TWI817448B - Riveting method of heat dissipation base and heat pipe - Google Patents

Riveting method of heat dissipation base and heat pipe Download PDF

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Publication number
TWI817448B
TWI817448B TW111114603A TW111114603A TWI817448B TW I817448 B TWI817448 B TW I817448B TW 111114603 A TW111114603 A TW 111114603A TW 111114603 A TW111114603 A TW 111114603A TW I817448 B TWI817448 B TW I817448B
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heat dissipation
dissipation base
heat pipe
roller
rolling
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TW111114603A
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Chinese (zh)
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TW202229798A (en
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黃崇賢
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黃崇賢
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/02Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/06Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)
  • Press Drives And Press Lines (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

本發明公開一種散熱底座與熱導管的鉚合方法,其步驟包括:步驟1、準備工件;準備散熱底座及熱導管,散熱底座的上側面具有凹腔及位於凹腔的上端開口兩側的凸台,熱導管預先置於凹腔內;步驟2、預壓;利用預壓模組下壓,使散熱底座上側面的兩凸台朝向熱導管呈微彎狀;步驟3、滾平;利用滾輪模組朝向散熱底座的上側面漸進式下壓,在下壓保持過程中,工件隨移動平臺往復水平移動。藉此通過預壓及滾平兩個步驟,能實現兩凸台能將熱導管鉚緊固定及形成滾平面,並增大導熱接觸面積以提高散熱性能。 The invention discloses a riveting method for a heat dissipation base and a heat pipe. The steps include: Step 1. Prepare a workpiece; prepare a heat dissipation base and a heat pipe. The upper side of the heat dissipation base has a concave cavity and convex grooves located on both sides of the upper end opening of the concave cavity. The heat pipe is pre-placed in the cavity; step 2, pre-press; use the pre-pressure module to press down so that the two bosses on the upper side of the heat dissipation base are slightly curved toward the heat pipe; step 3, roll flat; use the roller The module is progressively pressed down toward the upper side of the heat dissipation base. During the process of holding down, the workpiece moves horizontally back and forth with the moving platform. In this way, through the two steps of pre-pressing and rolling, the two bosses can rivet the heat pipe and form a rolling plane, and increase the thermal contact area to improve the heat dissipation performance.

Description

散熱底座與熱導管的鉚合方法 Riveting method of heat dissipation base and heat pipe

本發明涉及散熱裝置加工製作領域技術,尤其是指一種散熱底座與熱導管的鉚合方法。 The present invention relates to the field of processing and manufacturing of heat dissipation devices, and in particular, to a riveting method for a heat dissipation base and a heat pipe.

專利公告號CN106288895B公開了一種鑲嵌熱管的散熱器及其製作方法,該散熱器包括:一散熱基體,其表面開設有容置槽和位於該容置槽兩側的鉚接槽,該鉚接槽和該容置槽之間形成有鉚接凸齒;以及置於該容置槽內的熱管;其中,該熱管經擠壓變形與該容置槽的內壁面緊密貼合,該鉚接凸齒經擠壓變形貼合於該熱管的外表面。而其製作方法包括如下步驟:(1)提供散熱基體,於該散熱基體的表面開設容置槽;(2)於該容置槽的兩側開設鉚接槽,該鉚接槽與該容置槽之間形成有鉚接凸齒;(3)提供熱管,將該熱管置於該容置槽內;(4)擠壓該熱管和該鉚接凸齒,以使得該熱管經擠壓變形與該容置槽的內壁面緊密貼合,該鉚接凸齒經擠壓變形貼合於該熱管的外表面;擠壓該熱管和該鉚接凸齒時,提供鉚接刀具,利用該鉚接刀具擠壓該熱管和該鉚接凸齒;該鉚接刀具的底部形成有與該鉚接槽對應的凸條,該凸條的兩個側面為傾斜面;擠壓該熱管和該鉚接凸齒時,將該熱管的頂面和該鉚接凸齒的頂面擠壓形成相連通的加強溝槽。 Patent Notice No. CN106288895B discloses a radiator inlaid with heat pipes and a manufacturing method thereof. The radiator includes: a heat dissipation base body with an accommodation groove and riveting grooves located on both sides of the accommodation groove. The riveting groove and the There are riveted convex teeth formed between the accommodating grooves; and a heat pipe placed in the accommodating groove; wherein, the heat pipe is extruded and deformed to closely fit the inner wall surface of the accommodating groove, and the riveted convex teeth are extruded and deformed. Fitted to the outer surface of the heat pipe. The manufacturing method includes the following steps: (1) providing a heat dissipation base body, and setting an accommodating groove on the surface of the heat dissipating base body; (2) setting riveting grooves on both sides of the accommodating groove, and connecting the riveting groove and the accommodating groove. There are riveted convex teeth formed between them; (3) Provide a heat pipe and place the heat pipe in the accommodation groove; (4) Squeeze the heat pipe and the riveting convex teeth so that the heat pipe is extruded and deformed to fit in the accommodation groove. The inner wall surface of the heat pipe is tightly fitted, and the riveting protruding teeth are extruded and deformed to fit the outer surface of the heat pipe; when the heat pipe and the riveting protruding teeth are squeezed, a riveting tool is provided, and the riveting tool is used to squeeze the heat pipe and the riveting Protruding teeth; the bottom of the riveting tool is formed with a protruding strip corresponding to the riveting groove, and the two sides of the protruding strip are inclined surfaces; when the heat pipe and the riveting protruding teeth are squeezed, the top surface of the heat pipe and the riveting protruding tooth are riveted The top surfaces of the convex teeth are extruded to form connected reinforcing grooves.

上述鑲嵌熱管的散熱器製作方法,雖然能夠將熱管鉚接固定於容置槽內,但是其結構較複雜,需要專門設置鉚接槽,增加製作難度,而且由於鉚接槽的存在,導致鉚合後的散熱基體的頂部和熱 管的頂部無法形成完全的平整面,減小了導熱接觸面積,導致散熱受影響。 Although the above-mentioned radiator manufacturing method with inlaid heat pipes can rivet and fix the heat pipes in the receiving grooves, its structure is relatively complex and requires special riveting grooves, which increases the difficulty of production. Moreover, due to the existence of the riveting grooves, the heat dissipation after riveting will be poor. top of substrate and heat The top of the tube cannot form a completely flat surface, which reduces the thermal contact area and affects heat dissipation.

還有,現今習知的鑲嵌熱管的散熱器及其他公開文獻,雖然聲稱通過機械鉚壓或者是多次機械鉚壓,將熱管與散熱基體的頂面儘量齊平,事實上機械鉚壓時,普遍都採用模具整面下壓式的鉚壓方法,而因為熱管裡面是中空的,在鉚接凸齒的位置受力面積大,會造成熱管受壓時應力大,易造成熱管局部變形大、產生內凹的問題,影響加工良率。因此,需要研究一種新的技術方案來解決上述問題。 In addition, although the commonly known heat sinks with heat pipes embedded in them and other public documents claim that the heat pipes are as flush as possible with the top surface of the heat dissipation base through mechanical riveting or multiple mechanical riveting, in fact, during mechanical riveting, The riveting method of pressing down the entire surface of the mold is generally used. Since the inside of the heat pipe is hollow, the stress-bearing area at the position of the riveted protruding teeth will cause large stress when the heat pipe is pressed, which can easily cause large local deformation of the heat pipe and produce The problem of concavity affects the processing yield. Therefore, a new technical solution needs to be studied to solve the above problems.

