TWI818775B - A method of using compost and food waste to make packaging materials - Google Patents
A method of using compost and food waste to make packaging materials Download PDFInfo
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- TWI818775B TWI818775B TW111139963A TW111139963A TWI818775B TW I818775 B TWI818775 B TW I818775B TW 111139963 A TW111139963 A TW 111139963A TW 111139963 A TW111139963 A TW 111139963A TW I818775 B TWI818775 B TW I818775B
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- 239000002361 compost Substances 0.000 title claims abstract description 84
- 239000010794 food waste Substances 0.000 title claims abstract description 79
- 239000005022 packaging material Substances 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000011230 binding agent Substances 0.000 claims abstract description 11
- 238000001125 extrusion Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 239000010806 kitchen waste Substances 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims abstract description 5
- 230000018044 dehydration Effects 0.000 claims description 5
- 238000006297 dehydration reaction Methods 0.000 claims description 5
- 239000010865 sewage Substances 0.000 claims description 5
- 238000003915 air pollution Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 229920001131 Pulp (paper) Polymers 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000010893 paper waste Substances 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 abstract description 5
- 239000002894 chemical waste Substances 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 230000035939 shock Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 239000002761 deinking Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Fertilizers (AREA)
Abstract
Description
本發明係提供一種使用堆肥及廚餘製成包裝用材料之方法，尤指一種將堆肥及廚餘作為緩衝包材之原料。The invention provides a method of using compost and food waste to make packaging materials, and particularly refers to a method of using compost and food waste as raw materials for buffer packaging materials.
按，由於家庭堆肥及廚餘產量驚人，相關報導指出，新北市日產堆肥廚餘約200-250公噸，由於許多縣市無設置堆肥場，故日益漸增之堆肥及廚餘將不易處理，實屬困擾。According to reports, due to the staggering output of household compost and food waste, relevant reports indicate that New Taipei City produces about 200-250 metric tons of compost food waste daily. Since many counties and cities do not have compost sites, the increasing amount of compost and food waste will be difficult to process. In fact, Be troubled.
此外， 一般市面上大多係使用瓦楞紙做為包裝之緩衝包材，藉以保護成品，而瓦楞紙係以木漿與廢紙為主要原料，目前依據造紙公司生產流程包括：散漿、精練、配料、淨漿、成型、脫水、乾燥，完成瓦楞紙；若使用廢紙為原料，尚須經脫墨處理，生產製程較為繁瑣。In addition, corrugated paper is generally used as a cushioning material for packaging in the market to protect the finished product. Corrugated paper is mainly made of wood pulp and waste paper. According to the current production process of papermaking companies, it includes: bulk pulp, refining, batching, cleaning. Pulp, forming, dehydration, drying, to complete corrugated paper; if waste paper is used as raw material, deinking treatment is required, and the production process is more cumbersome.
有鑑於此，吾等發明人乃潛心進一步研究包裝用緩衝材料，並著手進行研發及改良，期以一較佳發明以解決上述問題，且在經過不斷試驗及修改後而有本發明之問世。In view of this, our inventors devoted themselves to further research on packaging cushioning materials, and began to carry out research, development and improvement, hoping to solve the above problems with a better invention, and after continuous testing and modification, the present invention was born.
爰是，本發明為達致以上目的，吾等發明人提供一種使用堆肥及廚餘製成包裝用材料之方法，其步驟包含：(1.)藉由收集桶收集堆肥及廚餘；(2.)藉由破碎設備將堆肥及廚餘進行破碎；(3.)將經破碎之堆肥及廚餘藉由擠壓設備進行擠壓；(4.)將經擠壓之堆肥及廚餘藉由脫水設備進行脫水；(5.)將經脫水之堆肥及廚餘藉由烘烤設備進行烘烤與殺菌；(6.)將經烘烤與殺菌之堆肥及廚餘添加黏結劑；(7.)將經添加黏結劑之堆肥及廚餘藉由攪拌設備進行攪拌；(8.)將經攪拌之堆肥及廚餘藉由擠壓裝置進行擠壓成型；以及(9.)將經擠壓成型之堆肥及廚餘形成緩衝包材。In order to achieve the above objectives, the inventors of the present invention provide a method of using compost and food waste to make packaging materials. The steps include: (1.) collecting compost and food waste through a collection bucket; (2) .) Crushing compost and food waste through crushing equipment; (3.) Extruding the crushed compost and food waste through extrusion equipment; (4.) Crushing the extruded compost and food waste through Dehydration equipment is used for dehydration; (5.) Bake and sterilize the dehydrated compost and food waste through baking equipment; (6.) Add binder to the baked and sterilized compost and food waste; (7. ) Stir the compost and food waste with added binder through mixing equipment; (8.) Extrudate the mixed compost and food waste through extrusion device; and (9.) Extrusion molding Compost and food waste form buffer packaging materials.
據上所述之使用堆肥及廚餘製成包裝用材料之方法，其中，該步驟(1.)更進一步包括子步驟：(10)將堆肥及廚餘中包含之非有機物質，藉由人工篩選並予以剔除。According to the above-mentioned method of using compost and food waste to make packaging materials, the step (1.) further includes sub-steps: (10) The non-organic substances contained in the compost and food waste are artificially Screen and eliminate.
