range of 290 nanometers to 400 nanometers, which is the near ultraviolet region, and the light intensity during the total period of ultraviolet irradiation can be 400 milliwatts/cm² (mW/cm 2 ) or less than 400 mW/cm2, or in the range of 100 mW/cm2 to 400 mW/cm2, and the light amount can be between 300 mJ/cm2 to 2,500 mJ/cm2 centimeters or in the range of 500 mJ/cm2 to 1,500 mJ/cm2.

與溶劑型組成物相比,無溶劑組成物避免了溶劑乾燥過程,因此提高了製程效率並克服了例如由於溶劑而產生氣泡及密封劑的功能劣化等缺點。Compared with solvent-based compositions, solvent-free compositions avoid the solvent drying process, thereby improving process efficiency and overcoming shortcomings such as bubble generation due to solvents and functional deterioration of the sealant.

此外,無溶劑組成物能夠減少密封組成物中的水分量,且因此具有適用於易受水分影響的有機發光元件的優點。In addition, the solvent-free composition can reduce the amount of moisture in the sealing composition, and therefore has the advantage of being suitable for organic light-emitting elements that are easily affected by moisture.

此外,所述組成物可為藉由噴墨印刷施加至基板上的組成物。一般而言,噴墨印刷有利於進行大規模生產或類似生產,乃因其使用包括多個彼此連接的噴嘴的多個噴頭(head)。所述組成物被配置成滿足以下闡述的黏度及表面能(張力)的要求,以便適用於噴墨印刷。Furthermore, the composition may be a composition applied to the substrate by inkjet printing. Generally speaking, inkjet printing is advantageous for mass production or similar production because it uses multiple heads including multiple nozzles connected to each other. The compositions are configured to meet the viscosity and surface energy (tension) requirements set forth below in order to be suitable for inkjet printing.

為使所述組成物光固化,所述組成物可包含具有可光固化官能基的化合物。具體而言,可作為藉由包含第一單體而被賦予降低的介電常數的組成物來提供所述組成物。In order to photo-cure the composition, the composition may include a compound having a photo-curable functional group. Specifically, the composition may be provided as a composition imparted with a reduced dielectric constant by including the first monomer.

除非另有說明,否則在本文中使用的用語「介電常數」是指液體介電常數。具體的量測方法在稍後將描述的實驗例中揭露。Unless otherwise stated, the term "dielectric constant" as used herein refers to the liquid dielectric constant. The specific measurement method is disclosed in the experimental example described later.

為降低介電常數,應使用弱極性單體。儘管其極性為弱,但具有低介電常數的單體常常僅有一個在光固化期間產生自由基的官能基。為此,介電常數與固化性彼此不相容;例如,即使在光固化之後亦不會形成固化膜。To lower the dielectric constant, weakly polar monomers should be used. Despite their weak polarity, monomers with low dielectric constants often have only one functional group that generates free radicals during photocuring. For this reason, dielectric constant and curability are incompatible with each other; for example, a cured film is not formed even after photocuring.

因此,能夠對固化性不足進行補償的單體—例如,具有高介電常數但具有足夠官能基(所述官能基在光固化期間產生自由基,並且能夠在光固化期間形成期望的固化膜)的單體—被組合使用以提供密封組成物,所述密封組成物表現出儲存穩定性及足夠的噴射鋪展性,同時相較於相關技術使介電常數顯著降低了10%或大於10%。Therefore, monomers that can compensate for lack of curability—for example, have a high dielectric constant but have sufficient functional groups that generate free radicals during photocuring and are capable of forming the desired cured film during photocuring. monomers—are used in combination to provide a sealing composition that exhibits storage stability and sufficient spray spreadability while significantly reducing the dielectric constant by 10% or more compared to related technologies.

為將介電常數的降低數位化,將在密封組成物中量測的介電常數定義為「C」,將在僅含有二甲基丙烯酸1,14-十四烷基酯(工業中已知的常規密封成分)的密封組成物中量測的介電常數(即,4.48)定義為「D」作為參考值,並且根據以下方程式1計算的C與D之間的相關性為10或大於10、12或大於12、12至20、20至30或12至18。以上定義的範圍可克服固化性與介電常數之間的不相容性,並且顯著地提供改善的固化性及顯著降低的介電常數兩者。在此種情形中,使用方程式1計算的為10或大於10的值意指介電常數相較於前述參考值(D,4.48)增加了10%或大於10%,並且亦確保了固化性。 [方程式1] (D-C)/D × 100 In order to digitize the decrease in dielectric constant, the dielectric constant measured in the sealing composition is defined as "C" and will be measured in the sealing composition containing only 1,14-tetradecyl dimethacrylate (known in the industry as The dielectric constant measured in the sealing composition (i.e., 4.48) is defined as "D" as the reference value, and the correlation between C and D calculated according to Equation 1 below is 10 or greater than 10 , 12 or more, 12 to 20, 20 to 30 or 12 to 18. The range defined above can overcome the incompatibility between curability and dielectric constant and provide significantly both improved curability and significantly reduced dielectric constant. In this case, a value of 10 or more calculated using Equation 1 means that the dielectric constant is increased by 10% or more compared to the aforementioned reference value (D, 4.48), and curability is also ensured. [Equation 1] (D-C)/D × 100

根據本揭露實施例的密封組成物含有單體化合物及起始劑。所述單體化合物包括第一單體及第二單體,其中第一單體由下式1表示,且第二單體包括具有二或更多個官能基的多官能單體。 [式1] 其中R為氫(H)或甲基,且n為5至9的整數。 The sealing composition according to the embodiment of the present disclosure contains a monomer compound and an initiator. The monomer compound includes a first monomer and a second monomer, wherein the first monomer is represented by the following formula 1, and the second monomer includes a multifunctional monomer having two or more functional groups. [Formula 1] Where R is hydrogen (H) or methyl, and n is an integer from 5 to 9.

根據本揭露的實施例,所述單體化合物包含由上式1表示的第一單體。According to an embodiment of the present disclosure, the monomer compound includes the first monomer represented by Formula 1 above.

在式1中,第一單體可具有丙烯酸酯基團或(甲基)丙烯酸酯基團作為可光固化官能基。In Formula 1, the first monomer may have an acrylate group or a (meth)acrylate group as a photocurable functional group.

根據本揭露的實施例,在式1中,n可為例如5、7或9。According to embodiments of the present disclosure, in Formula 1, n may be, for example, 5, 7, or 9.

作為具體實例,第一單體可具有由以下式1-1至1-6表示的結構中的任一者。 [式1-1] [式1-2] [式1-3] [式1-4] [式1-5] [式1-6] As a specific example, the first monomer may have any one of the structures represented by the following formulas 1-1 to 1-6. [Formula 1-1] [Formula 1-2] [Formula 1-3] [Formula 1-4] [Formula 1-5] [Formula 1-6]

根據本揭露的實施例,所述單體化合物可包含由上式1表示的第一單體中的至少一者。According to embodiments of the present disclosure, the monomer compound may include at least one of the first monomers represented by Formula 1 above.

根據本揭露的實施例,第一單體的第一介電常數可為2.90至3.50,更具體而言為3.00至3.30。According to embodiments of the present disclosure, the first dielectric constant of the first monomer may be 2.90 to 3.50, more specifically, 3.00 to 3.30.

