TWI824481B - Turning tool with shape memory component - Google Patents
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B13/00—Spanners; Wrenches
- B25B13/46—Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle
- B25B13/461—Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle with concentric driving and driven member
- B25B13/462—Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle with concentric driving and driven member the ratchet parts engaging in a direction radial to the tool operating axis
- B25B13/463—Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle with concentric driving and driven member the ratchet parts engaging in a direction radial to the tool operating axis a pawl engaging an externally toothed wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B13/00—Spanners; Wrenches
- B25B13/02—Spanners; Wrenches with rigid jaws
- B25B13/06—Spanners; Wrenches with rigid jaws of socket type
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
- Forging (AREA)
- Pens And Brushes (AREA)
- Electrochromic Elements, Electrophoresis, Or Variable Reflection Or Absorption Elements (AREA)
- Numerical Control (AREA)
Abstract
一種由使用者手動操作的轉動工具(100),其中轉動工具(100)具有一個供使用者抓握的手柄段(102),一個與要轉動的構件形成力耦合的功能段(104),以及一個形狀記憶組件(106),其中形狀記憶組件(106)使功能段(104)在不同的運轉狀態之間切換。 A rotating tool (100) manually operated by a user, wherein the rotating tool (100) has a handle section (102) for the user to grasp, a functional section (104) forming a force coupling with the component to be rotated, and A shape memory component (106), wherein the shape memory component (106) switches the functional segment (104) between different operating states.
Description
本發明涉及一種轉動工具。 The invention relates to a rotary tool.
當空間不足,以致裝上去的扳手無法執行一個完整的轉動,如果在這種情況下並非一定要將扳手重新套上再轉動,則這種扳手稱為棘齒或棘輪。換句話說,棘輪是繞一個特定的角度來回移動,以便逐步將一個螺絲旋緊或鬆開。在這個過程中,棘輪將手作用力在一個旋轉方向直接傳遞到一個螺母或螺絲上。反之,棘輪不會將手作用力傳遞到反方向,而是空轉。為了使轉動工具能夠將螺絲旋緊及鬆開,可以利用位於工具頂部的一個搖桿或旋轉環切換這個功能,以使空轉及傳遞力的旋轉方向彼此交換。 When there is insufficient space so that the mounted wrench cannot perform a complete rotation, and if it is not necessary to put the wrench back on and then turn it, the wrench is called a ratchet or ratchet. In other words, a ratchet moves back and forth at a specific angle to gradually tighten or loosen a screw. In this process, the ratchet transmits hand force directly to a nut or screw in one direction of rotation. On the contrary, the ratchet will not transfer the hand force in the opposite direction, but will spin idle. In order for a rotary tool to tighten and loosen screws, this function can be switched using a rocker or swivel ring located on the top of the tool, so that the directions of rotation of the freewheeling and force-transmitting rotations are interchanged.
一般棘輪使用的在右運轉及左運轉之間切換的開放式切換機構容易讓灰塵及類似的異物跑進去,導致棘輪的使用壽命變短。 The open switching mechanism used in general ratchets to switch between right and left operation can easily allow dust and similar foreign matter to escape, shortening the life of the ratchet.
本發明的目的是提出一種使用壽命較長的轉動工具。 The object of the invention is to propose a rotary tool with a long service life.
採用具有獨立請求項之特徵的轉動工具即可達到上述目的。其他的實施例記載於各附屬請求項中。 The above purpose can be achieved by using a rotating tool with the characteristics of an independent claim. Other embodiments are described in the respective dependent claims.
根據本發明的一個實施例,轉動工具是由使用者手動操作的一種工具,其中轉動工具具有一個供使用者抓握的手柄段、一個與要轉動的構件形成力耦合的功能段、以及一個控制功能段在不同的運轉狀態之間切換的形狀記憶組件。 According to an embodiment of the present invention, the rotary tool is a tool manually operated by a user, wherein the rotary tool has a handle section for the user to grasp, a functional section that forms a force coupling with the component to be rotated, and a control section. A shape memory component whose functional segments switch between different operating states.
本發明所稱的“轉動工具”是指一種可以由使用者操作,以產生轉動用的轉助工具。例如這種轉動工具可以用於組裝或修理工作。可以用肌力或電力驅動轉動工具。棘輪、扳手、電動扳手、鑽孔機...等都是轉動工具的例子。特別是轉動工具可以是一種手工具或手動操作的機器。 The "rotating tool" referred to in the present invention refers to a turning aid tool that can be operated by the user to produce rotation. Such rotary tools can be used, for example, for assembly or repair work. Rotating tools can be powered by muscle power or electricity. Ratchets, wrenches, electric wrenches, drills...etc. are all examples of turning tools. In particular, the rotary tool may be a hand tool or a manually operated machine.
在本發明中,所謂“手柄段”是指轉動工具的一個由使用者以正確方式抓握或用手握住的部分。特別是手柄段可以是一個握把。 In the present invention, the so-called "handle section" refers to a part of a rotary tool that is grasped or held by hand in a correct manner by the user. In particular, the handle section can be a grip.
在本發明中,所謂“功能段”是指轉動工具的一個提供轉動工具的工具功能的部分。特別是功能段可以在轉動工具及要用轉動工具移動的物體(例如螺母或螺絲)之間傳遞力。 In the present invention, the so-called "functional section" refers to a part of the rotary tool that provides the tool function of the rotary tool. In particular, functional segments can transmit forces between the rotary tool and the object to be moved by the rotary tool, such as a nut or screw.
在本發明的前後文中,所謂“形狀記憶組件”是轉動工具的一個組件功能全部或部分建立在一種形狀記憶材料(特別是一種形狀記憶合金)上的組件,其中該形狀記憶材料能夠隨著自身的溫度變化形成不同的空間或結構組態。例如,形狀記憶合金可以是由能夠存在於至少兩種不同的晶體結構中的特殊金屬構成。即便這種形狀記憶合金經過變形,顯然可以記憶之前的形狀,也就是說,當溫度發生相應的變化,形狀記憶合金會自行回復到另一種組態。形狀記憶合金的這種現象是可逆的,因此可以透過所提供的溫度控制這種材料在不同的空間或結構組態之間來回切換。例如可以用鎳鈦合金(特別是鎳鈦諾)或鎳鈦銅合金作為形狀記憶合金的材料。 In the context of the present invention, a so-called "shape memory component" is a component of a rotary tool whose function is entirely or partially based on a shape memory material (especially a shape memory alloy), wherein the shape memory material can change with itself Temperature changes form different spatial or structural configurations. For example, shape memory alloys may be composed of special metals that can exist in at least two different crystal structures. Even if this shape memory alloy is deformed, it can obviously remember its previous shape. That is to say, when the temperature changes accordingly, the shape memory alloy will return to another configuration on its own. This phenomenon in shape memory alloys is reversible, so the material can switch back and forth between different spatial or structural configurations by providing temperature control. For example, nickel-titanium alloy (especially nitinol) or nickel-titanium-copper alloy can be used as the material of the shape memory alloy.
在本發明中,所謂“功能段的不同的運轉狀態”是指形狀記憶組件的形狀記憶材料(以及選擇性的與其有結構上的共同作用的其他材料)的不同的空間或結構組態,這些不同的空間或結構組態使功能段及轉動工具能夠執行不同的功能狀態或功能(例如棘輪的右運轉或左運轉)、或觸發或停止一個功能(例如鎖住或鬆開套在棘輪的從動軸上的套筒)。 In the present invention, the so-called "different operating states of functional segments" refer to different spatial or structural configurations of the shape memory material of the shape memory component (and optionally other materials that have structural cooperation with it). These Different spatial or structural configurations enable functional segments and rotating tools to perform different functional states or functions (such as right or left rotation of the ratchet), or trigger or stop a function (such as locking or releasing the slave sleeve on the ratchet). sleeve on the moving shaft).
根據本發明的一個實施例,由於所使用的形狀記憶組件可以緊密的整合在轉動工具(特別是棘輪或扳手)的內部,因此可以使轉動工具的結構變得特別緊密。這種緊密結構的一個優點是可以避免灰塵及其他異物跑到轉動工具內部。這是因為使用形狀記憶組件能夠將組件內 建於轉動工具內部(例如可以將切換機構整合到轉動工具的內部)。相較於接觸外界的組件(例如切換機構),這種內建的組件可以使轉動工具具有更長的使用壽命,特別是遠多於2年的使用。 According to an embodiment of the present invention, since the shape memory component used can be tightly integrated inside the rotary tool (especially a ratchet or a wrench), the structure of the rotary tool can be made particularly compact. One advantage of this tight construction is that it prevents dust and other foreign matter from getting inside the rotating tool. This is because using shape memory components enables the Built into the rotary tool (e.g. the switching mechanism can be integrated into the rotary tool). Compared with components that come into contact with the outside world (such as a switching mechanism), this built-in component allows the rotating tool to have a longer service life, especially much more than 2 years of use.
以下將描述更多個轉動工具的示範性的實施例。 More exemplary embodiments of rotary tools will be described below.
根據一個示範性的實施例,轉動工具可以具有一個能源供應裝置,特別是具有至少一個(可更換的)電池或至少一個(特別是可充電,尤其是可感應充電的)蓄電池,其作用是選擇性的向形狀記憶組件供電,以使功能段在不同的運轉狀態之間切換。為了使形狀記憶組件在不同的運轉狀態之間切換,可以將形狀記憶組件的形狀記憶材料從低於臨界溫度(也可以稱為轉換溫度)切換到高於臨界溫度,或是從高於(相同或其他的)臨界溫度切換到低於臨界溫度。最好是以能源供應裝置供應相應的加溫所需的電力。這樣做的優點是能源供應裝置提供的電流可以直接流過可導電的形狀記憶材料,以便在形狀記憶組件的不同的組態之間切換,也就是在功能段的不同的運轉狀態之間切換。 According to an exemplary embodiment, the rotary tool can have an energy supply, in particular at least one (replaceable) battery or at least one (in particular rechargeable, in particular inductively rechargeable) accumulator, the function of which is to select Adaptive power supply to the shape memory component to switch the functional segments between different operating states. In order to switch the shape memory component between different operating states, the shape memory material of the shape memory component can be switched from below the critical temperature (also called the transition temperature) to above the critical temperature, or from above (the same or other) critical temperature switches below the critical temperature. It is best to use an energy supply device to supply the corresponding power required for heating. The advantage of this is that the current provided by the energy supply device can flow directly through the conductive shape memory material in order to switch between different configurations of the shape memory component, that is, between different operating states of the functional segments.
根據一個示範性的實施例,可以將溫度上升到超過臨界溫度,使形狀記憶組件的形狀記憶材料切換成空間擴大組態。根據另一個實施例,可以使形狀記憶組件的形狀記憶材料切換成空間收縮組態。 According to an exemplary embodiment, the temperature may be increased above a critical temperature to cause the shape memory material of the shape memory component to switch to a spatially expanded configuration. According to another embodiment, the shape memory material of the shape memory component can be caused to switch into a spatially contracted configuration.
根據一個示範性的實施例,可以將能源供應 裝置設置在轉動工具的手柄段。根據一個示範性的實施例,基於結構學的要求,手柄段通常具有足夠的尺寸可容納能源供應裝置。例如,可以從手柄段的一個端面更換能源供應裝置(例如更換電池)。 According to an exemplary embodiment, the energy supply may be The device is arranged on the handle section of the rotating tool. According to an exemplary embodiment, based on structural requirements, the handle segment is generally of sufficient size to accommodate the energy supply device. For example, the energy supply device (for example, the battery) can be replaced from one end of the handle section.
