TWI820969B - sewing device - Google Patents
sewing device Download PDFInfo
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- TWI820969B TWI820969B TW111139237A TW111139237A TWI820969B TW I820969 B TWI820969 B TW I820969B TW 111139237 A TW111139237 A TW 111139237A TW 111139237 A TW111139237 A TW 111139237A TW I820969 B TWI820969 B TW I820969B
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- area
- sewn
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- 238000009958 sewing Methods 0.000 title claims abstract description 126
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 41
- 230000032258 transport Effects 0.000 claims description 6
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B29/00—Pressers; Presser feet
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
- Massaging Devices (AREA)
Abstract
本發明提供一種縫製裝置,在輸送裝置將被縫製物相對於縫紉機自上游側向下游側輸送的情況下,根據需要即使在機針之附近亦能夠將被縫製物按壓並進行縫製。縫製裝置包括:輸送裝置,其將被縫製物邊壓緊於工作台邊進行輸送;以及導向件,其以使被縫製物靠近工作台之上表面的方式對被縫製物進行引導。俯視時在工作台上之輸送裝置之夾持部之輸送區域與落針區域之間,在與被縫製物之輸送方向正交之方向上形成有空間區域,俯視時導向件之配置區域滿足下述條件:配置區域位於空間區域以外之區域的條件、以及至少包含相對於落針區域而言被縫製物之輸送方向之上游側之區域的條件。由於形成有此類空間區域,所以能夠使夾持部之輸送區域靠近機針。The present invention provides a sewing device that can press and sew the object to be sewn even in the vicinity of a needle if necessary when the conveyor device conveys the object to be sewn from the upstream side to the downstream side with respect to the sewing machine. The sewing device includes: a conveying device that presses the object to be sewn against the edge of the workbench for conveyance; and a guide that guides the object to be sewn in such a manner that the object to be sewn is brought close to the upper surface of the workbench. When viewed from above, a space area is formed between the conveying area and the needle drop area of the clamping part of the conveying device on the workbench in the direction orthogonal to the conveying direction of the object to be sewn. When viewed from above, the arrangement area of the guide member satisfies the following requirements: The above conditions are: the condition that the arrangement area is located in an area outside the space area, and the condition that it includes at least an area upstream of the conveyance direction of the object to be sewn with respect to the needle entry area. Since such a space area is formed, the conveyance area of the clamping part can be brought close to the needle.
Description
本發明係關於一種縫製裝置,該縫製裝置包括用於將被縫製物相對於縫紉機自上游側向下游側自動地輸送之輸送裝置。The present invention relates to a sewing device including a conveying device for automatically conveying an object to be sewn from an upstream side to a downstream side with respect to a sewing machine.
縫紉機通常設置有壓腳。作為壓腳之一實例,已知有俯視時包圍針孔周圍之形態之壓腳(專利文獻1)。更詳細而言,專利文獻1中揭示之壓腳俯視時呈兩叉狀。為了便於說明,對壓腳之各部分賦予名稱。分叉成兩個之部分之各部分稱為單腳部,兩個單腳部接合之部分稱為接合部。而且,壓腳中,機針在兩個單腳部之間的空間部出入,並且以下述狀態使用:該空間部中被縫製物之輸送方向之下游側被接合部封閉,該空間部中被縫製物之輸送方向之上游側開口。另外,專利文獻1中揭示之縫紉機採用作業人員用手輸送被縫製物之手動輸送方式。此外,專利文獻1中揭示之縫紉機在壓腳下方設置有送料牙,被縫製物被夾在送料牙與壓腳之間的同時,送料牙將被縫製物相對於縫紉機向下游側送出。Sewing machines are usually equipped with a presser foot. As an example of a presser foot, a presser foot having a shape surrounding a pinhole when viewed from above is known (Patent Document 1). More specifically, the presser foot disclosed in Patent Document 1 has a bifurcated shape when viewed from above. For convenience of explanation, each part of the presser foot is given a name. Each part that bifurcates into two parts is called a single leg part, and the part where the two single leg parts join together is called a joint part. Furthermore, in the presser foot, the needle moves in and out of the space between the two single leg parts, and is used in a state where the downstream side of the space in the conveyance direction of the object to be sewn is closed by the joint part, and the space is used in a state where the The opening is on the upstream side in the conveying direction of the sewn products. In addition, the sewing machine disclosed in Patent Document 1 adopts a manual conveying method in which the worker conveys the object to be sewn by hand. In addition, the sewing machine disclosed in Patent Document 1 is provided with a feed dog under the presser foot. While the workpiece is sandwiched between the feed dog and the presser foot, the feed dog sends the workpiece downstream relative to the sewing machine.
另外,作為縫製裝置之一實例,已知有除了採用了縫紉機之外亦採用了將被縫製物相對於縫紉機自上游側向下游側自動輸送之輸送裝置(自動輸送方式)之縫製裝置(專利文獻2)。專利文獻2之圖12中揭示了被稱為第2縫紉機用引導部之輸送裝置。而且,該縫製裝置構成為:第2縫紉機用引導部之壓板在被縫製物之寬度方向之單側按壓被縫製物,在壓板被輸送時,被縫製物之邊緣部通過縫紉機之機針正下方附近。In addition, as an example of a sewing device, there is known a sewing device that employs not only a sewing machine but also a conveying device (automatic conveying system) for automatically conveying an object to be sewn from the upstream side to the downstream side with respect to the sewing machine (Patent Document 2). FIG. 12 of Patent Document 2 discloses a conveying device called a second sewing machine guide. Furthermore, this sewing device is configured such that the pressure plate of the second sewing machine guide portion presses the object to be sewn on one side of the width direction of the object to be sewn, and when the pressure plate is conveyed, the edge of the object to be sewn passes directly under the needle of the sewing machine. nearby.
先前技術文獻 專利文獻 專利文獻1:日本特開昭62-44292號公報 專利文獻2:日本專利6423568號公報 Prior technical literature patent documents Patent Document 1: Japanese Patent Application Publication No. Sho 62-44292 Patent Document 2: Japanese Patent No. 6423568
然而,專利文獻2中未詳細揭示縫紉機之結構,未明確有無壓腳。但是,縫紉機通常具有壓腳。壓腳起到在縫製時按壓被縫製物來防止該被縫製物與機針一起抬起的作用。However, Patent Document 2 does not disclose the structure of the sewing machine in detail, and it is not clear whether there is a presser foot. However, sewing machines usually have a presser foot. The presser foot presses the object to be sewn during sewing to prevent the object to be sewn from being lifted together with the needle.
此處,作為假定之縫製裝置,設想專利文獻2之縫紉機採用專利文獻1中揭示之手動輸送方式之壓腳、即兩叉之壓腳。Here, as a hypothetical sewing device, it is assumed that the sewing machine of Patent Document 2 adopts the manual conveyance type presser foot disclosed in Patent Document 1, that is, a bifurcated presser foot.
以俯視該假定之縫製裝置之狀態對其進行說明,如圖10所示,假定之縫製裝置在輸送裝置之壓板與機針8之間配置有壓腳9的分叉之單腳部91。其結果是,輸送裝置之按壓板按壓被縫製物之位置位於在壓腳之寬度方向上遠離該單腳部的位置。圖10中,用影線示出了工作台上之輸送裝置之輸送區域,在分叉之兩個單腳部91之間示出了細長的橢圓狀針孔。The hypothetical sewing device will be described with a top view. As shown in FIG. 10 , the hypothetical sewing device has a bifurcated single leg portion 91 of the presser foot 9 disposed between the pressure plate of the conveyor device and the needle 8 . As a result, the position where the pressing plate of the conveying device presses the object to be sewn is located away from the single leg portion in the width direction of the presser foot. In FIG. 10 , the conveying area of the conveying device on the workbench is shown with hatching, and an elongated oval-shaped pinhole is shown between the two bifurcated single legs 91 .