當第一單體的第一介電常數為2.90至3.50時,其可提供噴射鋪展性及固相透射率,同時相較於先前技術將在組成物中量測的介電常數降低10%或大於10%,同時解決固化與介電常數的相容性問題。When the first dielectric constant of the first monomer is 2.90 to 3.50, it can provide spray spreadability and solid phase transmittance while reducing the dielectric constant measured in the composition by 10% or more compared to the prior art. More than 10%, while solving the compatibility problem between curing and dielectric constant.

根據本揭露的實施例,第一單體在室溫下可為液體。當第一單體在室溫下為液體時,儲存穩定性良好。According to embodiments of the present disclosure, the first monomer may be liquid at room temperature. When the first monomer is liquid at room temperature, storage stability is good.

根據本揭露的實施例,所述單體化合物更包含第二單體,並且第二單體包括具有二或更多個官能基的多官能單體。所述官能基包括丙烯酸酯及甲基丙烯酸酯中的至少一者。According to an embodiment of the present disclosure, the monomer compound further includes a second monomer, and the second monomer includes a multifunctional monomer having two or more functional groups. The functional group includes at least one of acrylate and methacrylate.

大多數低極性單體僅包括一個在光固化期間產生自由基的官能基。因此,即使在光固化後亦不會形成固化膜。亦即,介電常數與固化性彼此不相容。Most low polarity monomers include only one functional group that generates free radicals during photocuring. Therefore, a cured film is not formed even after photocuring. That is, dielectric constant and curability are incompatible with each other.

因此,相較於先前技術具有優異的儲存穩定性及足夠的噴射鋪展性、同時將介電常數顯著降低至10%或大於10%的密封組成物可使用以下單體的組合來獲得,所述單體能夠對固化性不足進行補償,例如為具有高介電常數但具有足夠的官能基的單體,所述官能基在光固化期間產生自由基,並且可在光固化期間形成期望的固化膜。Therefore, a sealing composition that has excellent storage stability and sufficient spray spreadability compared to the prior art while significantly reducing the dielectric constant to 10% or more can be obtained using a combination of the following monomers, Monomers that can compensate for lack of curability, such as monomers that have a high dielectric constant but have sufficient functional groups that generate free radicals during photocuring and can form the desired cured film during photocuring .

根據本揭露實施例的單體化合物可更包括第二單體,藉此獲得具有優異的儲存穩定性及噴射鋪展性同時降低介電常數的密封組成物。The monomer compound according to the embodiment of the present disclosure may further include a second monomer, thereby obtaining a sealing composition with excellent storage stability and spray spreadability while reducing the dielectric constant.

根據本揭露的實施例,第二單體可包含由下式2表示的化合物: [式2] 其中R與R'各自獨立地為氫(H)或甲基,且n為10至14的整數。 According to embodiments of the present disclosure, the second monomer may include a compound represented by the following Formula 2: [Formula 2] Wherein R and R' are each independently hydrogen (H) or methyl, and n is an integer from 10 to 14.

根據式2,第二單體可具有丙烯酸酯基團或(甲基)丙烯酸酯基團作為可光固化官能基。According to Formula 2, the second monomer may have an acrylate group or a (meth)acrylate group as a photocurable functional group.

第二單體是具有二或更多個可光固化官能基的多官能單體。當使用多官能單體時,可確保高固化速率,從而可縮短固化時間。因此,其可有利於確保用於密封材料的有機固化膜所需的物理性質。The second monomer is a multifunctional monomer having two or more photocurable functional groups. When polyfunctional monomers are used, high cure rates are ensured, resulting in shorter cure times. Therefore, it can be advantageous in ensuring required physical properties of the organic cured film used for the sealing material.

當使用自由基反應藉由光固化形成固化膜時,會發生由於空氣中氧的影響而使得聚合速率隨著密封組成物的表面層上自由基的產生減少而降低的現象。此外,隨著固化膜的厚度減小,膜的表面對其內部的比率增加,且因此由於此種現象導致的聚合速率降低的問題可能更加嚴重。慮及此而使用多官能單體可提高固化速率並縮短固化時間,藉此可容易地確保用於密封材料的有機固化膜所需的物理性質。When a cured film is formed by photocuring using a radical reaction, a phenomenon occurs in which the polymerization rate decreases as the generation of free radicals on the surface layer of the sealing composition decreases due to the influence of oxygen in the air. Furthermore, as the thickness of the cured film decreases, the ratio of the surface of the film to its interior increases, and therefore the problem of reduced polymerization rate due to this phenomenon may be more serious. Using a multifunctional monomer in consideration of this can increase the curing rate and shorten the curing time, whereby the required physical properties of the organic cured film for the sealing material can be easily ensured.

根據本揭露的實施例,在式2中,n可為例如10、12或14。According to embodiments of the present disclosure, in Formula 2, n may be, for example, 10, 12, or 14.

作為具體實例,第二單體可具有由以下式2-1至2-6表示的結構中的任一者。 [式2-1] [式2-2] [式2-3] [式2-4] [式2-5] [式2-6] As a specific example, the second monomer may have any one of the structures represented by the following formulas 2-1 to 2-6. [Formula 2-1] [Formula 2-2] [Formula 2-3] [Formula 2-4] [Formula 2-5] [Formula 2-6]

根據本揭露的實施例,所述單體化合物可包含由以上式2表示的第二單體中的至少一者。According to embodiments of the present disclosure, the monomer compound may include at least one of the second monomers represented by Formula 2 above.

根據本揭露的實施例,第二單體的第二介電常數可為4.20至5.30,更具體而言為4.40至5.15。According to embodiments of the present disclosure, the second dielectric constant of the second monomer may be 4.20 to 5.30, more specifically, 4.40 to 5.15.

當第二單體的第二介電常數為4.20至5.30時,解決了固化與介電常數之間的相容性問題,相較於先前技術,在所述組成物中量測的介電常數降低了10%或大於10%,並且可獲得噴射鋪展性、固相透射率及類似性質。When the second dielectric constant of the second monomer is 4.20 to 5.30, the compatibility problem between curing and dielectric constant is solved. Compared with the prior art, the dielectric constant measured in the composition is A reduction of 10% or more is achieved, and jet spreadability, solid phase transmittance, and similar properties can be obtained.

根據本揭露的實施例,第二單體在室溫下可為液體。當第二單體在室溫下為液體時,儲存穩定性增加。According to embodiments of the present disclosure, the second monomer may be liquid at room temperature. Storage stability increases when the second monomer is liquid at room temperature.

根據本揭露的實施例,以100重量份的第一單體與第二單體的總量計,所述單體化合物可包含35重量份至50重量份的第一單體及50重量份至65重量份的第二單體。According to embodiments of the present disclosure, based on the total amount of 100 parts by weight of the first monomer and the second monomer, the monomer compound may include 35 to 50 parts by weight of the first monomer and 50 to 50 parts by weight. 65 parts by weight of the second monomer.