本發明主要目的是提供一種散熱底座與熱導管的鉚合方法,其鉚合方法簡單可行,通過預壓及滾平兩個步驟,實現散熱底座鉚壓變形將熱導管鉚緊固定,同時熱導管的頂端與散熱底座的頂端形成完整齊平面,增大導熱接觸面積,提高散熱性能,而且有效解決了傳統技術中採用整面下壓式鉚壓易造成熱導管應力大、變形大、產生內凹的問題。 The main purpose of the present invention is to provide a riveting method for a heat dissipation base and a heat pipe. The riveting method is simple and feasible. Through the two steps of pre-pressing and rolling, the riveting deformation of the heat dissipation base is achieved, and the heat pipe is riveted and fixed. At the same time, the heat pipe is The top of the heat dissipation base forms a complete flush plane with the top of the heat dissipation base, which increases the thermal contact area and improves the heat dissipation performance. It also effectively solves the problem of large stress, deformation, and concavity of the heat pipe caused by the use of full-surface press-down riveting in traditional technology. problem.

為實現上述目的,本發明一種散熱底座與熱導管的鉚合方法,採用如下之技術步驟:步驟1、準備工件;該工件包括一散熱底座和一熱導管;該散熱底座的上側面具有一凹腔,該凹腔為從該散熱底座的一上側面朝向一下側面內凹的凹槽,該凹腔具有一上端開口,該上端開口連通該上側面,該散熱底座的上側面具有兩個位於該上端開口兩側的凸台,該凸台突出該散熱底座的上側面;該熱導管為預先加工成厚度小於其寬度的一扁形管,該熱導管從該上端開口向下放置於該凹腔內之後,再將該散熱底座 與該熱導管一同放置於一移動平臺的治具上;步驟2、預壓;該散熱底座與該熱導管隨同該移動平臺移動至一預壓模組的下方,利用該預壓模組的一預壓驅動裝置帶動一預壓上模朝向該散熱底座的上方下壓該凸台,使得兩側的該凸台受鉚壓後朝向該熱導管中心方向彎折變形呈微彎狀;步驟3、滾平;預壓後的該凸台隨同該移動平臺移動至一滾輪模組的下方,利用該滾輪模組的可轉動的滾輪朝向該散熱底座的上側面漸進式下壓;該滾輪的滾動面與該散熱底座的上側面抵壓接觸時,同時該移動平臺帶動該散熱底座與該熱導管沿該滾輪的滾動面相切的方向往復水平移動數次,直至該凸台與該熱導管的頂部表面以及該散熱底座的上側面表面被滾壓至齊平,且滾平後的該凸台被滾壓到該凹腔中,抵壓在該熱導管兩側上以將該熱導管鉚緊固定。 In order to achieve the above purpose, the present invention is a riveting method for a heat dissipation base and a heat pipe, which adopts the following technical steps: Step 1. Prepare a workpiece; the workpiece includes a heat dissipation base and a heat pipe; the upper side of the heat dissipation base has a concave The cavity is a groove that is concave from an upper side of the heat dissipation base toward the lower side. The cavity has an upper end opening, and the upper end opening is connected to the upper side. The upper side of the heat dissipation base has two holes located on the upper side. The bosses on both sides of the upper opening protrude from the upper side of the heat dissipation base; the heat pipe is pre-processed into a flat tube with a thickness smaller than its width, and the heat pipe is placed downwardly in the cavity from the upper opening After that, put the heat dissipation base Place the heat pipe together with the heat pipe on the jig of a moving platform; step 2, pre-press; the heat dissipation base and the heat pipe move with the moving platform to the bottom of a pre-pressing module, using a part of the pre-pressing module The pre-pressure driving device drives a pre-pressure upper mold to press down the boss toward the top of the heat dissipation base, so that the bosses on both sides are bent and deformed toward the center of the heat pipe into a slightly curved shape after being riveted; Step 3. Roll flat; the pre-pressed boss moves with the mobile platform to the bottom of a roller module, and the rotatable roller of the roller module is used to gradually press down toward the upper side of the heat dissipation base; the rolling surface of the roller When in pressing contact with the upper side of the heat dissipation base, the mobile platform simultaneously drives the heat dissipation base and the heat pipe to move horizontally back and forth several times in a direction tangent to the rolling surface of the roller until the boss is in contact with the top surface of the heat pipe. And the upper side surface of the heat dissipation base is rolled to be flush, and the flattened boss is rolled into the cavity and pressed against both sides of the heat pipe to rivet the heat pipe.

作為一種優選方案,上述散熱底座與熱導管的鉚合方法中,沿該移動平臺移動的前後方向設置有一工件取放位、一滾壓工位和一預壓工位;該步驟1中,該移動平臺移動到該工件取放位時,在該工件取放位上將該散熱底座與該熱導管一同放入該治具上;隨後,該治具被該移動平臺自動送至該預壓工位,當該治具到達預壓工位時,位於該預壓工位上方的該預壓模組朝向該散熱底座的上側面下壓;其後,該治具被該移動平臺自動送至該滾壓工位,當該治具到達該滾壓工位時,位於該滾壓工位上方的該滾輪模組朝向該散熱底座的上側面下壓,直至該滾輪的滾動面與該散熱底座的上側面保持鉚壓接觸;在漸進下壓保持鉚壓接觸過程中,該治具隨同該移動平臺沿前後往復水 準移動,使該滾輪對該散熱底座的上側面形成往復滾壓,直至該凸台與該熱導管的頂部表面以及該散熱底座的上側面表面被滾壓至齊平。 As a preferred solution, in the above-mentioned riveting method of the heat dissipation base and the heat pipe, a workpiece pick-and-place position, a rolling station and a pre-pressing station are provided along the front and rear directions of movement of the mobile platform; in step 1, the When the mobile platform moves to the workpiece pick-and-place position, the heat dissipation base and the heat pipe are placed on the jig at the workpiece pick-and-place position; then, the jig is automatically sent to the pre-pressing workpiece by the mobile platform. position, when the jig reaches the pre-pressing station, the pre-pressing module located above the pre-pressing station presses down toward the upper side of the heat dissipation base; thereafter, the jig is automatically sent to the mobile platform by the mobile platform. When the jig reaches the rolling station, the roller module located above the rolling station presses down toward the upper side of the heat dissipation base until the rolling surface of the roller is in contact with the heat dissipation base. The upper side maintains riveting contact; during the process of gradually pressing down to maintain riveting contact, the jig reciprocates forward and backward along with the mobile platform. The roller moves forward and backward until the boss is flush with the top surface of the heat pipe and the upper surface of the heat dissipation base.