但是,在用帶有壓腳之縫紉機進行縫製時,存在被縫製物之縫製品質不足的情況。在此種情況下,即使想要在儘可能靠近機針之地方利用輸送裝置邊按壓邊輸送被縫製物,壓腳之該單腳部亦會產生妨礙。此外,已知有如下技術常識:與在足夠遠離機針之位置邊按壓邊輸送被縫製物來進行縫製的情況相比,在機針之附近邊按壓邊輸送被縫製物來進行縫製的情況下被縫製物之縫製品質更佳。However, when sewing with a sewing machine equipped with a presser foot, the sewing quality of the object to be sewn may be insufficient. In this case, even if you want to use the conveyor device to press and convey the object to be sewn as close as possible to the needle, the single leg of the presser foot will cause obstruction. In addition, it is known that technical knowledge is as follows: Compared with the case where sewing is performed while pressing and conveying the object to be sewn at a position far enough away from the needle, sewing is performed while pressing and conveying the object to be sewn near the needle. The sewing quality of the objects to be sewn is better.
本發明係考慮到上述情況而創作的,其目的在於提供一種縫製裝置,在輸送裝置將被縫製物相對於縫紉機自上游側向下游側輸送的情況下,能夠根據需要在機針之附近按壓並縫製被縫製物。The present invention was created in view of the above situation, and its object is to provide a sewing device that can press and close the needle as needed when the conveyor device conveys the object to be sewn from the upstream side to the downstream side with respect to the sewing machine. Sewing items to be sewn.
本發明之縫製裝置包括:工作台;縫紉機主體;輸送裝置,其將被縫製物邊壓緊於工作台邊相對於縫紉機主體自上游側向下游側輸送;以及導向件,其以使被縫製物靠近工作台之上表面的方式對被縫製物進行引導。而且,輸送裝置包括:夾持部,其將被縫製物壓緊於工作台;以及輸送部,其對夾持部進行輸送。而且,俯視時在工作台上之夾持部之輸送區域與落針區域之間,在與被縫製物之輸送方向正交之方向上形成有空間區域,俯視時導向件之配置區域滿足下述條件:該配置區域位於空間區域以外之區域的條件、以及該配置區域至少包含相對於落針區域而言被縫製物之輸送方向之上游側之區域的條件。The sewing device of the present invention includes: a workbench; a sewing machine main body; a conveying device that presses the edge of the object to be sewn against the edge of the workbench and transports it from the upstream side to the downstream side relative to the sewing machine body; and a guide member that allows the object to be sewn to be Guide the object to be sewn close to the upper surface of the workbench. Moreover, the conveying device includes: a clamping part that presses the object to be sewn against the work table; and a conveying part that conveys the clamping part. Furthermore, when viewed from above, a space area is formed between the conveyance area and the needle drop area of the clamping portion of the workbench in the direction orthogonal to the conveyance direction of the object to be sewn. When viewed from above, the arrangement area of the guide satisfies the following requirements: Conditions: The condition that the arrangement area is located in an area outside the space area, and the condition that the arrangement area includes at least an area upstream of the conveyance direction of the object to be sewn with respect to the needle drop area.
另外,為了進一步明確導向件之配置區域,縫製裝置如下所述。In addition, in order to further clarify the arrangement area of the guide member, the sewing device is as follows.
即,俯視時導向件部之配置區域滿足下述條件:該配置區域位於落針區域之周圍的條件、以及該配置區域遠離夾持部之輸送區域的條件。That is, the arrangement area of the guide part satisfies the following conditions in a plan view: the arrangement area is located around the needle drop area, and the arrangement area is far away from the conveyance area of the clamping part.
另外,為了儘可能設置得較窄,較佳導向件之配置區域如下所述。In addition, in order to make it as narrow as possible, the preferred arrangement area of the guide is as follows.
即,俯視時在與夾持部之輸送方向正交之方向上通過落針區域之區域被設定為第1基準區域,俯視時導向件部之配置區域滿足下述條件:相對於上述第1基準區域而言僅係被縫製物之輸送方向之上游側之區域。That is, the area passing through the needle drop area in the direction perpendicular to the conveyance direction of the clamping portion in plan view is set as the first reference area, and the arrangement area of the guide portion in plan view satisfies the following conditions: with respect to the above-mentioned first reference area The area is only the area on the upstream side of the conveying direction of the object to be sewn.
作為一具體實例,導向件以下述方式設置。As a specific example, the guide member is arranged in the following manner.
即,導向件經由支架被固定在相對於縫紉機主體朝向被縫製物之輸送方向之上游側之面。That is, the guide is fixed to the surface on the upstream side of the sewing machine body in the conveyance direction of the object to be sewn via the bracket.
另外,本發明之縫製裝置將被縫製物邊壓緊於工作台邊相對於縫紉機主體自上游側向下游側輸送,為了明確其不包含此外之裝置、例如自工作台之下側朝向導向件邊壓緊被縫製物邊輸送被縫製物之裝置,較佳如下所述。In addition, the sewing device of the present invention transports the object to be sewn while pressing it against the workbench from the upstream side to the downstream side relative to the main body of the sewing machine. To clarify, it does not include other devices, such as from the lower side of the workbench toward the guide. The device for conveying the sewn objects while compressing them is preferably as follows.
即,輸送裝置係對被縫製物進行輸送之唯一裝置。That is, the conveying device is the only device for conveying the objects to be sewn.
本發明之縫製裝置,使導向件部之配置區域滿足各條件,特別係將落針區域與夾持部之輸送區域之間設為空間區域,因此能夠使夾持部之輸送區域邊保持遠離導向件之配置區域之狀態邊靠近機針。The sewing device of the present invention makes the arrangement area of the guide part meet various conditions, especially the space area between the needle drop area and the conveying area of the clamping part, so that the conveying area edge of the clamping part can be kept away from the guide The position of the component's configuration area is close to the needle.
如圖1、圖6所示,本發明之第一實施方式之縫製裝置包括:工作台1、縫紉機2、以及將被縫製物3邊壓緊於工作台1邊相對於縫紉機2自上游側向下游側輸送之輸送裝置4。As shown in Figures 1 and 6, the sewing device according to the first embodiment of the present invention includes: a workbench 1, a sewing machine 2, and an object to be sewn 3 pressed against the workbench 1 from the upstream side relative to the sewing machine 2 Conveying device 4 for downstream side conveying.
如圖5所示,輸送裝置4包括:夾持部41,其將被縫製物3壓緊於工作台1;以及輸送部42,其對夾持部41進行輸送。在本實施方式中,輸送裝置4係對被縫製物3進行輸送之唯一裝置。As shown in FIG. 5 , the conveying device 4 includes a clamping part 41 that presses the object to be sewn 3 against the workbench 1 and a conveying part 42 that conveys the clamping part 41 . In this embodiment, the conveying device 4 is the only device that conveys the object to be sewn 3 .
輸送部42例如係多軸的多關節機械手。而且,多關節機械手之頂端之機械臂42a朝向下方延伸,夾持部41被固定於機械臂42a之頂端部即下端部。而且,輸送部42按照預先設定之步驟使夾持部41移動,將夾持部41邊壓緊於工作台1上邊進行輸送。The conveying unit 42 is, for example, a multi-axis multi-joint robot. Furthermore, the robot arm 42a at the top end of the multi-joint robot extends downward, and the clamping portion 41 is fixed to the top end portion, that is, the lower end portion of the robot arm 42a. Furthermore, the conveying part 42 moves the clamping part 41 according to a preset procedure, and conveys the clamping part 41 while pressing it against the workbench 1 .
夾持部41包括:夾持部主體41a,其按壓被縫製物3;以及衝擊吸收部41b,其將夾持部主體41a及機械臂42a之頂部連結並吸收衝擊。此外,夾持部主體41a在圖中包括多個部件,但在本實施方式中係一塊板。The clamping part 41 includes a clamping part main body 41a that presses the object to be sewn 3, and an impact absorbing part 41b that connects the clamping part main body 41a and the top of the robot arm 42a to absorb impact. In addition, the clamping part main body 41a includes a plurality of components in the figure, but is a single plate in this embodiment.
衝擊吸收部41b包括:固定臂41c,其沿水平延伸並且其延伸之長度方向之中間部被固定於機械臂42a之頂部;桿41d,其以能夠相對於固定臂41c之長度方向之兩端部上下運動的方式被引導;壓縮螺旋彈簧41e,其以包圍桿41d之形態被桿41d貫穿;以及限位件41f,其將桿41d以相對於固定臂41c吊掛之形態支承。此外,限位件41f被固定於桿41d之上端部。而且,限位件41f之直徑比桿41d大,不能通過形成於固定臂41c的在上下方向上貫穿之貫通孔(未圖示)。The impact absorbing part 41b includes: a fixed arm 41c that extends horizontally and the middle part of the extended length direction is fixed to the top of the mechanical arm 42a; and a rod 41d that can be positioned relative to both ends of the fixed arm 41c in the length direction. It is guided to move up and down; a compression coil spring 41e, which surrounds the rod 41d and is penetrated by the rod 41d; and a stopper 41f, which supports the rod 41d in a suspended form relative to the fixed arm 41c. In addition, the stopper 41f is fixed to the upper end of the rod 41d. Moreover, the diameter of the stopper 41f is larger than that of the rod 41d, and cannot pass through the through-hole (not shown) formed in the fixed arm 41c in the vertical direction.
