TWI821435B - Side storage pods, equipment front end modules, and methods for operating equipment front end modules - Google Patents
Side storage pods, equipment front end modules, and methods for operating equipment front end modules Download PDFInfo
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- TWI821435B TWI821435B TW108138342A TW108138342A TWI821435B TW I821435 B TWI821435 B TW I821435B TW 108138342 A TW108138342 A TW 108138342A TW 108138342 A TW108138342 A TW 108138342A TW I821435 B TWI821435 B TW I821435B
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- Prior art keywords
- side storage
- chamber
- container
- storage container
- end module
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- 238000003860 storage Methods 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000012545 processing Methods 0.000 claims abstract description 42
- 238000010926 purge Methods 0.000 claims abstract description 26
- 239000000758 substrate Substances 0.000 claims description 69
- 238000011010 flushing procedure Methods 0.000 claims description 18
- 238000004891 communication Methods 0.000 claims description 12
- 239000012530 fluid Substances 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 2
- 230000003134 recirculating effect Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 abstract description 2
- 230000000712 assembly Effects 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 82
- 238000012546 transfer Methods 0.000 description 25
- 230000007613 environmental effect Effects 0.000 description 22
- 230000008569 process Effects 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 235000012431 wafers Nutrition 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000011282 treatment Methods 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 238000011068 loading method Methods 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 3
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 3
- 229910052794 bromium Inorganic materials 0.000 description 3
- 239000000969 carrier Substances 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 238000000265 homogenisation Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- MGWGWNFMUOTEHG-UHFFFAOYSA-N 4-(3,5-dimethylphenyl)-1,3-thiazol-2-amine Chemical compound CC1=CC(C)=CC(C=2N=C(N)SC=2)=C1 MGWGWNFMUOTEHG-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 1
- -1 N 2 Chemical compound 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000004320 controlled atmosphere Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 230000008713 feedback mechanism Effects 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hcl hcl Chemical compound Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67763—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading
- H01L21/67766—Mechanical parts of transfer devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0039—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/0407—Constructional details of adsorbing systems
- B01D53/0446—Means for feeding or distributing gases
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67161—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers
- H01L21/67167—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers surrounding a central transfer chamber
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67155—Apparatus for manufacturing or treating in a plurality of work-stations
- H01L21/67196—Apparatus for manufacturing or treating in a plurality of work-stations characterized by the construction of the transfer chamber
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/673—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders
- H01L21/6735—Closed carriers
- H01L21/67389—Closed carriers characterised by atmosphere control
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/673—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders
- H01L21/6735—Closed carriers
- H01L21/67389—Closed carriers characterised by atmosphere control
- H01L21/67393—Closed carriers characterised by atmosphere control characterised by the presence of atmosphere modifying elements inside or attached to the closed carrierl
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67763—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading
- H01L21/67769—Storage means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/45—Gas separation or purification devices adapted for specific applications
- B01D2259/4525—Gas separation or purification devices adapted for specific applications for storage and dispensing systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2279/00—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses
- B01D2279/35—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses for venting arrangements
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- Engineering & Computer Science (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Robotics (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Feeding And Watering For Cattle Raising And Animal Husbandry (AREA)
- Lock And Its Accessories (AREA)
- Catching Or Destruction (AREA)
Abstract
Description
本揭示案相關於電子裝置製造,且更特定地相關於設備前端模組(EFEM)、側儲存艙(SSP)、及用於操作EFEM的方法。 The present disclosure relates to electronic device manufacturing, and more particularly to equipment front-end modules (EFEMs), side storage bays (SSPs), and methods for operating EFEMs.
電子裝置製造組件可包含圍繞限定轉移腔室的主機外殼佈置的多個處理腔室,及經配置以使基板進入和離開轉移腔室的一個或更多個裝載閘腔室。 An electronic device manufacturing assembly may include a plurality of processing chambers arranged around a host housing defining a transfer chamber, and one or more load gate chambers configured to move substrates into and out of the transfer chamber.
電子裝置製造中的基板(例如,半導體部件,例如晶片前體、含矽晶圓、遮罩、遮罩晶圓、或含玻璃的片材)的處理可在多個工具中實行,其中基板行進在基板載具中的工具之間(例如前端統一艙(FOUP))。如果在處理之後沒有適當地移除基板,在處理期間將基板暴露於某些處理成分(例如,化合物及/或氣體)會劣化基板。例如,可通過暴露於部件而在基板上形成酸,這可劣化製造在基板上的部件。 Processing of substrates (e.g., semiconductor components such as wafer precursors, silicon-containing wafers, masks, mask wafers, or glass-containing sheets) in electronic device manufacturing can be performed in multiple tools in which the substrate travels Between tools in a substrate carrier (such as a front-end unified bay (FOUP)). Exposure of the substrate to certain processing components (eg, compounds and/or gases) during processing can degrade the substrate if the substrate is not properly removed after processing. For example, acids can be formed on the substrate through exposure to components, which can degrade components fabricated on the substrate.
據此,需要用於在處理期間控制基板的環境條件的改進的電子裝置處理組件、設備和方法。 Accordingly, there is a need for improved electronic device processing components, apparatus, and methods for controlling environmental conditions of substrates during processing.
一種側儲存艙,包括:一第一腔室;一第一側儲存容器,該第一側儲存容器位於該第一腔室中,該第一側儲存容器經配置以從一設備前端模組接收一個或更多個基板,該第一側儲存容器包含一開口,該開口經配置以相鄰於該設備前端模組的一第一開口;一容器氣室,該容器氣室與該第一側儲存容器流體連通;及一第一供應管道,該第一供應管道耦合至該容器氣室且經配置以從一上氣室輸送一氣體流動進入該容器氣室。 A side storage compartment, including: a first chamber; a first side storage container, the first side storage container is located in the first chamber, the first side storage container is configured to receive from an equipment front-end module one or more substrates, the first side storage container includes an opening configured to be adjacent to a first opening of the device front end module; a container air chamber, the container air chamber is connected to the first side the storage container is in fluid communication; and a first supply conduit coupled to the container plenum and configured to deliver a gas flow from an upper plenum into the container plenum.