作為一種優選方案,上述散熱底座與熱導管的鉚合方法中,該移動平臺連接有一平移驅動裝置,該平移驅動裝置包括一第一電機、一第一螺杆及若干第一滑軌座,該第一滑軌座具有內螺紋孔,該第一螺杆穿過該內螺紋孔,該第一電機驅動該第一螺杆轉動,該第一螺杆前後延伸設置,該第一滑軌座沿該第一螺杆前後平移,該移動平臺連接於該第一滑軌座上;以及,該預壓工位、滾壓工位及工件取放位沿該第一螺杆延伸方向依次遠離該第一電機排列佈置。 As a preferred solution, in the above riveting method of the heat dissipation base and the heat pipe, the mobile platform is connected to a translation driving device, which includes a first motor, a first screw rod and a plurality of first slide rail seats. A slide rail seat has an internal threaded hole, the first screw rod passes through the internal threaded hole, the first motor drives the first screw rod to rotate, the first screw rod extends forward and backward, and the first slide rail seat extends along the first screw rod Translating forward and backward, the mobile platform is connected to the first slide rail seat; and the pre-pressing station, rolling station and workpiece pick-and-place position are arranged in sequence away from the first motor along the extension direction of the first screw.

作為一種優選方案,上述散熱底座與熱導管的鉚合方法中,該步驟3中,利用該滾輪模組的可轉動的滾輪朝向該散熱底座的上側面漸進式下壓N次,N為大於或等於3的正數,其中:第一次控制該滾輪模組下壓至該滾輪的滾動面與該散熱底座的上側面抵壓接觸,該移動平臺帶動該散熱底座沿該滾輪的滾動面相切的方向水平移動一次或往復數次;第二次控制該滾輪模組繼續下降一第一設定高度,使該滾輪的滾動面與該散熱底座的上側面抵壓接觸,該移動平臺帶動該散熱底座沿該滾輪的滾動面相切的方向水平返回移動一次或往復數次;直至第N次控制該滾輪模組繼續下降第N-1設定高度,使該滾輪的滾動面與該散熱底座的上側面抵壓接觸,該移動平臺帶動該散熱底座沿該滾輪的滾動面相切的方向水平移動一次或往復數次;該第一設定高度和該第N-1設定高度的數值相同或不同。 As a preferred solution, in the above riveting method of the heat dissipation base and the heat pipe, in step 3, the rotatable roller of the roller module is used to progressively press down N times toward the upper side of the heat dissipation base, and N is greater than or A positive number equal to 3, where: for the first time, the roller module is controlled to press down until the rolling surface of the roller is in pressing contact with the upper side of the heat dissipation base, and the mobile platform drives the heat dissipation base in the direction tangent to the rolling surface of the roller. Move horizontally once or reciprocate several times; for the second time, the roller module is controlled to continue to descend to a first set height, so that the rolling surface of the roller is in pressing contact with the upper side of the heat dissipation base, and the mobile platform drives the heat dissipation base along the The rolling surface of the roller returns horizontally once or reciprocates several times in the tangent direction; until the Nth time, the roller module is controlled to continue to descend to the N-1 set height, so that the rolling surface of the roller is in pressing contact with the upper side of the heat dissipation base. , the mobile platform drives the heat dissipation base to move horizontally once or several times in a direction tangent to the rolling surface of the roller; the first set height and the N-1th set height have the same or different values.

作為一種優選方案,上述散熱底座與熱導管的鉚合方法中,該滾輪沿該散熱底座往復水平移動的方向並排佈置有若干個。 As a preferred solution, in the above riveting method of the heat dissipation base and the heat pipe, a plurality of the rollers are arranged side by side along the direction of reciprocating horizontal movement of the heat dissipation base.

作為一種優選方案,上述散熱底座與熱導管的鉚合方法 中,該預壓驅動裝置帶動該預壓上模上下移動,該預壓驅動裝置帶動該預壓上模朝向該散熱底座的上側面下壓該凸台。 As a preferred solution, the riveting method of the above-mentioned heat dissipation base and heat pipe , the pre-pressure driving device drives the pre-pressure upper mold to move up and down, and the pre-pressure drive device drives the pre-pressure upper mold to press down the boss toward the upper side of the heat dissipation base.

作為一種優選方案,上述散熱底座與熱導管的鉚合方法中,該滾輪模組包括一滾壓座,和驅動該滾壓座上下移動的一滾壓驅動裝置,該滾輪安裝於該滾壓座的底部;該滾壓驅動裝置帶動該滾壓座底部的該滾輪朝向該散熱底座的上側面漸進下壓。 As a preferred solution, in the above riveting method of the heat dissipation base and the heat pipe, the roller module includes a rolling seat and a rolling driving device that drives the rolling seat to move up and down. The roller is installed on the rolling seat. The bottom of the rolling base; the rolling driving device drives the roller at the bottom of the rolling base to gradually press down toward the upper side of the heat dissipation base.

作為一種優選方案,上述散熱底座與熱導管的鉚合方法中,該滾壓驅動裝置具有一第二電機,該第二電機帶動一第二螺杆旋轉,而該滾壓座通過一第二滑軌座的內螺紋孔螺紋連接於該第二螺杆上;該第二電機工作時帶動該第二螺杆旋轉,使該第二滑軌座沿該第二螺杆上下移動,進而使該滾壓座及該滾輪一同上下移動;及通過程式控制該第二電機工作,實現該滾輪朝向該散熱底座的上側面漸進式下壓。 As a preferred solution, in the above riveting method of the heat dissipation base and the heat pipe, the rolling driving device has a second motor, the second motor drives a second screw to rotate, and the rolling seat passes through a second slide rail The internal thread hole of the seat is threadedly connected to the second screw; when the second motor is working, it drives the second screw to rotate, causing the second slide rail seat to move up and down along the second screw, thereby causing the rolling seat and the second screw to rotate. The rollers move up and down together; and the operation of the second motor is controlled through the program to realize the progressive pressing of the rollers toward the upper side of the heat dissipation base.

本發明與現有技術相比具有明顯的優點和有益效果,具體而言,由上述技術方案可知,其主要是鉚合方法簡單可行,通過預壓、滾平兩個步驟。尤其是滾平步驟中,利用該滾輪模組的可轉動的滾輪朝向散熱底座的上側面漸進式下壓,同時該移動平臺帶動該工件沿滾輪的滾動面相切的方向往復水平移動數次,直至該凸台、該熱導管的頂部表面以及該散熱底座的上側面被滾壓齊平。而且滾平後的凸台將熱導管鉚緊固定,如此,熱導管的頂端與散熱底座的頂端形成較完整的齊平面,增大導熱接觸面積,提高散熱性能。而且滾壓是點/線局部微小面積接觸,減小鉚壓應力,往復式來回,逐漸慢慢變形,受力小且變形均勻,有效解決了傳統技術中採用整面下壓式鉚壓易造成熱導管應力大、變形大、產生內凹的問題。 Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that the riveting method is simple and feasible, and it adopts two steps of pre-pressing and rolling. Especially in the rolling step, the rotatable roller of the roller module is used to progressively press down on the upper side of the heat dissipation base. At the same time, the mobile platform drives the workpiece to move horizontally back and forth several times in the direction tangent to the rolling surface of the roller until The boss, the top surface of the heat pipe, and the upper side of the heat dissipation base are rolled flush. Moreover, the flattened boss rivets and fixes the heat pipe. In this way, the top of the heat pipe and the top of the heat dissipation base form a relatively complete flush plane, which increases the thermal contact area and improves the heat dissipation performance. Moreover, rolling is a point/line local micro-area contact, which reduces the riveting stress. It reciprocates back and forth and gradually deforms. The force is small and the deformation is uniform. It effectively solves the problem that is easily caused by the use of the entire surface downward pressure riveting in traditional technology. The heat pipe has high stress, large deformation, and concave problems.

