TW202325943A - Sewing machine capable of automatically conveying a to-be-sewn object from the upstream side to the downstream side with respect to a sewing machine - Google Patents

Sewing machine capable of automatically conveying a to-be-sewn object from the upstream side to the downstream side with respect to a sewing machine Download PDF

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Publication number
TW202325943A
TW202325943A TW111139237A TW111139237A TW202325943A TW 202325943 A TW202325943 A TW 202325943A TW 111139237 A TW111139237 A TW 111139237A TW 111139237 A TW111139237 A TW 111139237A TW 202325943 A TW202325943 A TW 202325943A
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area
conveying
mentioned
sewing
sewn
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TW111139237A
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Chinese (zh)
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TWI820969B (en
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西田瞳
梅川道
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日商Ykk股份有限公司
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B29/00Pressers; Presser feet

Abstract

The invention provides a sewing machine capable of pressing and sewing a to-be-sewn object even in the vicinity of a machine needle as necessary when a conveying device conveys the to-be-sewn object from the upstream side to the downstream side with respect to the sewing machine. The sewing machine includes: a conveying device, which presses the edge of a to-be-sewn object against the edge of the worktable for conveying; and a guide member, which guides the to-be-sewn object in a way that the to-be-sewn object is close to the upper surface of the worktable. When viewed from above, a space area is formed between the conveying area and the needle drop area from the gripper of the conveying device on the worktable in the direction perpendicular to the conveying direction of the to-be-sewn object. The arrangement area of the guide member satisfies the following conditions when viewed from above: a condition that the arrangement area is located in an area other than the space area, and a condition that the arrangement area at least includes an area on the upstream side in the conveying direction of the to-be-sewn object with respect to the needle drop area. Due to the formation of such a space area, it is possible to bring the conveying area of the gripper close to the needle.

Description

縫製裝置sewing device

本發明係關於一種縫製裝置,該縫製裝置包括用於將被縫製物相對於縫紉機自上游側向下游側自動地輸送之輸送裝置。The present invention relates to a sewing device, which includes a conveying device for automatically conveying an object to be sewn from an upstream side to a downstream side relative to a sewing machine.

縫紉機通常設置有壓腳。作為壓腳之一實例,已知有俯視時包圍針孔周圍之形態之壓腳(專利文獻1)。更詳細而言,專利文獻1中揭示之壓腳俯視時呈兩叉狀。為了便於說明,對壓腳之各部分賦予名稱。分叉成兩個之部分之各部分稱為單腳部,兩個單腳部接合之部分稱為接合部。而且,壓腳中,機針在兩個單腳部之間的空間部出入,並且以下述狀態使用:該空間部中被縫製物之輸送方向之下游側被接合部封閉,該空間部中被縫製物之輸送方向之上游側開口。另外,專利文獻1中揭示之縫紉機採用作業人員用手輸送被縫製物之手動輸送方式。此外,專利文獻1中揭示之縫紉機在壓腳下方設置有送料牙,被縫製物被夾在送料牙與壓腳之間的同時,送料牙將被縫製物相對於縫紉機向下游側送出。Sewing machines are usually provided with a presser foot. As an example of the presser foot, there is known a presser foot in a form surrounding a pinhole when viewed from above (Patent Document 1). More specifically, the presser foot disclosed in Patent Document 1 has a bifurcated shape when viewed from above. For convenience of description, names are given to each part of the presser foot. Each part of the bifurcated part is called a single leg part, and the part where two single leg parts join is called a joint part. Moreover, in the presser foot, the needle enters and exits the space between the two single leg parts, and is used in the following state: the downstream side of the conveying direction of the to-be-sewn object in the space is closed by the joint, and the space is closed by the joint. The upstream side opening in the conveying direction of the sewn product. In addition, the sewing machine disclosed in Patent Document 1 adopts a manual conveyance method in which an operator conveys a to-be-sewn object by hand. In addition, the sewing machine disclosed in Patent Document 1 is provided with a feed dog under the presser foot, and while the object to be sewn is sandwiched between the feed dog and the presser foot, the feed dog sends the object to be sewn downstream relative to the sewing machine.

另外,作為縫製裝置之一實例,已知有除了採用了縫紉機之外亦採用了將被縫製物相對於縫紉機自上游側向下游側自動輸送之輸送裝置(自動輸送方式)之縫製裝置(專利文獻2)。專利文獻2之圖12中揭示了被稱為第2縫紉機用引導部之輸送裝置。而且,該縫製裝置構成為:第2縫紉機用引導部之壓板在被縫製物之寬度方向之單側按壓被縫製物,在壓板被輸送時,被縫製物之邊緣部通過縫紉機之機針正下方附近。In addition, as an example of the sewing device, there is known a sewing device that uses a conveying device (automatic conveying method) that automatically conveys the object to be sewn from the upstream side to the downstream side with respect to the sewing machine in addition to the sewing machine (patent document 2). FIG. 12 of Patent Document 2 discloses a conveying device called a second sewing machine guide. In addition, the sewing device is configured such that the pressing plate of the second sewing machine guide portion presses the sewing object on one side in the width direction of the sewing object, and when the pressing plate is conveyed, the edge of the sewing object passes directly under the needle of the sewing machine. nearby.

先前技術文獻 專利文獻 專利文獻1:日本特開昭62-44292號公報 專利文獻2:日本專利6423568號公報 prior art literature patent documents Patent Document 1: Japanese Patent Laid-Open No. 62-44292 Patent Document 2: Japanese Patent No. 6423568

然而,專利文獻2中未詳細揭示縫紉機之結構,未明確有無壓腳。但是,縫紉機通常具有壓腳。壓腳起到在縫製時按壓被縫製物來防止該被縫製物與機針一起抬起的作用。However, in Patent Document 2, the structure of the sewing machine is not disclosed in detail, and it is not clear whether there is a presser foot. However, sewing machines usually have a presser foot. The presser foot plays a role in pressing the object to be sewn to prevent the object from being lifted together with the machine needle during sewing.

此處,作為假定之縫製裝置,設想專利文獻2之縫紉機採用專利文獻1中揭示之手動輸送方式之壓腳、即兩叉之壓腳。Here, as a hypothetical sewing device, it is assumed that the sewing machine of Patent Document 2 adopts the presser foot of the manual feeding method disclosed in Patent Document 1, that is, a two-pronged presser foot.

以俯視該假定之縫製裝置之狀態對其進行說明,如圖10所示,假定之縫製裝置在輸送裝置之壓板與機針8之間配置有壓腳9的分叉之單腳部91。其結果是,輸送裝置之按壓板按壓被縫製物之位置位於在壓腳之寬度方向上遠離該單腳部的位置。圖10中,用影線示出了工作台上之輸送裝置之輸送區域,在分叉之兩個單腳部91之間示出了細長的橢圓狀針孔。The state of this hypothetical sewing device will be described in a top view. As shown in FIG. As a result, the position where the pressing plate of the conveying device presses the to-be-sewn object is located away from the single leg portion in the width direction of the presser foot. In Fig. 10, the conveying area of the conveying device on the workbench is shown by hatching, and the elongated oval pinhole is shown between the two single-leg parts 91 of the bifurcation.

但是,在用帶有壓腳之縫紉機進行縫製時,存在被縫製物之縫製品質不足的情況。在此種情況下,即使想要在儘可能靠近機針之地方利用輸送裝置邊按壓邊輸送被縫製物,壓腳之該單腳部亦會產生妨礙。此外,已知有如下技術常識:與在足夠遠離機針之位置邊按壓邊輸送被縫製物來進行縫製的情況相比,在機針之附近邊按壓邊輸送被縫製物來進行縫製的情況下被縫製物之縫製品質更佳。However, when sewing with a sewing machine equipped with a presser foot, there are cases where the sewing quality of the object to be sewn is insufficient. In this case, even if you want to use the conveying device to convey the sewn object while pressing it as close as possible to the machine needle, the single foot portion of the presser foot will also hinder it. In addition, it is known that when the sewing is carried out while pressing it near the needle, compared with the case where the sewing object is pressed and carried at a position far enough away from the needle, the sewing is carried out. The sewing quality of the sewn object is better.

本發明係考慮到上述情況而創作的,其目的在於提供一種縫製裝置,在輸送裝置將被縫製物相對於縫紉機自上游側向下游側輸送的情況下,能夠根據需要在機針之附近按壓並縫製被縫製物。The present invention was created in consideration of the above circumstances, and its object is to provide a sewing device that can press and close the needle as needed when the conveying device conveys the object to be sewn from the upstream side to the downstream side with respect to the sewing machine. Sewing the object to be sewn.