壓縮螺旋彈簧41e配置在夾持部主體41a與固定臂41c之間。在工作台1上輸送被縫製物3時,輸送部42進行驅動經由機械臂42a將夾持部主體41a壓緊於工作台1。因而,與夾持部主體41a一體化之桿41d相對於固定臂41c上升,壓縮螺旋彈簧41e在夾持部主體41a與固定臂41c之間收縮,夾持部主體41a將被縫製物3壓緊於工作台1之上表面。以此方式,夾持部主體41a以在與工作台1之間夾著被縫製物3之形態相對於縫紉機2自上游側向下游側被輸送,從而使得被縫製物3被輸送。The compression coil spring 41e is arranged between the clamping portion main body 41a and the fixed arm 41c. When the object to be sewn 3 is conveyed on the workbench 1, the conveyance part 42 is driven to press the clamping part main body 41a against the workbench 1 via the robot arm 42a. Therefore, the rod 41d integrated with the clamping part main body 41a rises relative to the fixed arm 41c, the compression coil spring 41e contracts between the clamping part main body 41a and the fixed arm 41c, and the clamping part main body 41a compresses the object to be sewn 3 on the upper surface of workbench 1. In this manner, the clamping portion main body 41 a is conveyed from the upstream side to the downstream side with respect to the sewing machine 2 in a state where the object to be sewn 3 is sandwiched between the worktable 1 and the object to be sewn 3 .
如圖1所示,縫紉機2包括:縫紉機主體2a,其對被縫製物3進行縫製;導向件5,其以使被縫製物3靠近工作台1之上表面的方式對被縫製物3進行引導;支架6,其將導向件5安裝於縫紉機主體2a;以及定位板7,其在將被縫製物3邊沿一直線輸送邊進行縫製的情況下成為該一直線之方向的標記。As shown in FIG. 1 , the sewing machine 2 includes: a sewing machine main body 2 a that sews the object to be sewn 3 ; and a guide 5 that guides the object to be sewn 3 in such a manner that the object to be sewn 3 is brought close to the upper surface of the workbench 1 ; Bracket 6, which installs the guide 5 on the sewing machine body 2a; and positioning plate 7, which becomes a mark of the direction of the straight line when sewing the object 3 while conveying it along a straight line.
被縫製物3相對於縫紉機2之輸送方向取決於輸送裝置4之輸送部42之移動(對控制輸送部42之驅動之控制裝置進行的設定)。而且,本實施方式之輸送裝置4之輸送部42如前述般採用多關節機械手,能夠使輸送部42不僅僅沿一直線之方向移動,而是能夠沿著各種方向移動,因此可認為乍看該輸送方向X係不確定的。但是,縫紉機2之基本的使用方法(被縫製物3之基本的輸送方向)如前述般係將被縫製物3邊沿一直線輸送邊進行縫製的,因此在本發明中將該一直線之方向設為被縫製物3之輸送方向X。而且,在本實施方式中,「被縫製物3之輸送方向X」係指定位板7能夠將被縫製物3之端部沿一直線引導的方向。另外,被縫製物3之輸送方向X亦可採用定位板7以外之標記,在未設置作為標記之部件的情況下,參照縫紉機2之操作說明書。The conveying direction of the object to be sewn 3 relative to the sewing machine 2 depends on the movement of the conveying part 42 of the conveying device 4 (the setting of the control device that controls the drive of the conveying part 42). Moreover, the conveying part 42 of the conveying device 4 of this embodiment adopts a multi-joint robot as mentioned above, which can make the conveying part 42 not only move in a straight line direction, but also move in various directions. Therefore, it can be seen at first glance that the conveying part 42 The conveying direction X is uncertain. However, the basic method of using the sewing machine 2 (the basic conveying direction of the object to be sewn 3) is to sew the object to be sewn 3 while conveying it along a straight line as mentioned above. Therefore, in the present invention, the direction of the straight line is set as the direction of the object to be sewn. The conveying direction X of the sewn article 3. Furthermore, in this embodiment, "the conveyance direction X of the object to be sewn 3" refers to the direction in which the positioning plate 7 can guide the end of the object to be sewn 3 along a straight line. In addition, the conveying direction
「被縫製物3之輸送方向X」係圖4中的自右向左之方向。因此,本實施方式中之「左右方向」與圖4中之左右方向一致。另外,相對於對象物而言之「輸送方向X之上游側」係指圖4中相對於對象物而言之右側。另外,相對於對象物而言之「輸送方向X之下游側」係指圖4中相對於對象物而言之左側。The "conveying direction X of the object to be sewn 3" is the direction from right to left in Figure 4. Therefore, the "left-right direction" in this embodiment is consistent with the left-right direction in FIG. 4 . In addition, the "upstream side in the conveyance direction X" with respect to the object refers to the right side with respect to the object in Fig. 4 . In addition, the "downstream side in the conveyance direction X" with respect to the object refers to the left side with respect to the object in FIG. 4 .
此外,夾持部41之輸送方向與被縫製物3之輸送方向X一致。In addition, the conveyance direction of the clamping portion 41 is consistent with the conveyance direction X of the object to be sewn 3 .
另外,「與被縫製物3之輸送方向X正交之方向Y」亦稱為前後方向,係圖4中之上下方向。圖4中之上方向係後方向,圖4中之下方向係前方向。In addition, "the direction Y perpendicular to the conveyance direction X of the object to be sewn 3" is also called the front and rear direction, and is the up and down direction in Fig. 4 . The upper direction in Figure 4 is the rear direction, and the lower direction in Figure 4 is the front direction.
如圖1、圖4所示,工作台1包括縫紉機2之針板2t、以及作為針板2t以外之部件之輸送工作台11。另外,本實施方式中工作台1除了針板2t及輸送工作台11以外,亦包括縫紉機2之定位板7之一部分作為工作台1之一部分。針板2t、輸送工作台11及定位板7之一部分之上表面均為水平面,並且以大致位於同一平面的方式對齊。As shown in FIGS. 1 and 4 , the table 1 includes a needle plate 2t of the sewing machine 2 and a conveyor table 11 as components other than the needle plate 2t. In addition, in this embodiment, in addition to the needle plate 2t and the conveying table 11, the workbench 1 also includes a part of the positioning plate 7 of the sewing machine 2 as a part of the workbench 1. The upper surfaces of part of the needle plate 2t, the transport table 11 and the positioning plate 7 are all horizontal planes, and are aligned so as to be substantially on the same plane.
定位板7包括:定位主體部71,其具有鉛垂的面,並且能夠對被縫製物3之端部進行定位;下板部72,其以相對於定位主體部71成直角地彎折之形態延伸,並且能夠對被縫製物3之下表面側進行引導;以及固定板部73,其與定位主體部71相連,並且固定於縫紉機主體2a。此外,下板部72係構成工作台1之一部分的部分。The positioning plate 7 includes: a positioning main body part 71 that has a vertical surface and can position the end of the object to be sewn 3; and a lower plate part 72 that is bent at a right angle with respect to the positioning main body part 71. It extends and can guide the lower surface side of the object to be sewn 3; and a fixing plate portion 73 is connected to the positioning main body portion 71 and is fixed to the sewing machine main body 2a. In addition, the lower plate portion 72 constitutes a part of the workbench 1 .
定位主體部71係鉛垂的板,沿著左右方向延伸。下板部72與定位主體部71之下端部相連,用於固定於縫紉機主體2a之固定板部73與定位主體部71之上端部相連。The positioning main body 71 is a vertical plate extending in the left-right direction. The lower plate portion 72 is connected to the lower end of the positioning main body 71 , and the fixing plate portion 73 for fixing to the sewing machine body 2 a is connected to the upper end of the positioning main body 71 .