當以100重量份的第一單體與第二單體的總量計,所述單體化合物包含35重量份至50重量份的第一單體及50重量份至65重量份的第二單體時,密封組成物的介電常數可降低至預定水準,並且可獲得優異的儲存穩定性及噴射鋪展性。此外,即使藉由薄膜及高解析度發光元件供送外部靜電,亦可避免驅動故障並滿足1厘泊至25厘泊的黏度範圍,此適合用作密封組成物。When based on 100 parts by weight of the total amount of the first monomer and the second monomer, the monomer compound includes 35 to 50 parts by weight of the first monomer and 50 to 65 parts by weight of the second monomer. When solid, the dielectric constant of the sealing composition can be reduced to a predetermined level, and excellent storage stability and spray spreadability can be obtained. In addition, even if external static electricity is supplied through thin films and high-resolution light-emitting elements, driving failure can be avoided and the viscosity range of 1 centipoise to 25 centipoise can be satisfied, which is suitable for use as a sealing composition.

根據本揭露的實施例,密封組成物含有起始劑。所述起始劑可自外部吸收光能,並向每一單體的丙烯酸端基(acrylic end group)供應用於對單體化合物進行光固化的自由基。According to embodiments of the present disclosure, the sealing composition contains an initiator. The initiator can absorb light energy from the outside and supply free radicals for photocuring the monomer compound to the acrylic end group of each monomer.

所述起始劑可為例如以下材料,所述材料包括在分子中含有雜原子並提供自由基的主鏈、以及至少一個藉由羰基連接基團而連接至所述主鏈的芳基端基。The starter may be, for example, a material that includes a backbone containing heteroatoms in the molecule that provides free radicals, and at least one aryl end group connected to the backbone via a carbonyl linking group. .

作為具體實例,起始劑可具有由以下式3及式4中的任一者表示的主鏈結構。 [式3] [式4] As a specific example, the initiator may have a main chain structure represented by any one of Formula 3 and Formula 4 below. [Formula 3] [Formula 4]

舉例而言,藉由羰基連接基團而連接至主鏈的芳基端基可具有由下式5表示的結構。 [式5] For example, an aryl end group connected to the main chain through a carbonyl linking group may have a structure represented by Formula 5 below. [Formula 5]

此外,起始劑可使用吸收波長在500奈米或小於500奈米、具體而言380奈米至410奈米範圍內的材料來改善光固化效果。In addition, the initiator may use materials with absorption wavelengths in the range of 500 nanometers or less, specifically in the range of 380 nanometers to 410 nanometers, to improve the photocuring effect.

起始劑的具體實例包括:羥基酮系化合物,例如1-羥基環己基苯基酮(易璐佳(Irgacure)184);胺基酮系化合物,例如2-苄基-2-(二甲胺基)-1-[4-(4-嗎啉基)苯基]-1-丁酮(Irgacure 369)及α-胺基苯乙酮(Irgacure 907);苄基二甲基縮酮系化合物,例如苄基二甲基縮酮(Irgacure-651);雙醯基膦系化合物,例如苯基雙(2,4,6)-三甲基苯甲醯基(Irgacure 819);及單醯基膦系化合物,例如2,4,6-三甲基苯甲醯基-二苯基膦氧化物(2,4,6-trimethylbenzoyl-diphenylphosphine oxide,TPO)。Specific examples of the starter include: hydroxyketone compounds, such as 1-hydroxycyclohexyl phenyl ketone (Irgacure 184); amino ketone compounds, such as 2-benzyl-2-(dimethylamine) base)-1-[4-(4-morpholinyl)phenyl]-1-butanone (Irgacure 369) and α-aminoacetophenone (Irgacure 907); benzyl dimethyl ketal compounds, For example, benzyldimethyl ketal (Irgacure-651); bisylphosphine-based compounds, such as phenylbis(2,4,6)-trimethylbenzylphosphonyl (Irgacure 819); and monocarboxylic acid phosphine Compounds, such as 2,4,6-trimethylbenzoyl-diphenylphosphine oxide (TPO).

此外,密封組成物可包含一或多種選自由熱穩定劑、紫外線穩定劑及抗氧化劑組成的群組中的添加劑,並且所述添加劑可選自各種其他類型的添加劑。Additionally, the sealing composition may include one or more additives selected from the group consisting of heat stabilizers, ultraviolet stabilizers, and antioxidants, and the additives may be selected from various other types of additives.

此外,根據本揭露的實施例,以100重量份的單體化合物計,起始劑的含量可為10重量份或小於10重量份,更具體而言為0.1重量份至10重量份。當光能入射至密封組成物上時,起始劑的含量在以上定義的範圍內的情形在向構成密封組成物的第一單體及第二單體中的每一者的丙烯酸端基供應適於形成塗膜的自由基方面是較佳的。In addition, according to embodiments of the present disclosure, the content of the starter may be 10 parts by weight or less, more specifically 0.1 to 10 parts by weight based on 100 parts by weight of the monomer compound. When light energy is incident on the sealing composition, the content of the initiator within the range defined above supplies the acrylic end group of each of the first monomer and the second monomer constituting the sealing composition. It is preferable in terms of free radicals suitable for forming a coating film.

在此種情形中,光能可例如自強度為400毫瓦/平方公分或小於400毫瓦/平方公分、更具體而言為100毫瓦/平方公分至400毫瓦/平方公分或200毫瓦/平方公分至400毫瓦/平方公分的雷射或電漿供應,但並非僅限於此。In this case, the light energy may, for example, range from an intensity of 400 mW/cm² or less, more specifically 100 mW/cm² to 400 mW/cm² or 200 mW. /cm² to 400 mW/cm² of laser or plasma supply, but not limited to this.

根據本揭露的一個實施例,密封組成物可在不會對密封組成物產生不利影響的範圍內更含有添加劑,例如介面活性劑、用於改善對基板的黏合性的黏合助劑、穩定劑、黏合促進劑、固化促進劑、熱聚合抑制劑、分散劑、增塑劑、填料、消泡劑或類似物。According to one embodiment of the present disclosure, the sealing composition may further contain additives within the scope that will not adversely affect the sealing composition, such as surfactants, adhesion aids for improving adhesion to the substrate, stabilizers, Adhesion accelerators, cure accelerators, thermal polymerization inhibitors, dispersants, plasticizers, fillers, defoaming agents or the like.

以密封組成物的總重量計,可以0.001重量%至10重量%的量使用此添加劑。在此種情形中,當添加劑的含量不在上述範圍內時,固化膜的滲透性、耐熱性、對無機障壁層的黏合性、噴射穩定性等可能不良。This additive may be used in an amount of 0.001% to 10% by weight, based on the total weight of the sealing composition. In this case, when the content of the additive is not within the above range, the cured film may have poor permeability, heat resistance, adhesion to the inorganic barrier layer, spray stability, and the like.

在此種情形中,介面活性劑能夠改善適用性、消泡性、流平性或類似性質,且其實例包括氟系介面活性劑,例如BM-1000、BM-1100、麥格派克(Megapack)F142D、Megapack F172、Megapack F173、Megapack F183、弗洛瑞德(Fluorad)FC-135、Fluorad FC-170C、Fluorad FC-430、Fluorad FC-431、賽福倫(Saffron)S-112、Saffron S-113、Saffron S-131、Saffron S-141、Saffron S-145、SH-28PA、SH-190、SH-193、SZ-6032及SF-8428。In this case, the surfactant can improve applicability, defoaming, leveling or similar properties, and examples thereof include fluorine-based surfactants such as BM-1000, BM-1100, Megapack F142D, Megapack F172, Megapack F173, Megapack F183, Fluorad FC-135, Fluorad FC-170C, Fluorad FC-430, Fluorad FC-431, Saffron S-112, Saffron S- 113. Saffron S-131, Saffron S-141, Saffron S-145, SH-28PA, SH-190, SH-193, SZ-6032 and SF-8428.