1:散熱底座 1: Cooling base

2:熱導管 2:Heat pipe

11:上端開口 11: Top opening

111:上側面 111: Upper side

12:凹腔 12: cavity

13:凸台 13:Boss

100:預壓模組 100:Pre-pressed module

101:預壓上模 101: Pre-pressed upper mold

102:預壓驅動裝置 102: Pre-pressure drive device

200:滾輪模組 200:Roller module

201:滾輪 201:Roller

202:滾動面 202:Rolling surface

203:滾壓座 203:Rolling seat

204:滾壓驅動裝置 204:Rolling drive device

205:第二螺杆 205:Second screw

206:第二滑軌座 206:Second slide rail seat

207:第二馬達固定板 207:Second motor fixing plate

208:馬達固定導柱 208:Motor fixed guide post

209:第一導套 209:First guide sleeve

210:滾輪導柱 210:Roller guide column

211:第二導套 211:Second guide bushing

212:螺杆座 212:Screw seat

300:底板 300: base plate

301:工件取放位 301: Workpiece pick-and-place position

302:預壓工位 302: Pre-pressing station

303:滾壓工位 303:Rolling station

304:治具 304:Jig

305:平移驅動裝置 305: Translation drive device

306:第一電機 306:First motor

307:第一螺杆 307:First screw

308:第一滑軌座 308: First slide rail seat

309:移動平臺 309:Mobile platform

310:左側滑塊 310: Left slider

311:右側滑塊 311: Right slider

312:左側滑軌 312: Left slide rail

313:右側滑軌 313:Right slide rail

314:緩衝塊 314: Buffer block

315:第一馬達固定板 315:First motor fixing plate

316:固定柱 316:Fixed column

317:上固定頂板 317: Upper fixed top plate

318:PLC電控箱 318:PLC electric control box

319:電控箱支架 319: Electric control box bracket

[圖1]為本發明之實施例的鉚合設備的第一立體組裝示圖(治具位於工件取放位)。 [Fig. 1] is a first three-dimensional assembly diagram of the riveting equipment according to the embodiment of the present invention (the jig is located in the workpiece pick-and-place position).

[圖2]為本發明之實施例的鉚合設備的第一側視圖。 [Fig. 2] is a first side view of the riveting equipment according to the embodiment of the present invention.

[圖3]為本發明之實施例的鉚合設備的第二立體組裝示圖(治具位於預壓工位)。 [Fig. 3] is a second three-dimensional assembly diagram of the riveting equipment according to the embodiment of the present invention (the jig is located at the pre-pressing station).

[圖4]為本發明之實施例的鉚合設備的第三立體組裝示圖(治具位於滾壓工位)。 [Fig. 4] is a third three-dimensional assembly diagram of the riveting equipment according to the embodiment of the present invention (the jig is located at the rolling station).

[圖5]為本發明之實施例的工件的製作步驟示圖。 [Fig. 5] A diagram illustrating the manufacturing steps of the workpiece according to the embodiment of the present invention.

茲依附圖實施例將本發明之結構特徵及其他之作用、目的詳細說明如下:請參照圖1至圖5所示,其顯示出了本發明一種散熱底座與熱導管的鉚合方法之實施例的具體結構及方法。本發明散熱底座與熱導管的鉚合方法,具體的實施例包括如下步驟: The structural features and other functions and purposes of the present invention are described in detail below with reference to the embodiments of the drawings: Please refer to Figures 1 to 5, which show an embodiment of a riveting method for a heat dissipation base and a heat pipe of the present invention. specific structure and methods. The specific embodiment of the riveting method for the heat dissipation base and the heat pipe of the present invention includes the following steps:

步驟1、準備工件;參閱圖5所示,該工件包括有一散熱底座1和一熱導管2;該散熱底座1具有一凹腔12,該凹腔12為從該散熱底座1的一上側面111朝向一下側面內凹的凹槽,該凹腔12具有一上端開口11,該上端開口11連通該上側面111,且該散熱底座1的上側面111具有兩個位於該上端開口11的兩側的凸台13,該凸台13突出於該散熱底座1的上側面111。通常,該散熱底座1是用鋁板材成形而成,例如製作散熱底座時,先在薄形鋁板的上面向下衝壓形成拱形部,該拱形部凸露于薄 形鋁板的下方,該拱形部的內部圍構形成該凹腔12,該凹腔12的內部形狀尺寸與熱導管2的底部及兩側的外表面一致,該熱導管2為預先加工成厚度小於其寬度的一扁形管,該凹腔12的深度需大於熱導管2的厚度。然後,將拱形部的底部向上整形以形成兩個位於上端開口11兩側的凸台13,該凸台13自薄形鋁板的上側面兩側向上凸起,該凸台13的厚度小於薄形鋁板的厚度,且向上整形後的凹腔12的深度等於熱導管2的厚度。藉此將該熱導管2向下放置於該凹腔12內,之後再將該散熱底座1與熱導管2一同放置於一移動平臺309的治具304上(如圖1所示)。 Step 1. Prepare the workpiece; as shown in Figure 5, the workpiece includes a heat dissipation base 1 and a heat pipe 2; the heat dissipation base 1 has a cavity 12, and the cavity 12 is formed from an upper side 111 of the heat dissipation base 1 The cavity 12 has an upper opening 11 connected to the upper side 111 , and the upper side 111 of the heat dissipation base 1 has two holes on both sides of the upper opening 11 . The boss 13 protrudes from the upper side 111 of the heat dissipation base 1 . Usually, the heat dissipation base 1 is formed from an aluminum plate. For example, when making the heat dissipation base, an arched portion is first punched downward on the thin aluminum plate, and the arched portion protrudes from the thin aluminum plate. Below the shaped aluminum plate, the interior of the arched portion forms the cavity 12. The internal shape and size of the cavity 12 are consistent with the bottom and outer surfaces of both sides of the heat pipe 2. The heat pipe 2 is pre-processed to a thickness of For a flat tube smaller than its width, the depth of the cavity 12 needs to be greater than the thickness of the heat pipe 2 . Then, the bottom of the arched portion is shaped upward to form two bosses 13 located on both sides of the upper end opening 11. The bosses 13 protrude upward from both sides of the upper side of the thin aluminum plate. The thickness of the bosses 13 is less than that of the thin aluminum plate. The thickness of the shaped aluminum plate, and the depth of the upwardly shaped cavity 12 is equal to the thickness of the heat pipe 2. Thereby, the heat pipe 2 is placed downwardly in the cavity 12, and then the heat dissipation base 1 and the heat pipe 2 are placed together on the jig 304 of a moving platform 309 (as shown in FIG. 1).