如圖4所示,固定板部73包括:第1固定板部74,其係俯視時成直角地彎折之板,固定於縫紉機主體2a;以及第2固定板部75,其以相對於第1固定板部74成直角地彎折之形態延伸並且與定位主體部71相連。此外,第2固定板部75相對於定位主體部71向與下板部72相對之一側延伸。另外,第1固定板部74與定位主體部71平行。As shown in FIG. 4 , the fixed plate part 73 includes: a first fixed plate part 74 , which is a plate bent at right angles in plan view and fixed to the sewing machine main body 2 a ; and a second fixed plate part 75 , which is arranged relative to the second fixed plate part 75 . 1. The fixing plate portion 74 extends in a right-angled bent shape and is connected to the positioning main body portion 71. In addition, the second fixing plate portion 75 extends toward the side opposite to the lower plate portion 72 relative to the positioning main body portion 71 . In addition, the first fixing plate portion 74 is parallel to the positioning main body portion 71 .
下板部72相對於針板2t配置在輸送方向X之下游側。The lower plate portion 72 is arranged on the downstream side in the conveyance direction X with respect to the needle plate 2t.
輸送工作台11俯視時在輸送方向X上沿一直線延伸,在相對於縫紉機2而言之上游側及下游側的範圍內沿著左右方向延伸。另外,在輸送工作台11形成有向遠離縫紉機2之方向凹陷的凹部11c,定位板7之下板部72及針板2t配置在凹部11c內。The conveyance table 11 extends along a straight line in the conveyance direction X when viewed from above, and extends in the left-right direction within the range of the upstream side and the downstream side with respect to the sewing machine 2 . In addition, the transport table 11 is formed with a recessed portion 11c that is recessed in a direction away from the sewing machine 2, and the lower plate portion 72 of the positioning plate 7 and the needle plate 2t are arranged in the recessed portion 11c.
縫紉機主體2a係公知的結構,將穿通於機針8之上線及被供給至工作台1之針板2t之下側之下線纏繞,在載置於針板2t上之被縫製物3形成線跡。此外,在本實施方式中,縫紉機主體2a係鏈式線跡縫紉機,藉由與輸送裝置4協同動作,對矩形的被縫製物之一邊進行鎖邊縫製。The main body 2a of the sewing machine has a known structure. The upper thread passed through the needle 8 and the lower thread supplied to the lower side of the needle plate 2t of the table 1 are wound to form stitches on the object to be sewn 3 placed on the needle plate 2t. . In addition, in this embodiment, the sewing machine main body 2a is a chain stitch sewing machine that cooperates with the conveying device 4 to perform overlock sewing on one side of the rectangular workpiece to be sewn.
另外,如圖2、圖3所示,縫紉機主體2a包括:底座部21,其相對於工作台1設置於下側;立柱部22,其自底座部21立起;以及縫紉機頭部23,其自立柱部22之上部以在上方與底座部21相向之狀態延伸。In addition, as shown in FIGS. 2 and 3 , the sewing machine main body 2 a includes a base portion 21 disposed on the lower side relative to the workbench 1 , a column portion 22 standing up from the base portion 21 , and a sewing machine head 23 . It extends from the upper part of the upright column part 22 to face the base part 21 upward.
縫紉機主體2a以底座部21及縫紉機頭部23上下分離之狀態沿著前後方向延伸,立柱部22以被底座部21及縫紉機頭部23之後部夾著之形態上下延伸。The sewing machine main body 2a extends in the front-rear direction with the base portion 21 and the sewing machine head 23 separated vertically, and the column portion 22 extends vertically between the base portion 21 and the rear portion of the sewing machine head 23.
底座部21包括形成其外輪廓之底座殼體21a、以及被收容在底座殼體21a內之內部機構。內部機構係將下線與上線纏繞之機構。在底座殼體21a之上表面設置形成有針孔1h之針板2t作為底座殼體21a之一部分。The base portion 21 includes a base housing 21a that forms its outer contour, and an internal mechanism housed in the base housing 21a. The internal mechanism is the mechanism that winds the lower line and the upper line. A needle plate 2t having pinholes 1h formed on the upper surface of the base case 21a is provided as a part of the base case 21a.
縫紉機頭部23包括形成其外輪廓之縫紉機頭殼體23a、以及被收容在縫紉機頭殼體23a內之內部機構。此外,內部機構係指針桿上下運動機構或挑線桿驅動機構等。而且,縫紉機頭部23以針桿驅動機構之針桿23b自縫紉機頭殼體23a之頂部之下表面向下方突出的狀態配置。而且,機針8以向下方延伸之狀態安裝於針桿23b之下端部。The sewing machine head 23 includes a sewing head housing 23a that forms its outer contour, and an internal mechanism housed in the sewing head housing 23a. In addition, the internal mechanism is the up and down movement mechanism of the pointer rod or the drive mechanism of the thread take-up rod, etc. Furthermore, the sewing machine head 23 is disposed in a state in which the needle bar 23b of the needle bar driving mechanism protrudes downward from the lower surface of the top of the sewing machine head housing 23a. Furthermore, the needle 8 is attached to the lower end of the needle bar 23b in a state of extending downward.
立柱部22包括形成其外輪廓之立柱殼體22a、以及被收容在立柱殼體22a內之內部機構。內部機構例如係使縫紉機頭部23之內部機構及底座部21之內部機構連動的機構。而且,導向件5經由支架6被固定於立柱殼體22a (縫紉機主體2a)的、相對於工作台1位於上方且朝向被縫製物3之輸送方向X之上游側之面。The column part 22 includes a column housing 22a that forms its outer contour, and an internal mechanism accommodated in the column housing 22a. The internal mechanism is, for example, a mechanism that interlocks the internal mechanism of the sewing machine head 23 and the internal mechanism of the base part 21 . Furthermore, the guide 5 is fixed to the surface of the column housing 22a (the sewing machine main body 2a), which is located above the table 1 and facing the upstream side in the conveyance direction X of the object to be sewn 3, via the bracket 6.
支架6由多個部件構成。如圖4所示,支架6包括:第1支架61,其俯視時以向輸送方向X之上游側延伸之狀態被固定於縫紉機主體2a之立柱部22;以及第2支架62,其被固定於第1支架61之頂部(輸送方向X之上游側之端部),並且俯視時朝向工作台1之正上方沿著與輸送方向X正交之方向Y延伸。The bracket 6 is composed of multiple components. As shown in FIG. 4 , the bracket 6 includes a first bracket 61 that is fixed to the column portion 22 of the sewing machine body 2 a in a state of extending upstream in the conveyance direction X in a plan view, and a second bracket 62 that is fixed to The top of the first bracket 61 (the end on the upstream side in the conveying direction X) extends directly above the workbench 1 in a plan view along the direction Y orthogonal to the conveying direction X.
第1支架61係彎折成向下開口之形態之金屬板。更詳細而言,如圖2所示,第1支架61包括:兩塊固定板部61a、61b,其以在輸送方向X上分離之狀態平行地配置;以及第1支架主體部61c,其以連接兩塊固定板部61a、61b之上端之狀態沿著輸送方向X延伸。如圖4所示,第1支架主體部61c係俯視時成直角地延伸之形狀。詳細而言,第1支架主體部61c包括:第1板部61d,其沿著輸送方向X延伸;以及第2板部61e,其自第1板部61d之上游側之端部向工作台1延伸。此外,兩塊固定板部61a、61b中之下游側之固定板部61a被固定於縫紉機主體2a之立柱殼體22a。另一方面,上游側之固定板部61b的與輸送方向X正交之方向Y之尺寸比下游側之固定板部61a長,將第2支架62固定。The first bracket 61 is a metal plate bent into a downward opening shape. More specifically, as shown in FIG. 2 , the first bracket 61 includes two fixed plate portions 61 a and 61 b, which are arranged in parallel in a state of being separated in the conveyance direction X, and a first bracket main body portion 61 c. The upper ends of the two fixed plate portions 61a and 61b are connected and extend along the conveyance direction X. As shown in FIG. 4 , the first holder main body 61c has a shape extending at right angles in plan view. Specifically, the first rack main body part 61c includes a first plate part 61d extending along the conveying direction X, and a second plate part 61e extending from the upstream end of the first plate part 61d toward the workbench 1 extend. In addition, the downstream fixed plate portion 61a of the two fixed plate portions 61a and 61b is fixed to the column housing 22a of the sewing machine main body 2a. On the other hand, the dimension of the upstream side fixing plate part 61b in the direction Y perpendicular to the conveyance direction X is longer than the downstream side fixing plate part 61a, and fixes the second bracket 62.