此外,黏合助劑為例如具有反應性取代基(例如,羧基、甲基丙烯醯基、異氰酸酯基或環氧基)的矽烷偶聯劑。其具體實例包括三甲氧基甲矽烷基苯甲酸、γ-甲基丙烯醯氧基丙基三甲氧基矽烷、乙烯基三乙醯氧基矽烷、乙烯基三甲氧基矽烷、γ-縮水甘油氧基丙基三甲氧基矽烷、β-(3,4-環氧環己基)乙基三甲氧基矽烷及類似物。Furthermore, adhesion assistants are, for example, silane coupling agents having reactive substituents such as carboxyl groups, methacryl groups, isocyanate groups or epoxy groups. Specific examples thereof include trimethoxysilyl benzoic acid, γ-methacryloxypropyltrimethoxysilane, vinyltriacetyloxysilane, vinyltrimethoxysilane, γ-glycidoxysilane Propyltrimethoxysilane, β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane and the like.

根據本揭露的一個實施例,所述組成物可不包括矽衍生單元。當所述組成物不包括矽衍生單元時,在高溫下可產生矽氧烷系釋氣,從而對發光元件造成損害。According to one embodiment of the present disclosure, the composition may not include silicon-derived units. When the composition does not include a silicon-derived unit, siloxane-based outgassing may occur at high temperatures, thereby causing damage to the light-emitting element.

根據本揭露的實施例,所述組成物在固化前的水分含量可為20 ppm或小於20 ppm。傳統的發光元件容易受水分的影響。為此,必要時,可藉由水分移除製程將固化前的水分含量調節至20 ppm或小於20 ppm。According to embodiments of the present disclosure, the moisture content of the composition before curing may be 20 ppm or less. Traditional light-emitting components are easily affected by moisture. For this reason, if necessary, the moisture content before curing can be adjusted to 20 ppm or less through a moisture removal process.

關於噴墨製程,較佳地,所述密封組成物具有適合噴墨製程的黏度,例如使用布魯克菲爾德黏度計(Brookfield viscometer)在25℃下量測的為1厘泊至25厘泊的黏度。當所述密封組成物在室溫下的黏度為1厘泊至25厘泊時,印刷效能及固化效能兩者可得以改善。作為參考,當黏度過高時,難以自噴墨噴嘴噴出所述組成物,而當黏度過低時,由於流動性增加,難以形成具有合適厚度的塗膜。Regarding the inkjet process, preferably, the sealing composition has a viscosity suitable for the inkjet process, such as a viscosity of 1 to 25 centipoise measured at 25° C. using a Brookfield viscometer. When the viscosity of the sealing composition at room temperature is 1 to 25 centipoise, both printing performance and curing performance can be improved. For reference, when the viscosity is too high, it is difficult to eject the composition from the inkjet nozzle, and when the viscosity is too low, it is difficult to form a coating film with an appropriate thickness due to increased fluidity.

根據本揭露的一個實施例,所述密封組成物可具有在20至毫牛/米(mN/m)45毫牛/米(mN/m)範圍內的表面能(張力),以便於自噴墨噴頭噴出。上述範圍適合於自噴墨設備平穩地噴出墨水。作為參考,當墨水的表面能大時,墨滴可能分散,而當表面能低時,當溶液與基板碰撞時,溶液的鋪展性或分散性可能增加。表面能(張力)的量測可在25℃下使用各種已知方法中的任一者(例如,吊環法)來進行。According to one embodiment of the present disclosure, the sealing composition may have a surface energy (tension) in the range of 20 to 45 millinewtons per meter (mN/m) to facilitate self-spraying The ink nozzle ejects. The above range is suitable for smooth ejection of ink from the inkjet device. For reference, when the surface energy of the ink is large, the ink droplets may disperse, while when the surface energy is low, the spreadability or dispersion of the solution may increase when the solution collides with the substrate. Measurement of surface energy (tension) can be performed at 25°C using any of a variety of known methods (eg, the hanging ring method).

根據本揭露的實施例的密封組成物在25℃下量測的液體介電常數可為4.45或小於4.45。更具體而言,所述密封組成物在25℃下量測的液體介電常數可為3.20至4.45。在上述範圍內,具有為4.45或小於4.45的液體介電常數的密封組成物即使在外部靜電被引入至塗膜中時仍可防止發光元件中的驅動故障,並且可有效地保護塗膜免受氧氣、水分及紫外線的影響,而不需要額外的密封劑。The sealing composition according to embodiments of the present disclosure may have a liquid dielectric constant measured at 25°C of 4.45 or less. More specifically, the sealing composition may have a liquid dielectric constant measured at 25° C. of 3.20 to 4.45. Within the above range, the sealing composition having a liquid dielectric constant of 4.45 or less can prevent driving failure in the light-emitting element even when external static electricity is introduced into the coating film, and can effectively protect the coating film from Oxygen, moisture and UV rays without the need for additional sealants.

傳統的大批量生產的組成物的液體介電常數在約4.50或大於4.5及6.20或小於6.20的範圍內,且因此具有例如在電極之間產生寄生電容或無法充分防止電容擾動的缺點。然而,具有前述配置的密封組成物的介電常數可為4.45或小於4.45、更具體而言3.20至4.45。介電常數的下限不受特別限制,乃因介電常數的降低有利於防止電容擾動。Conventional mass-produced compositions have liquid dielectric constants in the range of about 4.50 or more and 6.20 or less, and therefore have disadvantages such as the generation of parasitic capacitance between electrodes or the inability to sufficiently prevent capacitance disturbances. However, the dielectric constant of the sealing composition having the aforementioned configuration may be 4.45 or less, more specifically 3.20 to 4.45. The lower limit of the dielectric constant is not particularly limited because lowering the dielectric constant is helpful in preventing capacitance disturbance.

較佳地,由於可有效地製造改善發光元件的物理性質的塗膜,根據本揭露的實施例的密封組成物在N 2氣氛下於395奈米的波長下以1,000毫焦耳量測的固化性為95%或大於95%。 Preferably, since the coating film that improves the physical properties of the light-emitting element can be effectively produced, the sealing composition according to the embodiment of the present disclosure has a curability measured at 1,000 millijoules at a wavelength of 395 nanometers under an N2 atmosphere. is 95% or greater than 95%.

當根據本揭露的實施例提供的密封組成物具有使用紫外-可見光譜儀量測的為95%或大於95%的光學性質(透射率)時,發光元件的發光特性以及物理性質可得以改善。When the sealing composition provided according to embodiments of the present disclosure has an optical property (transmittance) of 95% or greater as measured using a UV-visible spectrometer, the luminescent characteristics and physical properties of the light-emitting element can be improved.