步驟2、預壓;上述該散熱底座1與熱導管2隨同該移動平臺309移動至一預壓模組100的下方(如圖3所示),利用該預壓模組100朝向該散熱底座1的上側面下壓該凸台13,使得該上端開口11兩側的凸台13受鉚壓朝向該熱導管2中心方向彎折變形呈微彎狀(如圖5中A部位所示),也指該凸台13向內折。 Step 2, pre-pressing; the above-mentioned heat dissipation base 1 and heat pipe 2 move with the mobile platform 309 to the bottom of a pre-pressure module 100 (as shown in Figure 3), and use the pre-pressure module 100 to move towards the heat dissipation base 1 The upper side of the heat pipe 2 presses down the boss 13, so that the bosses 13 on both sides of the upper opening 11 are bent and deformed toward the center of the heat pipe 2 into a slightly curved shape (as shown in part A in Figure 5). It means that the boss 13 is folded inwards.

步驟3、滾平;上述該該散熱底座1與熱導管2隨同該移動平臺309再移動至一滾輪模組200的下方(如圖4所示),利用該滾輪模組200的可轉動的滾輪201朝向該散熱底座1的頂部漸進式下壓;該滾輪模組200的滾輪201的滾動面202與上述該散熱底座1的上側面抵壓接觸,在該滾輪模組200下壓保持接觸的過程中,該移動平臺309帶動該散熱底座1與熱導管2沿滾輪201的滾動面202相切的方向往復水平移動數次,直至該凸台13、熱導管2的頂部表面以及散熱底座1的頂部表面被滾壓至齊平,且滾平後的該凸台13被滾壓到該凹腔12中,抵壓在該熱導管2 兩側上以將熱導管2鉚緊固定。 Step 3. Roll flat; the above-mentioned heat dissipation base 1 and heat pipe 2 are moved together with the mobile platform 309 to the bottom of a roller module 200 (as shown in Figure 4), using the rotatable rollers of the roller module 200 201 is gradually pressed down toward the top of the heat dissipation base 1; the rolling surface 202 of the roller 201 of the roller module 200 is in pressing contact with the upper side of the heat dissipation base 1, and the roller module 200 is pressed down to maintain contact. , the mobile platform 309 drives the heat dissipation base 1 and the heat pipe 2 to move horizontally back and forth several times in a direction tangent to the rolling surface 202 of the roller 201, until the boss 13, the top surface of the heat pipe 2 and the top of the heat dissipation base 1 The surface is rolled until it is flush, and the flattened boss 13 is rolled into the cavity 12 and pressed against the heat pipe 2 The heat pipe 2 is riveted and fixed on both sides.

更具體的實施步驟,在上述步驟3中,利用滾輪模組200的可轉動的滾輪201朝向該散熱底座1的上側面111漸進式下壓N次,N為大於或等於3的正數,其中:第一次控制該滾輪模組200下壓至滾輪201的滾動面202與散熱底座1的上側面抵壓接觸,而該移動平臺309帶動散熱底座1與熱導管2沿滾輪201的滾動面202相切的方向水平移動一次或往復數次;第二次控制該滾輪模組200繼續下降第一設定高度,使滾輪201的滾動面202與散熱底座1的上側面抵壓接觸,該移動平臺309並帶動散熱底座1與熱導管2沿滾輪201的滾動面202相切的方向水平返回移動一次或往復數次;承上,直至第N次控制滾輪模組200繼續下降第N-1設定高度,使滾輪201的滾動面202與散熱底座1的上側面抵壓接觸,該移動平臺309帶動散熱底座1與熱導管2沿滾輪201的滾動面202相切的方向水平移動一次或往復數次;上述該第一設定高度和第N-1設定高度的數值相同或不同,例如高度數值為0.3~0.6毫米左右。 More specific implementation steps, in the above step 3, use the rotatable roller 201 of the roller module 200 to progressively press down N times toward the upper side 111 of the heat dissipation base 1, N is a positive number greater than or equal to 3, where: The roller module 200 is controlled for the first time to press down until the rolling surface 202 of the roller 201 is in pressing contact with the upper side of the heat dissipation base 1, and the mobile platform 309 drives the heat dissipation base 1 and the heat pipe 2 to contact each other along the rolling surface 202 of the roller 201. Move horizontally once or reciprocate several times in the cutting direction; for the second time, the roller module 200 is controlled to continue to descend to the first set height, so that the rolling surface 202 of the roller 201 is in pressing contact with the upper side of the heat dissipation base 1, and the mobile platform 309 Drive the heat dissipation base 1 and the heat pipe 2 to move horizontally back and forth once or several times in the direction tangent to the rolling surface 202 of the roller 201; continue until the Nth control roller module 200 continues to descend to the N-1 set height, so that The rolling surface 202 of the roller 201 is in pressing contact with the upper side of the heat dissipation base 1. The moving platform 309 drives the heat dissipation base 1 and the heat pipe 2 to move horizontally once or reciprocally several times in a direction tangent to the rolling surface 202 of the roller 201; The values of the first set height and the N-1 set height are the same or different, for example, the height value is about 0.3~0.6 mm.

參閱圖2所示,為實施上述散熱底座與熱導管的鉚合方法,本發明在鉚合設備上實施有一底板300,該底板300上沿前後方向設置有一工件取放位301、一預壓工位302和一滾壓工位303。具體而言,該工件取放位301、滾壓工位303、預壓工位302自前往後依次設置,即該預壓工位302、滾壓工位303、工件取放位301沿一第一螺杆307延伸方向依次遠離一第一電機306而佈置。這樣相當於該滾壓工位303在工件取放位301與預壓工位302之間,可以滿足滾平工序時,有足夠 的空間前後移動。 Referring to Figure 2, in order to implement the above-mentioned riveting method of the heat dissipation base and the heat pipe, the present invention implements a base plate 300 on the riveting equipment. The base plate 300 is provided with a workpiece pick-and-place position 301 and a pre-pressing tool along the front and rear directions. station 302 and a rolling station 303. Specifically, the workpiece pick-and-place position 301, the rolling station 303, and the pre-pressing station 302 are arranged in sequence from front to back, that is, the pre-pressing station 302, the rolling station 303, and the workpiece pick-and-place position 301 are arranged along a first The extending direction of a screw 307 is arranged away from a first motor 306. This is equivalent to the rolling station 303 being between the workpiece pick-and-place position 301 and the pre-pressing station 302, which can meet the rolling flattening process. space moves forward and backward.