如圖4所示,第2支架62係俯視時呈L形彎折之金屬板。更詳細而言,第2支架62包括:第2支架主體部62a,其被固定於第1支架61中之上游側之固定板部61b,並且朝向針板2t之上游側沿著與輸送方向X正交之方向Y延伸;以及固定板部62b,其輸送方向X之上游側之端部以沿著該輸送方向X延伸之狀態與第2支架主體部62a之頂端部(前端部)連接。導向件5被固定於第2支架62之固定板部62b。As shown in Figure 4, the second bracket 62 is a metal plate bent in an L shape when viewed from above. More specifically, the second bracket 62 includes a second bracket main body portion 62a that is fixed to the upstream fixing plate portion 61b of the first bracket 61 and extends in the conveying direction X toward the upstream side of the needle plate 2t. extending in the orthogonal direction Y; and the end of the fixed plate portion 62b on the upstream side in the conveying direction X is connected to the top end (front end) of the second holder main body 62a in a state of extending along the conveying direction The guide 5 is fixed to the fixing plate portion 62b of the second bracket 62.
導向件5係剛性體,在本實施方式中係金屬物體。如圖2、圖3所示,導向件5包括:引導塊部51,其以使被縫製物3靠近工作台1之上表面的方式對被縫製物3進行引導,並且沿著輸送方向X延伸;以及固定塊部52,其自引導塊部51向上方延伸,並且固定於支架6 (第2支架62之固定板部62b)。另外,在本實施方式中,導向件5及支架6之固定、支架6及縫紉機主體2a之固定、或者定位板7及縫紉機主體2a之固定等使用螺紋固定。The guide 5 is a rigid body, in this embodiment a metal object. As shown in FIGS. 2 and 3 , the guide 5 includes a guide block 51 that guides the object 3 to be sewn close to the upper surface of the workbench 1 and extends along the conveying direction X. ; And the fixing block portion 52 extends upward from the guide block portion 51 and is fixed to the bracket 6 (the fixing plate portion 62b of the second bracket 62). In addition, in this embodiment, screws are used for fixing the guide 5 and the bracket 6, fixing the bracket 6 and the sewing machine main body 2a, or fixing the positioning plate 7 and the sewing machine main body 2a.
如圖3所示,固定塊部52之左右方向之尺寸比引導塊部51短,為自引導塊部51之上表面中之立柱部22側向上方延伸的形態。另外,如圖2所示,固定塊部52之前後方向(輸送方向X)之尺寸比引導塊部51短,為自引導塊部51之上表面中之輸送方向X之上游側向上方延伸的形態。As shown in FIG. 3 , the fixed block portion 52 is shorter in the left-right direction than the guide block portion 51 and extends upward from the side of the column portion 22 on the upper surface of the guide block portion 51 . In addition, as shown in FIG. 2 , the fixed block portion 52 is shorter in the front-rear direction (conveyance direction X) than the guide block portion 51 and extends upward from the upper surface of the guide block portion 51 upstream in the conveyance direction X. form.
如圖2所示,引導塊部51之上表面中,使與固定塊部52相比靠輸送方向X之下游側之部分相對於靠輸送方向X之上游側之部分呈台階狀凹陷(變低)。As shown in FIG. 2 , in the upper surface of the guide block 51 , the portion downstream of the fixed block 52 in the conveying direction ).
引導塊部51之下表面(導向件5之下表面)包括:第1導向面51a,其隨著朝向被縫製物3之輸送方向X而逐漸下降(靠近工作台1);以及第2導向面51b,其在被縫製物3之輸送方向X之下游側與第1導向面51a相鄰並且與工作台1之上表面平行。The lower surface of the guide block 51 (the lower surface of the guide member 5) includes: a first guide surface 51a, which gradually descends toward the conveying direction X of the object to be sewn 3 (closer to the workbench 1); and a second guide surface 51b, which is adjacent to the first guide surface 51a on the downstream side of the conveying direction X of the object to be sewn 3 and parallel to the upper surface of the workbench 1.
以下,基於圖6對俯視時的導向件5之配置區域5a進行說明。首先,用於確定導向件5之配置區域5a之前提如下所述。Hereinafter, the arrangement area 5a of the guide 5 in a plan view will be described based on FIG. 6 . First, the premise for determining the arrangement area 5a of the guide 5 is as follows.
工作台1上之落針區域1a在本發明中係機針8恰好貫穿工作台1之區域。而且,在圖6之實例中,落針區域1a係圓形。此外,在本實施方式中,針孔1h係包含落針區域1a作為其一部分之形態之細長的長孔,係在左右方向上較長的長孔。另外,針孔1h比機針8之外周大以使其不與機針8接觸,更詳細而言與落針區域1a相比前後方向上稍長,與落針區域1a相比左右方向上足夠長。另外,俯視時針孔1h之外形係將針孔1h之區域內外分隔之邊界,因此俯視時針孔1h為針孔區域1h。而且,工作台1上之針孔區域1h、即俯視時之針孔區域1h比落針區域1a大。In the present invention, the needle drop area 1a on the workbench 1 is the area where the needle 8 just penetrates the workbench 1 . Moreover, in the example of FIG. 6, the needle drop area 1a is circular. In addition, in the present embodiment, the pinhole 1h is an elongated long hole having a shape including the needle drop area 1a as a part thereof, and is a long long hole in the left-right direction. In addition, the needle hole 1h is larger than the outer circumference of the needle 8 so that it does not come into contact with the needle 8. More specifically, it is slightly longer in the front-rear direction than the needle drop area 1a, and is sufficient in the left-right direction compared to the needle drop area 1a. long. In addition, the outer shape of the pinhole 1h when viewed from above is the boundary that separates the inside and outside of the area of the pinhole 1h, so the pinhole 1h is the pinhole area 1h when viewed from the top. Furthermore, the pinhole area 1h on the table 1, that is, the pinhole area 1h in plan view is larger than the needle drop area 1a.
夾持部41之輸送區域41L係與輸送方向X平行之區域,在與輸送方向X正交之方向Y上在與縫紉機主體2a之立柱部22相對之一側與落針區域1a分離。The conveyance area 41L of the clamping part 41 is an area parallel to the conveyance direction X, and is separated from the needle drop area 1a on the side opposite to the column part 22 of the sewing machine main body 2a in the direction Y perpendicular to the conveyance direction X.
另外,設定兩個區域。Also, set two areas.
第1基準區域L1係在與輸送方向X正交之方向Y上通過落針區域1a之區域。The first reference area L1 is an area passing through the needle entry area 1a in the direction Y orthogonal to the conveyance direction X.
第2基準區域L2係在輸送方向X上通過落針區域1a之區域。The second reference area L2 is an area passing through the needle entry area 1a in the conveyance direction X.
在夾持部41之輸送區域41L與落針區域1a之間,在與夾持部41之輸送方向X正交之方向Y上形成有空間區域L3。空間區域L3按字面講就係不存在物體之區域。空間區域L3係第1基準區域L1之一部分。此外,在本實施方式中,空間區域L3不僅形成在夾持部41之輸送區域41L與落針區域1a之間,亦形成在夾持部41之輸送區域41L與針孔區域1h之間。Between the conveyance area 41L of the clamping part 41 and the needle drop area 1a, a space area L3 is formed in the direction Y orthogonal to the conveyance direction X of the clamping part 41. Space region L3 is literally a region where no objects exist. The spatial area L3 is a part of the first reference area L1. Furthermore, in this embodiment, the space region L3 is formed not only between the conveyance region 41L of the clamping part 41 and the needle drop region 1a, but also between the conveyance region 41L of the clamping part 41 and the pinhole region 1h.