一種電子裝置處理組件,包括:一設備前端模組,該設備前端模組包含一設備前端模組腔室,該設備前端模組腔室具有一個或更多個介面開口及與該設備前端模組腔室流體連通的一上氣室;一個或更多個側儲存艙,該一個或更多個側儲存艙接合至該設備前端模組的一主體,該一個或更多個側儲存艙之每一者包括:一第一腔室;一第一側儲存容器,該第一側儲存容器位於該第一腔室中,該第一側儲存容器經配置以從該設備前端模組腔室接收一個或更多個基板,該第一側儲存容器包含一第一開口,該第一開口位於相鄰於該設備前端模組腔室的一第一開口;一第一容器氣室,該第一容器氣室與該第一側儲存容器流體連通;及一第一供應管道,該第一供應管道在該上氣室及該第一容器氣室之間耦合且經配置以從該上氣室輸送一沖洗氣體流動進入該第一容器氣室。 An electronic device processing component, including: a device front-end module, the device front-end module includes a device front-end module chamber, the device front-end module chamber has one or more interface openings and is connected to the device front-end module An upper air chamber in which the chamber is in fluid communication; one or more side storage compartments, the one or more side storage compartments are coupled to a main body of the front end module of the device, each of the one or more side storage compartments One includes: a first chamber; a first side storage container located in the first chamber, the first side storage container configured to receive a or more substrates, the first side storage container includes a first opening located adjacent to a first opening of the front-end module cavity of the device; a first container air chamber, the first container a plenum in fluid communication with the first side storage container; and a first supply conduit coupled between the upper plenum and the first container plenum and configured to deliver a plenum from the upper plenum The flushing gas flows into the first container gas chamber.
一種操作一設備前端模組的方法,包括以下步驟:提供一設備前端模組,該設備前端模組具有一上氣室 及與該上氣室流體連通的一設備前端模組腔室,及一側儲存艙,該側儲存艙包含一側儲存容器;從該上氣室流動沖洗氣體進入該設備前端模組腔室,且同時從該上氣室流動進入位於該側儲存艙內的該側儲存容器;從該側儲存容器排出該沖洗氣體進入該設備前端模組腔室;及從該設備前端模組腔室將該沖洗氣體的至少一部分再循環進入該上氣室。 A method of operating a front-end module of equipment, including the following steps: providing a front-end module of equipment, the front-end module of equipment having an upper air chamber and an equipment front-end module chamber in fluid communication with the upper air chamber, and a side storage compartment, the side storage compartment includes a side storage container; flushing gas flows from the upper air chamber into the equipment front-end module chamber, And at the same time, it flows from the upper air chamber into the side storage container located in the side storage compartment; the flushing gas is discharged from the side storage container into the front-end module chamber of the equipment; and the flushing gas is discharged from the front-end module chamber of the equipment. At least a portion of the purge gas is recirculated into the upper plenum.
100:電子裝置處理系統 100: Electronic device processing system
101:主機外殼 101:Host shell
102:轉移腔室 102:Transfer chamber
103:轉移機械手 103:Transfer manipulator
106:控制器 106:Controller
108A:第一處理腔室組 108A: First processing chamber group
108B:第一處理腔室組 108B: First processing chamber group
108C:第二處理腔室組 108C: Second processing chamber group
108D:第二處理腔室組 108D: Second processing chamber group
108E:第三處理腔室組 108E: The third processing chamber group
108F:第三處理腔室組 108F: The third processing chamber group
112:裝載閘設備 112: Loading gate equipment
112A:裝載閘腔室 112A:Loading lock chamber
112B:裝載閘腔室 112B:Loading lock chamber
114:EFEM 114:EFEM
114B:EFEM主體 114B:EFEM body
114C:EFEM腔室 114C:EFEM chamber
115:裝載端口 115:Load port
116:基板載具 116:Substrate carrier
117:EFEM機械手 117:EFEM manipulator
118:環境控制設備 118:Environmental control equipment
118A:沖洗氣體供應 118A: Flushing gas supply
118B:空氣供應 118B:Air supply
120:側儲存艙 120:Side storage compartment
121:維護門 121: Maintenance door
122:門 122:door
123:供應擋板 123: Supply baffle
124:側儲存容器 124: Side storage container
125:供應管道 125:Supply pipeline
126:開口 126:Open your mouth
127:SSP外殼 127:SSP shell
128:再循環導管 128:Recirculation catheter
130:感測器 130: Sensor
132:排氣管道 132:Exhaust pipe
202:基板 202:Substrate
204:上氣室 204: Upper air chamber
205:風扇 205:Fan
208:氣體供應 208:Gas supply
210:側儲存腔室 210: Side storage chamber
212:入口 212:Entrance
214:部分 214:Part
216:基底 216:Base
220:過濾器 220: filter
222:過濾器 222:Filter
224:均化板 224: Homogenizing plate
226:容器氣室 226: Container air chamber
227:加熱器 227:Heater
302:開口 302:Open your mouth
304:大小尺寸 304: Size
306:大小尺寸 306: Size
500:方法 500:Method
502:區塊 502:Block
504:區塊 504:Block
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以下描述的附圖僅用於說明目的,不必要按比例繪製。附圖無意以任何方式限制本揭示案的範圍。 The drawings described below are for illustrative purposes only and are not necessarily drawn to scale. The accompanying drawings are not intended to limit the scope of the present disclosure in any way.
圖1圖示了根據本揭示案的一個或更多個實施例的包括側儲存艙(SSP)的電子裝置處理組件的示意性頂部視圖。 1 illustrates a schematic top view of an electronic device processing assembly including a side storage compartment (SSP) in accordance with one or more embodiments of the present disclosure.
圖2圖示了根據本揭示案的一個或更多個實施例的包含耦合至EFEM主體的SSP的EFEM的側橫截面視圖。 Figure 2 illustrates a side cross-sectional view of an EFEM including an SSP coupled to an EFEM body in accordance with one or more embodiments of the present disclosure.
圖3圖示了根據本揭示案的一個或更多個實施例的SSP的供應擋板的前平面視圖。 3 illustrates a front plan view of a supply baffle of an SSP in accordance with one or more embodiments of the present disclosure.
圖4圖示了根據本揭示案的一個或更多個實施例的包含SSP的EFEM的前平面視圖。 Figure 4 illustrates a front plan view of an EFEM containing an SSP in accordance with one or more embodiments of the present disclosure.
圖5圖示了根據本揭示案的一個或更多個實施例描繪操作EFEM的範例方法的流程圖。 Figure 5 illustrates a flowchart depicting an example method of operating an EFEM in accordance with one or more embodiments of the present disclosure.
現在將詳細參考在附圖中圖示的本揭示案的範例實施例。將盡可能在所有附圖中使用相同元件符號以參照幾個視圖中相同或相似的零件。除非另外特別指出,否則本文描述的各種實施例的特徵可彼此組合。 Reference will now be made in detail to example embodiments of the disclosure illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or similar parts throughout the several views. Unless specifically stated otherwise, features of the various embodiments described herein may be combined with each other.
電子裝置的製造可涉及在複數個處理期間將基板暴露於不同的化學物質。在應用於基板的不同處理之間,基板可能會發生脫氣。應用於基板的一些處理可能會使基板脫氣出腐蝕性化學物質,例如氟、溴及/或氯。如果該等氣體沒有實質從基板及其所處的環境中完全移除,該等氣體可能會使基板劣化。 The fabrication of electronic devices can involve exposing substrates to different chemicals during a plurality of processes. Degassing of the substrate may occur between different treatments applied to the substrate. Some treatments applied to substrates may cause the substrate to outgas corrosive chemicals such as fluorine, bromine and/or chlorine. If these gases are not substantially completely removed from the substrate and its environment, the gases may degrade the substrate.