再參閱圖2所示,上述步驟1中,在該工件取放位301將工件(散熱底座1與熱導管2)放入工件取放位301的治具304上。隨後,該治具304被移動平臺309自動送至預壓工位302,當治具304到達預壓工位302後,位於預壓工位302上方的預壓模組100則朝向散熱底座1的上側面下壓(如圖3所示)。隨後,治具304被移動平臺309自動送至滾壓工位303,當治具304到達滾壓工位303後,位於滾壓工位303上方的滾輪模組200則朝向散熱底座1的上側面下壓(如圖4所示),直至滾輪模組200的滾輪201的滾動面202與散熱底座1的上側面保持鉚壓接觸(如圖5所示)。在漸進下壓保持鉚壓接觸過程中,治具304隨同移動平臺309帶動沿前後往復水平移動,且工件(散熱底座1與熱導管2)帶動滾輪201持續往復滾動,使得滾輪201對工件的頂部形成滾壓,直至該凸台13、熱導管2的頂部表面以及散熱底座1的頂部表面被滾壓至齊平。完成滾平工序後,該治具304被平移驅動裝置305自動送至該工件取放位301,可將鉚合後的工件取出,再重新裝上待加工的工件,進入下一輪鉚合工序。 Referring again to FIG. 2 , in step 1 above, the workpiece (heat dissipation base 1 and heat pipe 2 ) is placed on the jig 304 of the workpiece picking and placing position 301 . Subsequently, the jig 304 is automatically sent to the pre-pressing station 302 by the mobile platform 309. When the jig 304 reaches the pre-pressing station 302, the pre-pressing module 100 located above the pre-pressing station 302 faces the heat dissipation base 1 Press down on the upper side (as shown in Figure 3). Subsequently, the jig 304 is automatically sent to the rolling station 303 by the mobile platform 309. When the jig 304 reaches the rolling station 303, the roller module 200 located above the rolling station 303 faces the upper side of the heat dissipation base 1 Press down (as shown in Figure 4) until the rolling surface 202 of the roller 201 of the roller module 200 maintains riveted contact with the upper side of the heat dissipation base 1 (as shown in Figure 5). During the process of gradually pressing down to maintain riveting contact, the jig 304 drives the moving platform 309 to move back and forth horizontally, and the workpiece (heat dissipation base 1 and heat pipe 2) drives the roller 201 to continue rolling back and forth, so that the roller 201 is opposite to the top of the workpiece. Rolling is performed until the boss 13 , the top surface of the heat pipe 2 and the top surface of the heat dissipation base 1 are rolled flush. After the rolling and leveling process is completed, the jig 304 is automatically sent to the workpiece pick-and-place position 301 by the translation driving device 305. The riveted workpiece can be taken out, and then the workpiece to be processed can be reinstalled to enter the next round of riveting process.

本實施例中,該移動平臺309連接有一平移驅動裝置305,該平移驅動裝置305包括有一第一電機306、一第一螺杆307及一第一滑軌座308;該第一滑軌座308具有內螺紋孔(未圖示),使該第一螺杆307穿過第一滑軌座308的內螺紋孔;該第一電機306安裝於底板300上,該底板300上設置有一第一馬達固定板315,該第一電機306的輸出端穿過第一馬達固定板315的通孔。藉此,該第一電機306能驅動第一螺杆307轉動,該第一螺杆307前後延伸設置,使該第一滑軌座308沿第一螺杆307前後平移,該治具304連接於第一滑軌座308。優 選地,上述該治具304設置於該移動平臺309上,該移動平臺309連接於該第一滑軌座308。該移動平臺309還連接有左側滑塊310和右側滑塊311(如圖1所示),該左側滑塊310、右側滑塊311分別位於該第一滑軌座308的左、右側,該左側滑塊310、右側滑塊311分別適配於一左側滑軌312和一右側滑軌313上。該左側滑軌312和右側滑軌313均沿前後方向延伸設置在底板300上。以及,在左側滑軌312和右側滑軌313的前、後端均設置有緩衝塊314,對左側滑塊310、右側滑塊311的前後方向上的行程起到緩衝限位作用,避免硬性碰撞。 In this embodiment, the mobile platform 309 is connected to a translation driving device 305. The translation driving device 305 includes a first motor 306, a first screw 307 and a first slide rail base 308; the first slide rail base 308 has An internal threaded hole (not shown) allows the first screw 307 to pass through the internal threaded hole of the first slide rail base 308; the first motor 306 is installed on the base plate 300, and a first motor fixing plate is provided on the base plate 300. 315, the output end of the first motor 306 passes through the through hole of the first motor fixing plate 315. Thereby, the first motor 306 can drive the first screw 307 to rotate. The first screw 307 extends forward and backward, so that the first slide rail base 308 can translate forward and backward along the first screw 307. The fixture 304 is connected to the first slide. Rail base 308. Excellent Optionally, the fixture 304 is disposed on the moving platform 309 , and the moving platform 309 is connected to the first slide rail base 308 . The mobile platform 309 is also connected to a left slide block 310 and a right slide block 311 (as shown in FIG. 1 ). The left slide block 310 and the right slide block 311 are respectively located on the left and right sides of the first slide rail seat 308 . The slide block 310 and the right slide block 311 are respectively adapted to a left slide rail 312 and a right slide rail 313. The left slide rail 312 and the right slide rail 313 are both extended on the bottom plate 300 along the front and rear directions. In addition, buffer blocks 314 are provided at the front and rear ends of the left slide rail 312 and the right slide rail 313 to buffer and limit the travel of the left slide block 310 and the right slide block 311 in the front and rear directions to avoid hard collisions. .

再參閱圖1所示,上述該預壓模組100包括有一預壓上模101和一預壓驅動裝置102,該預壓驅動裝置102帶動預壓上模101可上下移動,該預壓驅動裝置102可採用電機、氣缸等,在此不作限制。 Referring again to Figure 1, the above-mentioned pre-pressing module 100 includes a pre-pressing upper mold 101 and a pre-pressing driving device 102. The pre-pressing driving device 102 drives the pre-pressing upper mold 101 to move up and down. The pre-pressing driving device 101 can move up and down. 102 can use motors, cylinders, etc., and there are no restrictions here.

再參閱圖1所示,上述該滾輪模組200包括有一滾壓座203,安裝於滾壓座203的底部的若干滾輪201,以及驅動滾壓座203上下移動的一滾壓驅動裝置204;該滾壓驅動裝置204同樣可以採用電機、氣缸等,此處滾壓驅動裝置204較佳的採用一第二電機,由第二電機帶動一第二螺杆205旋轉,而該滾壓座203通過一第二滑軌座206的內螺紋孔螺紋連接於第二螺杆205上,如此第二電機工作時,可帶動該第二螺杆205旋轉,使得該第二滑軌座206沿第二螺杆205上下移動,進而使該滾壓座203及若干滾輪201一同上下移動。在進行滾平時,通過程式控制滾壓驅動裝置204的第二電機工作,實現滾輪201朝向前述該散熱底座1的上側面漸進式下壓。前述步驟3中的第一設定高度和第N-1設定高度的數值,可通過程式靈活設定,智慧方便,可滿足不同工件的加工參數變化需求。優選地,該滾輪201的軸向(例如左右方向)與工件往復水平移動的方向(例如前後方向)相互垂直,且該滾輪 201沿工件往復水平移動的方向並排佈置有若干個。 Referring again to Figure 1, the above-mentioned roller module 200 includes a rolling seat 203, a plurality of rollers 201 installed at the bottom of the rolling seat 203, and a rolling driving device 204 that drives the rolling seat 203 to move up and down; The rolling driving device 204 can also use a motor, a cylinder, etc. Here, the rolling driving device 204 preferably uses a second motor. The second motor drives a second screw 205 to rotate, and the rolling seat 203 passes through a first The internal threaded holes of the second slide rail base 206 are threadedly connected to the second screw rod 205, so that when the second motor is working, the second screw rod 205 can be driven to rotate, so that the second slide rail base 206 moves up and down along the second screw rod 205. Then, the rolling seat 203 and the plurality of rollers 201 are moved up and down together. During rolling, the operation of the second motor of the rolling driving device 204 is controlled by a program, so that the roller 201 is gradually pressed down toward the upper side of the heat dissipation base 1 . The values of the first set height and the N-1 set height in the aforementioned step 3 can be flexibly set through the program, which is smart and convenient, and can meet the changing needs of processing parameters of different workpieces. Preferably, the axial direction of the roller 201 (such as the left and right direction) and the direction of the workpiece's reciprocating horizontal movement (such as the front and back direction) are perpendicular to each other, and the roller 201 There are several 201 arranged side by side along the direction of the reciprocating horizontal movement of the workpiece.