根據本揭露的一個實施例,提供一種對含有烯屬不飽和雙鍵的化合物進行光聚合的方法,所述方法包括將強度為400毫瓦/平方公分或小於400毫瓦/平方公分的雷射或電漿照射至密封組成物上,其中表面硬度因由光照射產生的自由基的作用而增加。According to one embodiment of the present disclosure, a method for photopolymerizing a compound containing ethylenically unsaturated double bonds is provided, the method comprising using a laser with an intensity of 400 mW/cm2 or less. Or plasma is irradiated onto the sealing composition, in which the surface hardness increases due to the action of free radicals generated by light irradiation.

藉由對根據本揭露的實施例的密封組成物進行固化而獲得的有機固化膜的所量測的固體介電常數可為2.75或小於2.75。將固化時作為固體量測的介電常數為2.75或小於2.75的密封組成物應用於有機發光元件的情形適合於保護塗膜免受外部靜電的影響,且因此防止發光元件的驅動故障。The measured solid dielectric constant of the organic cured film obtained by curing the sealing composition according to embodiments of the present disclosure may be 2.75 or less. The case where a sealing composition having a dielectric constant measured as a solid when cured is 2.75 or less is applied to an organic light-emitting element is suitable for protecting the coating film from external static electricity, and thus preventing driving failure of the light-emitting element.

根據本揭露的實施例,所述密封組成物可在波長範圍為290奈米至400奈米、光強度為100毫瓦/平方公分至400毫瓦/平方公分、且光量為300毫焦耳/平方公分至2,500毫焦耳/平方公分的條件下被紫外(ultraviolet,UV)固化。According to embodiments of the present disclosure, the sealing composition can operate in a wavelength range of 290 nm to 400 nm, a light intensity of 100 mW/cm2 to 400 mW/cm2, and a light amount of 300 mJ/cm2. Centimeter to 2,500 millijoules/square centimeter by ultraviolet (UV) curing.

根據本揭露的實施例,所述密封組成物在室溫下以液體形式存在,且因此表現出優異的儲存穩定性。According to embodiments of the present disclosure, the sealing composition exists in a liquid form at room temperature, and therefore exhibits excellent storage stability.

根據另一實施例,提供一種包含所述組成物的固化產物的有機固化膜。According to another embodiment, an organic cured film including a cured product of the composition is provided.

在本揭露的另一實施例中,用於密封劑的有機固化膜的厚度可為0.5微米至100微米、1微米至90微米、或5微米至70微米。In another embodiment of the present disclosure, the thickness of the organic cured film used for the sealant may be 0.5 micron to 100 micron, 1 micron to 90 micron, or 5 micron to 70 micron.

根據本揭露的另一實施例,提供一種密封劑。具體而言,所述密封劑可包括用於密封劑的有機固化膜及包含金屬的無機層。According to another embodiment of the present disclosure, a sealant is provided. Specifically, the sealant may include an organic cured film for the sealant and an inorganic layer including metal.

所述無機層可包含金屬組分。所述無機層亦可為薄金屬膜。The inorganic layer may include metal components. The inorganic layer can also be a thin metal film.

在一個實施例中,無機層可包括選自由Al、Zr、Ti、Hf、Ta、In、Sn、Zn、Ce及Si組成的群組中的至少一種氧化物或氮化物。無機層可藉由氣相沈積形成。在此種情形中,具體的沈積製程不受特別限制。舉例而言,當無機層包含Si組分時,無機層可具有SiNx薄膜及/或SiOx薄膜。In one embodiment, the inorganic layer may include at least one oxide or nitride selected from the group consisting of Al, Zr, Ti, Hf, Ta, In, Sn, Zn, Ce, and Si. The inorganic layer can be formed by vapor deposition. In this case, the specific deposition process is not particularly limited. For example, when the inorganic layer includes a Si component, the inorganic layer may have a SiNx film and/or a SiOx film.

根據本揭露的另一實施例,提供一種發光元件,所述發光元件的至少一個表面作為由所述密封組成物形成的有機固化膜。According to another embodiment of the present disclosure, there is provided a light-emitting element having at least one surface thereof as an organic cured film formed of the sealing composition.

發光元件的配置不受特別限制,並且可為此項技術中具有通常知識者已知的任何配置。The configuration of the light emitting element is not particularly limited, and may be any configuration known to those of ordinary skill in the art.

固化膜例如在應用中用作印刷墨水、印刷板、密封劑、用於電子元件的光阻、電鍍阻劑、蝕刻阻劑、液體及乾膜、阻焊劑、用於生產用於各種顯示應用的濾色器的阻劑、用於在生產電漿顯示面板、電致發光顯示器及液晶顯示器(liquid crystal display,LCD)的製程中生產結構的阻劑、用於生產LCD的間隔件的組成物、用於全像資料儲存(holographic data storage,HDS)的組成物、用於密封電氣及電子部件的組成物,用於生產磁記錄材料、微機械部件、波導、光學開關、鍍覆遮罩、蝕刻遮罩、顏色校正系統、玻璃纖維電纜塗層及網版印刷模板的應用中,用於藉由立體平版印刷術生產三維物體的應用中,在應用中用作影像記錄材料,在應用中用於全像記錄、微電子電路及影像記錄材料的脫色材料,在應用中用於使用微膠囊的影像記錄材料,在應用中用作用於紫外及可見雷射誘導成像系統的光阻材料,以及在應用中用作用於在依序構建的層中形成介電層的光阻材料。Cured films are used in applications such as printing inks, printing plates, encapsulants, photoresists for electronic components, plating resists, etch resists, liquid and dry films, solder resists, used in the production of various display applications Resistants for color filters, resists used to produce structures in the process of producing plasma display panels, electroluminescent displays and liquid crystal displays (LCD), compositions used to produce spacers for LCDs, Compositions for holographic data storage (HDS), compositions for sealing electrical and electronic components, production of magnetic recording materials, micromechanical components, waveguides, optical switches, plating masks, etching In applications for masking, color correction systems, fiberglass cable coatings and screen printing templates, in applications for the production of three-dimensional objects by stereolithography, in applications as image recording materials, in applications for Decolorizing materials for holographic recording, microelectronic circuits and image recording materials, in applications for use in image recording materials using microcapsules, in applications as photoresist materials for ultraviolet and visible laser induced imaging systems, and in applications Used as a photoresist material for forming dielectric layers in sequentially built layers.

使用紫外-可見光譜儀根據ASTM D1003量測了固化膜的透射率,且發現所述透射率為95%或大於95%,並且相較於相關技術,其表面硬度顯著提高。The transmittance of the cured film was measured according to ASTM D1003 using a UV-visible spectrometer, and it was found that the transmittance was 95% or greater, and its surface hardness was significantly improved compared to related technologies.

根據一個實施例,提供一種電子元件,所述電子元件包括由密封膜材料或外塗層材料形成的固化膜。According to one embodiment, there is provided an electronic component including a cured film formed of a sealing film material or an overcoat material.