根據本揭示案的一個或更多個實施例,提供了電子裝置處理組件、具有SSP的EFEM、及適於改進基板處理的方法。本文所述的組件、設備和方法可通過控制基板的環境暴露,尤其是控制耦合至設備前端模組的一個或更多個SSP內的條件,來提供基板處理中的效率及/或處理改進。一個或更多個側儲存容器可經配置以作為SSP的部分而為可接收的,且可包含例如在將處理應用於基板之前及/或之後的空閒週期期間在其中接收和支撐基板的基板保持器(例如,架子)。 In accordance with one or more embodiments of the present disclosure, electronic device processing assemblies, EFEMs with SSPs, and methods suitable for improved substrate processing are provided. The components, apparatus, and methods described herein may provide efficiencies and/or process improvements in substrate processing by controlling the environmental exposure of the substrate, particularly by controlling conditions within one or more SSPs coupled to the device front-end module. One or more side storage containers may be configured to be receivable as part of the SSP and may include a substrate retainer therein to receive and support substrates, such as during idle periods before and/or after processing is applied to the substrates. container (e.g., shelf).
在一個或更多個實施例中,沖洗氣體可從側儲存容器流動,沖洗氣體流過位於該側儲存容器中的基板進入EFEM腔室。氣體可在EFEM內再循環,一些氣體可從EFEM的基底排出。在一些實施例中,氣體可通過位於EFEM上部分中的化學過濾器。然後,一些經過濾的氣體 可再循環回到EFEM腔室。在一些實施例中,氣體的再循環路徑可通過存取門至EFEM,這可最小化再循環路徑所佔據的空間。再循環進入EFEM腔室的氣體包含某些化學成分,通過化學過濾器過濾並最小化該等化學成分。另外,基板在EFEM內暴露於沖洗氣體,可具有某些環境條件,例如相對乾燥及/或具有相對低的O2水平。 In one or more embodiments, the purge gas may flow from a side storage container through the substrate located in the side storage container and into the EFEM chamber. Gases can be recirculated within the EFEM and some gases can be vented from the base of the EFEM. In some embodiments, the gas can pass through a chemical filter located in the upper portion of the EFEM. Some of the filtered gas can then be recycled back to the EFEM chamber. In some embodiments, the recirculation path of the gas can be through an access door to the EFEM, which can minimize the space occupied by the recirculation path. The gas recirculated into the EFEM chamber contains certain chemical components, which are filtered and minimized by the chemical filter. Additionally, substrates exposed to purge gases within an EFEM may have certain environmental conditions, such as being relatively dry and/or having relatively low O2 levels.
將參考本文圖1至5來描述SSP、包含SSP的EFEM、及操作EFEM的方法的範例實施例的進一步細節。 Further details of example embodiments of SSPs, EFEMs including SSPs, and methods of operating EFEMs will be described with reference to Figures 1-5 herein.
圖1圖示了根據本揭示案的一個或更多個實施例的電子裝置處理系統100的範例實施例的示意圖。電子裝置處理系統100可包含具有限定轉移腔室102的外殼壁的主機外殼101。轉移機械手103(展示為虛線圓)可至少部分地收納於轉移腔室102內。轉移機械手103可經配置以經由轉移機械手103的臂(未展示)的操作將基板放置至目的地或從目的地提取基板。本文使用的基板可表示用於製造電子裝置或電路部件的物品,例如半導體晶圓、含矽晶圓、圖案化或未圖案化的晶圓、玻璃板、遮罩等。 1 illustrates a schematic diagram of an example embodiment of an electronic device processing system 100 in accordance with one or more embodiments of the present disclosure. Electronic device processing system 100 may include a host housing 101 having housing walls defining a transfer chamber 102 . Transfer robot 103 (shown as a dashed circle) may be at least partially housed within transfer chamber 102 . Transfer robot 103 may be configured to place substrates to or retrieve substrates from a destination via operation of arms (not shown) of transfer robot 103 . Substrate, as used herein, may refer to items used in the fabrication of electronic devices or circuit components, such as semiconductor wafers, silicon-containing wafers, patterned or unpatterned wafers, glass plates, masks, and the like.
可在控制器106下命令時通過合適的命令至含有轉移機械手103的複數個驅動馬達的驅動組件(未展示),來控制轉移機械手103的各個臂部件的運動。來自控制器106的信號可使轉移機械手103的各個部件運 動。可通過例如位置編碼器等的各種感測器為該等部件之一者或更多者提供合適的反饋機構。 Movement of the various arm components of the transfer robot 103 may be controlled by appropriate commands when commanded by the controller 106 to a drive assembly (not shown) containing a plurality of drive motors of the transfer robot 103 . Signals from the controller 106 can cause the various components of the transfer robot 103 to operate. move. Suitable feedback mechanisms may be provided for one or more of these components through various sensors such as position encoders.
在所描繪的實施例中,轉移腔室102的形狀可為正方形或稍微矩形,儘管其他形狀也是可能的(例如,六邊形等),且可在轉移腔室102的壁上包含複數個小平面。轉移機械手103可擅於轉移及/或收回基板,例如在進入腔室組的同時進行(如所展示)。該等小平面可為平面的,且進入腔室組的入口可沿著個別的小平面安置。然而,其他的主機外殼101的合適形狀及小平面和處理腔室的數量也是可能的。 In the depicted embodiment, the transfer chamber 102 may be square or slightly rectangular in shape, although other shapes are possible (eg, hexagonal, etc.) and may include a plurality of small pixels on the walls of the transfer chamber 102 . flat. The transfer robot 103 may be adept at transferring and/or retracting substrates, such as while entering a chamber set (as shown). The facets may be planar, and the entrance into the chamber group may be located along the individual facets. However, other suitable shapes and numbers of facets and process chambers for the mainframe housing 101 are possible.
轉移機械手103的目的地可為第一處理腔室組108A、108B,第一處理腔室組108A、108B耦合至轉移腔室102的小平面且可經配置及可操作以在輸送至其上的基板上實行處理。該處理可為任何合適的處理,例如電漿氣相沉積(PVD)或化學氣相沉積(CVD)、蝕刻、退火、預清潔、金屬或金屬氧化物移除等。可在其中的基板上實行其他處理。 The destination of the transfer robot 103 may be the first processing chamber group 108A, 108B that is coupled to the facet of the transfer chamber 102 and may be configured and operable to transfer thereto. Processing is performed on the substrate. The treatment may be any suitable treatment, such as plasma vapor deposition (PVD) or chemical vapor deposition (CVD), etching, annealing, pre-cleaning, metal or metal oxide removal, etc. Other processes can be performed on the substrate therein.