通常,上述該散熱底座1的凹腔12沿前後方向延伸設置,該凸台13位於凹腔12的上端開口11的左、右側。在滾壓時,該滾輪201的滾動面202與工件形成點/線局部微小面積接觸;理論上而言,是滾輪201的滾動面202的最底端的平行於滾輪軸向的那一條線與工件形成線接觸,因此其鉚壓力小,往復式來回,逐漸慢慢變形,受力小且變形均勻,有效解決了傳統技術中採用整面下壓式鉚壓易造成熱導管應力大、變形大、產生內凹的問題。而且,該滾輪201的滾動面202的最底端的平行于滾輪軸向的那一條線一般會與工件的凸台13、熱導管2的頂部表面以及散熱底座1的上側面接觸,相當於熱導管2只會在管徑向形成受壓部位;同時,該凸台13、熱導管2的頂部表面以及散熱底座1上側面在同一條線上往復式來回滾壓,逐漸慢慢變形,使得凸台13、熱導管2的頂部表面以及散熱底座1上側面被滾壓得非常齊平與平整。 Usually, the cavity 12 of the heat dissipation base 1 extends along the front-to-back direction, and the boss 13 is located on the left and right sides of the upper opening 11 of the cavity 12 . During rolling, the rolling surface 202 of the roller 201 forms a point/line with a small local area of contact with the workpiece; theoretically speaking, it is the line at the bottom of the rolling surface 202 of the roller 201 that is parallel to the axial direction of the roller and the workpiece. Line contact is formed, so the riveting pressure is small, the reciprocating back and forth gradually deforms, the force is small and the deformation is uniform, which effectively solves the problem of large stress, large deformation and large deformation of the heat pipe caused by the use of the entire surface pressing riveting in traditional technology. Causes concave problems. Moreover, the line at the bottom of the rolling surface 202 of the roller 201 that is parallel to the axial direction of the roller generally contacts the boss 13 of the workpiece, the top surface of the heat pipe 2 and the upper side of the heat dissipation base 1, which is equivalent to the heat pipe. 2 will only form a pressure-bearing part in the radial direction of the tube; at the same time, the boss 13, the top surface of the heat pipe 2 and the upper side of the heat dissipation base 1 reciprocally roll back and forth on the same line, gradually deforming, so that the boss 13 , the top surface of the heat pipe 2 and the upper side of the heat dissipation base 1 are rolled to be very flush and flat.

再參閱圖1及圖2所示,本實施例中,該預壓模組100和滾輪模組200均安裝於一立架上,該立架包括有若干豎直延伸設置的固定柱316,和連接於若干固定柱316的頂端的上固定頂板317,該固定柱316的下端連接於底板300。該預壓驅動裝置102、滾壓驅動裝置204分別連接於一PLC電控箱318,該PLC電控箱318安裝於電控箱支架319上,該電控箱支架319連接於上固定頂板317上,並伸出上固定頂板317的外側,以使得上固定頂板317的面積便於預壓模組100和滾輪模組200的佈置。 Referring again to Figures 1 and 2, in this embodiment, the pre-pressure module 100 and the roller module 200 are both installed on a stand. The stand includes a number of vertically extending fixed columns 316, and The upper fixed top plate 317 is connected to the tops of several fixed columns 316, and the lower ends of the fixed columns 316 are connected to the bottom plate 300. The pre-pressure driving device 102 and the rolling driving device 204 are respectively connected to a PLC electric control box 318. The PLC electric control box 318 is installed on the electric control box bracket 319. The electric control box bracket 319 is connected to the upper fixed top plate 317. , and extend out of the upper fixed top plate 317, so that the area of the upper fixed top plate 317 is convenient for the arrangement of the pre-pressure module 100 and the roller module 200.

本實施例中,該滾壓驅動裝置204的第二電機豎直安裝於一第二馬達固定板207上,在底板300上安裝有若干馬達固定導柱 208(例如四個),該第二馬達固定板207安裝於若干馬達固定導柱208的頂部。而第二螺杆205的下端安裝於該上固定頂板317上的螺杆座212上。考慮到第二滑軌座206的上下移動穩定性,在第二滑軌座206上設置有若干第一導引定位孔,使若干馬達固定導柱208各穿過一個第一導引定位孔,可以進一步地在第一導引定位孔中安裝第一導套209,這樣該馬達固定導柱208穿過第一導套209的內部,導引更加順暢。優選地,該第二滑軌座206的內螺紋孔(未圖示)位於第二滑軌座206的居中位置(或者大致居中位置),而若干第一導引定位孔(未圖示)圍繞內螺紋孔佈置,形成第二滑軌座206的居中位置受螺旋聯動,同時第二滑軌座206的四周受導引定位。該第二滑軌座206的四周連接有若干向下延伸的滾輪導柱210(例如四個),該滾輪導柱210向下穿過上固定頂板317上的第二導引定位孔,並且該滾輪導柱210的下端連接於滾壓座203上,四個滾輪導柱210分別位於四個馬達固定導柱208的外側,同樣地可以進一步地在第二導引定位孔中安裝第二導套211,這樣滾輪導柱210穿過第二導套211的內部,導引更加順暢。 In this embodiment, the second motor of the rolling drive device 204 is vertically installed on a second motor fixing plate 207, and a plurality of motor fixing guide posts are installed on the base plate 300. 208 (for example, four), the second motor fixing plate 207 is installed on the top of several motor fixing guide posts 208. The lower end of the second screw 205 is installed on the screw seat 212 on the upper fixed top plate 317 . Considering the stability of the up and down movement of the second slide rail base 206, a plurality of first guide positioning holes are provided on the second slide rail base 206, so that each of the plurality of motor fixing guide posts 208 passes through a first guide positioning hole. The first guide sleeve 209 can be further installed in the first guide positioning hole, so that the motor fixing guide post 208 passes through the inside of the first guide sleeve 209, and the guidance is smoother. Preferably, the internal threaded hole (not shown) of the second slide rail base 206 is located at the center (or approximately the center) of the second slide rail base 206, and a plurality of first guide positioning holes (not shown) surround The internal threaded holes are arranged so that the central position of the second slide rail seat 206 is spirally linked, and at the same time, the surroundings of the second slide rail seat 206 are guided and positioned. A number of downwardly extending roller guide posts 210 (for example, four) are connected around the second slide rail seat 206. The roller guide posts 210 pass downward through the second guide positioning holes on the upper fixed top plate 317, and the The lower end of the roller guide post 210 is connected to the rolling seat 203. The four roller guide posts 210 are respectively located outside the four motor fixed guide posts 208. Similarly, a second guide bush can be further installed in the second guide positioning hole. 211, so that the roller guide post 210 passes through the inside of the second guide sleeve 211, and the guidance is smoother.