本發明之縫製裝置包括:工作台;縫紉機主體;輸送裝置,其將被縫製物邊壓緊於工作台邊相對於縫紉機主體自上游側向下游側輸送;以及導向件,其以使被縫製物靠近工作台之上表面的方式對被縫製物進行引導。而且,輸送裝置包括:夾持部,其將被縫製物壓緊於工作台;以及輸送部,其對夾持部進行輸送。而且,俯視時在工作台上之夾持部之輸送區域與落針區域之間,在與被縫製物之輸送方向正交之方向上形成有空間區域,俯視時導向件之配置區域滿足下述條件:該配置區域位於空間區域以外之區域的條件、以及該配置區域至少包含相對於落針區域而言被縫製物之輸送方向之上游側之區域的條件。The sewing device of the present invention includes: a worktable; a sewing machine main body; a conveying device, which presses the sewing object against the working table and transports it from the upstream side to the downstream side relative to the sewing machine main body; and a guide member, which makes the sewing object Guide the sewing object close to the upper surface of the workbench. Furthermore, the conveying device includes: a clamping part that presses the to-be-sewn object against the workbench; and a conveying part that conveys the clamping part. Moreover, when viewed from above, a space area is formed in the direction perpendicular to the conveying direction of the object to be sewn between the conveying area and the needle drop area of the clamping portion on the workbench, and the arrangement area of the guide member satisfies the following requirements when viewed from above: Conditions: the condition that the arrangement area is located in an area other than the space area, and the condition that the arrangement area includes at least an area on the upstream side in the conveying direction of the object to be sewn with respect to the needle drop area.

另外,為了進一步明確導向件之配置區域,縫製裝置如下所述。In addition, in order to further clarify the arrangement area of the guide, the sewing device is as follows.

即,俯視時導向件部之配置區域滿足下述條件:該配置區域位於落針區域之周圍的條件、以及該配置區域遠離夾持部之輸送區域的條件。That is, the arrangement area of the guide part satisfies the following conditions in a plan view: the condition that the arrangement area is located around the needle drop area, and the condition that the arrangement area is far from the conveying area of the gripping part.

另外,為了儘可能設置得較窄,較佳導向件之配置區域如下所述。In addition, in order to make it as narrow as possible, the preferred arrangement area of the guide is as follows.

即,俯視時在與夾持部之輸送方向正交之方向上通過落針區域之區域被設定為第1基準區域,俯視時導向件部之配置區域滿足下述條件:相對於上述第1基準區域而言僅係被縫製物之輸送方向之上游側之區域。That is, the area passing through the needle entry area in the direction perpendicular to the conveying direction of the clamping portion in plan view is set as the first reference area, and the arrangement area of the guide part in plan view satisfies the following conditions: relative to the above-mentioned first reference area In terms of area, it is only the area on the upstream side of the conveying direction of the object to be sewn.

作為一具體實例,導向件以下述方式設置。As a specific example, the guide is provided in the following manner.

即,導向件經由支架被固定在相對於縫紉機主體朝向被縫製物之輸送方向之上游側之面。That is, the guide is fixed on the surface on the upstream side in the conveyance direction of the sewing object with respect to the sewing machine main body via the bracket.

另外,本發明之縫製裝置將被縫製物邊壓緊於工作台邊相對於縫紉機主體自上游側向下游側輸送,為了明確其不包含此外之裝置、例如自工作台之下側朝向導向件邊壓緊被縫製物邊輸送被縫製物之裝置,較佳如下所述。In addition, the sewing device of the present invention conveys the object to be sewn from the upstream side to the downstream side relative to the sewing machine body while being pressed against the worktable, and for clarity, it does not include other devices, such as from the lower side of the workbench toward the guide side. The device for conveying the sewn object while pressing the sewn object is preferably as follows.

即,輸送裝置係對被縫製物進行輸送之唯一裝置。That is, the conveying device is the only device for conveying the sewn object.

本發明之縫製裝置,使導向件部之配置區域滿足各條件,特別係將落針區域與夾持部之輸送區域之間設為空間區域,因此能夠使夾持部之輸送區域邊保持遠離導向件之配置區域之狀態邊靠近機針。In the sewing device of the present invention, the arrangement area of the guide part satisfies various conditions. In particular, a space area is set between the needle drop area and the conveying area of the clamping part, so that the conveying area of the clamping part can be kept away from the guide. The state side of the configuration area of the parts is close to the needle.

如圖1、圖6所示,本發明之第一實施方式之縫製裝置包括:工作台1、縫紉機2、以及將被縫製物3邊壓緊於工作台1邊相對於縫紉機2自上游側向下游側輸送之輸送裝置4。As shown in Fig. 1 and Fig. 6, the sewing device according to the first embodiment of the present invention includes: a workbench 1, a sewing machine 2, and a sewing object 3 pressed against the workbench 1 from the upstream side of the sewing machine 2. The conveying device 4 for downstream conveying.

如圖5所示,輸送裝置4包括:夾持部41,其將被縫製物3壓緊於工作台1;以及輸送部42,其對夾持部41進行輸送。在本實施方式中,輸送裝置4係對被縫製物3進行輸送之唯一裝置。As shown in FIG. 5 , the conveying device 4 includes: a clamping part 41 that presses the to-be-sewn object 3 against the worktable 1 ; and a conveying part 42 that conveys the clamping part 41 . In this embodiment, the conveying device 4 is the only device for conveying the object 3 to be sewn.

輸送部42例如係多軸的多關節機械手。而且,多關節機械手之頂端之機械臂42a朝向下方延伸,夾持部41被固定於機械臂42a之頂端部即下端部。而且,輸送部42按照預先設定之步驟使夾持部41移動,將夾持部41邊壓緊於工作台1上邊進行輸送。The transport unit 42 is, for example, a multi-axis multi-joint manipulator. Furthermore, the robot arm 42a at the top of the multi-joint manipulator extends downward, and the clamping portion 41 is fixed to the top end of the robot arm 42a, that is, the lower end. Furthermore, the conveying part 42 moves the gripping part 41 according to a preset procedure, and conveys while pressing the gripping part 41 against the table 1 .

夾持部41包括:夾持部主體41a,其按壓被縫製物3;以及衝擊吸收部41b,其將夾持部主體41a及機械臂42a之頂部連結並吸收衝擊。此外,夾持部主體41a在圖中包括多個部件,但在本實施方式中係一塊板。The clamping part 41 includes: a clamping part main body 41a which presses the to-be-sewn object 3; and a shock absorbing part 41b which connects the clamping part main body 41a and the top of the robot arm 42a to absorb shock. In addition, although the holding|maintenance part main body 41a consists of several parts in a drawing, it is a single plate in this embodiment.

衝擊吸收部41b包括:固定臂41c,其沿水平延伸並且其延伸之長度方向之中間部被固定於機械臂42a之頂部;桿41d,其以能夠相對於固定臂41c之長度方向之兩端部上下運動的方式被引導;壓縮螺旋彈簧41e,其以包圍桿41d之形態被桿41d貫穿;以及限位件41f,其將桿41d以相對於固定臂41c吊掛之形態支承。此外,限位件41f被固定於桿41d之上端部。而且,限位件41f之直徑比桿41d大,不能通過形成於固定臂41c的在上下方向上貫穿之貫通孔(未圖示)。The impact absorbing portion 41b includes: a fixed arm 41c extending horizontally and the middle portion of its extended length direction is fixed to the top of the mechanical arm 42a; a rod 41d capable of being fixed at both ends of the length direction of the fixed arm 41c. It is guided to move up and down; the compression coil spring 41e penetrates the rod 41d so as to surround the rod 41d; In addition, the limiting member 41f is fixed on the upper end of the rod 41d. Furthermore, the stopper 41f has a diameter larger than that of the rod 41d, and cannot pass through a through hole (not shown) formed in the fixed arm 41c and penetrating in the vertical direction.

壓縮螺旋彈簧41e配置在夾持部主體41a與固定臂41c之間。在工作台1上輸送被縫製物3時,輸送部42進行驅動經由機械臂42a將夾持部主體41a壓緊於工作台1。因而,與夾持部主體41a一體化之桿41d相對於固定臂41c上升,壓縮螺旋彈簧41e在夾持部主體41a與固定臂41c之間收縮,夾持部主體41a將被縫製物3壓緊於工作台1之上表面。以此方式,夾持部主體41a以在與工作台1之間夾著被縫製物3之形態相對於縫紉機2自上游側向下游側被輸送,從而使得被縫製物3被輸送。The compression coil spring 41e is arranged between the clamping part main body 41a and the fixed arm 41c. When the to-be-sewn object 3 is conveyed on the workbench 1, the conveyance part 42 is driven to press the clamping part main body 41a against the workbench 1 via the robot arm 42a. Therefore, the rod 41d integrated with the clamping part main body 41a rises relative to the fixed arm 41c, the compression coil spring 41e contracts between the clamping part main body 41a and the fixed arm 41c, and the clamping part main body 41a compresses the sewn object 3 on the top surface of workbench 1. In this way, the clamping part main body 41a is conveyed from the upstream side to the downstream side with respect to the sewing machine 2 with the to-be-sewn object 3 sandwiched between the table 1, and the to-be-sewn object 3 is conveyed.