轉移機械手103的目的地也可為第二處理腔室組108C、108D,可與第一處理腔室組108A、108B相對。第二處理腔室組108C、108D可耦合至轉移腔室102的第二小平面,且可經配置以在基板上實行任何合適的處理,例如上述的任何處理。同樣地,轉移機械手103的目的地也可為第三處理腔室組108E、108F,可與耦合至轉移腔室的第三小平面的裝載閘設備112相對。第三 處理腔室組108E、108F可經配置以在基板上實行任何合適的處理,例如上述的任何處理。 The destination of the transfer robot 103 may also be the second processing chamber group 108C, 108D, which may be opposite to the first processing chamber group 108A, 108B. The second processing chamber set 108C, 108D may be coupled to the second facet of the transfer chamber 102 and may be configured to perform any suitable process on the substrate, such as any of the processes described above. Likewise, the destination of the transfer robot 103 may also be the third processing chamber group 108E, 108F, which may be opposite the load gate device 112 coupled to the third facet of the transfer chamber. third Processing chamber sets 108E, 108F may be configured to perform any suitable process on a substrate, such as any of the processes described above.
可從EFEM 114接收基板進入轉移腔室102,且也可經由耦合至EFEM 114表面(例如,後壁)的裝載閘設備112離開轉移腔室102至EFEM 114。裝載閘設備112可包含一個或更多個裝載閘腔室(例如,例如裝載閘腔室112A、112B)。包含於裝載閘設備112中的裝載閘腔室112A、112B可為單一晶圓裝載閘(SWLL)腔室、多晶圓腔室、或其組合。 Substrates may be received from the EFEM 114 into the transfer chamber 102 and may also exit the transfer chamber 102 to the EFEM 114 via a load gate device 112 coupled to a surface (eg, a rear wall) of the EFEM 114 . Load lock apparatus 112 may include one or more load lock chambers (eg, such as load lock chambers 112A, 112B). Load gate chambers 112A, 112B included in load gate apparatus 112 may be single wafer load lock (SWLL) chambers, multi-wafer chambers, or combinations thereof.
EFEM 114可為具有形成EFEM腔室114C的壁(例如,例如前壁、後壁、側壁、頂部壁、和底部壁)的封閉體。可在EFEM 114的壁之一者(例如,前壁)上提供一個或更多個裝載端口115,且可經配置以在其處接收和對接一個或更多個基板載具116(例如,FOUP)。展示了三個基板載具116,但更多或更少數量的基板載具116可在EFEM 114處與裝載端口115對接。 EFEM 114 may be an enclosure having walls (eg, such as front, rear, side, top, and bottom walls) that form EFEM chamber 114C. One or more loading ports 115 may be provided on one of the walls of the EFEM 114 (eg, the front wall) and may be configured to receive and dock therein one or more substrate carriers 116 (eg, FOUP ). Three substrate carriers 116 are shown, but a greater or lesser number of substrate carriers 116 may interface with the load port 115 at the EFEM 114 .
EFEM 114可包含在其EFEM腔室114C內的常規構造的合適的裝載/卸載機械手117(此後稱為「EFEM機械手」,如虛線所展示)。一旦開啟基板載具116的門,EFEM機械手117可經配置及操作以從基板載具116提取基板且經由EFEM腔室114C將基板饋送進入裝載閘設備112的一個或更多個裝載閘腔室112A、112B。 EFEM 114 may include a conventionally constructed suitable loading/unloading robot 117 (hereinafter referred to as an "EFEM robot", as shown in dashed lines) within its EFEM chamber 114C. Once the door of the substrate carrier 116 is opened, the EFEM robot 117 may be configured and operated to extract the substrates from the substrate carrier 116 and feed the substrates into one or more load gate chambers of the load gate apparatus 112 via the EFEM chamber 114C. 112A, 112B.
一旦開啟基板載具116的門,EFEM機械手117也可經配置及操作以從基板載具116提取基板且在該等基板閒置等待處理的同時將它們饋送進入SSP 120。SSP 120可耦合至EFEM 114的側壁。EFEM機械手117可進一步經配置以在一個或更多個處理腔室108A至108F中進行處理之前和之後,從側儲存艙120提取基板及將基板裝載進入側儲存艙120。在一些實施例中,EFEM機械手117是高Z機械手,經配置以存取堆疊在SSP 120中大於26高、或甚至52高或更高的基板。SSP 120可包含維護門121,以允許操作員在必要時(例如,在錯誤情況下或維護/清潔期間)存取SSP 120內部。 Once the door of the substrate carrier 116 is opened, the EFEM robot 117 may also be configured and operated to extract substrates from the substrate carrier 116 and feed them into the SSP 120 while they idle awaiting processing. SSP 120 may be coupled to the sidewall of EFEM 114. EFEM robot 117 may be further configured to extract and load substrates from and into side storage bay 120 before and after processing in one or more processing chambers 108A-108F. In some embodiments, EFEM robot 117 is a high-Z robot configured to access substrates stacked in SSP 120 that are greater than 26 feet high, or even 52 feet high or higher. The SSP 120 may include a maintenance door 121 to allow an operator to access the interior of the SSP 120 when necessary (eg, in an error situation or during maintenance/cleaning).
在所描繪的實施例中,可提供EFEM腔室114C具有環境控制,該等環境控制在其中提供了環境受控的大氣。特別地,環境控制設備118可耦合至EFEM腔室114C且可操作以監視及/或控制EFEM腔室114C內的環境條件。在一些實施例中,且在某些時間,EFEM腔室114C可在其中接收來自沖洗氣體供應118A的沖洗氣體(例如,惰性及/或非反應性氣體),例如氬氣(Ar)、氮氣(N2)、或氦氣(He)。在其他實施例中,或在其他時間,可從空氣供應118B提供空氣(例如,乾燥的過濾的空氣)。EFEM腔室114C內的環境條件可存在於位於SSP 120內且作為SSP 120的部分的側儲存容器124的內部中。在一些實施例中,SSP 120可具有位於其中的基板保持器以在不使用側儲存容器的情況下接收基板。儘管未 在圖1中展示,在一些實施例中,沖洗氣體供應118A及/或空氣供應118B可耦合至SSP 120,以可選地將氣體/空氣直接供應至SSP 120,如箭頭208所示。 In the depicted embodiment, EFEM chamber 114C may be provided with environmental controls that provide an environmentally controlled atmosphere therein. In particular, environmental control device 118 may be coupled to EFEM chamber 114C and may be operable to monitor and/or control environmental conditions within EFEM chamber 114C. In some embodiments, and at certain times, EFEM chamber 114C may receive therein a purge gas (eg, an inert and/or non-reactive gas) from purge gas supply 118A, such as argon (Ar), nitrogen ( N 2 ), or helium (He). In other embodiments, or at other times, air (eg, dry filtered air) may be provided from air supply 118B. Environmental conditions within EFEM chamber 114C may exist within the interior of side storage container 124 located within and as part of SSP 120 . In some embodiments, SSP 120 may have substrate holders located therein to receive substrates without the use of side storage containers. Although not shown in FIG. 1 , in some embodiments, flush gas supply 118A and/or air supply 118B may be coupled to SSP 120 to optionally supply gas/air directly to SSP 120 , as indicated by arrow 208 .