而且,本實施方式中之導向件5之配置區域5a俯視時如下所述。如圖6所示,導向件5之配置區域5a呈矩形,在圖6中由點散佈之區域示出。而且,針孔區域1h在輸送方向X之下游側與導向件5之配置區域5a分離地配置。另外,導向件5之配置區域5a整體在輸送方向X之上游側與包含落針區域1a作為自身一部分之第1基準區域L1分離地配置。即,導向件5之配置區域5a相對於第1基準區域L1僅配置在輸送方向X之上游側。而且,由於第1基準區域L1包含空間區域L3,所以導向件5之配置區域5a在空間區域L3以外之區域形成。Moreover, the arrangement area 5a of the guide 5 in this embodiment is as follows when viewed from above. As shown in FIG. 6 , the arrangement area 5 a of the guide 5 has a rectangular shape and is represented by a dotted area in FIG. 6 . Furthermore, the pinhole area 1h is arranged apart from the arrangement area 5a of the guide 5 on the downstream side in the conveyance direction X. In addition, the entire arrangement area 5a of the guide 5 is arranged separately from the first reference area L1 including the needle entry area 1a as a part of itself on the upstream side in the conveyance direction X. That is, the arrangement area 5a of the guide 5 is arranged only on the upstream side in the conveyance direction X with respect to the first reference area L1. Furthermore, since the first reference area L1 includes the space area L3, the arrangement area 5a of the guide 5 is formed in an area other than the space area L3.
另外,導向件5之配置區域5a與第2基準區域L2局部重疊。更詳細而言,第2基準區域L2為通過導向件5之配置區域5a中之前後方向(與輸送方向X正交之方向Y)之中間部的形態。而且,導向件5之配置區域5a包括:與第2基準區域L2重疊之區域;相對於第2基準區域L2向夾持部41之輸送區域41L側突出的區域;以及相對於第2基準區域L2向與夾持部41之輸送區域41L相對之一側突出的區域。In addition, the arrangement area 5a of the guide 5 partially overlaps the second reference area L2. More specifically, the second reference area L2 is a shape that passes through the middle portion of the arrangement area 5 a of the guide 5 in the front-rear direction (the direction Y orthogonal to the conveyance direction X). Moreover, the arrangement area 5a of the guide 5 includes: an area overlapping the second reference area L2; an area protruding toward the conveyance area 41L side of the clamping portion 41 with respect to the second reference area L2; and an area with respect to the second reference area L2. A region protruding toward the side opposite to the conveyance region 41L of the clamping portion 41 .
此外,俯視時導向件5之配置區域5a滿足下述條件:位於落針區域1a之周圍的條件、以及遠離夾持部41之輸送區域41L的條件。In addition, in plan view, the arrangement area 5 a of the guide 5 satisfies the following conditions: the condition of being located around the needle entry area 1 a and the condition of being far away from the conveyance area 41L of the clamping part 41 .
若不在落針區域1a之周圍,則無法起到導向件5之在縫製時將被縫製物引導至機針8正下方的作用,容易產生縫製不良。此外,由於輸送裝置4之夾持部41將被縫製物壓緊於工作台1,所以夾持部41起到防止被縫製物3與機針8一起抬起的作用。此外,導向件5亦輔助性地起到防止被縫製物3與機針8一起抬起的作用。If it is not around the needle drop area 1a, the guide 5 cannot play the role of guiding the object to be sewn to directly under the needle 8 during sewing, and sewing defects are likely to occur. In addition, since the clamping part 41 of the conveying device 4 presses the object to be sewn against the workbench 1, the clamping part 41 plays a role in preventing the object to be sewn 3 and the needle 8 from being lifted together. In addition, the guide member 5 also plays an auxiliary role in preventing the object 3 to be sewn and the needle 8 from being lifted together.
另外,若導向件5之配置區域5a與夾持部41之輸送區域41L不分離,則夾持部41會與導向件5發生碰撞,因此若夾持部41及導向件5中之至少一方不係彈性體,則會影響輸送,碰撞導致夾持狀態變得不穩定或導向件5之作用變得不穩定,故不較佳。In addition, if the arrangement area 5a of the guide 5 and the conveyance area 41L of the clamping part 41 are not separated, the clamping part 41 will collide with the guide 5. Therefore, if at least one of the clamping part 41 and the guide 5 is not separated, If it is an elastic body, it will affect the transportation, and the collision will cause the clamping state to become unstable or the function of the guide 5 to become unstable, so it is not preferable.
此外,為了儘可能地使夾持部41之輸送區域41L靠近機針8 (落針區域1a),導向件5之配置區域5a較佳儘可能地縮短與第2基準區域L2相比向夾持部41之輸送區域41L側突出的量、或者使配置區域5a中之夾持部41之輸送區域41L側之端部與第2基準區域L2一致。In addition, in order to bring the conveying area 41L of the clamping part 41 as close as possible to the needle 8 (needle drop area 1a), the arrangement area 5a of the guide 5 is preferably as short as possible as compared with the second reference area L2 toward the clamping area. The protrusion amount of the portion 41 on the conveyance area 41L side or the end of the clamping portion 41 on the conveyance area 41L side in the arrangement area 5a is consistent with the second reference area L2.
上述第一實施方式之縫製裝置,由於使導向件5之配置區域5a滿足各條件,特別係將包含落針區域1a之針孔區域1h與夾持部41之輸送區域41L之間設為空間區域L3,所以能夠使夾持部41之輸送區域41L邊保持遠離導向件5之配置區域5a之狀態邊靠近機針8。另外,第一實施方式之縫製裝置由於使導向件5之配置區域5a滿足與第1基準區域L1或針孔區域1h相比僅位於輸送方向X之上游側的條件,所以與後述其他實施方式相比能夠設置成較窄的範圍。In the sewing device of the first embodiment described above, in order to satisfy various conditions in the arrangement area 5a of the guide 5, in particular, the space area is set between the needle hole area 1h including the needle drop area 1a and the conveyance area 41L of the clamping part 41. L3, therefore, the conveyance area 41L of the clamping part 41 can be kept close to the needle 8 while being kept away from the arrangement area 5a of the guide 5. In addition, in the sewing device of the first embodiment, the arrangement area 5a of the guide 5 satisfies the condition that it is located only upstream of the conveyance direction X compared to the first reference area L1 or the pinhole area 1h. Ratio can be set to a narrower range.
如圖7所示,本發明之第二實施方式的縫製裝置之導向件5之配置區域5b大於第一實施方式之配置區域5a。As shown in FIG. 7 , the arrangement area 5 b of the guide member 5 of the sewing device according to the second embodiment of the present invention is larger than the arrangement area 5 a of the first embodiment.
俯視時導向件5之配置區域5b呈L形,在與夾持部41之輸送區域41L相對之一側及輸送方向X之上游側與包含落針區域1a之針孔區域1h分離地配置。更詳細而言,導向件5之配置區域5b包括:第1配置區域A,其在輸送方向X之上游側與包含落針區域1a作為自身一部分之第1基準區域L1及針孔區域1h分離的位置處沿著與被縫製物3之輸送方向X正交之方向Y延伸;以及第2配置區域B,其在相對於第2基準區域L2及針孔區域1h而言的與夾持部41之輸送區域41L相對之一側以與第1基準區域L1成直角地相交之狀態沿著輸送方向X延伸。The arrangement area 5b of the guide 5 is L-shaped in plan view, and is arranged on the side opposite to the conveyance area 41L of the clamping part 41 and on the upstream side in the conveyance direction X, away from the pinhole area 1h including the needle drop area 1a. More specifically, the arrangement area 5b of the guide 5 includes a first arrangement area A which is separated from the first reference area L1 and the pinhole area 1h including the needle drop area 1a as a part of itself on the upstream side in the conveyance direction X. The position extends along the direction Y orthogonal to the conveying direction The opposite side of the conveyance area 41L extends along the conveyance direction X in a state of intersecting the first reference area L1 at right angles.
第1配置區域A與第一實施方式中之導向件5之配置區域5a相同。The first arrangement area A is the same as the arrangement area 5a of the guide 5 in the first embodiment.
第2配置區域B以遍及第1基準區域L1及針孔區域1h之輸送方向X之上游側及下游側的範圍的方式延伸。The second arrangement area B extends over the upstream and downstream ranges of the first reference area L1 and the pinhole area 1 h in the conveyance direction X.
