TWI832392B - Thermocouple wire structure - Google Patents
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- TWI832392B TWI832392B TW111131918A TW111131918A TWI832392B TW I832392 B TWI832392 B TW I832392B TW 111131918 A TW111131918 A TW 111131918A TW 111131918 A TW111131918 A TW 111131918A TW I832392 B TWI832392 B TW I832392B
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- 238000003780 insertion Methods 0.000 claims description 12
- 230000037431 insertion Effects 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 12
- 239000004020 conductor Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 2
- 238000005259 measurement Methods 0.000 abstract description 15
- 239000002184 metal Substances 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000003032 molecular docking Methods 0.000 description 5
- 230000013011 mating Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 230000002277 temperature effect Effects 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
Description
本發明係有關於溫度量測,尤指一種熱電偶溫度線結構。 The present invention relates to temperature measurement, in particular to a thermocouple temperature line structure.
熱電偶(thermocouple)是一種廣泛應用的溫度感測器。而傳統熱電偶結構應用於如萬用電錶之溫度線轉接頭上時,主要是將溫度導線接合於一內呈中空之銅管或銅柱所構成的金屬端頭內部,並透過金屬端頭與電錶插孔內的量測端孔對接。據此,熱電偶溫度導線的溫度效應電壓訊號會傳導至金屬端頭,再透過金屬端頭傳遞至電錶插孔內的量測棒,進而達到溫度量測的目的。 Thermocouple is a widely used temperature sensor. When the traditional thermocouple structure is applied to a temperature wire adapter such as a multimeter, the temperature wire is mainly connected to a metal terminal composed of a hollow copper tube or copper pillar, and the temperature wire is connected to the thermocouple through the metal terminal. The measuring port in the electric meter socket is connected. Accordingly, the temperature effect voltage signal of the thermocouple temperature wire will be transmitted to the metal terminal, and then transmitted through the metal terminal to the measuring rod in the electric meter socket, thereby achieving the purpose of temperature measurement.
然而,現有的熱電偶結構中,由於量測探棒與金屬端頭具不同的材料,其接合處為插座之室溫電熱偶發生處,兩者之間所產生熱電偶效應電壓並非是真正溫度點之熱電偶效應電壓;此外,量測探棒的量測目標物溫度效應電壓會透過金屬端頭傳遞溫度電壓,由於量測探棒的溫度線材與金屬端頭接合之處所產生的室溫熱電偶效應電壓相互抵銷,所以電錶量測端的量測抵推溫度必須與金屬端頭接合處的室溫熱電偶效應電壓同步穩定抵扣,否則會導致量測到的目標物溫度因電錶不同步抵補金屬端頭接合處的室溫,而與實際溫度不符,影響量測結果的準確度及精確性。 However, in the existing thermocouple structure, since the measuring probe and the metal tip are made of different materials, the joint is where the room temperature thermocouple of the socket is generated, and the thermocouple effect voltage generated between the two is not the true temperature. The thermocouple effect voltage of the point; in addition, the temperature effect voltage of the measurement target object of the measurement probe will transmit the temperature voltage through the metal terminal. Due to the room temperature heat generated at the junction of the temperature wire of the measurement probe and the metal terminal The galvanic effect voltages cancel each other out, so the measured offset temperature at the measuring end of the electric meter must be synchronously and stably offset with the room temperature thermocouple effect voltage at the metal terminal joint. Otherwise, the measured temperature of the target object will be affected by the electric meter. The room temperature at the metal terminal joint is not compensated synchronously and does not match the actual temperature, which affects the accuracy and precision of the measurement results.
有鑑於此,本發明人遂針對上述現有技術,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本發明人改良之目標。 In view of this, the inventor has devoted himself to research on the above-mentioned existing technology and cooperated with the application of academic theory to try his best to solve the above-mentioned problems, which has become the goal of the inventor's improvement.
本發明之一目的,在於提供一種熱電偶溫度線結構,其絕緣端頭由塑膠材質構成而不易受外部溫度(如室溫)影響,使如電錶等量測器具在接受到的溫度不致因如室溫等外部溫度的影響而產生溫度差異,從而維持量測結果的準確度及精確性。 One object of the present invention is to provide a thermocouple temperature wire structure whose insulating end is made of plastic material and is not easily affected by external temperature (such as room temperature), so that measuring instruments such as electric meters will not be affected by the temperature received, such as Temperature differences are caused by the influence of external temperatures such as room temperature, thereby maintaining the accuracy and precision of measurement results.