更詳細地,環境控制設備118可控制EFEM腔室114C內的以下至少一者或更多者:1)相對濕度(RH);2)溫度(T);3)O2量;及/或4)沖洗氣體量。可以監視及/或控制EFEM腔室114C的其他環境條件,例如進入EFEM腔室114C的氣體流動率、或EFEM腔室114C中的壓力,或上述兩者。 In more detail, the environmental control device 118 may control at least one or more of the following within the EFEM chamber 114C: 1) relative humidity (RH); 2) temperature (T); 3) O2 amount; and/or 4 ) flushing gas volume. Other environmental conditions of the EFEM chamber 114C may be monitored and/or controlled, such as the gas flow rate into the EFEM chamber 114C, or the pressure in the EFEM chamber 114C, or both.
在一些實施例中,環境控制設備118包含控制器106。控制器106可包含合適的處理器(例如,微處理器)、記憶體、及用於從一個或更多個感測器130接收輸入且控制一個或更多個閥的電子部件,以控制EFEM腔室114C內的環境條件。在一個或更多個實施例中,環境控制設備118可通過使用感測器130感測EFEM腔室114C中的RH來監視相對濕度(RH)。可使用測量相對濕度的任何合適類型的感測器,例如電容型感測器。可通過從環境控制設備118的沖洗氣體供應118A流動合適的量的沖洗氣體進入EFEM腔室114C來降低RH。如本文所述,來自沖洗氣體供應118A的惰性及/或非反應性氣體可為氬氣、N2、氦氣、其他非反應性氣體、或上述之混合物。在一些實施例中,例如,可將具有低H2O水平的壓縮散裝惰性氣體(例如,純度99.9995%,H2O5ppm)用作 環境控制設備118中的沖洗氣體供應118A。可使用其他H2O水平。 In some embodiments, environmental control device 118 includes controller 106 . Controller 106 may include a suitable processor (eg, a microprocessor), memory, and electronics for receiving input from one or more sensors 130 and controlling one or more valves to control the EFEM Environmental conditions within chamber 114C. In one or more embodiments, environmental control device 118 may monitor relative humidity (RH) by sensing RH in EFEM chamber 114C using sensor 130 . Any suitable type of sensor for measuring relative humidity may be used, such as a capacitive type sensor. RH may be reduced by flowing an appropriate amount of purge gas from purge gas supply 118A of environmental control device 118 into EFEM chamber 114C. As described herein, the inert and/or non-reactive gas from purge gas supply 118A may be argon, N 2 , helium, other non-reactive gases, or mixtures thereof. In some embodiments, for example, compressed bulk inert gases with low H 2 O levels (e.g., purity 99.9995%, H 2 O 5 ppm) is used as the purge gas supply 118A in the environmental control device 118. Other H2O levels can be used.
在另一態樣中,感測器130可測量複數個環境條件。例如,在一些實施例中,感測器130可如上述測量相對濕度RH值。在一個或更多個實施例中,預定參考相對濕度值可小於1000ppm濕度、小於500ppm濕度、或甚至小於100ppm濕度,取決於針對在電子裝置處理組件100中或暴露於EFEM 114環境中的特定基板中實行的特定處理可容忍的溼度水平。感測器130也可測量EFEM腔室114C內的氧氣(O2)的水平。在一些實施例中,從控制器106至環境控制設備118的閥的控制信號可啟動合適的量的沖洗氣體從沖洗氣體供應118A流動進入EFEM腔室114C,以控制氧氣(O2)的水平至低於臨界值O2值。在一個或更多個實施例中,O2的臨界值可為小於50ppm、小於10ppm、或甚至小於5ppm,取決於針對在電子裝置處理系統100中或暴露於EFEM 114環境中的特定基板中實行的特定處理可容忍(不影響品質)的O2水平。在一些實施例中,感測器130可感測EFEM腔室114C中的氧氣水平,以確保該氧氣水平高於安全臨界值水平以允許進入EFEM腔室114C。 In another aspect, sensor 130 may measure a plurality of environmental conditions. For example, in some embodiments, the sensor 130 may measure the relative humidity RH value as described above. In one or more embodiments, the predetermined reference relative humidity value may be less than 1000 ppm humidity, less than 500 ppm humidity, or even less than 100 ppm humidity, depending on the specific substrate being in the electronic device processing assembly 100 or being exposed to the EFEM 114 environment. Humidity levels that can be tolerated for the specific treatment being practiced. Sensor 130 may also measure the level of oxygen (O 2 ) within EFEM chamber 114C. In some embodiments, a control signal from the controller 106 to the valve of the environmental control device 118 may initiate the flow of an appropriate amount of purge gas from the purge gas supply 118A into the EFEM chamber 114C to control the level of oxygen (O 2 ) to Below the critical O2 value. In one or more embodiments, the critical value of O 2 may be less than 50 ppm, less than 10 ppm, or even less than 5 ppm, depending on the implementation for the particular substrate in the electronic device processing system 100 or exposed to the EFEM 114 environment. O2 levels that can be tolerated (without affecting quality) for a specific treatment. In some embodiments, sensor 130 may sense the oxygen level in EFEM chamber 114C to ensure that the oxygen level is above a safety threshold level to allow entry into EFEM chamber 114C.
感測器130也可測量EFEM 114內的絕對或相對壓力。在一些實施例中,控制器106可控制從沖洗氣體供應118A進入EFEM腔室114C或從其他地方進入 EFEM 114的沖洗氣體的流量,以控制EFEM腔室114C中的壓力。 Sensor 130 may also measure absolute or relative pressure within EFEM 114. In some embodiments, controller 106 may control entry from purge gas supply 118A to EFEM chamber 114C or from elsewhere. The flow of purge gas of EFEM 114 to control the pressure in EFEM chamber 114C.
在一些實施例中,電子裝置處理組件100的環境控制設備118可包含耦合至EFEM腔室114C的空氣供應118B。空氣供應118B可通過合適的管道和一個或更多個閥耦合至EFEM腔室114C或EFEM 114中的其他地方。 In some embodiments, the environmental control device 118 of the electronic device processing assembly 100 may include an air supply 118B coupled to the EFEM chamber 114C. Air supply 118B may be coupled to EFEM chamber 114C or elsewhere within EFEM 114 through suitable piping and one or more valves.
在本文所描繪的實施例中,控制器106可為整體系統控制器,包含處理器(例如,微處理器)、記憶體、和適於從感測器130接收控制輸入(例如,相對濕度及/或氧氣)及執行閉迴路或其他合適控制方案的周邊部件。在一些實施例中,控制方案可改變被導入EFEM 114的氣體的流動率,以在EFEM腔室114C中達到預定的環境條件。在一些其他實施例中,控制方案可決定何時將基板轉移進入EFEM 114。 In the embodiments depicted herein, controller 106 may be an overall system controller that includes a processor (eg, a microprocessor), memory, and a controller adapted to receive control inputs from sensors 130 (eg, relative humidity and /or oxygen) and peripheral components that implement closed loop or other suitable control schemes. In some embodiments, the control scheme may vary the flow rate of gas introduced into EFEM 114 to achieve predetermined environmental conditions in EFEM chamber 114C. In some other embodiments, the control scheme may determine when to transfer the substrate into the EFEM 114.