據上所述之使用堆肥及廚餘製成包裝用材料之方法，其中，該步驟(4.)更進一步包括子步驟：(11.)將經脫水之堆肥及廚餘所產生之汙水傳送至汙水處理設備予以處理後排放。According to the method of using compost and food waste to make packaging materials, the step (4.) further includes sub-steps: (11.) Transferring the sewage generated by the dehydrated compost and food waste It is treated by sewage treatment equipment and then discharged.
據上所述之使用堆肥及廚餘製成包裝用材料之方法，其中，該步驟(5.)更進一步包括子步驟：(12.)將經烘烤與殺菌之堆肥及廚餘所產生之高溫與水氣傳送至空汙處理設備予以處理後排放。According to the method of using compost and food waste to make packaging materials, the step (5.) further includes sub-steps: (12.) Processing the compost and food waste that have been baked and sterilized The high temperature and water vapor are sent to the air pollution treatment equipment for treatment and then discharged.
據上所述之使用堆肥及廚餘製成包裝用材料之方法，其中，該步驟(5.)之烘烤設備，其溫度係設定為攝氏150°C，烘烤時間設定為35分鐘。According to the above-mentioned method of using compost and kitchen waste to make packaging materials, the temperature of the baking equipment in step (5.) is set to 150°C, and the baking time is set to 35 minutes.
據上所述之使用堆肥及廚餘製成包裝用材料之方法，其中，該步驟(7.)之攪拌設備，其係將經添加黏結劑之堆肥及廚餘充分攪拌均勻。According to the above-mentioned method of using compost and food waste to make packaging materials, the mixing equipment in step (7.) is to fully stir the compost and food waste with added binder evenly.
據上所述之使用堆肥及廚餘製成包裝用材料之方法，其中，該步驟(9.)之緩衝包材係呈柱狀者。According to the above-mentioned method of using compost and food waste to make packaging materials, the buffer packaging material in step (9.) is in the shape of a column.
據上所述之使用堆肥及廚餘製成包裝用材料之方法，其中，該步驟(9.)之緩衝包材係呈中空柱狀者。According to the above-mentioned method of using compost and food waste to make packaging materials, the buffer packaging material in step (9.) is in the shape of a hollow column.
是由上述說明及設置，顯見本發明主要具有下列數項優點及功效，茲逐一詳述如下：From the above description and settings, it is obvious that the present invention mainly has the following advantages and effects, which are described in detail below:
1.相較於現有緩衝包材以瓦楞紙居多，瓦楞紙係以木漿與廢紙材質製成，且生產製程繁瑣；本發明係將堆肥及廚餘作為緩衝包材之主要原料，生產製程簡易且價格廉價，且未生成化學廢料，藉使堆肥及廚餘減量，促成堆肥及廚餘再利用之循環經濟。1. Compared with existing buffer packaging materials, which are mostly made of corrugated paper, corrugated paper is made of wood pulp and waste paper, and the production process is cumbersome; the present invention uses compost and food waste as the main raw materials of the buffer packaging material, and the production process is simple and It is cheap and does not generate chemical waste. By reducing the amount of compost and food waste, it promotes the circular economy of compost and food waste reuse.
2.由於本發明之緩衝包材具有適當之結合強度，進而可適度吸收震度，藉可取代以木漿與廢紙為原料之瓦楞紙材質之包材，進而達致減少木漿使用量，並可降低環境污染。2. Since the cushioning packaging material of the present invention has appropriate bonding strength and can moderately absorb shock, it can also replace corrugated packaging materials made of wood pulp and waste paper, thereby reducing the use of wood pulp, and can Reduce environmental pollution.
關於吾等發明人之技術手段，茲舉數種較佳實施例配合圖式於下文進行詳細說明，俾供 鈞上深入了解並認同本發明。Regarding the technical means of our inventors, several preferred embodiments are described in detail below along with the drawings, so that everyone can have a thorough understanding and recognition of the present invention.