如圖1所示,縫紉機2包括:縫紉機主體2a,其對被縫製物3進行縫製;導向件5,其以使被縫製物3靠近工作台1之上表面的方式對被縫製物3進行引導;支架6,其將導向件5安裝於縫紉機主體2a;以及定位板7,其在將被縫製物3邊沿一直線輸送邊進行縫製的情況下成為該一直線之方向的標記。As shown in Figure 1, the sewing machine 2 includes: a sewing machine main body 2a, which sews an object to be sewn 3; Bracket 6, which guide member 5 is installed on sewing machine main body 2a; And positioning plate 7, it becomes the mark of the direction of this straight line under the situation that will be sewn 3 edge conveying side along a straight line and sews.

被縫製物3相對於縫紉機2之輸送方向取決於輸送裝置4之輸送部42之移動(對控制輸送部42之驅動之控制裝置進行的設定)。而且,本實施方式之輸送裝置4之輸送部42如前述般採用多關節機械手,能夠使輸送部42不僅僅沿一直線之方向移動,而是能夠沿著各種方向移動,因此可認為乍看該輸送方向X係不確定的。但是,縫紉機2之基本的使用方法(被縫製物3之基本的輸送方向)如前述般係將被縫製物3邊沿一直線輸送邊進行縫製的,因此在本發明中將該一直線之方向設為被縫製物3之輸送方向X。而且,在本實施方式中,「被縫製物3之輸送方向X」係指定位板7能夠將被縫製物3之端部沿一直線引導的方向。另外,被縫製物3之輸送方向X亦可採用定位板7以外之標記,在未設置作為標記之部件的情況下,參照縫紉機2之操作說明書。The conveying direction of the object 3 relative to the sewing machine 2 depends on the movement of the conveying part 42 of the conveying device 4 (the setting of the control device for controlling the driving of the conveying part 42). Moreover, the conveying part 42 of the conveying device 4 of the present embodiment adopts a multi-joint manipulator as described above, and the conveying part 42 can be moved not only in a straight line but in various directions. The conveying direction X is indeterminate. However, the basic method of use of the sewing machine 2 (the basic conveying direction of the object to be sewn 3) is to sew the object to be sewn 3 while being conveyed in a straight line as described above, so in the present invention, the direction of the straight line is defined as The conveying direction X of the sewn product 3 . In addition, in the present embodiment, "the conveying direction X of the object to be sewn 3" refers to a direction in which the positioning plate 7 can guide the end of the object to be sewn 3 along a straight line. In addition, the conveying direction X of the object to be sewn 3 may also be marked with other than the positioning plate 7, and in the case where no marking is provided, refer to the operation manual of the sewing machine 2.

「被縫製物3之輸送方向X」係圖4中的自右向左之方向。因此,本實施方式中之「左右方向」與圖4中之左右方向一致。另外,相對於對象物而言之「輸送方向X之上游側」係指圖4中相對於對象物而言之右側。另外,相對於對象物而言之「輸送方向X之下游側」係指圖4中相對於對象物而言之左側。"Conveyance direction X of the object to be sewn 3" is the direction from right to left in Fig. 4 . Therefore, the "left-right direction" in this embodiment corresponds to the left-right direction in FIG. 4 . In addition, "the upstream side of the conveyance direction X" with respect to an object means the right side with respect to an object in FIG. 4. As shown in FIG. In addition, "the downstream side of the conveyance direction X" with respect to an object means the left side with respect to an object in FIG. 4. As shown in FIG.

此外,夾持部41之輸送方向與被縫製物3之輸送方向X一致。In addition, the conveyance direction of the clamping part 41 is consistent with the conveyance direction X of the object 3 to be sewn.

另外,「與被縫製物3之輸送方向X正交之方向Y」亦稱為前後方向,係圖4中之上下方向。圖4中之上方向係後方向,圖4中之下方向係前方向。In addition, "the direction Y perpendicular to the conveying direction X of the object 3 to be sewn" is also referred to as the front-back direction, which is the up-down direction in FIG. 4 . The upper direction in Fig. 4 is the rear direction, and the lower direction in Fig. 4 is the front direction.

如圖1、圖4所示,工作台1包括縫紉機2之針板2t、以及作為針板2t以外之部件之輸送工作台11。另外,本實施方式中工作台1除了針板2t及輸送工作台11以外,亦包括縫紉機2之定位板7之一部分作為工作台1之一部分。針板2t、輸送工作台11及定位板7之一部分之上表面均為水平面,並且以大致位於同一平面的方式對齊。As shown in Fig. 1 and Fig. 4, the table 1 includes a needle plate 2t of the sewing machine 2, and a conveyance table 11 which is a part other than the needle plate 2t. In addition, in this embodiment, the table 1 includes a part of the positioning plate 7 of the sewing machine 2 as a part of the table 1 in addition to the needle plate 2t and the conveying table 11 . The top surfaces of the needle plate 2t, the transport table 11, and a part of the positioning plate 7 are all horizontal planes, and are aligned so as to be substantially on the same plane.

定位板7包括:定位主體部71,其具有鉛垂的面,並且能夠對被縫製物3之端部進行定位;下板部72,其以相對於定位主體部71成直角地彎折之形態延伸,並且能夠對被縫製物3之下表面側進行引導;以及固定板部73,其與定位主體部71相連,並且固定於縫紉機主體2a。此外,下板部72係構成工作台1之一部分的部分。The positioning plate 7 includes: a positioning main body part 71, which has a vertical surface, and can position the end of the object to be sewn 3; and the fixing plate part 73 is connected to the positioning main body part 71 and fixed to the sewing machine main body 2a. In addition, the lower plate part 72 is a part which comprises a part of the table 1. As shown in FIG.

定位主體部71係鉛垂的板,沿著左右方向延伸。下板部72與定位主體部71之下端部相連,用於固定於縫紉機主體2a之固定板部73與定位主體部71之上端部相連。The positioning body part 71 is a vertical plate and extends in the left-right direction. The lower plate portion 72 is connected to the lower end of the positioning main body 71 , and the fixing plate portion 73 for fixing to the sewing machine main body 2 a is connected to the upper end of the positioning main body 71 .

如圖4所示,固定板部73包括:第1固定板部74,其係俯視時成直角地彎折之板,固定於縫紉機主體2a;以及第2固定板部75,其以相對於第1固定板部74成直角地彎折之形態延伸並且與定位主體部71相連。此外,第2固定板部75相對於定位主體部71向與下板部72相對之一側延伸。另外,第1固定板部74與定位主體部71平行。As shown in Figure 4, the fixed plate portion 73 includes: the first fixed plate portion 74, which is a plate bent at right angles when viewed from above, and is fixed to the sewing machine main body 2a; 1. The fixing plate portion 74 extends in a form bent at right angles and is connected to the positioning main body portion 71. In addition, the second fixing plate portion 75 extends toward the side opposite to the lower plate portion 72 with respect to the positioning main body portion 71 . In addition, the first fixing plate portion 74 is parallel to the positioning main body portion 71 .

下板部72相對於針板2t配置在輸送方向X之下游側。The lower plate portion 72 is arranged on the downstream side in the conveying direction X with respect to the needle plate 2t.

輸送工作台11俯視時在輸送方向X上沿一直線延伸,在相對於縫紉機2而言之上游側及下游側的範圍內沿著左右方向延伸。另外,在輸送工作台11形成有向遠離縫紉機2之方向凹陷的凹部11c,定位板7之下板部72及針板2t配置在凹部11c內。The conveyance table 11 extends in a straight line in the conveyance direction X in a plan view, and extends in the left-right direction within a range on the upstream side and the downstream side with respect to the sewing machine 2 . In addition, a recessed portion 11c is formed on the transport table 11, which is recessed in a direction away from the sewing machine 2, and the lower plate portion 72 of the positioning plate 7 and the needle plate 2t are arranged in the recessed portion 11c.

縫紉機主體2a係公知的結構,將穿通於機針8之上線及被供給至工作台1之針板2t之下側之下線纏繞,在載置於針板2t上之被縫製物3形成線跡。此外,在本實施方式中,縫紉機主體2a係鏈式線跡縫紉機,藉由與輸送裝置4協同動作,對矩形的被縫製物之一邊進行鎖邊縫製。The main body 2a of the sewing machine is of a known structure, and wraps the upper thread passed through the needle 8 and the lower thread supplied to the lower side of the needle plate 2t of the table 1, and forms stitches on the to-be-sewn object 3 placed on the needle plate 2t. . In addition, in this embodiment, the sewing machine main body 2a of the tethered stitch sewing machine cooperates with the conveying device 4 to overlock one side of a rectangular to-be-sewn object.