如以下將詳細描述的,在操作中,沖洗氣體從EFEM 114的上氣室204循環進入EFEM腔室114C,同時經由一個或更多個供應管道125循環進入SSP 120。氣體係經由供應擋板123流動至基板及進入EFEM腔室114C。氣體離開側儲存艙120進入EFEM腔室114C。一部分經由再循環導管128再循環,另一部分經由排氣管道132排出。 As will be described in detail below, in operation, purge gas is circulated from the upper plenum 204 of the EFEM 114 into the EFEM chamber 114C while being circulated into the SSP 120 via one or more supply conduits 125 . The gas system flows to the substrate via supply baffle 123 and into EFEM chamber 114C. Gas exits side storage compartment 120 and enters EFEM chamber 114C. One portion is recirculated via recirculation conduit 128 and the other portion is exhausted via exhaust duct 132 .
現在轉至圖2至4,描述了SSP 120的細節及SSP 120如何耦合至EFEM主體的壁。圖2為包含耦合至 EFEM主體114B的SSP 120的EFEM 114的側橫截面正視圖。圖3描繪了氣體供應擋板123的細節。圖4為包含耦合至EFEM 114的EFEM主體114B的SSP 120的EFEM 114的前正視圖。在一些實施例中,SSP 120可以可移除地接合至EFEM 114。可使用SSP 120以在特定環境條件下儲存基板202。例如,側儲存艙120可在與保持在EFEM腔室114C中相同的環境條件下儲存基板202,除了該等基板可能暴露於相對較高的沖洗氣體流動率之外。SSP 120可流體耦合至EFEM腔室114C(亦即,與EFEM腔室114C流體連通),且可從EFEM 114內的上氣室204接收再循環氣體(例如,惰性氣體)。據此,儲存於SSP 120中的基板202除了流動率之外暴露於與EFEM腔室114C相同的環境條件。SSP 120可包含將再循環氣體從EFEM 114的上氣室204運送至SSP 120的供應導管125,進一步使得儲存於SSP 120中的基板202能夠持續地暴露於期望的環境條件。 Turning now to Figures 2-4 , details of the SSP 120 and how the SSP 120 is coupled to the wall of the EFEM body are described. 2 is a side cross-sectional elevation view of EFEM 114 including SSP 120 coupled to EFEM body 114B. Figure 3 depicts details of the gas supply baffle 123. FIG. 4 is a front elevation view of the EFEM 114 including the SSP 120 coupled to the EFEM body 114B of the EFEM 114 . In some embodiments, SSP 120 may be removably coupled to EFEM 114 . SSP 120 may be used to store substrate 202 under specific environmental conditions. For example, side storage chamber 120 may store substrates 202 under the same environmental conditions as maintained in EFEM chamber 114C, except that the substrates may be exposed to relatively high purge gas flow rates. SSP 120 may be fluidly coupled to (ie, in fluid communication with EFEM chamber 114C) and may receive recirculated gas (eg, an inert gas) from upper plenum 204 within EFEM 114 . Accordingly, substrates 202 stored in SSP 120 are exposed to the same environmental conditions as EFEM chamber 114C except for flow rate. The SSP 120 may include a supply conduit 125 that carries recirculated gas from the upper plenum 204 of the EFEM 114 to the SSP 120, further allowing substrates 202 stored in the SSP 120 to be continuously exposed to desired environmental conditions.
可通過位於相鄰於上氣室204的風扇205將再循環的沖洗氣體從上氣室204推入供應導管125和EFEM腔室114C。在一些實施例中,通過SSP 120的氣體流動為150-200cfm(4.25-5.67cmm),或甚至150-175cfm(4.25-5.0cmm)。在一些實施例中,一些新氣體(例如,惰性或非反應性氣體)可附加地或替代地經由氣體供應208供應至供應管道125。該流動可補充通過SSP 120的流動率,以確保達到通過的最小流動率。 可選地,可在供應導管125中提供流動控制機構,例如流動控制閥(未展示),以控制其中的流動率。來自EFEM腔室114C的一些少量氣體可從排氣132排出至EFEM 114外部。因此,隨著時間的流逝,EFEM腔室114C中的沖洗氣體的容積可緩慢地交換。 Recirculated flush gas may be pushed from upper plenum 204 into supply conduit 125 and EFEM chamber 114C by fan 205 located adjacent to upper plenum 204. In some embodiments, the gas flow through SSP 120 is 150-200 cfm (4.25-5.67 cm), or even 150-175 cfm (4.25-5.0 cm). In some embodiments, some new gas (eg, an inert or non-reactive gas) may additionally or alternatively be supplied to supply conduit 125 via gas supply 208 . This flow can supplement the flow rate through the SSP 120 to ensure that the minimum flow rate through is achieved. Optionally, a flow control mechanism, such as a flow control valve (not shown), may be provided in supply conduit 125 to control the flow rate therein. Some small amounts of gas from EFEM chamber 114C may be exhausted from exhaust 132 to the outside of EFEM 114 . Therefore, the volume of purge gas in EFEM chamber 114C may be slowly exchanged over time.
SSP 120可包含且適於接收一個或更多個側儲存容器124。在一些實施例中,SSP 120可在SSP 120的側儲存腔室210內接收一個或更多個垂直對齊的側儲存容器124。側儲存容器124可包含面向EFEM腔室114C的開口126且可設置相鄰於一個入口212以進入再循環導管128。再循環導管128包含門122中通向風扇205和上氣室204的部分214。再循環導管128可包含如所展示的附加通路以例如允許氣體圍繞EFEM機械手117的基底216流動。 SSP 120 may include and be adapted to receive one or more side storage containers 124 . In some embodiments, SSP 120 may receive one or more vertically aligned side storage containers 124 within side storage chambers 210 of SSP 120 . The side storage container 124 may include an opening 126 facing the EFEM chamber 114C and may be positioned adjacent an inlet 212 to access the recirculation conduit 128 . Recirculation duct 128 includes the portion 214 of door 122 that leads to fan 205 and upper plenum 204 . Recirculation conduit 128 may contain additional passages as shown to allow gas flow around base 216 of EFEM robot 117 , for example.
側儲存容器124可被密封於SSP外殼127內,使得來自側儲存容器124內部內的排放氣體可不進入SSP 120的腔室210內部。因此,如多個氣流箭頭所示,一部分的沖洗氣體可經由排氣132離開EFEM腔室114C至EFEM 114外部,同時另一部分的沖洗氣體可經由再循環導管128和經由存取門122的部分214再循環返回。 The side storage container 124 may be sealed within the SSP housing 127 so that exhaust gases from the interior of the side storage container 124 may not enter the interior of the chamber 210 of the SSP 120 . Thus, as shown by the plurality of gas flow arrows, a portion of the purge gas may exit EFEM chamber 114C via exhaust 132 to the outside of EFEM 114 while another portion of the purge gas may pass through recirculation conduit 128 and through portion 214 of access door 122 Recycle and return.