用於固化膜的基板的非限制性實例包括用於電子部件的基板、其上形成有預定佈線圖案的基板及類似基板。基板的實例包括被塗佈以或未塗佈以矽、氮化矽、氧化矽、鈦、鉭、鈀、鈦鎢、銅、鉻、鋁、AlNd、ITO、IGZO或類似物的玻璃或塑膠基板。Non-limiting examples of the substrate for the cured film include substrates for electronic components, substrates with predetermined wiring patterns formed thereon, and the like. Examples of substrates include glass or plastic substrates coated or uncoated with silicon, silicon nitride, silicon oxide, titanium, tantalum, palladium, titanium tungsten, copper, chromium, aluminum, AlNd, ITO, IGZO, or the like .

在下文中,將參照實例更詳細地描述本揭露。提供該些實例僅為更佳地理解本揭露,並且不應被解釋為限制本揭露的範圍。 實例 實例及比較例 Hereinafter, the present disclosure will be described in more detail with reference to examples. These examples are provided only to provide a better understanding of the disclosure and should not be construed to limit the scope of the disclosure. Examples Examples and Comparative Examples

使用表1所示的可光固化的第一單體及第二單體、同時如下表2所示改變其含量而製備了實例及比較例的組成物。下表1中所示的所有單體A1至A4皆為式1的化合物,其中R為甲基,且B1至B5皆為式2的化合物,其中R為甲基,且R'為甲基。此外,作為另一可光固化單體的01的分子式為C 17H 16O 3,且為鄰苯基苯酚EO丙烯酸酯(CAS 72009-86-0)。 The compositions of Examples and Comparative Examples were prepared using the photocurable first monomer and the second monomer shown in Table 1 while changing their contents as shown in Table 2 below. All monomers A1 to A4 shown in Table 1 below are compounds of formula 1, where R is methyl, and B1 to B5 are compounds of formula 2, where R is methyl, and R' is methyl. In addition, the molecular formula of 01, another photocurable monomer, is C 17 H 16 O 3 and is o-phenylphenol EO acrylate (CAS 72009-86-0).

將3重量份至4重量份的作為起始劑的2,4,6-三甲基苯甲醯基-二苯基膦氧化物與總共100重量份的第一單體及第二單體混合。Mix 3 to 4 parts by weight of 2,4,6-trimethylbenzoyl-diphenylphosphine oxide as a starter with a total of 100 parts by weight of the first monomer and the second monomer. .

在室溫下輻照短波長紫外光(紫外發光二極體(light emitting diode,LED)光源,整個照射時間的光強:400毫瓦/平方公分,光量:1,000毫焦耳/平方公分)以將所述組成物固化至8微米的厚度。Irradiate short-wavelength ultraviolet light (UV light emitting diode (LED) light source, light intensity throughout the irradiation time: 400 milliwatts/cm², light quantity: 1,000 millijoules/cm²) at room temperature to The composition was cured to a thickness of 8 microns.

下表1至表3示出使用以下原材料、密封組成物或固化產物的評估項目而量測的物理性質。 評估項目*液體介電常數的計算及方程式1 Tables 1 to 3 below show physical properties measured using the following evaluation items of raw materials, sealing compositions, or cured products. Assessment item * Calculation and equation of liquid dielectric constant 1

液體介電常數:使用介電常數計(型號871)在室溫下在10千赫下量測了液體介電常數,並在下表1及表3中示出。Liquid dielectric constant: The liquid dielectric constant was measured at room temperature at 10 kHz using a dielectric constant meter (Model 871) and is shown in Tables 1 and 3 below.

此外,在以下方程式1中將所量測的液體介電常數設定為「C」。在C值中,使用100%的單體B4量測的液體介電常數被用作以下方程式1中的值「D」,並且計算結果(單位%)在下表3中列出。 [方程式1] (D-C)/D × 100 *固體介電常數的計算及方程式1 In addition, the measured dielectric constant of the liquid is set to "C" in Equation 1 below. In the C value, the dielectric constant of the liquid measured using 100% monomer B4 is used as the value "D" in Equation 1 below, and the calculation results (in %) are listed in Table 3 below. [Equation 1] (D-C)/D × 100 *Calculation and equation 1 of solid dielectric constant

固體介電常數:使用精密阻抗分析儀在100千赫下量測了介電常數。Solid dielectric constant: The dielectric constant was measured using a precision impedance analyzer at 100 kHz.

此外,將所量測的固體介電常數設定為方程式1中的「C」,並且將使用100%的單體B4量測的固體介電常數用作方程式1中的值「D」,且計算結果(單位%)在下表3中進行了闡述。In addition, the measured solid dielectric constant is set to "C" in Equation 1, and the solid dielectric constant measured using 100% monomer B4 is used as the value "D" in Equation 1, and calculated The results (in %) are illustrated in Table 3 below.

藉由在Cr玻璃(Cr厚度1,600埃)基板上旋塗組成物、實行固化(厚度為8.0微米,曝光劑量為1,000毫焦耳/平方公分)、並在有機固化膜上沈積Al(Al厚度為1,000埃,Al大小為3.0*3.0平方毫米)而製備了固體介電常數樣品。By spin-coating the composition on a Cr glass (Cr thickness: 1,600 angstroms) substrate, curing (thickness: 8.0 microns, exposure dose: 1,000 mJ/cm2), and depositing Al on the organic cured film (Al thickness: 1,000 angstroms) Angstrom, Al size is 3.0*3.0 mm2) and the solid dielectric constant sample was prepared.

*黏度(cPs,在25°C下):使用布魯克菲爾德/DV-II+Pro黏度計進行量測。*Viscosity (cPs at 25°C): Measured using Brookfield/DV-II+Pro viscometer.

*儲存穩定性(相變):在將密封組成物在15℃下儲存3天時對相變進行觀察,且當所述組成物在3天內保持液態而無相變時,將儲存穩定性視為優異。在下表3中,3天後,凝固的組成物被表示為固體,且保持液態的組成物被表示為液體。*Storage stability (phase change): The phase change is observed when the sealed composition is stored at 15°C for 3 days, and when the composition remains liquid without phase change for 3 days, the storage stability is considered For excellence. In Table 3 below, the composition that solidified after 3 days is represented as solid, and the composition that remained liquid is represented as liquid.

*固化速率:將密封組成物旋塗在裸玻璃基板上(厚度為8.0微米,曝光量為1,000毫焦耳/平方公分),且然後進行固化。將凝固的材料刮掉,並以FT-IR反射模式(ATR)進行量測。 FT-IR:光譜100鉑金埃爾默/ATR杜拉斯科普SensIR(Spectrum 100 PerkinElmer/ATR Durascope SensIR) *Curing rate: The sealing composition is spin-coated on a bare glass substrate (8.0 micron thickness, 1,000 mJ/cm2 exposure) and then cured. The solidified material was scraped off and measured in FT-IR reflectance mode (ATR). FT-IR: Spectrum 100 PerkinElmer/ATR Durascope SensIR (Spectrum 100 PerkinElmer/ATR Durascope SensIR)

使用以下方程式計算了所量測的峰面積,並基於此計算了固化速率。 固化速率= The measured peak area was calculated using the following equation and based on this the cure rate was calculated. Cure rate=

*噴墨鋪展性:當密封組成物在35℃的噴墨噴頭溫度下以13微微升的體積噴射時,基於固化5分鐘後液滴大小相較於初始液滴大小的變化而評估了鋪展性。作為參考,當鋪展性為約110%至約130%時,塗層表面形成良好。當鋪展性低時,液滴不會鋪展,並且無法適當形成表面。當鋪展性過高時,密封組成物在紫外固化之前向下流動,此不利地使得無法形成正常的表面。*Inkjet spreadability: Spreadability was evaluated based on the change in droplet size after 5 minutes of curing compared to the initial droplet size when the sealing composition was sprayed in a volume of 13 picoliters at an inkjet head temperature of 35°C. . For reference, when the spreadability is about 110% to about 130%, the coating surface is well formed. When spreadability is low, the droplets will not spread and the surface will not form properly. When the spreadability is too high, the sealing composition flows downward before UV curing, which disadvantageously makes it impossible to form a normal surface.