請先參閱第1圖與第2圖所示，本發明係一種使用堆肥及廚餘製成包裝用材料之方法，其步驟包含：Please refer to Figure 1 and Figure 2 first. The present invention is a method of using compost and kitchen waste to make packaging materials. The steps include:
S001：藉由收集桶收集堆肥及廚餘；S001: Collect compost and food waste through collection buckets;
S002：將堆肥及廚餘中包含之非有機物質，藉由人工篩選並予以剔除；S002: Manually screen and remove non-organic substances contained in compost and food waste;
S003：藉由破碎設備將堆肥及廚餘進行破碎；S003: Crushing compost and food waste through crushing equipment;
S004：將經破碎之堆肥及廚餘藉由擠壓設備進行擠壓；S004: Squeeze the crushed compost and food waste through extrusion equipment;
S005：將經擠壓之堆肥及廚餘藉由脫水設備進行脫水；S005: Dehydrate the squeezed compost and food waste through dehydration equipment;
S006：將經脫水之堆肥及廚餘所產生之汙水傳送至汙水處理設備予以處理後排放；S006: Send the sewage generated from dehydrated compost and food waste to sewage treatment equipment for treatment and discharge;
S007：將經脫水之堆肥及廚餘藉由烘烤設備進行烘烤與殺菌；本實施例中，該烘烤設備之溫度係設定為攝氏150°C，烘烤時間設定為35分鐘；S007: Bake and sterilize the dehydrated compost and food waste through baking equipment; in this embodiment, the temperature of the baking equipment is set to 150°C, and the baking time is set to 35 minutes;
S008：將經烘烤與殺菌之堆肥及廚餘所產生之高溫與水氣傳送至空汙處理設備予以處理後排放；S008: Transfer the high temperature and moisture generated by the baked and sterilized compost and food waste to the air pollution treatment equipment for treatment and then discharge;
S009：將經烘烤與殺菌之堆肥及廚餘添加黏結劑；S009: Add binder to baked and sterilized compost and food waste;
S010：將經添加黏結劑之堆肥及廚餘藉由攪拌設備進行攪拌；於一較佳實施例中，該攪拌設備係將經添加黏結劑之堆肥及廚餘充分攪拌均勻；S010: Stir the compost and food waste with added binder using a mixing device; in a preferred embodiment, the mixing device fully mixes the compost and food waste with added binder evenly;
S011：將經攪拌之堆肥及廚餘藉由擠壓裝置進行擠壓成型；以及S011: Extruding the mixed compost and food waste through an extrusion device; and
S012：將經擠壓成型之堆肥及廚餘形成緩衝包材；於一實施例中，該緩衝包材係呈柱狀或中空柱狀者。S012: Form the extruded compost and food waste into a buffer packaging material; in one embodiment, the buffer packaging material is in the shape of a column or a hollow column.
藉此，本發明係將堆肥及廚餘作為緩衝包材之主要原料，製程簡易且價格廉價，且未生成化學廢料，藉使堆肥及廚餘減量，促成堆肥及廚餘再利用之循環經濟，此外，該緩衝包材具有適當之結合強度，進而可適度吸收震度，藉可取代以木漿與廢紙為原料之瓦楞紙材質之包材，進而達致減少木漿使用量，並可降低環境污染。In this way, the present invention uses compost and food waste as the main raw materials of buffer packaging materials. The production process is simple and cheap, and no chemical waste is generated. By reducing the amount of compost and food waste, it promotes a circular economy of compost and food waste reuse. In addition, the buffer packaging material has appropriate bonding strength and can moderately absorb shock. It can also replace corrugated packaging materials made of wood pulp and waste paper, thereby reducing the use of wood pulp and reducing environmental pollution. .
綜上所述，本發明所揭露之技術手段確能有效解決習知等問題，並達致預期之目的與功效，且申請前未見諸於刊物、未曾公開使用且具長遠進步性，誠屬專利法所稱之發明無誤，爰依法提出申請，懇祈 鈞上惠予詳審並賜准發明專利，至感德馨。In summary, the technical means disclosed in the present invention can indeed effectively solve the problems of conventional knowledge and achieve the expected purposes and effects. They have not been published in publications or publicly used before the application and are of long-term progress. They are truly worthy of the title. The invention described in the Patent Law is correct, and I submit the application in accordance with the law. I sincerely pray that Jun will review it carefully and grant an invention patent. I am deeply grateful.
惟以上所述者，僅為本發明之數種較佳實施例，當不能以此限定本發明實施之範圍，即大凡依本發明申請專利範圍及發明說明書內容所作之等效變化與修飾，皆應仍屬本發明專利涵蓋之範圍內。However, the above are only several preferred embodiments of the present invention, and should not be used to limit the scope of the present invention. That is, all equivalent changes and modifications made based on the patent scope of the present invention and the content of the invention specification are It should still fall within the scope of the patent of this invention.
〔本發明〕 S001~S012:步驟[Invention] S001~S012: steps
[第1圖]係本發明將堆肥及廚餘製成緩衝包材之前半部流程圖。 [第2圖]係本發明將堆肥及廚餘製成緩衝包材之後半部流程圖。[Figure 1] is a flow chart of the first half of making compost and food waste into buffer packaging materials according to the present invention. [Figure 2] is a flow chart of the second half of making compost and food waste into buffer packaging materials according to the present invention.
S001~S012:步驟 S001~S012: steps
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| TW111139963A TWI818775B (en) | 2022-10-21 | 2022-10-21 | A method of using compost and food waste to make packaging materials |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI596051B (en) * | 2015-07-08 | 2017-08-21 | 廣東惜福環保科技有限公司 | Kitchen waste treatment device |
| CN112058854A (en) * | 2020-08-04 | 2020-12-11 | 北京环境工程技术有限公司 | Kitchen waste dehydration composting process and system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI596051B (en) * | 2015-07-08 | 2017-08-21 | 廣東惜福環保科技有限公司 | Kitchen waste treatment device |
| CN112058854A (en) * | 2020-08-04 | 2020-12-11 | 北京环境工程技术有限公司 | Kitchen waste dehydration composting process and system |
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