另外,如圖2、圖3所示,縫紉機主體2a包括:底座部21,其相對於工作台1設置於下側;立柱部22,其自底座部21立起;以及縫紉機頭部23,其自立柱部22之上部以在上方與底座部21相向之狀態延伸。In addition, as shown in FIG. 2 and FIG. 3 , the sewing machine main body 2a includes: a base portion 21, which is arranged on the lower side with respect to the table 1; a column portion 22, which stands up from the base portion 21; and a sewing machine head 23, which It extends from the upper portion of the pillar portion 22 in a state facing the base portion 21 above.

縫紉機主體2a以底座部21及縫紉機頭部23上下分離之狀態沿著前後方向延伸,立柱部22以被底座部21及縫紉機頭部23之後部夾著之形態上下延伸。The sewing machine body 2a extends in the front-rear direction with the base portion 21 and the sewing machine head 23 separated vertically, and the column portion 22 extends vertically while being sandwiched between the base portion 21 and the rear portion of the sewing machine head 23 .

底座部21包括形成其外輪廓之底座殼體21a、以及被收容在底座殼體21a內之內部機構。內部機構係將下線與上線纏繞之機構。在底座殼體21a之上表面設置形成有針孔1h之針板2t作為底座殼體21a之一部分。The base portion 21 includes a base case 21a forming its outer contour, and an internal mechanism accommodated in the base case 21a. The internal mechanism is the mechanism that winds the lower thread and the upper thread. A needle plate 2t formed with pinholes 1h is provided on the upper surface of the base case 21a as a part of the base case 21a.

縫紉機頭部23包括形成其外輪廓之縫紉機頭殼體23a、以及被收容在縫紉機頭殼體23a內之內部機構。此外,內部機構係指針桿上下運動機構或挑線桿驅動機構等。而且,縫紉機頭部23以針桿驅動機構之針桿23b自縫紉機頭殼體23a之頂部之下表面向下方突出的狀態配置。而且,機針8以向下方延伸之狀態安裝於針桿23b之下端部。The sewing head 23 includes a sewing head case 23a forming its outer contour, and an internal mechanism accommodated in the sewing head case 23a. In addition, the internal mechanism is the up and down movement mechanism of the pointer rod or the driving mechanism of the thread take-up lever. Further, the sewing machine head 23 is disposed in a state where the needle bar 23b of the needle bar driving mechanism protrudes downward from the top lower surface of the sewing machine head case 23a. Further, the needle 8 is attached to the lower end of the needle bar 23b in a state extending downward.

立柱部22包括形成其外輪廓之立柱殼體22a、以及被收容在立柱殼體22a內之內部機構。內部機構例如係使縫紉機頭部23之內部機構及底座部21之內部機構連動的機構。而且,導向件5經由支架6被固定於立柱殼體22a (縫紉機主體2a)的、相對於工作台1位於上方且朝向被縫製物3之輸送方向X之上游側之面。The column part 22 includes a column case 22a forming its outer contour, and an internal mechanism accommodated in the column case 22a. The internal mechanism is, for example, a mechanism for interlocking the internal mechanism of the sewing machine head 23 and the internal mechanism of the base portion 21 . Furthermore, the guide 5 is fixed to the surface of the column housing 22a (sewing machine main body 2a ) that is located above the table 1 and faces the upstream side in the conveying direction X of the object 3 through the bracket 6 .

支架6由多個部件構成。如圖4所示,支架6包括:第1支架61,其俯視時以向輸送方向X之上游側延伸之狀態被固定於縫紉機主體2a之立柱部22;以及第2支架62,其被固定於第1支架61之頂部(輸送方向X之上游側之端部),並且俯視時朝向工作台1之正上方沿著與輸送方向X正交之方向Y延伸。The bracket 6 is composed of several parts. As shown in FIG. 4, the bracket 6 includes: a first bracket 61 fixed to the column portion 22 of the sewing machine main body 2a in a state extending upstream in the conveying direction X in plan view; and a second bracket 62 fixed to the sewing machine body 2a. The top of the first bracket 61 (the end on the upstream side in the conveying direction X) extends directly above the table 1 in a plan view along the direction Y perpendicular to the conveying direction X.

第1支架61係彎折成向下開口之形態之金屬板。更詳細而言,如圖2所示,第1支架61包括:兩塊固定板部61a、61b,其以在輸送方向X上分離之狀態平行地配置;以及第1支架主體部61c,其以連接兩塊固定板部61a、61b之上端之狀態沿著輸送方向X延伸。如圖4所示,第1支架主體部61c係俯視時成直角地延伸之形狀。詳細而言,第1支架主體部61c包括:第1板部61d,其沿著輸送方向X延伸;以及第2板部61e,其自第1板部61d之上游側之端部向工作台1延伸。此外,兩塊固定板部61a、61b中之下游側之固定板部61a被固定於縫紉機主體2a之立柱殼體22a。另一方面,上游側之固定板部61b的與輸送方向X正交之方向Y之尺寸比下游側之固定板部61a長,將第2支架62固定。The first bracket 61 is a metal plate bent to open downward. More specifically, as shown in FIG. 2, the first holder 61 includes: two fixing plate parts 61a, 61b arranged in parallel in a state separated in the conveying direction X; The state where the upper ends of the two fixing plate portions 61a, 61b are connected extends along the conveying direction X. As shown in FIG. 4, the 1st holder main-body part 61c is a shape extended at right angles in planar view. Specifically, the first holder main body portion 61c includes: a first plate portion 61d extending along the conveying direction X; extend. Furthermore, the downstream fixed plate portion 61a among the two fixed plate portions 61a, 61b is fixed to the column housing 22a of the sewing machine main body 2a. On the other hand, the fixing plate portion 61b on the upstream side has a dimension longer in the direction Y perpendicular to the conveying direction X than the fixing plate portion 61a on the downstream side, and fixes the second holder 62 .

如圖4所示,第2支架62係俯視時呈L形彎折之金屬板。更詳細而言,第2支架62包括:第2支架主體部62a,其被固定於第1支架61中之上游側之固定板部61b,並且朝向針板2t之上游側沿著與輸送方向X正交之方向Y延伸;以及固定板部62b,其輸送方向X之上游側之端部以沿著該輸送方向X延伸之狀態與第2支架主體部62a之頂端部(前端部)連接。導向件5被固定於第2支架62之固定板部62b。As shown in FIG. 4, the second bracket 62 is a metal plate bent in an L shape when viewed from above. More specifically, the second holder 62 includes: a second holder main body portion 62a, which is fixed to the upstream fixing plate portion 61b of the first holder 61, and is directed toward the upstream side of the needle plate 2t along the conveying direction X. The vertical direction Y extends; and the fixed plate portion 62b is connected to the end portion (front end) of the second holder main body portion 62a in a state extending along the conveying direction X on the upstream side in the conveying direction X. The guide 5 is fixed to the fixing plate portion 62 b of the second bracket 62 .

導向件5係剛性體,在本實施方式中係金屬物體。如圖2、圖3所示,導向件5包括:引導塊部51,其以使被縫製物3靠近工作台1之上表面的方式對被縫製物3進行引導,並且沿著輸送方向X延伸;以及固定塊部52,其自引導塊部51向上方延伸,並且固定於支架6 (第2支架62之固定板部62b)。另外,在本實施方式中,導向件5及支架6之固定、支架6及縫紉機主體2a之固定、或者定位板7及縫紉機主體2a之固定等使用螺紋固定。The guide 5 is a rigid body, in this embodiment, a metal object. As shown in FIG. 2 and FIG. 3 , the guide member 5 includes: a guide block portion 51 , which guides the sewn object 3 so that the sewn object 3 is close to the upper surface of the worktable 1 and extends along the conveying direction X. and the fixed block portion 52, which extends upward from the guide block portion 51 and is fixed to the bracket 6 (fixed plate portion 62b of the second bracket 62). In addition, in this embodiment, the fixing of the guide 5 and the bracket 6, the fixing of the bracket 6 and the sewing machine main body 2a, or the fixing of the positioning plate 7 and the sewing machine main body 2a are fixed by screws.

如圖3所示,固定塊部52之左右方向之尺寸比引導塊部51短,為自引導塊部51之上表面中之立柱部22側向上方延伸的形態。另外,如圖2所示,固定塊部52之前後方向(輸送方向X)之尺寸比引導塊部51短,為自引導塊部51之上表面中之輸送方向X之上游側向上方延伸的形態。As shown in FIG. 3 , the dimension in the left-right direction of the fixed block portion 52 is shorter than that of the guide block portion 51 , and extends upward from the side of the column portion 22 on the upper surface of the guide block portion 51 . In addition, as shown in FIG. 2 , the size of the fixed block portion 52 in the front-rear direction (conveying direction X) is shorter than that of the guide block portion 51, and extends upward from the upstream side of the upper surface of the guide block portion 51 in the conveying direction X. form.