[表1] 可光固化單體 單體編號 n或化合物名稱 黏度 液體介電常數 固體介電常數 第一單體 (式1) A1 n=5 8.39 3.29 2.42 A2 n=7 12.18 3.19 2.39 A3 n=9 18.16 3.08 2.36 A4 n=11 26.32 2.98 2.33 第二單體 (式2) B1 n=9 8.26 5.23 2.97 B2 n=10 9.31 5.08 2.93 B3 n=12 11.93 4.78 2.84 B4 (D,基於方程式1) n=14 15.25 4.48 2.76 B5 n=16 19.27 4.18 2.67 其他 O1 鄰苯基苯酚EO丙烯酸酯 135.00 5.18 2.96 [Table 1] photocurable monomer Unit number n or compound name viscosity Liquid dielectric constant solid dielectric constant The first monomer (Formula 1) A1 n=5 8.39 3.29 2.42 A2 n=7 12.18 3.19 2.39 A3 n=9 18.16 3.08 2.36 A4 n=11 26.32 2.98 2.33 The second monomer (Formula 2) B1 n=9 8.26 5.23 2.97 B2 n=10 9.31 5.08 2.93 B3 n=12 11.93 4.78 2.84 B4 (D, based on equation 1) n=14 15.25 4.48 2.76 B5 n=16 19.27 4.18 2.67 other O1 o-Phenylphenol EO acrylate 135.00 5.18 2.96

*表1中的n與式1或2中的n相同。*n in Table 1 is the same as n in Formula 1 or 2.

[表2] 項目 第一單體 第一單體含量 (重量份) 第二單體 第二單體含量 (重量份) 實例1 A3 50 B4 50 實例2 A3 50 B3 50 實例3 A3 55 B2 45 實例4 A2 35 B4 65 實例5 A2 50 B3 50 實例6 A1 50 B3 50 比較例1 A4 100 - - 比較例2 A3 100 - - 比較例3 - - B5 100 比較例4 - - B4 100 比較例5 - - B3 100 比較例6 - - B1 100 比較例7 A4 50 B4 50 比較例8 A2 35 B1 65 比較例9 A1 35 B1 65 比較例10 O1 35 B3 65 [Table 2] Project First unit First monomer content (parts by weight) Second monomer Second monomer content (parts by weight) Example 1 A3 50 B4 50 Example 2 A3 50 B3 50 Example 3 A3 55 B2 45 Example 4 A2 35 B4 65 Example 5 A2 50 B3 50 Example 6 A1 50 B3 50 Comparative example 1 A4 100 - - Comparative example 2 A3 100 - - Comparative example 3 - - B5 100 Comparative example 4 - - B4 100 Comparative example 5 - - B3 100 Comparative example 6 - - B1 100 Comparative example 7 A4 50 B4 50 Comparative example 8 A2 35 B1 65 Comparative example 9 A1 35 B1 65 Comparative example 10 O1 35 B3 65

[表3] 項目 液體介電常數 液體介電常數的方程式1(%) 固體介電常數 固體介電常數的方程式1(%) 黏度 (cPs) 固化速率(%) 噴墨鋪展性 (%) 儲存穩定性 (相變) 實例1 3.78 16% 2.56 7% 16.70 98.8% 117% 液體 實例2 3.93 12% 2.60 6% 15.04 98.4% 119% 液體 實例3 3.98 11% 2.62 5% 14.17 98.3% 120% 液體 實例4 4.03 10% 2.63 5% 14.18 98.6% 118% 液體 實例5 3.98 11% 2.62 5% 12.05 97.9% 117% 液體 實例6 4.04 10% 2.75 0% 10.16 98.8% 110% 液體 比較例1 2.98 34% - - 26.32 0% - 固體 比較例2 3.08 31% - - 18.16 0% - 液體 比較例3 4.18 7% - - 19.27 0% 102% 固體 比較例4 4.48 0% 2.76 0% 15.25 89.0% 100% 液體 比較例5 4.78 -7% 2.84 -3% 11.93 90.1% 117% 液體 比較例6 5.23 -17% 2.97 -8% 8.26 91.3% 105% 液體 比較例7 3.73 17% 2.54 8% 20.79 95.6% 116% 固體 比較例8 4.51 -1% 2.77 0% 9.63 97.5% 114% 液體 比較例9 4.55 -2% 2.78 -1% 8.31 98.3% 112% 液體 比較例10 4.92 -10% 2.88 -5% 20.01 95.2% 117% 液體 [table 3] Project Liquid dielectric constant Equation 1 for liquid dielectric constant (%) solid dielectric constant Equation 1 for solid dielectric constant (%) Viscosity (cPs) Curing rate (%) Inkjet spreadability (%) Storage stability (phase change) Example 1 3.78 16% 2.56 7% 16.70 98.8% 117% liquid Example 2 3.93 12% 2.60 6% 15.04 98.4% 119% liquid Example 3 3.98 11% 2.62 5% 14.17 98.3% 120% liquid Example 4 4.03 10% 2.63 5% 14.18 98.6% 118% liquid Example 5 3.98 11% 2.62 5% 12.05 97.9% 117% liquid Example 6 4.04 10% 2.75 0% 10.16 98.8% 110% liquid Comparative example 1 2.98 34% - - 26.32 0% - solid Comparative example 2 3.08 31% - - 18.16 0% - liquid Comparative example 3 4.18 7% - - 19.27 0% 102% solid Comparative example 4 4.48 0% 2.76 0% 15.25 89.0% 100% liquid Comparative example 5 4.78 -7% 2.84 -3% 11.93 90.1% 117% liquid Comparative example 6 5.23 -17% 2.97 -8% 8.26 91.3% 105% liquid Comparative example 7 3.73 17% 2.54 8% 20.79 95.6% 116% solid Comparative example 8 4.51 -1% 2.77 0% 9.63 97.5% 114% liquid Comparative example 9 4.55 -2% 2.78 -1% 8.31 98.3% 112% liquid Comparative example 10 4.92 -10% 2.88 -5% 20.01 95.2% 117% liquid

自表3中的結果可見,慮及固化性與介電常數之間的相容性而適當混合的根據實例1至實例6的密封組成物的介電常數低於未混合或未適當混合的根據比較例1至比較例10的密封組成物的介電常數。From the results in Table 3, it can be seen that the dielectric constants of the sealing compositions according to Examples 1 to 6 that are properly mixed in consideration of the compatibility between curability and dielectric constant are lower than those that are not mixed or are not properly mixed. Dielectric constant of the sealing compositions of Comparative Examples 1 to 10.