根據一個示範性的實施例,能源供應裝置可以選擇性的將電流送往形狀記憶組件,以便將形狀記憶組件在不同的機械組態之間切換。一種有利的方式是形狀記憶材料具有導電性,這樣當電流流過形狀記憶材料,就會因為電阻損耗的關係將形狀記憶材料加熱到高於臨界溫度或轉換溫度,因而使功能段在不同的運轉狀態之間切換。因此電流流過形狀記憶材料的一個優點是產生將形狀記憶材料加熱到高於臨界溫度的電阻損耗。也就是說只需讓電流流過形狀記憶材料,或是中斷流過形狀記憶材料的電流,就可以用很簡單的方式實現形狀記憶組件在不同的運轉狀態之間切換。 According to an exemplary embodiment, the energy supply device can selectively send current to the shape memory component to switch the shape memory component between different mechanical configurations. An advantageous way is that the shape memory material is conductive, so that when current flows through the shape memory material, the shape memory material will be heated to a temperature higher than the critical temperature or switching temperature due to resistance loss, thus allowing the functional segments to operate in different Switch between states. One advantage of current flowing through a shape memory material is therefore the generation of resistive losses that heat the shape memory material above a critical temperature. That is to say, by simply allowing current to flow through the shape memory material, or interrupting the current flowing through the shape memory material, the shape memory component can be switched between different operating states in a very simple way.
根據一個示範性的實施例,轉動工具可以具有一個將轉動工具之工作範圍照亮的光源,其中該光源可以從能源供應裝置獲得能源供應。如果為了將形狀記憶組件在功能段的不同的運轉狀態之間切換,而將能源供應裝置設置在轉動工具內,則該能源供應裝置可以同時為光源提供電力,以照亮轉動工具的功能段的工作範圍。這樣可以改善使用者的工作舒適度,而且幾乎不會提高轉動工具的構造複雜性。 According to an exemplary embodiment, the rotary tool may have a light source for illuminating the working range of the rotary tool, wherein the light source may receive an energy supply from an energy supply device. If an energy supply device is provided in the rotating tool in order to switch the shape memory component between different operating states of the functional segments, the energy supply device can simultaneously provide power to the light source to illuminate the functional segments of the rotating tool. scope of work. This improves the user's working comfort and hardly increases the construction complexity of the rotary tool.
根據一個示範性的實施例,形狀記憶組件可 以具有一個以形狀記憶材料製成的機械彈簧(特別是壓力彈簧或拉力彈簧),或是形狀記憶組件是由此種機械彈簧構成,其中該機械彈簧在不同的運轉狀態可以具有不同的軸向長度或軸向延伸。特別是該機械彈簧可以是一個螺旋彈簧或板簧。很明顯的,將這種形狀記憶合金製成的機械彈簧加熱到高於臨界溫度或轉換溫度(例如接通電流加熱),可以使其從初始組態切換成偏轉組態或膨脹組態。如果是螺旋彈簧,形狀記憶材料的這種轉換會產生一個壓力。同樣的,一個以形狀記憶材料製成並設置在機殼上的板簧可以切換成膨脹組態,此時板簧會發生偏轉,並在功能段內產生壓力,以切換到功能段的另一個運轉狀態。 According to an exemplary embodiment, the shape memory component may There is a mechanical spring made of shape memory material (especially a compression spring or a tension spring), or the shape memory component is composed of such a mechanical spring, wherein the mechanical spring can have different axial directions in different operating states. Length or axial extension. In particular, the mechanical spring can be a helical spring or a leaf spring. It is obvious that heating the mechanical spring made of this shape memory alloy above the critical temperature or switching temperature (for example, turning on current heating) can switch it from the initial configuration to a deflection configuration or an expansion configuration. In the case of a coil spring, this transformation of the shape memory material creates a stress. Similarly, a leaf spring made of shape memory material and mounted on the casing can be switched into an expansion configuration, at which time the leaf spring deflects and generates pressure within the functional segment to switch to another functional segment. operating status.
根據一個示範性的實施例,形狀記憶組件可以具有另外一個與機械彈簧耦合的機械彈簧。該另外一個機械彈簧較佳是以非以形狀記憶材料製成。第一臨界溫度可以不同於(尤其是高於)第二臨界溫度,其中當溫度高於第一臨界溫度,形狀記憶材料會膨脹,當溫度從高於第一臨界溫度降低至低於第二臨界溫度,形狀記憶材料就會收縮回去(參見第2圖)。在形狀記憶材料被加熱過後,這個效應可能會使形狀記憶材料回復到初始組態的過程發生時間延遲。由於以形狀記憶材料製成的彈簧與另一個機械彈簧力耦合,可以使以形狀記憶材料製成的彈簧在冷卻後以較快的速度回復到初始組態。這是因為在加熱到高於臨界溫度時,另一個彈簧會被以形狀記憶材料製成的彈簧壓縮,並在冷卻至低於臨界溫度後,對以形狀記憶材料製成 的彈簧施加一個回復力,促使其回復到初狀態。 According to an exemplary embodiment, the shape memory component may have another mechanical spring coupled to the mechanical spring. The other mechanical spring is preferably made of non-shape memory material. The first critical temperature may be different from (especially higher than) the second critical temperature, wherein the shape memory material will expand when the temperature is above the first critical temperature and when the temperature decreases from above the first critical temperature to below the second critical temperature. temperature, the shape memory material will shrink back (see Figure 2). This effect may cause a time delay in the shape memory material's return to its original configuration after it is heated. Since the spring made of shape memory material is force-coupled with another mechanical spring, the spring made of shape memory material can return to the original configuration at a faster speed after cooling. This is because when heated above the critical temperature, another spring will be compressed by the spring made of shape memory material, and after cooling below the critical temperature, the spring made of shape memory material will be compressed. The spring exerts a restoring force, prompting it to return to its original state.
根據一個示範性的實施例,機械彈簧及另一個機械彈簧可以位於一共同的機殼內,特別是以同軸方式位於該機殼內。因此兩個彈簧之間的力傳遞可以沿著共同的中心軸進行。為達到這個目的,可以將兩個機械彈簧沿縱向串聯在一起。在一個(空心圓柱形)機殼內橫向引導兩個彈簧,可以確保一個經引導或特定的力傳遞沿著中心軸進行。相應的形狀記憶組件在力傳遞的確定性和可控制性上具有優異的特性。 According to an exemplary embodiment, the mechanical spring and another mechanical spring can be located in a common housing, in particular coaxially within the housing. The force transmission between the two springs can therefore take place along a common central axis. To achieve this purpose, two mechanical springs can be connected in series longitudinally. The transverse guidance of two springs in a (hollow cylindrical) housing ensures a guided or specific force transmission along the central axis. The corresponding shape memory components have excellent characteristics in terms of deterministic and controllable force transmission.
根據一個示範性的實施例,形狀記憶組件可以具有另外一個以形狀記憶材料製成的機械彈簧,以及另外一個與該另外一個機械彈簧耦合的機械彈簧。也就是說,除了前面提及的兩個彈簧的配置為外,還可以加上另外兩個彈簧的配置,以構成一種很有利的實施例的形狀記憶組件。如果這兩個配置彼此反向運轉(例如透過相應的調整饋電,使二者彼此反向運轉),可以使二者在功能段在不同的運轉狀態之間的切換時相互協同支援。 According to an exemplary embodiment, the shape memory component may have another mechanical spring made of shape memory material, and another mechanical spring coupled to the other mechanical spring. That is to say, in addition to the configuration of the two springs mentioned above, the configuration of two other springs can also be added to form a very advantageous embodiment of the shape memory assembly. If the two configurations run in opposite directions to each other (for example, by adjusting the power supply accordingly so that they run in opposite directions), they can coordinately support each other when the functional segments switch between different operating states.
根據一個示範性的實施例,機械彈簧可以在第一凸輪位置作用在功能段內的切換凸輪上,同時形狀記憶組件的另一個以形狀記憶材料製成的機械彈簧可以在第二凸輪位置作用在切換凸輪上,這樣就可以透過形狀記憶組件在兩個旋轉位置之間對切換凸輪進行切換。例如,該機械彈簧及該另一個機械彈簧可以在第一凸輪位置作用在功能段內的切換凸輪上,該另一個機械彈簧及另外一個機 械彈簧可以在第二凸輪位置作用在切換凸輪上,這樣就可以透過形狀記憶組件在兩個旋轉位置之間對切換凸輪進行切換(例如參照第2A圖及第2B圖)。在一側以形狀記憶材料製成的彈簧及非以形狀記憶材料製成的彈簧構成的相應配置與另一側的切換凸輪之間,可以設置作為力傳遞用的相應拉線。從該兩個配置中的一個配置將形狀記憶材料通上電流就足以經由相應的拉線進行力傳遞,對切換凸輪進行切換。這樣就可以調整功能段的兩種不同的運轉狀態,例如可以選擇使棘輪進行右運轉或左運轉。 According to an exemplary embodiment, a mechanical spring can act on the switching cam in the functional section in a first cam position, while another mechanical spring of the shape memory assembly made of shape memory material can act on the second cam position. On the switching cam, the switching cam can be switched between two rotational positions via a shape memory component. For example, the mechanical spring and the other mechanical spring can act on the switching cam in the functional section in the first cam position. The other mechanical spring and the other mechanical spring can act on the switching cam in the functional section. The mechanical spring can act on the switching cam in the second cam position, so that the switching cam can be switched between two rotational positions through the shape memory component (see, for example, Figure 2A and Figure 2B). Between the corresponding arrangement of springs made of shape memory material and springs not made of shape memory material on one side and the switching cam on the other side, corresponding pull wires for force transmission can be provided. Applying current to the shape memory material from one of the two configurations is sufficient to transmit force via the corresponding pull wires to switch the switching cam. In this way, two different operating states of the functional section can be adjusted, for example, the ratchet can be selected to operate right or left.
根據一個示範性的實施例,機械彈簧及另一個機械彈簧在軸向上彼此力耦合。很明顯的,在彈簧與另一個彈簧軸向串聯的情況下,彈簧之間可以達到單軸力傳遞(因此是非常精確的力傳遞)。特別是以形狀記憶材料製成的彈簧在電流流過時會發生偏轉,因此會產生一個作用在另一個彈簧上的軸向力。因此在先前因加熱產生膨脹,經過冷卻後,這兩個彈簧的合作可以加快以形狀記憶材料製成的彈簧的回復速度。 According to an exemplary embodiment, the mechanical spring and the further mechanical spring are force coupled to each other in the axial direction. It is obvious that when a spring is axially connected in series with another spring, uniaxial force transmission between the springs (and therefore very precise force transmission) can be achieved. In particular, springs made of shape memory materials deflect when current flows through them, thus creating an axial force that acts on the other spring. Therefore, the cooperation of these two springs can speed up the recovery speed of the spring made of shape memory material after cooling.
根據一個示範性的實施例,形狀記憶組件可以具有一個在不同運轉狀態下有不同長度的以形狀記憶材料製成的平坦執行器。例如,平坦或平面狀的平坦執行器可以具有朝不同方向伸展的段落。例如,平坦執行器的結構可以是曲折結構(參見第3圖)、彎折結構、波浪結構或鋸齒結構。在加熱時,具有適當形狀的平坦結構可以使形狀記憶材料的聚攏或收縮。換句話說,電流流過此種組態 會導致縱向尺寸縮小。形狀記憶材料的這種具有橫向及縱向段落的平坦執行器的組態可以迅速的在不同的運轉狀態之間切換,以及在形狀記憶材料被加熱過後迅速的冷卻。同樣的,只要電流流過形狀記憶材料,平坦執行器的形狀記憶材料就可以在不同的組態之間切換。 According to an exemplary embodiment, the shape memory assembly may have a flat actuator made of shape memory material that has different lengths in different operating states. For example, a flat or planar actuator may have sections extending in different directions. For example, the structure of the flat actuator may be a meandering structure (see Figure 3), a bent structure, a wavy structure or a sawtooth structure. Flat structures with appropriate shapes can cause the shape memory material to bunch up or shrink when heated. In other words, current flows through this configuration Will result in reduced vertical size. This configuration of a flat actuator with lateral and longitudinal segments of shape memory material allows rapid switching between different operating states and rapid cooling of the shape memory material after it has been heated. Likewise, the flat actuator's shape-memory material can switch between different configurations as long as an electric current flows through the material.