如圖2所示,引導塊部51之上表面中,使與固定塊部52相比靠輸送方向X之下游側之部分相對於靠輸送方向X之上游側之部分呈台階狀凹陷(變低)。As shown in Figure 2, among the upper surface of the guide block portion 51, the part on the downstream side of the conveying direction X compared with the fixed block portion 52 is step-like recessed (lower) than the part on the upstream side of the conveying direction X. ).

引導塊部51之下表面(導向件5之下表面)包括:第1導向面51a,其隨著朝向被縫製物3之輸送方向X而逐漸下降(靠近工作台1);以及第2導向面51b,其在被縫製物3之輸送方向X之下游側與第1導向面51a相鄰並且與工作台1之上表面平行。The lower surface of the guide block portion 51 (the lower surface of the guide member 5) includes: a first guide surface 51a, which gradually descends (closer to the workbench 1) toward the conveying direction X of the sewn object 3; and a second guide surface 51b, which is adjacent to the first guide surface 51a on the downstream side of the conveying direction X of the object to be sewn 3 and is parallel to the upper surface of the table 1.

以下,基於圖6對俯視時的導向件5之配置區域5a進行說明。首先,用於確定導向件5之配置區域5a之前提如下所述。Hereinafter, the arrangement area 5a of the guide 5 in planar view will be described based on FIG. 6 . First, the prerequisites for determining the arrangement area 5a of the guide 5 are as follows.

工作台1上之落針區域1a在本發明中係機針8恰好貫穿工作台1之區域。而且,在圖6之實例中,落針區域1a係圓形。此外,在本實施方式中,針孔1h係包含落針區域1a作為其一部分之形態之細長的長孔,係在左右方向上較長的長孔。另外,針孔1h比機針8之外周大以使其不與機針8接觸,更詳細而言與落針區域1a相比前後方向上稍長,與落針區域1a相比左右方向上足夠長。另外,俯視時針孔1h之外形係將針孔1h之區域內外分隔之邊界,因此俯視時針孔1h為針孔區域1h。而且,工作台1上之針孔區域1h、即俯視時之針孔區域1h比落針區域1a大。The needle dropping area 1a on the workbench 1 is the area where the machine needle 8 just passes through the workbench 1 in the present invention. Moreover, in the example of FIG. 6, the needle drop area 1a is circular. In addition, in the present embodiment, the needle hole 1h is an elongated long hole including the needle entry region 1a as a part thereof, and is a long hole long in the left-right direction. In addition, the needle hole 1h is larger than the outer circumference of the needle 8 so that it does not come into contact with the needle 8. More specifically, it is slightly longer in the front-rear direction than the needle entry area 1a, and is sufficient in the left-right direction compared to the needle entry area 1a. long. In addition, the shape of the pinhole 1h when viewed from above is the boundary separating the inside and outside of the area of the pinhole 1h, so the pinhole 1h is the pinhole area 1h when viewed from above. Furthermore, the pinhole area 1h on the table 1, that is, the pinhole area 1h in plan view is larger than the needle entry area 1a.

夾持部41之輸送區域41L係與輸送方向X平行之區域,在與輸送方向X正交之方向Y上在與縫紉機主體2a之立柱部22相對之一側與落針區域1a分離。The conveying area 41L of the clamping portion 41 is an area parallel to the conveying direction X, and is separated from the needle drop region 1a on the side opposite to the column portion 22 of the sewing machine main body 2a in the direction Y perpendicular to the conveying direction X.

另外,設定兩個區域。In addition, two areas are set.

第1基準區域L1係在與輸送方向X正交之方向Y上通過落針區域1a之區域。The first reference area L1 is an area passing through the needle entry area 1a in the direction Y perpendicular to the conveyance direction X.

第2基準區域L2係在輸送方向X上通過落針區域1a之區域。The second reference area L2 is an area passing through the needle entry area 1a in the conveying direction X. As shown in FIG.

在夾持部41之輸送區域41L與落針區域1a之間,在與夾持部41之輸送方向X正交之方向Y上形成有空間區域L3。空間區域L3按字面講就係不存在物體之區域。空間區域L3係第1基準區域L1之一部分。此外,在本實施方式中,空間區域L3不僅形成在夾持部41之輸送區域41L與落針區域1a之間,亦形成在夾持部41之輸送區域41L與針孔區域1h之間。Between the conveyance area 41L of the nip part 41 and the needle entry area 1a, a space area L3 is formed in the direction Y perpendicular to the conveyance direction X of the nip part 41 . The space area L3 is literally an area where no objects exist. The spatial area L3 is a part of the first reference area L1. In addition, in this embodiment, the space area L3 is formed not only between the conveying area 41L of the clamping portion 41 and the needle entry area 1a, but also between the conveying area 41L of the clamping portion 41 and the needle hole area 1h.

而且,本實施方式中之導向件5之配置區域5a俯視時如下所述。如圖6所示,導向件5之配置區域5a呈矩形,在圖6中由點散佈之區域示出。而且,針孔區域1h在輸送方向X之下游側與導向件5之配置區域5a分離地配置。另外,導向件5之配置區域5a整體在輸送方向X之上游側與包含落針區域1a作為自身一部分之第1基準區域L1分離地配置。即,導向件5之配置區域5a相對於第1基準區域L1僅配置在輸送方向X之上游側。而且,由於第1基準區域L1包含空間區域L3,所以導向件5之配置區域5a在空間區域L3以外之區域形成。Furthermore, the disposition area 5a of the guide 5 in this embodiment is as follows when viewed from above. As shown in FIG. 6, the arrangement area 5a of the guide member 5 has a rectangular shape, and is shown by an area scattered with dots in FIG. Furthermore, the pinhole area 1h is arranged separately from the arrangement area 5a of the guide 5 on the downstream side in the conveying direction X. As shown in FIG. In addition, the entire arrangement area 5a of the guide 5 is arranged on the upstream side in the conveying direction X from the first reference area L1 including the needle entry area 1a as a part thereof. That is, the arrangement area 5 a of the guide 5 is arranged only on the upstream side in the conveyance direction X with respect to the first reference area L1 . Furthermore, since the first reference area L1 includes the space area L3, the arrangement area 5a of the guide 5 is formed in an area other than the space area L3.

另外,導向件5之配置區域5a與第2基準區域L2局部重疊。更詳細而言,第2基準區域L2為通過導向件5之配置區域5a中之前後方向(與輸送方向X正交之方向Y)之中間部的形態。而且,導向件5之配置區域5a包括:與第2基準區域L2重疊之區域;相對於第2基準區域L2向夾持部41之輸送區域41L側突出的區域;以及相對於第2基準區域L2向與夾持部41之輸送區域41L相對之一側突出的區域。In addition, the arrangement area 5a of the guide 5 partially overlaps with the second reference area L2. More specifically, the second reference area L2 is in a form passing through the middle portion in the front-back direction (direction Y perpendicular to the conveying direction X) in the arrangement area 5a of the guide 5 . Furthermore, the arrangement area 5a of the guide member 5 includes: an area overlapping the second reference area L2; an area protruding toward the conveying area 41L side of the nip 41 with respect to the second reference area L2; A region protruding to the side opposite to the conveying region 41L of the gripping portion 41 .

此外,俯視時導向件5之配置區域5a滿足下述條件:位於落針區域1a之周圍的條件、以及遠離夾持部41之輸送區域41L的條件。In addition, the arrangement area 5a of the guide 5 satisfies the conditions of being located around the needle entry area 1a and the condition of being away from the conveyance area 41L of the clamping portion 41 in plan view.

若不在落針區域1a之周圍,則無法起到導向件5之在縫製時將被縫製物引導至機針8正下方的作用,容易產生縫製不良。此外,由於輸送裝置4之夾持部41將被縫製物壓緊於工作台1,所以夾持部41起到防止被縫製物3與機針8一起抬起的作用。此外,導向件5亦輔助性地起到防止被縫製物3與機針8一起抬起的作用。If it is not around the needle drop area 1a, then it cannot play the role of the guide member 5 in guiding the sewing object directly below the machine needle 8 during sewing, and poor sewing is likely to occur. In addition, since the clamping portion 41 of the conveying device 4 presses the object to be sewn onto the worktable 1, the clamping portion 41 prevents the object to be sewn 3 from being lifted together with the machine needle 8. In addition, the guide member 5 also plays an auxiliary role in preventing the object to be sewn 3 from being lifted together with the machine needle 8 .