具體而言,實例1至實例6表現出在3.78至4.04範圍內的液體介電常數,而比較例4至比較例6及比較例8至比較例10表現出高於4.45的液體介電常數。Specifically, Examples 1 to 6 exhibit liquid dielectric constants in the range of 3.78 to 4.04, while Comparative Examples 4 to 6 and Comparative Examples 8 to 10 exhibit liquid dielectric constants higher than 4.45.

此外,如自對液體介電常數降低程度進行量化的方程式1中的計算值可見,發現慮及固化性與介電常數之間的相容性而適當混合的根據實例1至實例6的密封組成物相較於參考值(D,4.48)將介電常數降低程度提高了10%或大於10%。Furthermore, as can be seen from the calculated values in Equation 1 which quantifies the degree of decrease in the dielectric constant of the liquid, the sealing compositions according to Examples 1 to 6 were found to be appropriately mixed in consideration of the compatibility between curability and dielectric constant. Compared with the reference value (D, 4.48), the material reduces the dielectric constant by 10% or more.

另一方面,可見未混合以解決相容性問題的根據比較例3至比較例6及比較例8至比較例10的密封組成物表現出僅7%或小於7%的介電常數降低,且因此未充分達成期望的低介電性質。On the other hand, it can be seen that the sealing compositions according to Comparative Examples 3 to 6 and Comparative Examples 8 to 10 that were not mixed to solve the compatibility problem exhibited a decrease in dielectric constant of only 7% or less, and Therefore the desired low dielectric properties are not fully achieved.

此外,由於根據比較例1至比較例3的密封組成物未被充分固化,因此無法對固體介電常數進行量測,並且根據比較例4至比較例6及比較例8至比較例10的密封組成物具有大於2.75的固體介電常數。In addition, since the sealing compositions according to Comparative Examples 1 to 3 are not fully cured, the solid dielectric constant cannot be measured, and the sealing compositions according to Comparative Examples 4 to 6 and Comparative Examples 8 to 10 The composition has a solid dielectric constant greater than 2.75.

此外,比較例1具有為26.32厘泊的高黏度,而比較例1、比較例3及比較例7在15℃下儲存3天時凝固並表現出不良儲存穩定性。In addition, Comparative Example 1 had a high viscosity of 26.32 centipoise, while Comparative Examples 1, 3 and 7 solidified and showed poor storage stability when stored at 15°C for 3 days.

如自以上內容顯而易見,根據本揭露實施例的密封組成物能夠表現出低的介電常數,且因此能夠解決當達成具有高解析度的介電薄膜時,引入至基板中的外部靜電干擾電性訊號並導致驅動故障的問題。As is apparent from the above, the sealing composition according to the embodiments of the present disclosure can exhibit a low dielectric constant, and therefore can solve the problem of external electrostatic interference introduced into the substrate when achieving a dielectric film with high resolution. signal and cause driver failure.

此外,根據本揭露實施例的密封組成物可表現出低的介電常數,且因此防止電容擾動。Furthermore, sealing compositions according to embodiments of the present disclosure may exhibit low dielectric constant and thus prevent capacitance disturbance.

此外,根據本揭露實施例的密封組成物具有低的介電常數,但確保了固化性(所述固化性通常被認為是與介電常數不相容的性質),提供了改善的儲存穩定性及噴射鋪展性,可用於噴墨製程,並且改善了與發光元件的物理性質相關聯的壽命及可靠的穩定性。In addition, the sealing composition according to the embodiments of the present disclosure has a low dielectric constant but ensures curability (the curability is generally considered to be a property incompatible with the dielectric constant), providing improved storage stability. and jet spreadability, can be used in inkjet processes, and improve the lifespan and reliable stability associated with the physical properties of the light-emitting element.

此外,根據本揭露實施例的密封組成物具有充當密封劑的效果,而無需另外形成密封膜。Furthermore, the sealing composition according to the embodiment of the present disclosure has the effect of acting as a sealant without additionally forming a sealing film.

在上述實施例中的每一者中例示的特徵、結構、效果及類似物可由熟習實施例所屬技術者在其他實施例中進行組合或修改。因此,與此類組合及修改相關的內容應被解釋為落入本揭露的範圍內。The features, structures, effects, and the like illustrated in each of the above embodiments may be combined or modified in other embodiments by those skilled in the embodiments. Accordingly, matters relating to such combinations and modifications should be construed as falling within the scope of this disclosure.

without

without

Claims (6)

一種密封組成物,包含:單體化合物;以及起始劑,其中所述單體化合物包含:第一單體;及第二單體,其中所述第一單體由下式1表示,所述第二單體包括具有二或更多個官能基的多官能單體,並且所述官能基包括丙烯酸酯及甲基丙烯酸酯中的至少一者,
Figure 111132286-A0305-02-0034-1
其中R為氫(H)或甲基,且n為5至9的整數,其中所述第二單體由下式2表示:
Figure 111132286-A0305-02-0035-2
其中R與R'各自獨立地為氫(H)或甲基;且n為10至14的整數,其中以100重量份的所述第一單體與所述第二單體的總量計,所述單體化合物包含35重量份至50重量份的所述第一單體以及50重量份至65重量份的所述第二單體。
A sealing composition, including: a monomer compound; and a initiator, wherein the monomer compound includes: a first monomer; and a second monomer, wherein the first monomer is represented by the following formula 1, The second monomer includes a multifunctional monomer having two or more functional groups, and the functional groups include at least one of acrylate and methacrylate,
Figure 111132286-A0305-02-0034-1
Wherein R is hydrogen (H) or methyl, and n is an integer from 5 to 9, wherein the second monomer is represented by the following formula 2:
Figure 111132286-A0305-02-0035-2
wherein R and R' are each independently hydrogen (H) or methyl; and n is an integer from 10 to 14, where based on 100 parts by weight of the total amount of the first monomer and the second monomer, The monomer compound includes 35 to 50 parts by weight of the first monomer and 50 to 65 parts by weight of the second monomer.
如請求項1所述的密封組成物,其中以100重量份的所述單體化合物計,所述起始劑的含量為0.1重量份至10重量份。 The sealing composition according to claim 1, wherein the content of the initiator is 0.1 to 10 parts by weight based on 100 parts by weight of the monomer compound. 如請求項1所述的密封組成物,其中所述密封組成物在25℃下的液體介電常數為4.45或小於4.45。 The sealing composition according to claim 1, wherein the liquid dielectric constant of the sealing composition at 25°C is 4.45 or less than 4.45. 如請求項1所述的密封組成物,其中在固化時,所述密封組成物在25℃下的固體介電常數為2.75或小於2.75。 The sealing composition of claim 1, wherein when cured, the sealing composition has a solid dielectric constant at 25° C. of 2.75 or less. 如請求項1所述的密封組成物,其中所述密封組成物在25℃下的黏度為1厘泊至25厘泊。 The sealing composition as claimed in claim 1, wherein the viscosity of the sealing composition at 25°C is 1 centipoise to 25 centipoise. 一種發光元件,其至少一個表面包括由如請求項1所述的密封組成物形成的有機固化膜。A light-emitting element, at least one surface of which includes an organic cured film formed of the sealing composition according to claim 1.
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