根據一個示範性的實施例,形狀記憶組件還可以具有另一個在不同運轉狀態下有不同長度的以形狀記憶材料製成的平坦執行器。例如,如第3圖所示,兩個相同結構的平坦執行器可以分別經由一條拉線與功能段內的一個組件耦合。將兩個平坦執行器分別接上相應的電流,可以經由拉線對該組件輸入反對稱的拉力,使該組件被扭曲、傾斜、或移動,因而被切換。 According to an exemplary embodiment, the shape memory assembly may also have another flat actuator made of shape memory material that has different lengths in different operating states. For example, as shown in Figure 3, two flat actuators of the same structure can be coupled to a component in the functional segment via a pull wire respectively. By connecting the two flat actuators to corresponding currents, an antisymmetric pulling force can be input to the component through the pull wire, causing the component to be twisted, tilted, or moved, and thus switched.
根據一個示範性的實施例,平坦執行器可以在第一凸輪位置作用在功能段內的切換凸輪上,另一個平坦執行器可以在第二凸輪位置作用在切換凸輪上,這樣就可以透過形狀記憶組件在兩個旋轉位置之間對切換凸輪進行切換。例如,第3圖的實施例的組態可以在棘輪或其他轉動工具的右運轉和左運轉之間切換。 According to an exemplary embodiment, a flat actuator can act on the switching cam in the functional segment in a first cam position, and another flat actuator can act on the switching cam in a second cam position, so that shape memory can be used The component switches the switching cam between two rotational positions. For example, the embodiment of Figure 3 may be configured to switch between right and left rotation of a ratchet or other rotating tool.
根據一個有利的實施例,形狀記憶組件可以構成轉動工具的一個以形狀記憶材料製成的外部段,該外部段在不同的運轉狀態下至少是階段性具有不同的外部尺寸。第6B圖及第6C圖顯示這個實施例。例如,形狀記憶材料的形狀為燈絲狀、條紋狀或薄片狀,而且透過通電或以其他方式加熱可以使其向外開展或向內收縮。在向外開 展的運轉狀態下,轉動工件可以作用在周邊部件上(例如將帶有刻槽的套筒頭以形狀接合的方式閉鎖在旋轉部件的從動件上,其中暫時展開的形狀記憶材料可以嵌入套筒頭的刻槽,以實現閉鎖)。反之,在向內收縮的運轉狀態下,無需施力就可以將周邊部件從轉動工具取下(例如可以將套筒頭從從動件取下,而且形狀記憶材料不會對此造成阻礙)。根據一個示範性的實施例,形狀記憶材料可以沿著功能段的從動件的外側延伸。 According to an advantageous embodiment, the shape memory component can form an outer section of the rotary tool made of shape memory material, which outer section has different outer dimensions, at least in stages, in different operating states. Figures 6B and 6C show this embodiment. For example, shape memory materials are shaped like filaments, stripes, or sheets, and can be expanded outward or contracted inward by applying electricity or heating in other ways. Opening outward In the unfolded operating state, the rotating workpiece can act on the peripheral component (for example, the grooved sleeve head is locked on the follower of the rotating component in a form-fitting manner, in which the temporarily deployed shape memory material can be embedded in the sleeve). Grooves on the barrel head to achieve locking). On the other hand, in the inwardly retracted operating state, the peripheral part can be removed from the rotating tool without exerting force (for example, the sleeve head can be removed from the follower without the shape memory material hindering this). According to an exemplary embodiment, the shape memory material may extend along the outside of the follower of the functional segment.
根據一個示範性的實施例,形狀記憶組件的組態可以是在緊鄰轉動工具之外側的結構及一至少是逐段突出於轉動工具之外側的結構之間切換。例如,形狀記憶組件在該緊鄰結構內可以是一縱向延伸的造型。形狀記憶組件在該突出的結構內則可以被明顯的壓平。 According to an exemplary embodiment, the configuration of the shape memory component may be switched between a structure immediately outside the rotating tool and a structure protruding at least sectionally outside the rotating tool. For example, the shape memory component may be a longitudinally extending shape within the proximal structure. The shape memory component can be significantly flattened within the protruding structure.
根據一個示範性的實施例,形狀記憶組件可以是以形狀記憶材料製成的燈絲。只需輸入很小的能量就可以將這種以形狀記憶材料製成的燈絲加熱到超出切換形狀記憶材料之組態的臨界溫度,特別是因為燈絲造型可促進加熱作用的電阻損耗。 According to an exemplary embodiment, the shape memory component may be a filament made of shape memory material. Only a small input of energy is required to heat a filament made of shape memory material beyond the critical temperature required to switch the configuration of the shape memory material, especially since the shape of the filament promotes resistive losses in the heating effect.
根據一個示範性的實施例,形狀記憶組件可以使從動件在將套筒頭固定於從動件上的狀態(當形狀記憶組件突出於轉動工具的外側)及將套筒頭與從動件分開的狀態(當形狀記憶組件緊鄰轉動工具的外側)之間切換。這個實施例是以形狀記憶組件提供一個將套筒頭從轉動工具的從動件鬆開的快速鬆開機構。例如,可以透過一個由 形狀記憶材料控制的嚙合件嵌入套筒頭的空隙,或是形狀記憶材料本身嵌入套筒頭的空隙,使套筒頭和從動件暫時或可逆的彼此固定在一起。透過對形狀記憶材料進行相應的溫度控制,使嚙合件或形狀記憶材料進入從動件,即可將套筒頭從從動件扔出或取下。套筒頭應插在從動件上,以便轉動工具的旋轉力經由套筒頭的自由端作用在一個部件或固定件上(例如螺母或螺絲)。為了將套筒頭牢靠的固定在轉動工具上,在將套筒頭插在形狀記憶組件的從動件上後,可以將形狀記憶材料充分加熱,以使形狀記憶材料切換成隆起的突出組態。在這個組態中,形狀記憶材料可以嵌入套筒頭的凹槽、刻槽、或其他的下凹處,以便將套筒頭鎖在轉動工具上。要將套筒頭取下時,可以結束對形狀記憶材料供電,使形狀記憶材料冷卻,並切換或回復到緊鄰從動件的外側的組態。這樣就可以解除形狀記憶材料與套筒頭的下凹處之間的形狀接合,並將套筒頭從轉動工具鬆開。 According to an exemplary embodiment, the shape memory component can make the follower in a state of fixing the socket head on the follower (when the shape memory component protrudes from the outside of the rotating tool) and connect the socket head with the follower. Switching between separated states (when the shape memory component is immediately outside of the rotating tool). This embodiment uses a shape memory assembly to provide a quick release mechanism for releasing the socket head from the follower of the rotating tool. For example, you can pass a The engaging part controlled by the shape memory material is embedded in the gap of the sleeve head, or the shape memory material itself is embedded in the gap of the sleeve head, so that the sleeve head and the driven member are temporarily or reversibly fixed to each other. By controlling the corresponding temperature of the shape memory material so that the engaging part or the shape memory material enters the driven part, the sleeve head can be thrown or removed from the driven part. The socket head should be inserted into the follower so that the rotational force of the rotating tool acts on a component or fixture (such as a nut or screw) via the free end of the socket head. In order to firmly fix the socket head on the rotating tool, after the socket head is inserted into the follower of the shape memory assembly, the shape memory material can be fully heated to switch the shape memory material into a raised protruding configuration. . In this configuration, the shape memory material can be embedded in grooves, notches, or other recesses in the socket head to lock the socket head to the rotating tool. When the sleeve head is to be removed, power to the shape memory material can be terminated, allowing the shape memory material to cool, and switch or return to a configuration immediately outside the follower. This releases the shape-memory material from the recess of the socket head and releases the socket head from the rotating tool.
根據一個示範性的實施例,功能段可以具有一個可以選擇性進行右運轉或左運轉的力傳遞機構及一個切換裝置,其中力傳遞機構的作用是將轉動工具的旋轉力傳遞到要轉動的部件,切換裝置的作用是將力傳遞機構在右運轉及左運轉之間切換,其中切換裝置具有形狀記憶組件。很明顯的,可以透過加熱(例如通電)啟動形狀記憶組件的形狀記憶材料,使切換裝置切換到右運轉或左運轉。 According to an exemplary embodiment, the functional section may have a force transmission mechanism that can selectively perform right or left rotation and a switching device, wherein the function of the force transmission mechanism is to transmit the rotational force of the rotating tool to the component to be rotated , the function of the switching device is to switch the force transmission mechanism between right operation and left operation, wherein the switching device has a shape memory component. Obviously, the shape memory material of the shape memory component can be activated by heating (for example, applying electricity), so that the switching device switches to right or left operation.
根據一個示範性的實施例,力傳遞機構可以 在右運轉及左運轉的運轉狀態下,以轉動工具的兩個彼此相反的旋轉方向中的一個旋轉方向將旋轉力傳遞到要轉動的部件,以及以另一個旋轉方向空轉或無載運轉。例如,可以使一個與從動件力耦合的齒輪與切換凸輪嚙合,這樣就可以在一個旋轉方向上傳遞力,同時在相反的旋轉方向上無法傳遞力。 According to an exemplary embodiment, the force transfer mechanism may In the right-hand and left-hand operating states, the rotational force is transmitted to the component to be rotated in one of the two mutually opposite rotational directions of the rotating tool, and the other rotational direction is idling or unloaded. For example, a gear that is force-coupled to the output can be meshed with a switching cam so that force can be transmitted in one direction of rotation, while force cannot be transmitted in the opposite direction of rotation.
根據一個示範性的實施例,力傳遞機構可以具有一個與要轉動的部件力耦合的齒輪,以及一個與齒輪嚙合的切換凸輪,其中切換凸輪可以經由切換裝置的形狀記憶組件在一相應於右運轉的位置及一相應於左運轉的位置之間切換。這個切換機構可以整個被整合到轉動工具內,因此可以很好的防止灰塵、濕氣或其他異物跑進去。 According to an exemplary embodiment, the force transmission mechanism may have a gear force-coupled with the component to be rotated, and a switching cam meshed with the gear, wherein the switching cam may be rotated in a corresponding right direction via a shape memory component of the switching device switch between the position and a position corresponding to left rotation. This switching mechanism can be completely integrated into the rotating tool, thus preventing dust, moisture or other foreign matter from getting in.
根據一個示範性的實施例,切換裝置的形狀記憶組件可以具有第一形狀記憶結構及第二形狀記憶結構,這兩個結構可以個別被分開啟動,以調整右運轉或左運轉。對第一形狀記憶結構通電(但同時不對第二形狀記憶結構通電)僅能影響第一記憶結構的長度(特別是縮短),可以生成一個產生右運轉或左運轉的力。反之,對第二形狀記憶結構通電(但同時不對第一形狀記憶結構通電)僅能影響第二記憶結構的長度(特別是縮短),可以生成一個產生另一個右運轉及另一個左運轉的另一個力。 According to an exemplary embodiment, the shape memory component of the switching device may have a first shape memory structure and a second shape memory structure, and the two structures may be activated separately to adjust the right operation or the left operation. Energizing the first shape memory structure (but not energizing the second shape memory structure at the same time) can only affect the length (especially shortening) of the first shape memory structure, and can generate a force that produces right or left rotation. Conversely, energizing the second shape memory structure (but not energizing the first shape memory structure) can only affect the length (especially shortening) of the second shape memory structure, which can generate another right rotation and another left rotation. A force.