另外,若導向件5之配置區域5a與夾持部41之輸送區域41L不分離,則夾持部41會與導向件5發生碰撞,因此若夾持部41及導向件5中之至少一方不係彈性體,則會影響輸送,碰撞導致夾持狀態變得不穩定或導向件5之作用變得不穩定,故不較佳。In addition, if the arrangement area 5a of the guide 5 is not separated from the conveying area 41L of the clamping part 41, the clamping part 41 will collide with the guide 5. Therefore, if at least one of the clamping part 41 and the guide 5 is not separated, If it is an elastic body, it will affect the transportation, and the collision will cause the clamping state to become unstable or the function of the guide member 5 to become unstable, so it is not preferable.

此外,為了儘可能地使夾持部41之輸送區域41L靠近機針8 (落針區域1a),導向件5之配置區域5a較佳儘可能地縮短與第2基準區域L2相比向夾持部41之輸送區域41L側突出的量、或者使配置區域5a中之夾持部41之輸送區域41L側之端部與第2基準區域L2一致。In addition, in order to make the conveying area 41L of the clamping part 41 as close as possible to the needle 8 (needle drop area 1a), the arrangement area 5a of the guide member 5 is preferably shortened as much as possible compared with the second reference area L2. The amount by which the part 41 protrudes on the conveyance region 41L side, or the end portion of the nip part 41 on the conveyance region 41L side in the arrangement region 5a coincides with the second reference region L2.

上述第一實施方式之縫製裝置,由於使導向件5之配置區域5a滿足各條件,特別係將包含落針區域1a之針孔區域1h與夾持部41之輸送區域41L之間設為空間區域L3,所以能夠使夾持部41之輸送區域41L邊保持遠離導向件5之配置區域5a之狀態邊靠近機針8。另外,第一實施方式之縫製裝置由於使導向件5之配置區域5a滿足與第1基準區域L1或針孔區域1h相比僅位於輸送方向X之上游側的條件,所以與後述其他實施方式相比能夠設置成較窄的範圍。In the above-mentioned sewing device of the first embodiment, since the arrangement area 5a of the guide member 5 satisfies various conditions, in particular, a space area is set between the needle hole area 1h including the needle entry area 1a and the conveying area 41L of the clamping portion 41. L3, therefore, the conveying area 41L of the clamping portion 41 can be brought closer to the needle 8 while keeping away from the arrangement area 5a of the guide member 5. In addition, since the sewing device of the first embodiment satisfies the condition that the arrangement area 5a of the guide 5 is located only on the upstream side in the conveying direction X compared with the first reference area L1 or the needle hole area 1h, it is different from other embodiments described later. than can be set to a narrower range.

如圖7所示,本發明之第二實施方式的縫製裝置之導向件5之配置區域5b大於第一實施方式之配置區域5a。As shown in Fig. 7, the arrangement area 5b of the guide 5 of the sewing device according to the second embodiment of the present invention is larger than the arrangement area 5a of the first embodiment.

俯視時導向件5之配置區域5b呈L形,在與夾持部41之輸送區域41L相對之一側及輸送方向X之上游側與包含落針區域1a之針孔區域1h分離地配置。更詳細而言,導向件5之配置區域5b包括:第1配置區域A,其在輸送方向X之上游側與包含落針區域1a作為自身一部分之第1基準區域L1及針孔區域1h分離的位置處沿著與被縫製物3之輸送方向X正交之方向Y延伸;以及第2配置區域B,其在相對於第2基準區域L2及針孔區域1h而言的與夾持部41之輸送區域41L相對之一側以與第1基準區域L1成直角地相交之狀態沿著輸送方向X延伸。The arrangement area 5b of the guide member 5 is L-shaped in plan view, and is arranged separately from the needle hole area 1h including the needle entry area 1a on the side opposite to the transport area 41L of the clamping portion 41 and upstream in the transport direction X. More specifically, the arrangement area 5b of the guide member 5 includes a first arrangement area A that is separated from the first reference area L1 including the needle entry area 1a as part of itself and the needle hole area 1h on the upstream side in the conveyance direction X. The position extends along the direction Y perpendicular to the conveying direction X of the object to be sewn 3 ; The opposite side of the transport area 41L extends along the transport direction X in a state of intersecting the first reference area L1 at right angles.

第1配置區域A與第一實施方式中之導向件5之配置區域5a相同。The first arrangement area A is the same as the arrangement area 5a of the guide 5 in the first embodiment.

第2配置區域B以遍及第1基準區域L1及針孔區域1h之輸送方向X之上游側及下游側的範圍的方式延伸。The second arrangement area B extends over the upstream and downstream ranges of the first reference area L1 and the pinhole area 1h in the conveyance direction X.

在第二實施方式之縫製裝置中,由於導向件5之配置區域5b包含第1配置區域A,所以導向件5之配置區域5b之一部分(第1配置區域A)在輸送方向X之上游側與包含落針區域1a作為自身一部分之第1基準區域L1及針孔區域1h分離地配置。另外,導向件5之配置區域5b與第一實施方式之配置區域5a同樣地在空間區域L3以外之區域形成。此外,俯視時導向件5之配置區域5b滿足下述條件:位於落針區域1a之周圍的條件、以及遠離夾持部41之輸送區域41L的條件。In the sewing device of the second embodiment, since the arrangement area 5b of the guide 5 includes the first arrangement area A, a part of the arrangement area 5b of the guide 5 (the first arrangement area A) is located between the upstream side of the conveying direction X and the first arrangement area A. The first reference area L1 including the needle entry area 1a as a part thereof and the needle hole area 1h are arranged separately. Moreover, the arrangement|positioning area 5b of the guide 5 is formed in the area|region other than the space area|region L3 similarly to the arrangement|positioning area 5a of 1st Embodiment. In addition, the arrangement area 5b of the guide 5 satisfies the conditions of being located around the needle entry area 1a and the condition of being away from the conveying area 41L of the clamping portion 41 in plan view.

此外,第二實施方式之導向件5之下表面中形成第1配置區域A之部分與第1實施方式之導向件5之下表面相同。即,在該下表面中之第1配置區域A內之輸送方向X之上游側部分係第1導向面51a (隨著朝向輸送方向X逐漸下降而靠近工作台1之面),該下表面中之第1配置區域A內之輸送方向X之下游側部分係第2導向面51b (與工作台1之上表面平行之面)。另外,第二實施方式之導向件5之下表面中的形成第2配置區域B之部分,將輸送方向X之上游端部設為第1導向面51a,除此以外設為第2導向面51b。形成第2配置區域B之部分中的第1導向面51a與形成第1配置區域A之部分中的第1導向面51a在與輸送方向X正交之方向Y上相連。In addition, in the lower surface of the guide 5 of the second embodiment, the portion where the first arrangement area A is formed is the same as that of the lower surface of the guide 5 of the first embodiment. That is, the upstream side of the conveying direction X in the first arrangement area A of the lower surface is the first guide surface 51a (the surface approaching the table 1 as it gradually descends toward the conveying direction X). The downstream part of the transport direction X in the first arrangement area A is the second guide surface 51b (a surface parallel to the upper surface of the table 1). In addition, in the lower surface of the guide member 5 of the second embodiment that forms the second arrangement area B, the upstream end in the conveyance direction X is used as the first guide surface 51a, and the other parts are used as the second guide surface 51b. . The first guide surface 51a in the portion forming the second arrangement area B is connected to the first guide surface 51a in the portion forming the first arrangement area A in the direction Y perpendicular to the conveying direction X.

另外,第二實施方式之導向件之下表面中的比落針區域1a靠輸送方向X之上游側之部分,主要起到導向件5的在縫製時將被縫製物引導至機針8正下方的作用,除此以外之部分僅起到防止被縫製物3與機針8一起抬起的作用。In addition, in the second embodiment, the part of the lower surface of the guide member on the upstream side of the needle drop area 1a in the conveying direction X mainly functions as the guide member 5 to guide the sewing object to be directly under the needle 8 during sewing. The other parts only play the role of preventing the object to be sewn 3 from being lifted together with the machine needle 8.

如圖8所示,本發明之第三實施方式的縫製裝置之導向件5之配置區域5c大於第二實施方式之配置區域5b。As shown in Fig. 8, the arrangement area 5c of the guide 5 of the sewing device according to the third embodiment of the present invention is larger than the arrangement area 5b of the second embodiment.

俯視時導向件5之配置區域5c呈U形,除了上述第1配置區域A及第2配置區域B以外,在比第1基準區域L1及針孔區域1h靠輸送方向X之下游側與其分離的位置具有第3配置區域C,該第3配置區域C自第2配置區域B之下游側朝向夾持部41之輸送區域41L沿著與輸送方向X正交之方向Y延伸。The arrangement area 5c of the guide member 5 is U-shaped in plan view, and apart from the above-mentioned first arrangement area A and second arrangement area B, it is separated from the first reference area L1 and the pinhole area 1h on the downstream side in the conveying direction X. The position has a third arrangement area C extending in the direction Y perpendicular to the transport direction X from the downstream side of the second arrangement area B toward the transport area 41L of the nip 41 .