過濾器220可位於由風扇205產生的氣體流動路徑中。例如,過濾器220可位於上氣室204附近,使得由風扇205推動的沖洗氣體通過過濾器220。在一些實施例中,過濾器220可為化學過濾器以在應用製造處理之 後過濾由SSP 120中的基板202脫氣的一個或更多個氣體。在一些實施例中,化學過濾器220適於過濾氯、溴及/或氟。在一些實施例中,過濾器220可將例如氨氣(NH3)的基礎氣體過濾至小於或等於5.0ppb。在一些實施例中,過濾器220可將酸性氣體,例如氟(F)、氯(Cl)、溴(Br)、乙酸鹽(OAc)、二氧化氮(NO2)、硝酸鹽(NO3)、磷酸鹽(PO4)、氟化氫(HF)和鹽酸(HCl)過濾至等於或小於1.0ppb。在一些實施例中,過濾器220可為活性炭過濾器。 Filter 220 may be located in the gas flow path created by fan 205. For example, the filter 220 may be located near the upper plenum 204 so that the flushing gas pushed by the fan 205 passes through the filter 220 . In some embodiments, filter 220 may be a chemical filter to filter one or more gases degassed by substrate 202 in SSP 120 after manufacturing processes are applied. In some embodiments, chemical filter 220 is suitable for filtering chlorine, bromine, and/or fluorine. In some embodiments, filter 220 may filter a base gas, such as ammonia (NH 3 ), to less than or equal to 5.0 ppb. In some embodiments, the filter 220 can remove acid gases such as fluorine (F), chlorine (Cl), bromine (Br), acetate (OAc), nitrogen dioxide (NO 2 ), nitrate (NO 3 ) , phosphate (PO 4 ), hydrogen fluoride (HF) and hydrochloric acid (HCl) are filtered to equal to or less than 1.0ppb. In some embodiments, filter 220 may be an activated carbon filter.
在一些實施例中,可提供過濾器222以過濾小微粒以免進入EFEM腔室114C。過濾器可足夠精細以過濾(例如,99.99%)可能對在基板上製造的電子部件有害的微粒。進一步地,在一些實施例中,可使用包含遍布的小孔的均化板224以提供均勻的流動經過並進入EFEM腔室114C。均化板224可包含複數個開口及/或多孔材料以適用以均勻地分配來自上氣室204的氣體流動均勻地跨EFEM腔室114C。 In some embodiments, a filter 222 may be provided to filter small particles from entering the EFEM chamber 114C. The filter can be fine enough to filter (e.g., 99.99%) of particles that may be harmful to electronic components manufactured on substrates. Further, in some embodiments, a homogenizing plate 224 containing small holes throughout may be used to provide uniform flow through and into the EFEM chamber 114C. The homogenizing plate 224 may include a plurality of openings and/or a porous material adapted to evenly distribute gas flow from the upper plenum 204 evenly across the EFEM chamber 114C.
在一些實施例中,經過管道125供應至SSP 120的氣體可位於過濾器220、222的下游,例如耦合至過濾器222和均化板224之間的空間。 In some embodiments, gas supplied to SSP 120 via conduit 125 may be located downstream of filters 220, 222, such as coupled to the space between filter 222 and homogenizing plate 224.
在一些實施例中,加熱器227也可位於風扇205產生的氣體流動中。當排放氣體再循環進入EFEM腔室114C且至SSP 120時,加熱器227可將沖洗氣體加熱至預定溫度。在一些實施例中,可使用加熱器227產生的 熱以用作反應物及/或改變EFEM腔室114C及/或側儲存艙120中的相對濕度。在一些實施例中,加熱器227可加熱EFEM 114中的氣體以增加從位於側儲存艙120中的基板202的脫氣。加熱器227可將EFEM腔室114C和SSP 120中的氣體溫度增加至攝氏5度或更高、攝氏10度或更高、或甚至高於EFEM 114外部環境溫度攝氏5度至攝氏25度。 In some embodiments, heater 227 may also be located in the gas flow generated by fan 205. Heater 227 can heat the purge gas to a predetermined temperature as the exhaust gas is recirculated into EFEM chamber 114C and to SSP 120. In some embodiments, heater 227 may be used to generate Heat is used to act as a reactant and/or to change the relative humidity in the EFEM chamber 114C and/or the side storage chamber 120 . In some embodiments, heater 227 may heat the gas in EFEM 114 to increase degassing from substrate 202 located in side storage chamber 120 . Heater 227 can increase the gas temperature in EFEM chamber 114C and SSP 120 to 5 degrees Celsius or higher, 10 degrees Celsius or higher, or even 5 degrees Celsius to 25 degrees Celsius above the EFEM 114 external ambient temperature.
在一些實施例中,過濾器220、222、加熱器227和均化板224可以一個或更多個不同的組合進行組合。在一些實施例中,過濾器220、222、加熱器227和均化板224可以與圖2中所展示不同的順序來設置。例如,可交換均化板224和過濾器220、222的位置;可交換加熱器227和過濾器220或222。可使用過濾器220、加熱器227及/或均化板224的任何可行的佈置和組合。 In some embodiments, filters 220, 222, heater 227, and homogenization plate 224 may be combined in one or more different combinations. In some embodiments, filters 220, 222, heater 227, and homogenization plate 224 may be provided in a different order than shown in Figure 2 . For example, the positions of the homogenizing plate 224 and the filters 220, 222 can be exchanged; the heater 227 and the filter 220 or 222 can be exchanged. Any feasible arrangement and combination of filters 220, heaters 227, and/or homogenization plates 224 may be used.
在一些實施例中,至SSP 120的供應管道125可包含過濾器(未展示)及/或加熱器(未展示)。供應管道125使氣體能夠經由容器氣室226流動進入SSP 120。設置在容器氣室226和其餘的側儲存容器124之間的是供應擋板123,放置供應擋板123且在大小上具有適當的開口佈置以均勻地在側儲存容器124內的基板202上均勻地分配實質層狀氣體流動。 In some embodiments, supply conduit 125 to SSP 120 may include a filter (not shown) and/or a heater (not shown). Supply conduit 125 enables gas flow into SSP 120 via vessel plenum 226 . Disposed between the container plenum 226 and the remaining side storage container 124 is a supply baffle 123 positioned and arranged with openings appropriately sized to be evenly distributed over the base plate 202 within the side storage container 124 Distribute substantially laminar gas flow.