在第二實施方式之縫製裝置中,由於導向件5之配置區域5b包含第1配置區域A,所以導向件5之配置區域5b之一部分(第1配置區域A)在輸送方向X之上游側與包含落針區域1a作為自身一部分之第1基準區域L1及針孔區域1h分離地配置。另外,導向件5之配置區域5b與第一實施方式之配置區域5a同樣地在空間區域L3以外之區域形成。此外,俯視時導向件5之配置區域5b滿足下述條件:位於落針區域1a之周圍的條件、以及遠離夾持部41之輸送區域41L的條件。In the sewing device of the second embodiment, since the arrangement area 5b of the guide 5 includes the first arrangement area A, a part of the arrangement area 5b of the guide 5 (the first arrangement area A) is on the upstream side in the conveyance direction The first reference area L1 and the pinhole area 1h including the needle entry area 1a as a part thereof are separately arranged. In addition, the arrangement area 5b of the guide 5 is formed in an area other than the space area L3 similarly to the arrangement area 5a of the first embodiment. In addition, in plan view, the arrangement area 5 b of the guide 5 satisfies the following conditions: the condition of being located around the needle drop area 1 a and the condition of being far away from the conveyance area 41L of the clamping part 41 .
此外,第二實施方式之導向件5之下表面中形成第1配置區域A之部分與第1實施方式之導向件5之下表面相同。即,在該下表面中之第1配置區域A內之輸送方向X之上游側部分係第1導向面51a (隨著朝向輸送方向X逐漸下降而靠近工作台1之面),該下表面中之第1配置區域A內之輸送方向X之下游側部分係第2導向面51b (與工作台1之上表面平行之面)。另外,第二實施方式之導向件5之下表面中的形成第2配置區域B之部分,將輸送方向X之上游端部設為第1導向面51a,除此以外設為第2導向面51b。形成第2配置區域B之部分中的第1導向面51a與形成第1配置區域A之部分中的第1導向面51a在與輸送方向X正交之方向Y上相連。In addition, the portion of the lower surface of the guide 5 of the second embodiment that forms the first arrangement area A is the same as the lower surface of the guide 5 of the first embodiment. That is, the portion upstream of the conveyance direction X in the first arrangement area A of the lower surface is the first guide surface 51a (a surface that gradually descends toward the conveyance direction The downstream side portion in the conveying direction X in the first arrangement area A is the second guide surface 51b (a surface parallel to the upper surface of the table 1). In addition, in the portion of the lower surface of the guide 5 of the second embodiment that forms the second arrangement area B, the upstream end in the conveyance direction . The first guide surface 51a in the portion forming the second arrangement area B and the first guide surface 51a in the portion forming the first arrangement area A are connected in the direction Y orthogonal to the conveyance direction X.
另外,第二實施方式之導向件之下表面中的比落針區域1a靠輸送方向X之上游側之部分,主要起到導向件5的在縫製時將被縫製物引導至機針8正下方的作用,除此以外之部分僅起到防止被縫製物3與機針8一起抬起的作用。In addition, the part of the lower surface of the guide member in the second embodiment that is upstream of the needle drop area 1a in the conveying direction The other parts only play a role in preventing the object to be sewn 3 and the needle 8 from being lifted together.
如圖8所示,本發明之第三實施方式的縫製裝置之導向件5之配置區域5c大於第二實施方式之配置區域5b。As shown in FIG. 8 , the arrangement area 5c of the guide 5 of the sewing device according to the third embodiment of the present invention is larger than the arrangement area 5b of the second embodiment.
俯視時導向件5之配置區域5c呈U形,除了上述第1配置區域A及第2配置區域B以外,在比第1基準區域L1及針孔區域1h靠輸送方向X之下游側與其分離的位置具有第3配置區域C,該第3配置區域C自第2配置區域B之下游側朝向夾持部41之輸送區域41L沿著與輸送方向X正交之方向Y延伸。The arrangement area 5c of the guide 5 is U-shaped in plan view. In addition to the above-mentioned first arrangement area A and the second arrangement area B, it is separated from the first reference area L1 and the pinhole area 1h on the downstream side in the conveyance direction X. The position has a third arrangement area C extending from the downstream side of the second arrangement area B toward the conveyance area 41L of the clamping part 41 along the direction Y orthogonal to the conveyance direction X.
第3配置區域C以針孔區域1h為中心與第1配置區域A相向地配置。另外,第3配置區域C亦在與輸送方向X正交之方向Y上遠離夾持部41之輸送區域41L。The third arrangement area C is arranged facing the first arrangement area A with the pinhole area 1h as the center. In addition, the third arrangement area C is also far away from the conveyance area 41L of the clamping part 41 in the direction Y orthogonal to the conveyance direction X.
在第三實施方式之縫製裝置中,由於導向件5之配置區域5c包含第1配置區域A,所以導向件5之配置區域5c之一部分(第1配置區域A)在輸送方向X之上游側與包含落針區域1a作為自身一部分之第1基準區域L1及針孔區域1h分離地配置。另外,導向件5之配置區域5c在空間區域L3以外之區域形成。此外,俯視時導向件5之配置區域5c滿足下述條件:位於落針區域1a之周圍的條件、以及遠離夾持部41之輸送區域41L的條件。In the sewing device of the third embodiment, since the arrangement area 5c of the guide 5 includes the first arrangement area A, a part of the arrangement area 5c of the guide 5 (the first arrangement area A) is on the upstream side in the conveyance direction The first reference area L1 and the pinhole area 1h including the needle entry area 1a as a part thereof are separately arranged. In addition, the arrangement area 5c of the guide 5 is formed in an area other than the space area L3. In addition, the arrangement area 5 c of the guide 5 satisfies the following conditions in a plan view: the condition of being located around the needle drop area 1 a and the condition of being far away from the conveyance area 41L of the clamping part 41 .
此外,第三實施方式之導向件5之下表面中的形成第3配置區域C之部分係第2導向面51b (與工作台1之上表面平行之面)。In addition, a portion of the lower surface of the guide 5 of the third embodiment that forms the third arrangement area C is the second guide surface 51b (a surface parallel to the upper surface of the table 1).
另外,第三實施方式之導向件5之下表面中比落針區域1a靠輸送方向X之上游側之部分,主要起到導向件5的在縫製時將被縫製物引導至機針8正下方的作用,但是除此以外之部分僅起到防止被縫製物3與機針8一起抬起的作用。In addition, the part of the lower surface of the guide 5 in the third embodiment that is upstream of the needle drop area 1a in the conveying direction , but the other parts only play a role in preventing the object 3 to be sewn and the needle 8 from being lifted together.
如圖9所示,在本發明之第四實施方式之縫製裝置中,工作台1、縫紉機2及輸送裝置4之各細節部分與第一實施方式之縫製裝置不同。但是,第四實施方式之縫製裝置的有關導向件5之配置區域5a之部分仍與第一實施方式之縫製裝置相同。As shown in FIG. 9 , in the sewing device according to the fourth embodiment of the present invention, details of the workbench 1 , sewing machine 2 and conveyor device 4 are different from those of the sewing device according to the first embodiment. However, the portion of the sewing device of the fourth embodiment regarding the arrangement area 5a of the guide 5 is still the same as that of the sewing device of the first embodiment.
工作台1由一塊輸送工作台12構成。在此種情況下,輸送工作台12中相當於針板之部分形成有針孔1h。The workbench 1 is composed of a conveyor workbench 12 . In this case, the pinhole 1h is formed in the portion of the transport table 12 that corresponds to the needle plate.
縫紉機2未設置第一實施方式之定位板7。由於未設置定位板7,所以與設置有定位板7的第一實施方式之縫紉機2相比,能夠使被縫製物3之端部更靠近縫紉機主體2a之立柱部22側進行縫製。The sewing machine 2 is not provided with the positioning plate 7 of the first embodiment. Since the positioning plate 7 is not provided, compared with the sewing machine 2 of the first embodiment provided with the positioning plate 7, the end of the object 3 to be sewn can be sewn closer to the column portion 22 side of the sewing machine body 2a.
另外,在第四實施方式中,縫紉機主體2a係平縫縫紉機,藉由與輸送裝置4協同動作而在被縫製物3上形成孔眼狀的直線的線跡。In addition, in the fourth embodiment, the sewing machine main body 2 a is a lockstitch sewing machine, and forms eyelet-shaped straight stitches on the object to be sewn 3 by cooperating with the conveyor device 4 .