第3配置區域C以針孔區域1h為中心與第1配置區域A相向地配置。另外,第3配置區域C亦在與輸送方向X正交之方向Y上遠離夾持部41之輸送區域41L。The third arrangement area C is arranged to face the first arrangement area A centering on the pinhole area 1h. In addition, the third arrangement area C is also separated from the transport area 41L of the nip 41 in the direction Y perpendicular to the transport direction X. As shown in FIG.

在第三實施方式之縫製裝置中,由於導向件5之配置區域5c包含第1配置區域A,所以導向件5之配置區域5c之一部分(第1配置區域A)在輸送方向X之上游側與包含落針區域1a作為自身一部分之第1基準區域L1及針孔區域1h分離地配置。另外,導向件5之配置區域5c在空間區域L3以外之區域形成。此外,俯視時導向件5之配置區域5c滿足下述條件:位於落針區域1a之周圍的條件、以及遠離夾持部41之輸送區域41L的條件。In the sewing device of the third embodiment, since the arrangement area 5c of the guide 5 includes the first arrangement area A, a part of the arrangement area 5c of the guide 5 (the first arrangement area A) is on the upstream side in the conveying direction X and The first reference area L1 including the needle entry area 1a as a part thereof and the needle hole area 1h are arranged separately. In addition, the arrangement area 5c of the guide 5 is formed in an area other than the space area L3. In addition, the arrangement area 5c of the guide 5 satisfies the conditions of being located around the needle entry area 1a and the condition of being away from the conveying area 41L of the clamping portion 41 in plan view.

此外,第三實施方式之導向件5之下表面中的形成第3配置區域C之部分係第2導向面51b (與工作台1之上表面平行之面)。In addition, in the lower surface of the guide member 5 of the third embodiment, the portion forming the third arrangement area C is the second guide surface 51b (a surface parallel to the upper surface of the table 1).

另外,第三實施方式之導向件5之下表面中比落針區域1a靠輸送方向X之上游側之部分,主要起到導向件5的在縫製時將被縫製物引導至機針8正下方的作用,但是除此以外之部分僅起到防止被縫製物3與機針8一起抬起的作用。In addition, in the third embodiment, the part of the lower surface of the guide member 5 on the upstream side of the conveying direction X relative to the needle drop area 1a mainly functions as the guide member 5 to guide the sewing object to be directly under the needle 8 during sewing. However, other parts only play the role of preventing the object to be sewn 3 from being lifted together with the machine needle 8.

如圖9所示,在本發明之第四實施方式之縫製裝置中,工作台1、縫紉機2及輸送裝置4之各細節部分與第一實施方式之縫製裝置不同。但是,第四實施方式之縫製裝置的有關導向件5之配置區域5a之部分仍與第一實施方式之縫製裝置相同。As shown in Fig. 9, in the sewing device of the fourth embodiment of the present invention, the details of the table 1, the sewing machine 2 and the conveying device 4 are different from those of the sewing device of the first embodiment. However, the portion of the sewing device of the fourth embodiment related to the arrangement area 5a of the guide 5 is still the same as that of the sewing device of the first embodiment.

工作台1由一塊輸送工作台12構成。在此種情況下,輸送工作台12中相當於針板之部分形成有針孔1h。The workbench 1 is composed of a conveying workbench 12 . In this case, the portion corresponding to the needle plate in the conveyance table 12 is formed with needle holes 1h.

縫紉機2未設置第一實施方式之定位板7。由於未設置定位板7,所以與設置有定位板7的第一實施方式之縫紉機2相比,能夠使被縫製物3之端部更靠近縫紉機主體2a之立柱部22側進行縫製。The sewing machine 2 is not provided with the positioning plate 7 of the first embodiment. Since the positioning plate 7 is not provided, compared with the sewing machine 2 of the first embodiment provided with the positioning plate 7, the end portion of the object 3 to be sewn can be sewn closer to the column portion 22 side of the sewing machine main body 2a.

另外,在第四實施方式中,縫紉機主體2a係平縫縫紉機,藉由與輸送裝置4協同動作而在被縫製物3上形成孔眼狀的直線的線跡。In addition, in the fourth embodiment, the sewing machine main body 2a is a lockstitch sewing machine, and cooperates with the conveying device 4 to form eyelet-like straight stitches on the object 3 to be sewn.

在輸送裝置4中,夾持部41與被縫製物3之大小相對應,與第一實施方式相比,夾持部主體41a在輸送方向上更長地形成。此外,夾持部主體41a例如在被縫製物3為一塊面料的情況下可僅由板構成,但是較佳在被縫製物3為上下兩塊重疊之面料的情況下採用包括可穿透上下面料之縫紉機針、以及縫紉機針自下表面突出之板的結構。In the conveyance device 4, the nip part 41 corresponds to the size of the to-be-sewn object 3, and the nip part main body 41a is formed longer in the conveyance direction compared with 1st Embodiment. In addition, the clamping part main body 41a may consist of only a board when the object to be sewn 3 is a single piece of fabric, but it is preferable to use a material that can penetrate the upper and lower fabrics when the object to be sewn 3 is two overlapped upper and lower fabrics. The structure of the sewing machine needle and the plate with the sewing machine needle protruding from the lower surface.

本發明不限定於上述實施方式,能夠在不脫離其要旨之範圍內適當變更。例如,針孔1h在本實施方式中係細長的長孔形狀,但是本發明不限定於此,亦可為以圓孔為代表的其他形狀。另外,輸送裝置4在本實施方式中使用多軸的多關節機械手作為輸送部42,但本發明中不限定於此,亦可為僅僅沿一直線對夾持部進行輸送之裝置。在此種情況下,夾持部之輸送方向與被縫製物3之輸送方向X一致。This invention is not limited to the said embodiment, It can change suitably in the range which does not deviate from the summary. For example, the pinhole 1h is in the shape of an elongated long hole in this embodiment, but the present invention is not limited thereto, and may be another shape represented by a round hole. In addition, the conveying device 4 uses a multi-axis multi-joint manipulator as the conveying part 42 in this embodiment, but the present invention is not limited thereto, and may be a device that only conveys the clamped part along a straight line. In this case, the conveying direction of the clamping portion coincides with the conveying direction X of the object 3 to be sewn.

1:工作台 1a:落針區域 1h:針孔/針孔區域 2:縫紉機 2a:縫紉機主體 2t:針板 3:被縫製物 4:輸送裝置 5:導向件 5a:配置區域 5b:配置區域 5c:配置區域 6:支架 7:定位板 8:機針 9:壓腳 11:輸送工作台 11c:凹部 12:輸送工作台 21:底座部 21a:底座殼體 22:立柱部 22a:立柱殼體 23:縫紉機頭部 23a:縫紉機頭殼體 23b:針桿 41:夾持部 41a:夾持部主體 41b:衝擊吸收部 41c:固定臂 41d:桿 41e:壓縮螺旋彈簧 41f:限位件 41L:夾持部之輸送區域 42:輸送部 42a:機械臂 51:引導塊部 51a:第1導向面 51b:第2導向面 52:固定塊部 61:第1支架 61a:固定板部 61b:固定板部 61c:第1支架主體部 61d:第1板部 61e:第2板部 62:第2支架 62a:第2支架主體部 62b:固定板部 71:定位主體部 72:下板部 73:固定板部 74:第1固定板部 75:第2固定板部 91:單腳部 A:第1配置區域 B:第2配置區域 C:第3配置區域 L1:第1基準區域 L2:第2基準區域 L3:空間區域 X:輸送方向 Y:正交之方向 1: Workbench 1a: Needle drop area 1h: pinhole/pinhole area 2:Sewing machine 2a: Sewing machine body 2t: Needle plate 3: The object to be sewn 4: Conveying device 5: guide 5a: Configure the area 5b: Configure the area 5c: Configure the area 6: Bracket 7: Positioning plate 8: Needle 9: Presser foot 11: Conveyor table 11c: concave part 12: Conveyor table 21: base part 21a: base shell 22: column part 22a: Column shell 23:Sewing machine head 23a: Sewing machine head housing 23b: needle bar 41: clamping part 41a: main body of clamping part 41b: Shock absorbing part 41c: fixed arm 41d: Rod 41e: Compression coil spring 41f: limit piece 41L: Conveying area of clamping part 42:Transportation department 42a: Mechanical arm 51: Boot block department 51a: The first guide surface 51b: The second guide surface 52: Fixed block part 61: 1st bracket 61a: Fixed plate part 61b: Fixed plate part 61c: The main part of the first bracket 61d: 1st board part 61e: 2nd board part 62: The second bracket 62a: The second bracket main body 62b: Fixed plate part 71: Locate the main body 72: Lower board part 73: Fixed plate part 74: The first fixed plate part 75: The second fixed plate part 91: single leg A: The first configuration area B: The second configuration area C: 3rd configuration area L1: 1st reference area L2: The second reference area L3: space area X: conveying direction Y: Orthogonal direction