根據一個示範性的實施例,切換裝置可以具有一個設置在第一形狀記憶結構及第二形狀記憶結構之間的雙穩定板簧(例如具有兩個雙穩定彎曲狀態的板簧),其 作用是使力傳遞機構在一相應於右運轉的第一穩定組態及一相應於左運轉的第二穩定組態之間切換。這種雙穩定板簧可以選擇性的採取一個穩定的第一組態或一個穩定的第二組態。在這種情況下,穩定的第一組態可以相當於一個僅對第一形狀記憶結構通電(但是沒有對第二形狀記憶結構通電)的運轉狀態,反之穩定的第二組態可以相當於一個僅對第二形狀記憶結構通電(但是沒有對第一形狀記憶結構通電)的運轉狀態。因此即使切斷啟動個別形狀記憶結構的啟動電流,這種雙穩定板簧也能夠將左運轉或右運轉穩定住。例如,以這種方式配置的雙穩定板簧可以是由彈簧鋼製成。它的功能類似於一個“點擊器”。 According to an exemplary embodiment, the switching device may have a bistable leaf spring (for example, a leaf spring with two bistable bending states) disposed between the first shape memory structure and the second shape memory structure, which The function is to switch the force transmission mechanism between a first stable configuration corresponding to right operation and a second stable configuration corresponding to left operation. This bistable leaf spring can selectively adopt a stable first configuration or a stable second configuration. In this case, the stable first configuration may be equivalent to an operating state in which only the first shape memory structure is energized (but not the second shape memory structure), whereas the stable second configuration may be equivalent to an operating state in which only the first shape memory structure is energized (but not the second shape memory structure). An operating state in which only the second shape memory structure is energized (but not the first shape memory structure). Therefore, this bistable leaf spring can stabilize left or right operation even if the starting current that activates the individual shape memory structures is cut off. For example, a bistable leaf spring configured in this manner may be made of spring steel. It functions like a "clicker".
根據一個示範性的實施例,雙穩定板簧的一端可以與切換凸輪耦合,同時雙穩定板簧的另一端可以與一在安裝後可轉動的平衡桿耦合。此外,第一形狀記憶結構及第二形狀記憶結構的一端可以與該在安裝後可轉動的平衡桿耦合,同時第一形狀記憶結構及第二形狀記憶結構的另一端可以固定在轉動工具上,例如固定在機殼或板子上。如果有一個形狀記憶結構被通電,這個形狀記憶結構會收縮,另一個形狀記憶結構的長度則保持不變。固定在一端的收縮形狀記憶結構因而施加拉力使在另一端的平衡桿轉動。結果,雙穩定板簧從一穩定組態轉移到另一穩定組態。由於雙穩定板簧不只與平衡桿耦合,而且也與切換凸輪耦合,因此雙穩定板簧會切換到另一個組態,以使切換凸輪在轉動工具有左運轉及右運轉之間切換。 According to an exemplary embodiment, one end of the bistable leaf spring may be coupled to the switching cam, while the other end of the bistable leaf spring may be coupled to a balance bar that is rotatable after installation. In addition, one end of the first shape memory structure and the second shape memory structure can be coupled with the balance bar that can be rotated after installation, while the other ends of the first shape memory structure and the second shape memory structure can be fixed on the rotating tool, For example, fixed on the chassis or board. If one shape memory structure is energized, it shrinks, while the length of the other shape memory structure remains unchanged. The retracted shape memory structure fixed at one end thus exerts a pulling force that causes the balance bar at the other end to rotate. As a result, the bistable leaf spring transfers from one stable configuration to another. Since the bistable leaf spring is coupled not only to the balance bar but also to the switching cam, the bistable leaf spring switches to another configuration so that the switching cam switches between left and right rotation of the rotating tool.
根據一個示範性的實施例,功能段可以具有一個從動件,特別是供套筒頭插上的從動件。此處所謂的從動件是指功能段上從外側隆起並具有一非旋轉對稱的周邊(例如四邊形周邊)的突出件,帶有空隙的套筒頭可以插在其上,以使轉動工具的扭矩傳遞作用在套筒頭上。插在從動件上的套筒頭的一個自由端被設計成可以將固定件(例如螺絲或螺母)轉動。 According to an exemplary embodiment, the functional section can have a follower, in particular a follower onto which the sleeve head is plugged. The so-called follower here refers to a protruding piece on the functional section that protrudes from the outside and has a non-rotationally symmetrical circumference (such as a quadrilateral circumference), on which a sleeve head with a gap can be inserted, so that the rotating tool can rotate. Torque transmission acts on the sleeve head. A free end of the sleeve head inserted on the follower is designed to rotate a fixing member (such as a screw or nut).
根據一個示範性的實施例,轉動工具可以具有可插在或已插在從動件上的套筒頭。另一個可能是具有一組不同的套筒頭,而且每一個套筒頭都可以插在轉動工具有的從動件上。這樣就可以利用同一個轉動工具驅動各式各樣不同的固定件。 According to an exemplary embodiment, the rotary tool may have a socket head that is or has been inserted onto the follower. Another possibility is to have a set of different socket heads, each of which can be inserted into a follower provided by the rotating tool. This makes it possible to drive a wide variety of different fasteners with the same rotary tool.
根據一個示範性的實施例,形狀記憶組件可以使從動件在一個將套筒頭固定住的狀態及一個將套筒頭鬆開的狀態之間切換。因此形狀記憶組件可以作為從動件的一個可逆的閉鎖裝置。 According to an exemplary embodiment, the shape memory component can cause the driven member to switch between a state in which the ferrule head is fixed and a state in which the ferrule head is released. The shape memory component thus serves as a reversible locking device for the output element.
根據一個示範性的實施例,形狀記憶組件可以作用在位於從動件的空隙內的嚙合件上,以使嚙合件在一個向外突出並將套筒頭固定住的狀態及一個向後退並將套筒頭鬆開的狀態之間切換。例如,嚙合件可以是一個球體或釘栓。啟動形狀記憶組件可以產生一個作用在嚙合件上的力,使嚙合件選擇性的將套筒頭固定住或鬆開。 According to an exemplary embodiment, the shape memory component can act on the engaging member located in the gap of the driven member, so that the engaging member is in a state of protruding outward and fixing the sleeve head and a state of retreating and holding the sleeve head. Switch between the loosened state of the sleeve head. For example, the engaging element may be a sphere or a peg. Activating the shape memory component can generate a force acting on the engaging part, causing the engaging part to selectively fix or loosen the sleeve head.
根據一個示範性的實施例,形狀記憶組件可以平行向嚙合件移動,或是以一個角度(特別是垂直)向嚙 合件移動,以使嚙合件在一個向外突出的狀態及一個後退的狀態之間切換。如果嚙合件向外突出,就會將插上的套筒頭鎖住。如果嚙合件向後退,就會將豎起的套筒頭鬆開。 According to an exemplary embodiment, the shape memory component can move parallel to the engagement member or at an angle (especially vertically) to the engagement member. The engaging member moves so that the engaging member switches between an outwardly protruding state and a retreating state. If the engaging piece protrudes outward, it will lock the inserted socket head. If the engaging member moves back, the cocked sleeve head will be released.
根據一個示範性的實施例,手柄段可以具有至少一個可由使用者操作的操作裝置,以供使用者控制功能段在不同的運轉狀態之間切換。例如,該至少一個操作裝置可以包含一個使形狀記憶組件在左運轉及右運轉之間切換的操作裝置(例如由兩個按鈕構成的操作裝置)。一種替代或附加的方式是,操作裝置可以使形狀記憶組件在轉動工具的從動件將套筒頭固定住的狀態及從動件將套筒頭鬆開的狀態之間切換。例如,操作裝置可以具有一個設定右運轉的第一按鈕。此外,操作裝置還可以具有一個設定左運轉的第二按鈕。另一種可能是,操作裝置具有一個可選擇性將套筒頭鎖在從動件上或是從從動件鬆開的第三按鈕。此外,至少有一個接通及/或切斷電源的操作裝置,例如接通及/或切斷為轉動工具的工作範圍提供照明的LED。 According to an exemplary embodiment, the handle segment may have at least one operating device operable by a user for the user to control the functional segment to switch between different operating states. For example, the at least one operating device may comprise an operating device (eg an operating device consisting of two buttons) that switches the shape memory assembly between left and right rotation. Alternatively or additionally, the operating device can switch the shape memory assembly between a state in which the follower of the rotating tool holds the socket head and a state in which the follower releases the socket head. For example, the operating device can have a first button for setting the right run. In addition, the operating device can also have a second button for setting the left-hand movement. Another possibility is that the operating device has a third button that selectively locks the sleeve head on the driven member or releases it from the driven member. Furthermore, there is at least one operating device for switching on and/or off the power supply, for example on and/or off an LED that illuminates the working range of the rotary tool.
根據一個示範性的實施例,轉動工具的至少一個操作裝置中至少有一個操作裝置可以具有雙重功能,因此一個操作裝置可以從兩個不同的功能選擇一個要執行的功能。例如,可以將第一操作裝置設計成具有雙重功能,以便可以選擇要執行第一功能或第二功能。另一種可能是第二操作裝置也具有雙重功能,以便可以選擇要執行 第三功能或第四功能。例如,第一功能是將形狀記憶組件切換到右運轉。例如,第二功能是將形狀記憶組件切換到從動件將套筒頭鬆開的狀態。例如,第三功能是將形狀記憶組件切換到左運轉。例如,第四功能是接通電源。 According to an exemplary embodiment, at least one of the at least one operating device of the rotary tool may have a dual function, so that one operating device may select a function to be performed from two different functions. For example, the first operating device may be designed to have a dual function, so that it can be selected to perform a first function or a second function. Another possibility is that the second operating device also has a dual function so that it can be selected to perform Tertiary function or fourth function. For example, the first function is to switch the shape memory component to right rotation. For example, the second function is to switch the shape memory assembly to a state where the follower releases the socket head. For example, the third function is to switch the shape memory component to left rotation. For example, the fourth function is to turn on the power.
根據一個示範性的實施例,形狀記憶組件可以設置在手柄段上或手柄段內,及/或設置在功能段上或功能段內。將形狀記憶組件整合到轉動工具內部可以製造出體積特別小的轉動工具。將形狀記憶組件整合到轉動工具內部的另一個優點是可以保護內部的機構件免於受異外污染,因而提高其使用壽命。 According to an exemplary embodiment, the shape memory component may be disposed on or within the handle segment, and/or disposed on or within the functional segment. Integrating shape memory components into rotating tools allows the creation of particularly small rotating tools. Another advantage of integrating shape memory components into the interior of a rotating tool is that it protects the internal mechanical components from foreign contamination, thereby increasing their service life.
根據一個示範性的實施例,形狀記憶組件的形狀記憶材料可以是由以下的一種材料製作成型:金屬絲、彈簧、套管、膜片。因此形狀記憶材料可以根據所需要的功能具有各式各樣不同的形狀。 According to an exemplary embodiment, the shape memory material of the shape memory component may be made of one of the following materials: metal wire, spring, sleeve, or diaphragm. Shape memory materials can therefore have a wide variety of shapes depending on the desired function.