為了達成上述之目的,本發明係為一種熱電偶溫度線結構,包含基座、絕緣端頭及溫度感測組。絕緣端頭固定在基座上,絕緣端頭設置有定位部。溫度感測組包含穿設絕緣端頭內的溫度導線及自溫度導線延伸且凸露出定位部外的彈性導線。 In order to achieve the above object, the present invention is a thermocouple temperature wire structure, including a base, an insulating terminal and a temperature sensing group. The insulating end is fixed on the base, and the insulating end is provided with a positioning part. The temperature sensing group includes a temperature wire passing through an insulated terminal and an elastic wire extending from the temperature wire and protruding out of the positioning portion.
相較於習知,本發明之熱電偶溫度線結構係可透過一熱電偶溫度探棒對物體進行溫度量測並取得一量測訊號,從而將量測訊號傳遞至如電錶等量測器具上。由於絕緣端頭由塑膠材質構成,故不易受外部溫度影響而發生瞬間變化。因此,本發明之溫度探棒與溫度感測組之間不致產生溫度差異,故可維持量測結果的準確度及精確性。此外,絕緣端頭由塑膠材質構成可簡化製程及組裝,並可降低熱電偶溫度線結構的整體成本,增加本發明的實用性。 Compared with the conventional ones, the thermocouple temperature line structure of the present invention can measure the temperature of an object through a thermocouple temperature probe and obtain a measurement signal, thereby transmitting the measurement signal to a measuring instrument such as an electric meter. . Since the insulating end is made of plastic material, it is not easily affected by external temperature and undergoes instantaneous changes. Therefore, there is no temperature difference between the temperature probe and the temperature sensing group of the present invention, so the accuracy and precision of the measurement results can be maintained. In addition, the insulating end made of plastic material can simplify the manufacturing process and assembly, reduce the overall cost of the thermocouple temperature wire structure, and increase the practicality of the present invention.
1:熱電偶溫度線結構 1: Thermocouple temperature line structure
2:電錶 2: Electric meter
10:基座 10: base
11:凹槽 11: Groove
20、20’:絕緣端頭 20, 20’: Insulated terminal
200:量測端孔 200: Measuring port hole
21、21’:定位部 21, 21’: Positioning Department
210:對接端子 210: docking terminal
30、30’:溫度感測組 30, 30’: Temperature sensing group
31、31’:溫度導線 31, 31’: Temperature wire
32:彈性導線 32:Elastic wire
321:抵接段 321: contact section
322:導接段 322: Leading section
323:卡勾 323: Hook
40、40’:絕緣套筒 40, 40’: Insulating sleeve
400:插置空間 400: Insertion space
41:彈性壓片 41: Elastic tablet
50:外殼 50: Shell
51:熱電偶溫度探棒 51: Thermocouple temperature probe
圖1係本發明之熱電偶溫度線結構的立體外觀示意圖。 Figure 1 is a schematic three-dimensional appearance diagram of the thermocouple temperature line structure of the present invention.
圖2係本發明之熱電偶溫度線結構的立體分解示意圖。 Figure 2 is a three-dimensional exploded schematic diagram of the thermocouple temperature line structure of the present invention.
圖3係本發明之熱電偶溫度線結構的組合剖視圖。 Figure 3 is a combined cross-sectional view of the thermocouple temperature line structure of the present invention.
圖4係本發明之熱電偶溫度線結構應用於電錶之示意圖。 Figure 4 is a schematic diagram of the thermocouple temperature line structure of the present invention applied to an electric meter.
圖5係本發明之熱電偶溫度線結構的對接示意圖。 Figure 5 is a schematic diagram of the docking of the thermocouple temperature line structure of the present invention.
有關本發明之詳細說明及技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。 The detailed description and technical content of the present invention are described below with reference to the drawings. However, the attached drawings are only for reference and illustration and are not intended to limit the present invention.