圖1係表示本發明之第一實施方式之縫製裝置之概要的立體圖。 圖2係表示第一實施方式之縫製裝置的主視圖。 圖3係表示第一實施方式之縫製裝置的右視圖。 圖4係圖2之IV-IV線截面圖。 圖5係表示第一實施方式之縫製裝置所使用之輸送裝置的主視圖。 圖6係表示第一實施方式之縫製裝置中之落針位置與導向件之關係的俯視圖。 圖7係表示第二實施方式之縫製裝置中之落針位置與導向件之關係的俯視圖。 圖8係表示第三實施方式之縫製裝置中之落針位置與導向件之關係的俯視圖。 圖9係表示第四實施方式之縫製裝置的說明圖。 圖10係表示假定之縫製裝置中之壓腳與機針等之關係的俯視圖。 Fig. 1 is a perspective view showing the outline of a sewing device according to a first embodiment of the present invention. Fig. 2 is a front view showing the sewing device of the first embodiment. Fig. 3 is a right side view showing the sewing device of the first embodiment. Fig. 4 is a sectional view taken along line IV-IV of Fig. 2 . Fig. 5 is a front view showing a conveying device used in the sewing device of the first embodiment. Fig. 6 is a plan view showing the relationship between the needle dropping position and the guide in the sewing device of the first embodiment. Fig. 7 is a plan view showing the relationship between the needle dropping position and the guide in the sewing device of the second embodiment. Fig. 8 is a plan view showing the relationship between the needle dropping position and the guide in the sewing device according to the third embodiment. Fig. 9 is an explanatory view showing a sewing device according to a fourth embodiment. Fig. 10 is a plan view showing the relationship between the presser foot, the needle and the like in a hypothetical sewing device.

1:工作台 1: Workbench

1a:落針區域 1a: Needle drop area

1h:針孔、針孔區域 1h: pinhole, pinhole area

2:縫紉機 2:Sewing machine

2a:縫紉機主體 2a: Sewing machine body

2t:針板 2t: Needle plate

3:被縫製物 3: The object to be sewn

4:輸送裝置 4: Conveying device

5:導向件 5: guide

6:支架 6: Bracket

7:定位板 7: Positioning plate

8:機針 8: Needle

11:輸送工作台 11: Conveyor table

11c:凹部 11c: concave part

22:立柱部 22: column part

23:縫紉機頭部 23:Sewing machine head

23b:針桿 23b: needle bar

41:夾持部 41: clamping part

61:第1支架 61: 1st bracket

62:第2支架 62: The second bracket

71:定位主體部 71: Locate the main body

72:下板部 72: Lower board part

73:固定板部 73: Fixed plate part

X:輸送方向 X: conveying direction

Y:正交之方向 Y: Orthogonal direction

Claims (6)

一種縫製裝置,其特徵在於,包括: 工作台(1); 縫紉機主體(2a); 輸送裝置(4),其將被縫製物(3)邊壓緊於上述工作台(1)邊相對於縫紉機主體(2a)自上游側向下游側輸送;以及 導向件(5),其以使上述被縫製物(3)靠近上述工作台(1)之上表面的方式對上述被縫製物(3)進行引導, 上述輸送裝置(4)包括:夾持部(41),其將上述被縫製物(3)壓緊於上述工作台(1);以及輸送部(42),其對上述夾持部(41)進行輸送, 俯視時在上述工作台(1)上之夾持部(41)之輸送區域(41L)與落針區域(1a)之間,在與上述被縫製物(3)之輸送方向(X)正交之方向(Y)上形成有空間區域(L3), 俯視時上述導向件(5)之配置區域(5a、5b、5c)滿足下述條件:上述配置區域(5a、5b、5c)位於上述空間區域(L3)以外之區域的條件、以及上述配置區域(5a、5b、5c)至少包含相對於上述落針區域(1a)而言上述被縫製物(3)之上述輸送方向(X)之上游側之區域的條件。 A sewing device is characterized in that it comprises: Workbench (1); Sewing machine main body (2a); a conveying device (4), which conveys the object to be sewn (3) from the upstream side to the downstream side relative to the sewing machine main body (2a) while being pressed against the above-mentioned workbench (1); and a guide (5), which guides the above-mentioned object to be sewn (3) so that the object to be sewn (3) approaches the upper surface of the workbench (1), The above-mentioned conveying device (4) includes: a clamping part (41), which presses the above-mentioned sewing object (3) to the above-mentioned workbench (1); and a conveying part (42), which presses the above-mentioned clamping part (41) to deliver, Between the conveying area (41L) and the needle drop area (1a) of the clamping part (41) on the above-mentioned workbench (1) when viewed from above, it is perpendicular to the conveying direction (X) of the above-mentioned object to be sewn (3) A space area (L3) is formed in the direction (Y), The arrangement area (5a, 5b, 5c) of the above-mentioned guide member (5) satisfies the following conditions in plan view: the condition that the above-mentioned arrangement area (5a, 5b, 5c) is located in an area other than the above-mentioned space area (L3), and the above-mentioned arrangement area (5a, 5b, 5c) include at least the condition of the region on the upstream side of the conveyance direction (X) of the sewing object (3) with respect to the needle entry region (1a). 如請求項1之縫製裝置,其中 俯視時上述導向件(5)之上述配置區域(5a、5b、5c)滿足下述條件:上述配置區域(5a、5b、5c)位於上述落針區域(1a)之周圍的條件、以及上述配置區域(5a、5b、5c)遠離上述夾持部(41)之輸送區域(41L)的條件。 Such as the sewing device of claim 1, wherein The above-mentioned arrangement area (5a, 5b, 5c) of the above-mentioned guide member (5) satisfies the following conditions when viewed from above: the condition that the above-mentioned arrangement area (5a, 5b, 5c) is located around the above-mentioned needle drop area (1a), and the above-mentioned arrangement The areas (5a, 5b, 5c) are far from the condition of the conveying area (41L) of the above-mentioned clamping part (41). 如請求項2之縫製裝置,其中 俯視時在與上述夾持部(41)之上述輸送方向(X)正交之方向(Y)上通過上述落針區域(1a)之區域被設定為第1基準區域(L1), 俯視時上述導向件(5)之上述配置區域(5a)滿足下述條件:相對於上述第1基準區域(L1)而言僅係上述被縫製物(3)之上述輸送方向(X)之上游側之區域。 Such as the sewing device of claim 2, wherein A region passing through the needle entry region (1a) in a direction (Y) perpendicular to the conveying direction (X) of the gripping portion (41) in plan view is set as a first reference region (L1), The above-mentioned arrangement area (5a) of the above-mentioned guide member (5) satisfies the following condition in plan view: relative to the above-mentioned first reference area (L1), it is only upstream of the above-mentioned conveying direction (X) of the above-mentioned object to be sewn (3) side area. 如請求項1至3中任一項之縫製裝置,其中 上述導向件(5)經由支架(6)被固定在相對於上述縫紉機主體(2a)朝向上述被縫製物(3)之上述輸送方向(X)之上游側之面。 The sewing device according to any one of claims 1 to 3, wherein The guide (5) is fixed on the upstream side of the sewing machine body (2a) toward the conveying direction (X) of the sewing object (3) via a bracket (6). 如請求項1至3中任一項之縫製裝置,其中 上述輸送裝置(4)係對上述被縫製物(3)進行輸送之唯一裝置。 The sewing device according to any one of claims 1 to 3, wherein The above-mentioned conveying device (4) is the only device for conveying the above-mentioned to-be-sewn object (3). 如請求項4之縫製裝置,其中 上述輸送裝置(4)係對上述被縫製物(3)進行輸送之唯一裝置。 Such as the sewing device of claim 4, wherein The above-mentioned conveying device (4) is the only device for conveying the above-mentioned to-be-sewn object (3).
TW111139237A 2021-12-28 2022-10-17 sewing device TWI820969B (en)

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US5664508A (en) * 1996-03-21 1997-09-09 Porter Sewing Machines, Inc. Method and apparatus for forming the side panel of a mattress sack
JP2002159771A (en) * 2000-11-29 2002-06-04 Araco Corp Sewing machine with cutting member
JP5711045B2 (en) 2011-05-26 2015-04-30 中日本ジューキ株式会社 Sewing device
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