根據一個示範性的實施例,轉動工具可以是棘輪(也稱為棘齒)或扳手(例如具有棘輪功能的扳手)。也可以是其他具有形狀記憶組件的轉動工具,例如電動扳手或鑽孔機。 According to an exemplary embodiment, the rotating tool may be a ratchet (also called a ratchet) or a wrench (eg, a wrench with a ratchet function). It could also be other rotary tools with shape memory components, such as an electric wrench or drill.
根據一個示範性的實施例,功能段可以具有一個力傳遞機構,且該力傳遞機構具有一個將旋轉力從轉動工具傳遞到要轉動的部件上的傳動裝置。該傳動裝置在使用者作用在手柄段的旋轉力及作用在要轉動的部件上的旋轉效果(例如作用在要轉動的部件上的旋轉力)之間可以具有至少兩個不同的傳動比。例如,傳動裝置可以具有至 少兩個半徑不同的齒輪,以產生至少兩個不同的傳動比,其中可以從至少兩個齒輪中選擇一個齒輪產生手柄段及功能段之間的力耦合。因此位於轉動工具頭部的功能段可以帶有一個傳動裝置,而且該傳動裝置可以具有至少兩個或更多個外徑不同的齒輪。不同的齒輪各有不同的傳動比,類似於自行車的變速器。使用者選擇傳動裝置的一個齒輪,在轉動工具及要轉動的部件之間產生一個力耦合,因而可以在一個運轉狀態透過連接一個較大的齒輪與一個要傳遞的旋轉力匹配。反之,如果使用者想要以轉動工具的一個小旋轉角使插在轉動工具之從動件上的套筒頭達到一個大旋轉角,則使用者可以選擇一個較小的齒輪。由於傳動裝置是設置在轉動工具的功能段內,因此可以進行換檔,因而得以提高轉動工具的使用彈性。例如,具有棘輪功能的棘齒或扳手可以選擇以較快或較慢的旋轉速度工作。 According to an exemplary embodiment, the functional section can have a force transmission mechanism, and the force transmission mechanism has a transmission device for transmitting the rotational force from the rotation tool to the component to be rotated. The transmission device may have at least two different transmission ratios between the rotational force exerted by the user on the handle segment and the rotational effect acting on the component to be rotated (eg, the rotational force acting on the component to be rotated). For example, a transmission can have up to There are at least two gears with different radii to produce at least two different transmission ratios, wherein one gear can be selected from the at least two gears to produce a force coupling between the handle section and the functional section. The functional section located at the head of the rotary tool can therefore be provided with a transmission, and the transmission can have at least two or more gears with different outer diameters. Different gears have different transmission ratios, similar to a bicycle transmission. The user selects a gear of the transmission device to create a force coupling between the rotating tool and the component to be rotated, so that in an operating state, a larger gear can be connected to match a rotational force to be transmitted. On the contrary, if the user wants to achieve a large rotation angle of the sleeve head inserted on the follower of the rotating tool with a small rotation angle of the rotating tool, the user can select a smaller gear. Since the transmission device is arranged in the functional section of the rotary tool, gear shifting can be performed, thereby improving the flexibility of use of the rotary tool. For example, a ratchet or wrench with a ratchet function can choose to work at a faster or slower rotation speed.
根據一個示範性的實施例,傳動裝置可以透過形狀記憶組件在不同的運轉狀態之間切換不同的傳動比。因此形狀記憶組件可以調整使用者可選擇的傳動比,例如以形狀記憶組件啟動多個不同大小的齒輪中的一個齒輪。 According to an exemplary embodiment, the transmission device can switch different transmission ratios between different operating states through the shape memory component. The shape memory component can therefore adjust a user-selectable transmission ratio, for example by activating one of a plurality of gears of different sizes using the shape memory component.
100:轉動工具 100:Rotating tool
102:手柄段 102: handle section
104:功能段 104: Function segment
106:形狀記憶組件 106:Shape memory component
108:能源供應裝置 108:Energy supply device
110:光源 110:Light source
112,114,116,118:彈簧 112,114,116,118: spring
120:機殼 120:Chassis
122:切換凸輪 122:Switch cam
124,126:平坦執行器 124,126: Flat actuator
128:外部段 128: External segment
130:燈絲 130:Filament
132:從動件 132:Follower
134:力傳遞機構 134: Force transmission mechanism
136:切換裝置 136:Switching device
140:齒輪 140:Gear
112:第一形狀記憶結構 112: First shape memory structure
112’:第二形狀記憶結構 112’: Second shape memory structure
171:雙穩定彈板簧 171: Bi-stable leaf spring
173:平衡桿 173: Balance bar
142:嚙合件 142:meshing parts
144,190:空隙 144,190:gap
150:接合片 150:joint piece
154:電接點 154: Electrical contact
156,158:力傳遞元件 156,158: Force transmission element
151:分隔墊片及電接點 151:Separating gaskets and electrical contacts
160:制動件 160:brake parts
186:工具機殼 186:Tool housing
162:力-路徑圖 162: Force-path diagram
164,172:橫座標 164,172:abscissa
166,174:縱座標 166,174: vertical coordinate
170:DSC圖 170:DSC diagram
176,178:曲線路徑 176,178: Curved path
180,182:轉換溫度 180,182: conversion temperature
124,126:扁形執行器 124,126: Flat actuator
188:滑桿 188: Slider
192:入口平台 192: Entrance platform
194:入口斜面 194: Entrance slope
198:板子 198:Board
199:蓋子 199:lid
191:向左轉動 191:Turn left
193:向右轉動 193:Turn right
175:板子 175:Board
以下將配合圖式對本發明的示範性的實施例做進一步的說明。 Exemplary embodiments of the present invention will be further described below with reference to the drawings.
[第1A圖及第1B圖]分別顯示本發明的一個示範性實施例的轉動工具的一個側視圖及一個俯視圖。 [Figure 1A and Figure 1B] respectively show a side view and a top view of a rotating tool according to an exemplary embodiment of the present invention.
[第2A圖及第2B圖]分別顯示第1A圖及第1B圖之轉動工具的一個細部橫斷面視圖。 [Figure 2A and Figure 2B] Show a detailed cross-sectional view of the rotating tool in Figure 1A and Figure 1B respectively.
[第2C圖及第2D圖]顯示在第2A圖及第2B圖的形狀記憶組件上的測量結果。 [Figures 2C and 2D] Shows the measurement results on the shape memory component of Figures 2A and 2B.
[第2E圖及第2F圖]顯示第2A圖及第2B圖的形狀記憶組件的兩個不同的組態。 [Figures 2E and 2F] show two different configurations of the shape memory component of Figures 2A and 2B.
[第3圖]顯示本發明的另一個示範性實施例的轉動工具的一個細部橫斷面視圖。 [Fig. 3] A detailed cross-sectional view showing a rotary tool according to another exemplary embodiment of the present invention.
[第4A圖及第4B圖]分別顯示本發明的另一個示範性實施例的轉動工具的一個側視圖及一個細部橫斷面視圖。 [Figures 4A and 4B] respectively show a side view and a detailed cross-sectional view of a rotary tool according to another exemplary embodiment of the present invention.
[第5A圖及第5B圖]分別顯示本發明的另一個示範性實施例的轉動工具的一個側視圖及一個細部橫斷面視圖。 [Figures 5A and 5B] respectively show a side view and a detailed cross-sectional view of a rotary tool according to another exemplary embodiment of the present invention.
[第6A圖、第6B圖及第6C圖]分別顯示本發明的另一個示範性實施例的轉動工具的一個側視圖、一個細部橫斷面視圖及一個三度空間視圖。 [Figure 6A, Figure 6B and Figure 6C] respectively show a side view, a detailed cross-sectional view and a three-dimensional view of the rotating tool according to another exemplary embodiment of the present invention.
[第7A圖及第7B圖]分別顯示本發明的另一個示範性實施例的轉動工具的一個側視圖及一個細部橫斷面視圖。 [Figures 7A and 7B] respectively show a side view and a detailed cross-sectional view of a rotary tool according to another exemplary embodiment of the present invention.
[第8圖]顯示本發明的另一個示範性實施例的轉動工具的第一運轉狀態的一個橫斷面視圖,[第9圖] 顯示該轉動工具的第二運轉狀態的橫斷面視圖。 [Fig. 8] A cross-sectional view showing the first operating state of the rotary tool according to another exemplary embodiment of the present invention, [Fig. 9] A cross-sectional view showing the second operating state of the rotary tool.
[第10圖]顯示本發明的另一個示範性實施例的轉動工具的不同的立體視圖。 [Fig. 10] Different perspective views showing a rotary tool of another exemplary embodiment of the present invention.
[第11圖]顯示本發明的另一個示範性實施例的轉動工具的部分內視圖。 [Fig. 11] A partial internal view showing a rotary tool according to another exemplary embodiment of the present invention.
[第12圖]顯示第11圖的轉動工具的一個側視圖。 [Fig. 12] Shows a side view of the rotating tool of Fig. 11.
[第13圖]顯示第11圖及第12圖的轉動工具的一個透明俯視圖。 [Fig. 13] Shows a transparent top view of the rotating tool of Figs. 11 and 12.
[第14圖]顯示第11圖至第13圖的轉動工具的一個較大的範圍。 [Fig. 14] shows a larger range of the rotating tool of Figs. 11 to 13.
[第15圖]顯示第11圖至第14圖的轉動工具的一個未顯示形狀記憶組件的簡化俯視圖。 [Fig. 15] A simplified top view showing a rotary tool of Figs. 11 to 14 without showing the shape memory component.
在不同圖式中的相同或類似的元件均以相同的元件符號標示。 The same or similar components in different drawings are designated with the same component symbols.
在配合圖式描述本發明的示範性實施例之前,此處要先對本發明的實施例做一個一般性的說明: Before describing the exemplary embodiments of the present invention with reference to the drawings, a general description of the embodiments of the present invention is provided:
帶有可插上去的套筒頭的棘輪屬於先前技術。如果套筒頭插在棘輪上,則螺絲頭可以進入套筒頭,以便將螺絲擰入一個物件,或是從這個物件擰出。在螺絲頭上可以設置一個機械切換裝置,以便將棘輪在右運轉及左運轉(相當於擰入或擰出螺絲)之間切換。為了將棘輪在 右運轉及左運轉之間切換,一個可用手轉動的切換凸輪可以定位在兩個位置(相當於右運轉或左運轉)。切換凸輪的一端被一個受彈簧力作用的球體固定在兩個位置中的一個位置。切換凸輪的另一端可以與一個齒輪嚙合,其中該齒輪與一個四邊形的從動件連接。 Ratchets with pluggable socket heads are prior art. If the socket head is inserted into the ratchet, the screw head can enter the socket head to screw the screw into or out of an object. A mechanical switching device can be provided on the screw head to switch the ratchet between right and left rotation (equivalent to screwing in or out of the screw). In order to place the ratchet in To switch between right and left operation, a hand-turnable switching cam can be positioned in two positions (equivalent to right or left operation). One end of the switching cam is held in one of two positions by a spring-loaded ball. The other end of the switching cam can mesh with a gear, which gear is connected to a quadrilateral follower.
棘輪的這個基本結構多年來未曾改變。 This basic structure of the ratchet has not changed over the years.
但是這種傳統型的棘輪的操作友善性並不好。此外,這種棘輪的使用壽命並不長,因為灰塵等異物會從向外張開的切換機構跑進去。 However, the operation friendliness of this traditional ratchet is not good. In addition, the service life of this ratchet is not long, because foreign matter such as dust can escape from the outwardly opening switching mechanism.