在輸送裝置4中,夾持部41與被縫製物3之大小相對應,與第一實施方式相比,夾持部主體41a在輸送方向上更長地形成。此外,夾持部主體41a例如在被縫製物3為一塊面料的情況下可僅由板構成,但是較佳在被縫製物3為上下兩塊重疊之面料的情況下採用包括可穿透上下面料之縫紉機針、以及縫紉機針自下表面突出之板的結構。In the conveying device 4, the clamping part 41 corresponds to the size of the object to be sewn 3, and the clamping part main body 41a is formed longer in the conveying direction than in the first embodiment. In addition, the clamping portion main body 41a may only be composed of a plate when the object to be sewn 3 is a piece of fabric, but it is preferable to include a penetrable upper and lower fabric when the object to be sewn 3 is an upper and lower piece of overlapping fabric. The sewing machine needle and the structure of the plate on which the sewing machine needle protrudes from the lower surface.
本發明不限定於上述實施方式,能夠在不脫離其要旨之範圍內適當變更。例如,針孔1h在本實施方式中係細長的長孔形狀,但是本發明不限定於此,亦可為以圓孔為代表的其他形狀。另外,輸送裝置4在本實施方式中使用多軸的多關節機械手作為輸送部42,但本發明中不限定於此,亦可為僅僅沿一直線對夾持部進行輸送之裝置。在此種情況下,夾持部之輸送方向與被縫製物3之輸送方向X一致。The present invention is not limited to the above-described embodiment, and can be appropriately modified within the scope that does not deviate from the gist of the invention. For example, in the present embodiment, the pinhole 1 h is an elongated long hole shape, but the present invention is not limited to this, and may also be in other shapes represented by a round hole. In addition, in this embodiment, the conveying device 4 uses a multi-axis multi-joint robot as the conveying part 42, but the present invention is not limited to this, and may be a device that only conveys the clamping part along a straight line. In this case, the conveyance direction of the clamping portion coincides with the conveyance direction X of the object to be sewn 3 .
1:工作台 1a:落針區域 1h:針孔/針孔區域 2:縫紉機 2a:縫紉機主體 2t:針板 3:被縫製物 4:輸送裝置 5:導向件 5a:配置區域 5b:配置區域 5c:配置區域 6:支架 7:定位板 8:機針 9:壓腳 11:輸送工作台 11c:凹部 12:輸送工作台 21:底座部 21a:底座殼體 22:立柱部 22a:立柱殼體 23:縫紉機頭部 23a:縫紉機頭殼體 23b:針桿 41:夾持部 41a:夾持部主體 41b:衝擊吸收部 41c:固定臂 41d:桿 41e:壓縮螺旋彈簧 41f:限位件 41L:夾持部之輸送區域 42:輸送部 42a:機械臂 51:引導塊部 51a:第1導向面 51b:第2導向面 52:固定塊部 61:第1支架 61a:固定板部 61b:固定板部 61c:第1支架主體部 61d:第1板部 61e:第2板部 62:第2支架 62a:第2支架主體部 62b:固定板部 71:定位主體部 72:下板部 73:固定板部 74:第1固定板部 75:第2固定板部 91:單腳部 A:第1配置區域 B:第2配置區域 C:第3配置區域 L1:第1基準區域 L2:第2基準區域 L3:空間區域 X:輸送方向 Y:正交之方向 1: workbench 1a: Needle drop area 1h: Pinhole/pinhole area 2: Sewing machine 2a:Sewing machine main body 2t: Needle plate 3: Things to be sewn 4: Conveying device 5: Guide parts 5a: Configuration area 5b: Configuration area 5c: Configuration area 6: Bracket 7: Positioning plate 8: Needle 9: Presser foot 11:Conveying workbench 11c: concave part 12:Conveying workbench 21: Base part 21a: Base shell 22: Column part 22a: Column shell 23: Sewing machine head 23a: Sewing machine head housing 23b: Needle bar 41: Clamping part 41a: Clamping part main body 41b: Impact absorbing part 41c: fixed arm 41d:rod 41e:Compression coil spring 41f:Limiting piece 41L: Conveying area of clamping part 42:Conveying Department 42a: Robotic arm 51: Boot block part 51a: 1st guide surface 51b: 2nd guide surface 52: Fixed block part 61: 1st bracket 61a: Fixed plate part 61b: Fixed plate part 61c: 1st bracket main body part 61d:The 1st board 61e: 2nd plate part 62: 2nd bracket 62a: 2nd bracket main body part 62b: Fixed plate part 71: Positioning the main body 72:Lower plate part 73: Fixed plate part 74: 1st fixed plate part 75: 2nd fixed plate part 91:Single leg A: The first configuration area B: 2nd configuration area C: The third configuration area L1: 1st reference area L2: 2nd reference area L3: space area X: Conveying direction Y: Orthogonal direction
圖1係表示本發明之第一實施方式之縫製裝置之概要的立體圖。 圖2係表示第一實施方式之縫製裝置的主視圖。 圖3係表示第一實施方式之縫製裝置的右視圖。 圖4係圖2之IV-IV線截面圖。 圖5係表示第一實施方式之縫製裝置所使用之輸送裝置的主視圖。 圖6係表示第一實施方式之縫製裝置中之落針位置與導向件之關係的俯視圖。 圖7係表示第二實施方式之縫製裝置中之落針位置與導向件之關係的俯視圖。 圖8係表示第三實施方式之縫製裝置中之落針位置與導向件之關係的俯視圖。 圖9係表示第四實施方式之縫製裝置的說明圖。 圖10係表示假定之縫製裝置中之壓腳與機針等之關係的俯視圖。 FIG. 1 is a perspective view showing an outline of the sewing device according to the first embodiment of the present invention. Fig. 2 is a front view showing the sewing device according to the first embodiment. Fig. 3 is a right side view of the sewing device according to the first embodiment. Figure 4 is a cross-sectional view along line IV-IV of Figure 2. FIG. 5 is a front view showing the conveying device used in the sewing device of the first embodiment. 6 is a plan view showing the relationship between the needle entry position and the guide in the sewing device according to the first embodiment. 7 is a plan view showing the relationship between the needle entry position and the guide in the sewing device according to the second embodiment. 8 is a plan view showing the relationship between the needle entry position and the guide in the sewing device according to the third embodiment. Fig. 9 is an explanatory diagram showing a sewing device according to the fourth embodiment. Fig. 10 is a plan view showing the relationship between the presser foot, the needle, etc. in the hypothetical sewing device.
1:工作台 1a:落針區域 1h:針孔、針孔區域 2:縫紉機 2a:縫紉機主體 2t:針板 3:被縫製物 4:輸送裝置 5:導向件 6:支架 7:定位板 8:機針 11:輸送工作台 11c:凹部 22:立柱部 23:縫紉機頭部 23b:針桿 41:夾持部 61:第1支架 62:第2支架 71:定位主體部 72:下板部 73:固定板部 X:輸送方向 Y:正交之方向 1: workbench 1a: Needle drop area 1h: Pinhole, pinhole area 2:Sewing machine 2a:Sewing machine main body 2t: Needle plate 3: Things to be sewn 4: Conveying device 5: Guide parts 6: Bracket 7: Positioning plate 8: Needle 11:Conveying workbench 11c: concave part 22: Column part 23: Sewing machine head 23b: Needle bar 41: Clamping part 61: 1st bracket 62: 2nd bracket 71: Positioning the main body 72:Lower plate part 73: Fixed plate part X: Conveying direction Y: Orthogonal direction
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US5664508A (en) * | 1996-03-21 | 1997-09-09 | Porter Sewing Machines, Inc. | Method and apparatus for forming the side panel of a mattress sack |
JP2002159771A (en) * | 2000-11-29 | 2002-06-04 | Araco Corp | Sewing machine with cutting member |
CN105887362A (en) * | 2014-10-15 | 2016-08-24 | Ykk株式会社 | Sewing machine |
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JP2010051429A (en) * | 2008-08-27 | 2010-03-11 | Tsuzuki:Kk | Presser for sewing machine, and sewing method for blind stitch |
JP5711045B2 (en) | 2011-05-26 | 2015-04-30 | 中日本ジューキ株式会社 | Sewing device |
JP6108742B2 (en) * | 2012-09-28 | 2017-04-05 | Juki株式会社 | Buttonhole sewing machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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US5664508A (en) * | 1996-03-21 | 1997-09-09 | Porter Sewing Machines, Inc. | Method and apparatus for forming the side panel of a mattress sack |
JP2002159771A (en) * | 2000-11-29 | 2002-06-04 | Araco Corp | Sewing machine with cutting member |
CN105887362A (en) * | 2014-10-15 | 2016-08-24 | Ykk株式会社 | Sewing machine |
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JP2023098581A (en) | 2023-07-10 |
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