請參照圖1至圖3,係分別為本發明之熱電偶溫度線結構的立體外觀示意圖、立體分解示意圖及組合剖視圖。本發明係為一種熱電偶溫度線結構1,包括一基座10、一絕緣端頭20及一溫度感測組30,更進一步地可再包括一絕緣套筒40。該絕緣端頭20固定在該基座10;具體而言可通過組裝的方式固設於基座10上、或是以射出成型的方式與該基座10一體成型。該溫度感測組30設置在該絕緣端頭20,且該絕緣端頭20套合在該溫度感測組30外。本實施例中,該熱電偶溫度線結構1更包括一外殼50,且該外殼50係可通過如電線(如後續的溫度導線31、31’共同包覆為單一電線所構成)來連接一熱電偶溫度探棒51。又,該基座10係結合在該外殼50中,據以構成該熱電偶溫度線結構1。更詳細描述該熱電偶溫度線結構1如後。
Please refer to FIGS. 1 to 3 , which are respectively a three-dimensional appearance diagram, a three-dimensional exploded diagram and an assembled cross-sectional view of the thermocouple temperature line structure of the present invention. The present invention is a thermocouple
請參照圖2,該絕緣端頭20係由絕緣塑膠構成,並固定在該基座10上。此外,該絕緣端頭20設置有一定位部21。該定位部21係可開設在該絕緣端頭20的前端或外緣面;而在本實施例中,該定位部21可為一剖溝,並自該絕緣端頭20的一端延伸至相對的另一端。此外,本實施例中,該絕緣端頭20係與該基座10一體成型,並由相同的絕緣材質所構成。
Please refer to FIG. 2 . The
該溫度感測組30包含穿設該絕緣端頭20內的一溫度導線31及自該溫度導線31延伸且凸露出該定位部21外的一彈性導線32,定位部21係為供所述彈性導線32對應於絕緣端頭20的前端或外緣面等相對位置上,可為任何凹、凸
或平面等幾何形狀,而所述彈性導線32可適合在如室溫等常溫下與量測器具(如電錶2,圖4所示)作接合而感測所量測之電壓。又,該溫度導線31係由絕緣端頭20內通過該外殼50而向外連接至上述熱電偶溫度探棒51(即如圖1所示)。
The
再者,該絕緣套筒40係可組設於基座10上,以套置在該絕緣端頭20外並與該絕緣端頭20之間形成有一插置空間400,且該插置空間400容置有凸露出該定位部21的彈性導線32。
Furthermore, the insulating
要說明的是,該絕緣套筒40係設置有一彈性壓片41。該彈性壓片41係自該絕緣套筒40的表面凹向該插置空間400。又,如圖4及圖5所示,此彈性壓片41的設置係用於壓抵用於對接的部件,如電錶2上標準的4mm量測端孔200,其內部的對接端子210等,藉以增加與對接端子210之間的摩擦力,進而避免對接端子210不慎移出該插置空間400。
It should be noted that the insulating
具體而言,在本實施例中,該熱電偶溫度線結構1的絕緣端頭20、溫度感測組30及絕緣套筒40的數量係分別對應設置為複數。一對絕緣端頭20、20’係間隔並列在該基座10上。另外,一對溫度感測組30、30’對應設置在該對絕緣端頭20、20’上。另外,一對絕緣套筒40、40’則是對應套合該對絕緣端頭20、20’。
Specifically, in this embodiment, the numbers of the insulating
值得注意的是,該對絕緣端頭20、20’上的定位部21、21’位置係呈錯位設置,並相對開設在該對絕緣端頭20、20’的不同方位上,以在插置對接端子210時能具有更佳的穩定性,進而提高導接效果。
It is worth noting that the
於本發明的一實施例中,該溫度導線31及該彈性導線32係為分離設置,且該彈性導線32的一端係透過焊接而連接該溫度導線31。具體而言,該
彈性導線32具有一抵接段321及一導接段322。該抵接段321係抵頂該絕緣端頭20的一內壁面。該導接段322係呈彎折狀地停抵在該插置空間400中。要說明的是,實際實施時,該溫度導線31及該彈性導線32亦可設置為一體成型,該彈性導線32係自該溫度導線31延伸並彎折以具有彈性壓掣力。
In one embodiment of the present invention, the
進一步而言,該抵接段321係設置呈V形。又,該導接段322係設置呈弓狀。據此,該彈性導線32的抵接段321係抵頂該絕緣端頭20的內壁面,藉以對該彈性導線32的一側提供支撐力。
Furthermore, the
另外,該彈性導線32的一末端具有一卡勾323。又,該基座10設置有一凹槽11。於本發明的一實施例中,該卡勾323係設置呈U形,但不以此為限制。據此,該彈性導線32的另一端透過該卡勾323扣掣在該凹槽11中而予以定位。
In addition, one end of the
請另參照圖4及圖5,係為本發明之熱電偶溫度線結構的對接示意圖。本發明之熱電偶溫度線結構1係可供插接一電錶2之量測端孔200,並與所述量測端孔200內的對接端子210作接觸,藉由該熱電偶溫度探棒51對一欲量測其溫度之物體(圖略)作接觸,從而能夠進行溫度量測並測得其溫度值。