在圖3中展示了供應擋板123的範例實施例。在圖示的SSP 120的範例實施例中,供應管道125流動氣體進入容器氣室226的下部。因此,如圖3中所展示, 供應擋板123包含開口302的陣列,其中在供應擋板123的下端處的開口的大小尺寸304小於在供應擋板123的上端處的開口的大小尺寸306。開口302的大小可從供應擋板123的下端至上端逐漸增加。選擇開口的大小,以通過使均勻量的氣體沿著側儲存容器124的整體高度流動進入側儲存容器124,來補償耦合至容器氣室226下部的供應管道125。換句話說,位於容器氣室226下部處的較小開口比頂部處的較大開口更多地限制氣體流動。在一些實施例中,開口302的大小範圍例如可為大約2mm至20mm。具有較小直徑的較小開口304可位於排氣端口附近以平衡氣體流動。在一些實施例中,大小尺寸306可在15mm及17mm之間。所展示的開口302之陣列包含圓形開口302,但可使用任何可行的形狀的開口。 An example embodiment of supply baffle 123 is shown in FIG. 3 . In the illustrated example embodiment of SSP 120 , supply conduit 125 flows gas into the lower portion of vessel plenum 226 . Thus, as shown in FIG. 3 , supply baffle 123 includes an array of openings 302 , wherein the size dimension 304 of the openings at the lower end of supply baffle 123 is smaller than the size dimension 306 of the openings at the upper end of supply baffle 123 . The size of the opening 302 may gradually increase from the lower end to the upper end of the supply baffle 123 . The size of the opening is selected to compensate for the supply conduit 125 coupled to the lower portion of the vessel plenum 226 by allowing a uniform amount of gas to flow into the side storage vessel 124 along the entire height of the side storage vessel 124 . In other words, a smaller opening at the lower portion of the container plenum 226 restricts gas flow more than a larger opening at the top. In some embodiments, opening 302 may range in size from approximately 2 mm to 20 mm, for example. Smaller openings 304 with smaller diameters may be located near the exhaust ports to balance gas flow. In some embodiments, size dimension 306 may be between 15 mm and 17 mm. The array of openings 302 shown includes circular openings 302, but any feasible shape of openings may be used.
在一些實施例中,在供應管道在不同位置處(例如,在中間)耦合至容器氣室的情況下,可修改開口的陣列以補償不同的位置(例如,較小的開口可位於中間,而較大的開口可位於頂部和底部處)。 In some embodiments, where the supply conduit is coupled to the vessel plenum at a different location (e.g., in the middle), the array of openings can be modified to compensate for the different locations (e.g., the smaller openings can be in the middle, while Larger openings can be located at the top and bottom).
通過使返回導管部分214延伸經過存取門122,返回導管128所佔據的空間保持最小。如上述,存取門122中的返回導管部分214可耦合至位於EFEM 114頂部處的上氣室204。風扇205可幫助將沖洗氣體從返回導管128和返回導管部分214吸入上氣室204。上氣室204可包含或耦合至導致層狀氣體流動經過EFEM腔 室114C和SSP 120的開口。化學及/或微粒過濾器可位於上氣室204中。 By extending return conduit portion 214 past access door 122, the space occupied by return conduit 128 is kept to a minimum. As mentioned above, the return conduit portion 214 in the access door 122 may be coupled to the upper plenum 204 at the top of the EFEM 114 . Fan 205 may help draw flush gas into upper plenum 204 from return duct 128 and return duct portion 214 . Upper plenum 204 may contain or be coupled to cause laminar gas flow through the EFEM chamber. Chamber 114C and SSP 120 openings. Chemical and/or particulate filters may be located in upper plenum 204 .
現在轉向圖5,將根據一些實施例的操作EFEM的範例方法500描繪為流程圖。方法500包含提供一EFEM,該EFEM具有上氣室204及與上氣室204流體連通的EFEM腔室114C,及包含側儲存容器124的側儲存艙120(區塊502)。沖洗氣體從上氣室204流動進入EFEM腔室114C,並同時從上氣室204流動進入位於SSP 120內的側儲存容器124(區塊504)。氣體也從側儲存容器124排出進入EFEM腔室114C。同時,來自EFEM腔室114C的至少一部分的沖洗氣體再循環回到上氣室204中(區塊506)。在一些實施例中,經由排氣132從EFEM腔室114C沖洗來自EFEM腔室114C的至少一些沖洗氣體(區塊508)。 Turning now to FIG. 5 , an example method 500 of operating an EFEM is depicted as a flow diagram in accordance with some embodiments. The method 500 includes providing an EFEM having an upper plenum 204 and an EFEM chamber 114C in fluid communication with the upper plenum 204, and a side storage compartment 120 including a side storage container 124 (block 502). Purge gas flows from the upper plenum 204 into the EFEM chamber 114C and simultaneously from the upper plenum 204 into the side storage container 124 located within the SSP 120 (block 504). Gas is also exhausted from side storage container 124 into EFEM chamber 114C. At the same time, at least a portion of the purge gas from EFEM chamber 114C is recycled back into upper plenum 204 (block 506). In some embodiments, at least some of the purge gas from EFEM chamber 114C is flushed from EFEM chamber 114C via exhaust 132 (block 508).
前述描述揭露了本揭示案的範例實施例。對於發明所屬領域具有通常知識者而言,落入本揭示案範圍內的上述設備、系統和方法的修改將是顯而易見的。據此,儘管已連接範例實施例揭露了本揭示案,應理解,其他實施例可落入由請求項限定的本揭示案的範圍內。 The foregoing description discloses exemplary embodiments of the disclosure. Modifications of the above-described apparatus, systems, and methods that fall within the scope of this disclosure will be apparent to those of ordinary skill in the art to which this invention belongs. Accordingly, while the disclosure has been disclosed in connection with example embodiments, it should be understood that other embodiments may fall within the scope of the disclosure as defined by the claims.
100:電子裝置處理系統 100: Electronic device processing system
114:EFEM 114:EFEM
114B:EFEM主體 114B:EFEM body
114C:EFEM腔室 114C:EFEM chamber
117:EFEM機械手 117:EFEM manipulator
120:側儲存艙 120:Side storage compartment
121:維護門 121: Maintenance door
122:門 122:door
123:供應擋板 123: Supply baffle
124:側儲存容器 124: Side storage container
125:供應管道 125:Supply pipeline
126:開口 126:Open your mouth
127:SSP外殼 127:SSP shell
128:再循環導管 128:Recirculation catheter
132:排氣管道 132:Exhaust pipe
202:基板 202:Substrate
204:上氣室 204: Upper air chamber
205:風扇 205:Fan
208:氣體供應 208:Gas supply
210:側儲存腔室 210: Side storage chamber
212:入口 212: Entrance
214:部分 214:Part
216:基底 216:Base
220:過濾器 220: filter
222:過濾器 222:Filter
224:均化板 224: Homogenizing plate
226:容器氣室 226: Container air chamber
227:加熱器 227:Heater
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US11189511B2 (en) * | 2018-10-26 | 2021-11-30 | Applied Materials, Inc. | Side storage pods, equipment front end modules, and methods for operating EFEMs |
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