根據本發明的一個實施例,可以為轉動工具(特別是棘輪)的使用者提供一種更容易操作且使用壽命更長的轉動工具。特別是可以將控制轉動工具在功能段的不同的運轉狀態之間切換的形狀記憶組件整合到轉動工具內。這種形狀記憶組件位於轉動工具的內部,而且對外是封閉的,因此灰塵、濕氣、或其他異物不易滲入轉動工具,因此轉動工具具有較長的使用壽命。 According to an embodiment of the present invention, a user of a rotary tool (especially a ratchet) can be provided with a rotary tool that is easier to operate and has a longer service life. In particular, a shape memory component that controls the switching of the rotary tool between different operating states of the functional segments can be integrated into the rotary tool. This shape memory component is located inside the rotating tool and is closed to the outside, so dust, moisture, or other foreign matter cannot easily penetrate into the rotating tool, so the rotating tool has a longer service life.
透過設置於轉動工具(特別是棘輪)的手柄內的能源供應裝置(例如電池)及含有形狀記憶合金的形狀記憶組件,可以使轉動工具的操作變得更容易。根據一個實施例,可以使手動式轉動工具(例如棘輪,扳手...等)右運轉及左運轉之間的切換變得更容易。 The operation of the rotary tool can be made easier through an energy supply device (such as a battery) and a shape memory component containing a shape memory alloy provided in the handle of the rotary tool (especially a ratchet). According to one embodiment, it is possible to make it easier to switch between right-hand and left-hand turning tools (such as ratchets, wrenches, etc.).
可以在手柄底部或轉動工具的周邊(特別是棘輪頭)設置至少一個發光二極體,可以透過手柄上的操作裝置(例如一個按鈕)切換這些發光二極體,同時這些發 光二極體可以與位於手柄內的能源供應裝置(例如電池)連接,以便為轉動工具的工作範圍提供照明。 At least one light-emitting diode can be provided at the bottom of the handle or around the rotating tool (especially the ratchet head), and these light-emitting diodes can be switched through an operating device (such as a button) on the handle. The photodiodes can be connected to an energy supply (eg a battery) located within the handle in order to illuminate the working range of the rotary tool.
第1A圖及第1B圖分別顯示本發明的一個示範性實施例的轉動工具100的一個側視圖及一個俯視圖。第2A圖及第2B圖分別顯示第1A圖及第1B圖之轉動工具100的一個細部橫斷面視圖。第2C圖及第2D圖顯示在第2A圖及第2B圖的形狀記憶組件106上的測量結果。第2E圖及第2F圖顯示第2A圖及第2B圖的形狀記憶組件106的兩個不同的組態。
Figures 1A and 1B respectively show a side view and a top view of the
第1A圖至第2F圖的實施例顯示一個製作成棘輪的手動操作的轉動工具100。轉動工具100具有一個供使用者握住操作的手柄段102,其中手柄段102的結構是配合人類的手部構造設計的。手柄段102與一個功能段104連接,其中功能段104的作用是將扭矩傳遞到(未在圖式中繪出的)要轉動的部件(例如螺絲或螺母之類的固定件)。從第2A圖、第2B圖、第2E圖及第2F圖可以清楚看到的形狀記憶組件106可以控制功能段104在兩種不同的運轉狀態之間切換。在本實施例中,這兩種運轉狀態是指棘輪或棘齒的右運轉及左運轉。
The embodiment of Figures 1A to 2F shows a manually operated
如第2A圖及第2B圖所示,轉動工具100具有設置在手柄段102內僅佔據很小空間的能源供應裝置108。例如,可以用一或複數個電池或蓄電池作為能源供應裝置。能源供應裝置108的作用是選擇性的向形狀記憶組件106供電,以使功能段104在不同的運轉狀態之間切換。更
佳的是能源供應裝置108可設計成接通或切斷通往形狀記憶組件106的可導電的形狀記憶材料的電流,以使形狀記憶組件106在不同的機械組態(對應至功能段104的不同的運轉狀態)之間切換。很明顯的,電流流過形狀記憶材料產生的(對此處而言有利的)電阻損耗會將形狀記憶材料加熱。當溫度超過轉換溫度,形狀記憶材料的固體結構會發生改變,導致形狀記憶材料自動在第2E圖及第2F圖顯示的組態之間切換,因而實現在兩種運轉狀態(棘輪的左運轉及右運轉)之間的切換。
As shown in FIGS. 2A and 2B , the
如第1A圖所示,轉動工具100具有一個光源110(例如一或複數個發光二極體),以便在使用轉動工具100時照亮轉動工具100的工作範圍,其中光源可以從能源供應裝置108獲得電流供應。
As shown in FIG. 1A , the
根據第2E圖及第2F圖(以及第2A圖及第2B圖),形狀記憶組件106具有一個由螺旋彈簧構成的以可導電的形狀記憶材料(例如鎳鈦諾)製成的機械彈簧112。透過選擇性的對形狀記憶材料通電可以調整形狀記憶材料的溫度,隨著形狀記憶材料的溫度變化,形狀記憶材料製成的彈簧112在不同的運轉狀態具有不同的軸向長度。此外,形狀記憶組件106還具有一個與機械彈簧112耦合的另一個機械彈簧114。彈簧112,114在軸向上串聯在一起,並被一個接合片150將彼此隔開。因此機械彈簧112及另一個機械彈簧114在軸向上彼此力耦合。機械彈簧112,114是沿著一個共同的中心軸設置。機械彈簧112全部或部分
應由一種形狀記憶材料製成,但是另一個機械彈簧114可以是由另一種材料製成,而且這種材料不是形狀記憶材料。另一個機械彈簧114的作用如同一個被動壓力彈簧。一種有利的方式是,機械彈簧112與另一個機械彈簧114以同軸方式位於一個共同的機殼120內。如第2E圖及第2F圖所示,機殼120在一個端面上(必要時結合一個平頭螺絲152)且橫向地圍繞彈簧112,114,但是機殼120的另一個端面可以是張開的。可以經由電接點154將能源供應裝置108提供的電流接通到以形狀記憶材料製成的彈簧112。在沒有電流流入的情況下(請比較第2F圖),以形狀記憶材料製成的彈簧112處於靜止狀態。在有電流流入的情況下(請比較第2E圖),以形狀記憶材料製成的彈簧112會被加熱,並切換到另一個固體組態,在本例示實施例中是切換到以形狀記憶材料製成的彈簧112的一個在縱向上膨脹的狀態。因此與以形狀記憶材料製成的彈簧112軸向力耦合的另一個機械彈簧114會被壓縮。如第2A圖及第2B圖所示,連接在機殼120內的彈簧112,114及一個切換凸輪122之間的力傳遞元件156(例如金屬絲)能夠以這種方式根據是否有電流流過彈簧112的形狀記憶材料,被切換到不同的拉緊狀態。很明顯的,切換凸輪122的作用如同一個受彈簧力作用的平衡桿。第2圖中的元件符號151代表一個分隔墊片及一個電接點。
According to Figures 2E and 2F (as well as Figures 2A and 2B), the
第2A圖及第2B圖顯示形狀記憶組件106還具有另一個以形狀記憶材料製成的機械彈簧116,以及一個
與另一個機械彈簧116耦合的另一個機械彈簧118,而且同樣可以將這兩個彈簧設置在一個機殼120內。機殼120內的彈簧116,118可以具有和機殼120內的彈簧112,114相同的構造及組態,因此這個部分可以參見前面的說明。連接在另一個機殼120內的彈簧116,118及切換凸輪122的另一個位置之間的另一個力傳遞元件158(例如金屬絲)能夠以如前面所述的方式根據是否有電流流過另一個彈簧116的形狀記憶材料,被切換到不同的拉緊狀態。
Figures 2A and 2B show that the
如第2A圖及第2B圖所示,機械彈簧112及機械彈簧114作用在功能段104內在第一凸輪位置的切換凸輪122上,反之,另外兩個機械彈簧116及機械彈簧118作用在功能段104內在第二凸輪位置的切換凸輪122上。因此切換凸輪122可以經由形狀記憶組件106在兩個旋轉位置之間切換,這對應於棘輪的左運轉及右運轉。形狀記憶組件106及切換凸輪122之間相應的力傳遞由此處提及的作用如同拉線的力傳遞元件156,158實現。圖式中以示意方式繪出的制動件160,例如制動球體,可以根據功能段104當下的運轉狀態嵌入切換凸輪122的兩個空隙中一個空隙。
As shown in Figures 2A and 2B, the
根據第1A圖至第2F圖,功能段104還具有一個可以選擇性在右運轉或左運轉的狀態運轉的力傳遞機構134,以便將旋轉力從轉動工具100傳遞到要轉動的部件。切換裝置136的作用是使力傳遞機構134在右運轉及左運轉之間切換,因而使用到前面描述的形狀記憶組件106。說得更精確些,力傳遞機構134的作用是在右運轉及左運轉
期間,以轉動工具100的兩個彼此相反的旋轉方向中的一個旋轉方向將旋轉力傳遞到要轉動的部件,並在相反的旋轉方向空轉。為達到這個目的,力傳遞機構134具有一個能夠與要轉動的部件耦合的齒輪140,同時齒輪140與切換凸輪122嚙合。切換凸輪122可以經由切換裝置136的形狀記憶組件106在一個相當於右運轉的位置及一個相當於左運轉的位置之間切換,這可以透過接通或不接通電流到以形狀記憶材料製成的彈簧112,116獲得實現。
According to Figures 1A to 2F, the
功能段104具有一個與齒輪140剛性耦合的從動件132,(圖式中未繪出的套筒頭)可以插在從動件132上。在本實施例中,從動件132具有一個四邊形的輪廓,但也可以將其設計成其他形狀的輪廓。套筒頭的自由端可以成型為與要轉動的部件(例如螺絲或螺母之類的固定件)嚙合,以便將扭矩傳遞到要轉動的部件。
The
從第1A圖及第1B圖可以看出,手柄段102有設置複數個供使用者手動操作的操作裝置146。使用者可以透過兩個設置在側面由按鈕構成的操作裝置146,使形狀記憶組件106在左運轉(例如第1B圖的下操作裝置146)及右運轉(例如第1B圖的上操作裝置146)之間切換。因此可以利用操作裝置146使功能段104在左運轉及右運轉之間切換。使用者可以移動一個製作成滑動件的操作裝置146,以使插在從動件132上的套筒頭以形狀接合的方式閉鎖在從動件132上,或是從從動件132鬆開(例如第4A圖至第6C圖的方式)。因此這種操作裝置146可用於使形狀記憶組件
106在轉動工具100的從動件132將套筒頭固定住的狀態及從動件132將套筒頭鬆開的狀態之間切換。透過操作裝置146可以使前述形狀記憶組件106切換左運轉及右運轉。以相同的方式可以對配屬於從動件132的另一個形狀記憶組件106(未在第1A圖至第2F圖中繪出,例如構造如第4A圖至第6C圖中的形狀記憶組件)供電或切斷供應。
It can be seen from Figure 1A and Figure 1B that the
根據第1A圖至第2F圖,形狀記憶組件106位於功能段104內,而且是設置在工具機殼186的內部,因此具有與環境影響脫鉤的優點。製作成棘輪的轉動工具100對防止灰塵或類似異物滲入有很好的防護效果,因此即使轉動工具100處於惡劣的使用條件也能夠具有很長的使用壽命。
According to FIGS. 1A to 2F , the
第1A圖及第1B圖顯示的製作成棘輪的轉動工具100具有一個狀如手柄的手柄段102,以及一個製作成帶有從動件132的棘輪頭的功能段104。手柄的側面設有兩個製作成按鈕的操作裝置146,其作用是控制棘輪在右運轉及左運轉之間切換。轉動工具100的底面設有另一個製作成按鈕的操作裝置146,其作用是鬆開插在從動件132上的套筒頭。手柄的頂面可以設置另一個按鈕,其作用是接通設置在棘輪底面作為光源110的發光二極體(LED)。一個作為能源供應裝置108的電池設置在手柄內(參見第2A圖及第2B圖)。
1A and 1B show a