Please also refer to Figures 4 and 5, which are schematic diagrams of the connection of the thermocouple temperature line structure of the present invention. The thermocouple
本發明之熱電偶溫度線結構1使用時,該熱電偶溫度探棒51對上述物體進行溫度量測並取得一量測訊號。又,例如應用在電錶2時,通過該絕緣套筒40插入電錶2之量測端孔200內,以使量測端孔200內的對接端子210插入插置空間400,並導接該溫度感測組30的彈性導線32,從而能將該熱電偶溫度探棒51的量測訊號透過該彈性導線32而傳遞至電錶2上。據此,該熱電偶溫度線結構1可再透過電錶2軟體的計算而得出實際的溫度數值。
When the thermocouple
此外,本發明主要係透過絕緣端頭20與彈性導線32作配置,以達到在彈性接觸的情況下可透過由塑膠材質構成的絕緣端頭20,來避免或不易受外部溫度(如室溫)影響其感測的溫度值。因此並不限於使用在電錶2的檢測上;其它如直接或間接接觸或導接等端子或端頭等結構的應用,也可適用於本發明而達到所述的目的與功效。
In addition, the present invention mainly arranges the insulating
以上所述僅為本發明之較佳實施例,非用以定本發明之專利範圍,其他運用本發明之專利精神之等效變化,均應俱屬本發明之專利範圍。 The above descriptions are only preferred embodiments of the present invention and are not intended to define the patent scope of the present invention. Other equivalent changes that apply the patent spirit of the present invention should all fall within the patent scope of the present invention.
1:熱電偶溫度線結構 1: Thermocouple temperature line structure
10:基座 10: base
11:凹槽 11: Groove
20、20’:絕緣端頭 20, 20’: Insulated terminal
30、30’:溫度感測組 30, 30’: Temperature sensing group
31、31’:溫度導線 31, 31’: Temperature wire
32:彈性導線 32:Elastic wire
321:抵接段 321: contact section
322:導接段 322: Leading section
323:卡勾 323: Hook
40、40’:絕緣套筒 40, 40’: Insulating sleeve
400:插置空間 400: Insertion space
41:彈性壓片 41: Elastic tablet
50:外殼 50: Shell
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US20130191556A1 (en) * | 2012-01-19 | 2013-07-25 | Rosemount Inc. | Plug-and-play sensor peripheral component for process instrumentation |
CN110418944A (en) * | 2017-01-17 | 2019-11-05 | 剑桥企业有限公司 | Thermal fluid flow sensor |
CN113866214A (en) * | 2021-09-23 | 2021-12-31 | 桂林电子科技大学 | Loss factor testing device and method under current action |
TWM637409U (en) * | 2022-08-24 | 2023-02-11 | 錞鐿科技股份有限公司 | Thermocouple Temperature Wire Structure |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20130191556A1 (en) * | 2012-01-19 | 2013-07-25 | Rosemount Inc. | Plug-and-play sensor peripheral component for process instrumentation |
CN110418944A (en) * | 2017-01-17 | 2019-11-05 | 剑桥企业有限公司 | Thermal fluid flow sensor |
CN113866214A (en) * | 2021-09-23 | 2021-12-31 | 桂林电子科技大学 | Loss factor testing device and method under current action |
TWM637409U (en) * | 2022-08-24 | 2023-02-11 | 錞鐿科技股份有限公司 | Thermocouple Temperature Wire Structure |
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