第2A圖及第2B圖分別顯示製作成棘輪的轉動工具100或作為功能段104的棘輪頭的一個橫斷面圖及一
個放大的橫斷面視圖。在手柄或手柄段102內設有兩個作為能源供應裝置108的電池。棘輪頭的齒輪140帶有在本例中製作成四邊形的從動件132,以及在右運轉及左運轉之間切換的切換凸輪122。在切換凸輪122及能源供應裝置108的每一個終端之間都有一個機殼120。每一個機殼120內都有一個虎克壓力彈簧(比較元件符號114或118)和一個以形狀記憶材料製成的彈簧112或彈簧116,其中成對的彈簧112,114與成對的彈簧116,118之間被分隔墊片或接合片150隔開。按下第2A圖及第2B圖上方及下方顯示的按鈕,即可使電流流過以形狀記憶合金製成的彈簧112或彈簧116,彈簧112或彈簧116因電流流過而被加熱,並欲回復到程式設計的組態。如果以形狀記憶合金製成的彈簧112或彈簧116接通能源供應裝置108提供的電流,則彈簧112或彈簧116會回復到程式設計的組態,並壓向與其配對的壓力彈簧114或彈簧118。因而使切換凸輪122切換到相應的位置。與此同時,另一個以形狀記憶合金製成的彈簧116或彈簧112會被驅動。換句話說,另一個以形狀記憶合金製成的彈簧116或彈簧112被卸載。因此棘輪可以在右運轉及左運轉之間被切換。很明顯的,當以形狀記憶合金製成的彈簧112或彈簧116冷卻時,壓力彈簧114或118以使彈簧112或彈簧116更快的回復到初始狀態。
Figures 2A and 2B respectively show a cross-sectional view and a view of the
第2C圖顯示以形狀記憶合金製成的彈簧112或彈簧116的力-路徑圖162。沿著橫座標164標示的是調節路徑(單位:公分),沿著縱座標166標示的是力(單位:牛
頓)。因此第2C圖顯示的第1A圖至第2F圖中作為開關單元的形狀記憶組件106的一個力學測量結果。
Figure 2C shows a force-path diagram 162 for
第2D圖以一張DSC圖170說明以動態差熱量法測得的以形狀記憶合金製成的彈簧112或彈簧116的特性。沿著橫座標172標示的是溫度(單位:℃),沿著縱座標174標示的是DSC值(單位:mw/mg)。曲線路徑176相當於加熱,曲線路徑178相當於冷卻。從DSC圖170可以看出,加熱176時的轉換溫度180(也可以稱為啟動溫度)可能不同於冷卻178時的轉換溫度182(也可以稱為鈍化溫度)。因此DSC圖170顯示的是可能包含於或構成彈簧112或彈簧116的形狀記憶合金的轉換溫度180,182。
Figure 2D uses a
第3圖顯示本發明的另一個示範性實施例的轉動工具100的一個細部橫斷面視圖。
Figure 3 shows a detailed cross-sectional view of a
第3圖的實施例與第1A圖至第2F圖的實施例的區別在於,根據第3圖,形狀記憶組件106具有兩個以形狀記憶材料製成的扁形執行器124,126,其中扁形執行器124,126在不同的運轉狀態具有不同的縱向長度(也就是第3圖中水平方向的有效長度)。特別是每一個扁形執行器124,126都可以具有平坦或平面結構,例如可以在第3圖的紙面上延伸。根據第3圖,每一個扁形執行器124,126都具有在水平及垂直方向延伸的段落,其中水平段落及垂直段落彼此交錯連接形成一個以導電形狀記憶材料構成的連續結構。根據第3圖,每一個平坦執行器124,126都具有彎折結構。
The difference between the embodiment of Figure 3 and the embodiment of Figures 1A to 2F is that according to Figure 3, the
從第3圖可以看出,平坦執行器124在第一凸輪位置經由力傳遞元件156(例如拉線)作用在功能段104內的切換凸輪122上。另一個平坦執行器126以相同的方式在第二凸輪位置經由力傳遞元件158(例如拉線)作用在切換凸輪122上。因此根據第3圖,切換凸輪122可以經由形狀記憶組件106在兩個旋轉位置之間切換,為此每次僅選擇性的為平坦執行器124,126中的一個平坦執行器接通電流。與第1A圖至第2F圖的實施例的區別是,接通電流的平坦執行器124,126會在縱向上收縮(而不是在縱向上膨脹)。由於第3圖的實施例使用平坦執行器124,126,因此具有快速切換/冷卻形狀記憶組件106的優點。
As can be seen in FIG. 3 , the
因此第3圖顯示的是第1A圖至第2F圖的壓力彈簧-形狀記憶合金彈簧裝置的一種替代方案,也就是以形狀記憶合金製成的平坦執行器124,126取代壓力彈簧-形狀記憶合金彈簧裝置,至於啟動以形狀記憶合金製成的執行器的原理則與前面所述相同。
Therefore, Figure 3 shows an alternative to the pressure spring-shape memory alloy spring arrangement of Figures 1A to 2F, that is, a
第4A圖顯示本發明的另一個示範性實施例的轉動工具100的一個側視圖。第4B圖顯示如第4A圖的轉動工具100的一個沿著第4A圖中A-A斷面的細部橫斷面視圖。
Figure 4A shows a side view of a
在第4A圖及第4B圖的實施例中,形狀記憶組件106作用是使從動件132在一個將插上去的套筒頭(未繪出)固定住的狀態及一個將套筒頭鬆開的狀態之間切換。從圖中可以看出,為達到這個目的,形狀記憶組件
106作用在一個位於從動件132的空隙144內的製作成球體的嚙合件142上,以使嚙合件142在一個向外突出並將套筒頭固定住的狀態及一個向後退並將套筒頭鬆開的狀態之間切換。根據第4A圖及第4B圖,形狀記憶組件106可以垂直向嚙合件142,以使嚙合件142在向外突出的狀態及後退的狀態之間切換。與第2B圖的實施例類似,本實施例的形狀記憶組件106是由一個以形狀記憶材料製成的第一彈簧112及一個以另一種材料製成的第一彈簧114構成,其中彈簧112,114位於一個共同的機殼120內,而且二者在軸向上力耦合。啟動第一彈簧112,也就是使電流流過第一彈簧112的形狀記憶材料,第一彈簧112的軸向長度會改變,並與第二彈簧114合作沿軸向推動滑桿188。因此嚙合件142可以選擇性的向後退回滑桿188的空隙190,或是從空隙190被向外壓出。滑桿188具有與空隙190相鄰的入口平台192及入口斜面194。在第4B圖的組態中,嚙合件142被閉鎖在套筒頭(未繪出)的槽或凹槽中,可以按照第4B圖的方式將滑桿188向下推動,這樣就可以將套筒頭鬆開,然後將套筒頭扔出取出。
In the embodiment of Figures 4A and 4B, the
第4A圖棘輪的一個側視圖,第4B圖顯示棘輪頭的一個放大的橫斷面視圖。第4B圖的上面顯示一個相當於第2A圖的壓力彈簧-形狀記憶合金裝置(在軸向上)。壓力彈簧114與緊鄰嚙合件142的滑桿188力耦合。嚙合件142在閉鎖狀態與套筒頭嚙合。在以形狀記憶材料製成的彈簧112的第一組態中,滑桿188壓向嚙合件142,並與套
筒頭嚙合。在以形狀記憶材料製成的彈簧112的第二組態中,嚙合件142與被向下推動的入口平台192嚙合。此時嚙合件142更加深入四邊形從動件132的內部,因而可以將套筒頭取出或拉出。
Figure 4A is a side view of the ratchet wheel and Figure 4B shows an enlarged cross-sectional view of the ratchet head. The top of Figure 4B shows a compression spring-shape memory alloy device equivalent to that of Figure 2A (in the axial direction). The
第5A圖顯示本發明的另一個示範性實施例的轉動工具的一個側視圖100。第5B圖顯示如第5A圖的轉動工具100的一個沿著第5A圖中B-B斷面的細部橫斷面視圖。
Figure 5A shows a
根據第5A圖及第5B圖,形狀記憶組件106可以平行向嚙合件142移動,以使嚙合件142在向外突出的狀態及狀態後退的狀態之間切換。
According to FIGS. 5A and 5B , the
第5A圖及第5B圖顯示第4A圖及第4B圖的一種替代方案:一個以形狀記憶合金製成的彈簧112垂直於作為棘輪用的轉動工具100的旋轉軸,而且可以被啟動或是不被啟動(例如透過能源供應裝置108提供的加熱電流)。因此以形狀記憶合金製成的彈簧112可以收縮或膨脹。與此相應的,製作成球體的嚙合件142從四邊形從動件132被向外壓出,因而將套筒鎖住,或是嚙合件142被壓入四邊形從動件132,以便將套筒頭插上或取出。
Figures 5A and 5B show an alternative to Figures 4A and 4B: a
第6A圖顯示本發明的另一個示範性實施例的轉動工具100的一個側視圖。第6B圖顯示如第6A圖的轉動工具100的一個沿著第6A圖中C-C斷面的細部橫斷面視圖。第6C圖顯示一個三度空間視圖。
Figure 6A shows a side view of a
根據第6A圖及第6B圖,形狀記憶組件106是
由轉動工具100的一個逐段以形狀記憶材料製成的外部段128構成。形狀記憶組件106在所屬的功能段104的不同的運轉狀態下,在套筒頭(未繪出)的刻槽或凹槽的位置具有一局部放大的外部尺寸,或一相較於周圍環境不會改變的外部尺寸。因此根據本實施例,形狀記憶組件106可以在一個與轉動工具100的外側緊鄰的組態(未繪出)及一個從轉動工具100的外側逐段突出的隆起組態(顯示於第6B圖及第6C圖)之間切換。特別是根據第6B圖至第6C圖,可以用形狀記憶材料製成的燈絲130作為形狀記憶組件106,而且可選擇性的將電流接通至燈絲130。如前面所述,形狀記憶組件106沿著功能段104的從動件132的外側延伸。本實施例中的形狀記憶組件106的作用是使從動件132在套筒頭固定於從動件132)上的狀態(此時形狀記憶組件106突出於轉動工具100的外側)及套筒頭與從動件132分開的狀態(此時形狀記憶組件106緊鄰轉動工具100的外側)之間切換。
According to Figure 6A and Figure 6B, the
因此第6A圖至第6C圖顯示的是將分開的嚙合件142(特別是球體)設置於四邊形從動件132內的一種替代方案。很明顯的,在第6A圖至第6C圖的實施例中,這樣的球體被形狀記憶合金-金屬絲製作成的燈絲130取代。燈絲130會視組態(也就是啟動或鈍化)而定,在鬆開套筒頭時在四邊形從動件132內被齊平放置,或是如第6B圖及第6C圖所示呈半圓形狀從從動件向外隆起。因此可以根據形狀記憶合金-金屬絲的組態(也就是啟動或鈍化),將套筒頭插上或取出(形狀記憶合金-金屬絲齊平位於四邊形從動
件132內或之上,或是形狀記憶合金-金屬絲將套筒頭固定在四邊形從動件132上。這個實施例也可以搭配使用其他形狀的從動件132。
Figures 6A to 6C therefore show an alternative to arranging separate engagement elements 142 (especially spheres) within the
第7A圖顯示本發明的另一個示範性實施例的轉動工具100的一個側視圖。第7B圖顯示如第7A圖的轉動工具100的一個沿著第7A圖中D-D斷面的細部橫斷面視圖。
Figure 7A shows a side view of a
根據第7A圖及第7B圖,轉動工具100是製作成扳手。說得更精確些,第7A圖是顯示扳手的全貌,第7B圖是顯示扳手的一個橫斷面視圖。此外,第7圖還顯示一個類似於第1A圖至第2F圖描述的右運轉-左運轉切換。根據第7A圖及第7B圖,切換凸輪122的每一端都連接一個形狀記憶合金-執行器作為形狀記憶組件106,同時形狀記憶合金-執行器的另一端固定在扳手或扳手的工具機殼186上。切換凸輪122會根據兩個形狀記憶合金-執行器的啟動狀況,切換到右運轉或左運轉。
According to Figure 7A and Figure 7B, the
第8圖顯示本發明的另一個示範性實施例的轉動工具100的第一運轉狀態的一個橫斷面視圖,第9圖顯示轉動工具100的第二運轉狀態的橫斷面視圖。
FIG. 8 shows a cross-sectional view of the first operating state of the
第8圖及第9圖的實施例與第4A圖及第4B圖的實施例類似,其中第8圖及第9圖的形狀記憶組件106是由膜片狀形狀記憶材料或形狀記憶材料製成的板簧所構成。以形狀記憶材料製作成的彎曲膜片設置在板子198上(及/或設置在轉動工具機殼186上)。根據第8圖,形狀記憶
合金-執行器所處的組態是滑桿188將嚙合件142向外壓迫,以便與一(未繪出的)套筒頭嚙合。根據第9圖,形狀記憶合金-執行器處於另一個組態,此時滑桿188被向右推動,並將嚙合件142容納於空隙190,因而將套筒頭鬆開。
The embodiments in Figures 8 and 9 are similar to the embodiments in Figures 4A and 4B, in which the
第10圖顯示本發明的另一個示範性實施例的轉動工具100的不同的立體視圖。
Figure 10 shows a different perspective view of a
第10圖顯示如何先將蓋子199取下,然後將一個作為能源供應裝置108的鈕扣電池從背面推入工具機殼186。可以透過設置在棘輪底面的操作裝置146啟動位於棘輪頭上的半圓形狀光源110,以照亮轉動工具100的工作範圍。
Figure 10 shows how to first remove the
這個實施例的轉動工具100為插在從動件132上的套筒頭提供一個快速鬆開機構。此外,整個封住的工具機殼186能阻止灰塵或其類似異物滲入轉動工具。只要按下按鈕,可以在向左轉動(見元件號191)及向右轉動(見元件符號193)之間切換。光源110可以照亮轉動工具100的工作範圍。
The
第11圖顯示本發明的另一個示範性實施例的轉動工具100的部分內視圖。第12圖顯示第11圖的轉動工具100的一個側視圖。第13圖顯示第11圖及第12圖的轉動工具100的一個透視俯視圖。第14圖顯示第11圖至第13圖的轉動工具100的一個較大的範圍。第15圖顯示第11圖至第14圖的轉動工具100的一個未顯示形狀記憶組件106的簡化俯視圖。
Figure 11 shows a partial internal view of a
在第11圖至第15圖的轉動工具100中,功能段104具有一個可選擇性以右運轉或左運轉工作的力傳遞機構134,以便將旋轉力從轉動工具100傳遞到(未繪出的)要轉動的部件。在這個過程中,切換裝置136的作用是使力傳遞機構134在右運轉及左運轉之間切換。力傳遞機構134具有一個能夠與要轉動的部件耦合的齒輪140,以及一個與齒輪140嚙合的切換凸輪122。
In the
切換凸輪122可以經由切換裝置136的形狀記憶組件106在一個相當於右運轉的位置及一個相當於左運轉的位置之間切換,關於這個部分後面有更詳細的說明。從第11圖至第13圖可以看出,切換裝置136的形狀記憶組件106具有第一形狀記憶結構112及第二形狀記憶結構112’。例如,形狀記憶結構112,112’可以是由形狀記憶材料(例如鈦諾)製成的螺旋彈簧或平坦執行器所構成。可以啟動形狀記憶結構112,112’中的一個形狀記憶結構,另一個形狀記憶結構112,112’則不啟動,以切換右運轉或左運轉。
The switching
根據第11圖至第13圖及第15圖,切換裝置136還具有一個設置在第一形狀記憶結構112及第二形狀記憶結構112’之間的雙穩定板簧171,其作用是使力傳遞機構134在一相應於右運轉的第一穩定組態及一相應於左運轉的第二穩定組態之間切換。視當下通過的電流將形狀記憶結構112,112’中的哪一個形狀記憶結構縮短而定,雙穩定板簧171可以處於從第15圖可以看得很清楚的彎曲的
穩定組態,或是處於另一個(未繪出的)彎曲的穩定組態。
According to Figures 11 to 13 and 15, the
雙穩定板簧171的一端在一中心位置與切換凸輪122耦合。雙穩定板簧171的另一端在一中心位置與可轉動的平衡桿173耦合。由於這兩端之間的距離大於雙穩定板簧171的靜止長度或不受力的長度,因此雙穩定板簧171被彎曲繃緊在兩個穩定的終點位置中的一個終點位置上。第一形狀記憶結構112及第二形狀記憶結構112’各有一端在一外部位置與可轉動的平衡桿173耦合。第一形狀記憶結構112及第二形狀記憶結構112’各有另外一端固定在轉動工具100固定在板子175或另一個機殼部分上。
One end of the
可以僅接通第一形狀記憶結構112的電流,但不接通第二形狀記憶結構112’的電流,因此只有第一形狀記憶結構112的長度縮短。反之,可以僅接通第二形狀記憶結構112’的電流,但不接通第一形狀記憶結構112的電流,因此只有第二形狀記憶結構112’的長度縮短。這樣就可以產生一個在右運轉及左運轉之間切換的力。以相同的方式,形狀記憶結構112,112’的作用力可以將板簧171切換到兩個穩定組態中的任一個組態。這樣雙穩定板簧171就可以將左運轉或右運轉穩定住。
The current of only the first
根據第14圖,在手柄段102上設有兩個不同的操作裝置146。每一個操作裝置146都具有雙重功能。因此每一個操作裝置146都可以從兩個不同的功能選擇一個功能進行操作。
According to Figure 14, two
使用者可以短按(也就是說短於一可預先給
定的下限值)第14圖中標示“L”的操作裝置146,以啟動力傳遞機構134的左運轉,將轉動工具100的旋轉力傳遞到要轉動的部件上。如果使用者長按(也就是說長於一可預先給定的下限值)第14圖中標示“L”的操作裝置146,就會啟動第15圖中的一個(未繪出的)光源(參見第1A圖的元件符號110),例如啟動一個LED。
The user can press briefly (that is, shorter than one to pre-set the
使用者可以短按(也就是說短於一可預先給定的下限值)第14圖中標示“R”的另一個操作裝置146,以啟動力傳遞機構134的右運轉,將轉動工具100的旋轉力傳遞到要轉動的部件上。如果使用者長按(也就是說長於一可預先給定的下限值)第14圖中標示“R”的另一個操作裝置146,就可以將一個(未繪出的)套筒頭從第11圖中的從動件132鬆開。
The user can press briefly (that is, shorter than a predetermined lower limit value) another
透過如第15圖的方式使轉動工具100的每一個操作裝置146都具有雙重功能,可以使轉動工具100的構造變得特別緊密,讓使用者能夠以非常直觀的方式操作。
By making each operating
此處要補充說明的是,本文中的“具有”一詞並不排除還有其他的元件或步驟的可能性,同時“一”或“一個”也不排除是複數的可能性。此外還要指出的是,前面提及的任一實施例的特徵或步驟都可以與前面提及的任一其他實施例的特徵或步驟組合在一起使用。請求項中使用的元件符號不應被視為是任何限制。 It should be added here that the word "having" in this article does not exclude the possibility of having other components or steps, and "a" or "an" does not exclude the possibility of being plural. Furthermore, it should be noted that the features or steps of any of the previously mentioned embodiments may be used in combination with the features or steps of any of the other previously mentioned embodiments. The use of component symbols in requests should not be construed as limiting in any way.
100:轉動工具 100:Rotating tools
102:手柄段 102: handle section
104:功能段 104: Function segment
106:形狀記憶組件 106:Shape memory component
108:能源供應裝置 108:Energy supply device
112,114,116,118:彈簧 112,114,116,118: spring
120:機殼 120:Chassis
122:切換凸輪 122:Switch cam
132:從動件 132:Follower
134:力傳遞機構 134: Force transmission mechanism
136:切換裝置 136:Switching device
140:齒輪 140:Gear
146:操作裝置 146: Operating device
150:接合片 150:joint piece
156,158:力傳遞元件 156,158: Force transmission element
160:制動件 160:brake parts
186:工具機殼 186:Tool housing
199:蓋子 199:lid
Claims (41)
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DE102021109274.4A DE102021109274A1 (en) | 2021-04-14 | 2021-04-14 | Turning tool with shape memory component |
DE102021109274.4 | 2021-04-14 |
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CN (1) | CN117136119A (en) |
DE (1) | DE102021109274A1 (en) |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US20060248988A1 (en) * | 2005-05-05 | 2006-11-09 | Precimed Sa | Coupling device with configurable actuator |
CN202943568U (en) * | 2012-10-30 | 2013-05-22 | 西安电子工程研究所 | Probing type shape memory alloy (SMA) wrench |
CN108544415A (en) * | 2018-04-24 | 2018-09-18 | 西安航空学院 | Torque wrench based on marmem |
US20200282533A1 (en) * | 2019-03-06 | 2020-09-10 | Hong Ann Tool Industries Co., Ltd. | Torque wrench |
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DE10062704A1 (en) | 2000-12-15 | 2002-07-04 | Siemens Ag | Electromechanical component |
DE102015006963B4 (en) | 2015-06-07 | 2017-06-08 | Zentrum für angewandte Formgedächtnistechnik Forschungsgemeinschaft Werkzeuge und Werkstoffe e.V. | Tool for spreading circlips |
US11779435B2 (en) * | 2015-08-26 | 2023-10-10 | Flexscrewdriver I.K.E. | Dental screwdriver |
DE102019103238B3 (en) | 2019-02-11 | 2020-02-13 | Ott-Jakob Spanntechnik Gmbh | Clamping device with a spring arrangement |
DE102019001552B4 (en) | 2019-03-07 | 2021-11-11 | Solvo GmbH | Garden tool with a plant pruning device |
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2022
- 2022-04-13 EP EP22722524.0A patent/EP4323151A1/en active Pending
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060248988A1 (en) * | 2005-05-05 | 2006-11-09 | Precimed Sa | Coupling device with configurable actuator |
CN202943568U (en) * | 2012-10-30 | 2013-05-22 | 西安电子工程研究所 | Probing type shape memory alloy (SMA) wrench |
CN108544415A (en) * | 2018-04-24 | 2018-09-18 | 西安航空学院 | Torque wrench based on marmem |
US20200282533A1 (en) * | 2019-03-06 | 2020-09-10 | Hong Ann Tool Industries Co., Ltd. | Torque wrench |
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WO2022219031A1 (en) | 2022-10-20 |
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DE102021109274A1 (en) | 2022-10-20 |
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