本發明的設計重點在於,其主要是鉚合方法簡單可行,通過預壓、滾平兩個步驟,尤其是滾平步驟中,利用滾輪模組的可轉動的滾輪朝向散熱底座的頂部漸進式下壓,同時,該移動平臺帶動工件沿滾輪的滾動面相切的方向往復水準移動數次,直至凸台、熱導管的頂部表面以及散熱底座的頂部表面被滾壓齊平,且滾平後的凸台將熱導管鉚緊固定,如此,熱導管的頂端與散熱底座的頂端形成較完整的齊平面,增大導熱接觸面積,提高散熱性能,而且,滾壓是點/線局部微小面積接觸,減小鉚壓應力,往復式來回,逐漸慢慢變形,受力小且變形均勻,有效解決了傳統技術中採用整面下壓式鉚壓易造成 熱導管應力大、變形大、產生內凹的問題。 The focus of the design of the present invention is that the riveting method is simple and feasible. It adopts two steps of pre-pressing and rolling. Especially in the rolling step, the rotatable roller of the roller module is used to progressively lower toward the top of the heat dissipation base. At the same time, the mobile platform drives the workpiece to move horizontally back and forth several times in the direction tangent to the rolling surface of the roller, until the boss, the top surface of the heat pipe and the top surface of the heat dissipation base are rolled flush, and the flattened convex The heat pipe is riveted and fixed on the table. In this way, the top of the heat pipe and the top of the heat dissipation base form a relatively complete flush plane, which increases the thermal contact area and improves the heat dissipation performance. Moreover, the rolling is a point/line local small area contact, reducing the Small riveting stress, reciprocating back and forth, gradually deforming, with small force and uniform deformation, effectively solving the problem that is easily caused by the use of full-surface downward pressure riveting in traditional technology The heat pipe has high stress, large deformation, and concave problems.

以上僅是本發明的較佳實施例而已,並非對本發明的技術範圍作任何限制,故凡是依據本發明的技術實質對以上實施例所作的任何細微修改、等同變化與修飾,均仍屬於本發明技術方案的範圍內。 The above are only preferred embodiments of the present invention and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still belong to the present invention. within the scope of technical solutions.

綜上所述,本發明散熱底座與熱導管的鉚合方法,已確具實用性與創作性,其技術手段之運用亦出於新穎無疑,且功效與設計目的誠然符合,已稱合理進步至明。為此,依法提出發明專利申請,惟懇請 鈞局惠予詳審,並賜准專利為禱,至感德便。 To sum up, the riveting method of the heat dissipation base and the heat pipe of the present invention is indeed practical and creative. The use of its technical means is undoubtedly novel, and the efficacy and design purposes are indeed consistent. It can be said that it has made reasonable progress. bright. For this reason, I filed an invention patent application in accordance with the law, but I sincerely ask the Jun Bureau to review it carefully and grant a patent.

1:散熱底座 1: Cooling base

2:熱導管 2:Heat pipe

11:上端開口 11: Top opening

111:上側面 111: Upper side

12:凹腔 12: cavity

13:凸台 13:Boss

101:預壓上模 101: Pre-pressed upper mold

201:滾輪 201:Roller

202:滾動面 202:Rolling surface

Claims (8)

一種散熱底座與熱導管的鉚合方法,其包括如下步驟:步驟1、準備工件;該工件包括一散熱底座和一熱導管;該散熱底座的上側面具有一凹腔,該凹腔為從該散熱底座的一上側面朝向一下側面內凹的凹槽,該凹腔具有一上端開口,該上端開口連通該上側面,該散熱底座的上側面具有兩個位於該上端開口兩側的凸台,該凸台突出該散熱底座的上側面;該熱導管為預先加工成厚度小於其寬度的一扁形管,該熱導管從該上端開口向下放置於該凹腔內之後,再將該散熱底座與該熱導管一同放置於一移動平臺的治具上;步驟2、預壓;該散熱底座與該熱導管隨同該移動平臺移動至一預壓模組的下方,利用該預壓模組的一預壓驅動裝置帶動一預壓上模朝向該散熱底座的上方下壓該凸台,使得兩側的該凸台受鉚壓後朝向該熱導管中心方向彎折變形呈微彎狀;步驟3、滾平;預壓後的該凸台隨同該移動平臺移動至一滾輪模組的下方,利用該滾輪模組的可轉動的滾輪朝向該散熱底座的上側面漸進式下壓;該滾輪的滾動面與該散熱底座的上側面抵壓接觸時,同時該移動平臺帶動該散熱底座與該熱導管沿該滾輪的滾動面相切的方向往復水平移動 數次,直至該凸台與該熱導管的頂部表面以及該散熱底座的上側面表面被滾壓至齊平,且滾平後的該凸台被滾壓到該凹腔中,抵壓在該熱導管兩側上以將該熱導管鉚緊固定。 A riveting method for a heat dissipation base and a heat pipe, which includes the following steps: Step 1. Prepare a workpiece; the workpiece includes a heat dissipation base and a heat pipe; the upper side of the heat dissipation base has a cavity, and the cavity is formed from the heat pipe. An upper side of the heat dissipation base faces a concave groove on the lower side. The cavity has an upper end opening. The upper end opening is connected to the upper side. The upper side of the heat dissipation base has two bosses located on both sides of the upper end opening. The boss protrudes from the upper side of the heat dissipation base; the heat pipe is pre-processed into a flat tube with a thickness smaller than its width. After the heat pipe is placed downwardly in the cavity from the upper end opening, the heat dissipation base and The heat pipe is placed together on the fixture of a moving platform; step 2, pre-pressing; the heat dissipation base and the heat pipe move with the moving platform to the bottom of a pre-pressing module, using a pre-pressing module of the pre-pressing module. The pressing driving device drives a pre-pressed upper mold to press down the boss toward the top of the heat dissipation base, so that the bosses on both sides are bent and deformed toward the center of the heat pipe into a slightly curved shape after being riveted; Step 3. Rolling flat; the pre-pressed boss moves with the mobile platform to the bottom of a roller module, and the rotatable roller of the roller module is used to progressively press down toward the upper side of the heat dissipation base; the rolling surface of the roller is in contact with When the upper side of the heat dissipation base is in pressing contact, the mobile platform drives the heat dissipation base and the heat pipe to reciprocate horizontally in a direction tangent to the rolling surface of the roller. Several times until the boss is rolled flush with the top surface of the heat pipe and the upper side surface of the heat dissipation base, and the flattened boss is rolled into the cavity and pressed against the cavity. The heat pipe is riveted on both sides of the heat pipe. 如請求項1所述的散熱底座與熱導管的鉚合方法,其中沿該移動平臺移動的前後方向設置有一工件取放位、一滾壓工位和一預壓工位;該步驟1中,該移動平臺移動到該工件取放位時,在該工件取放位上將該散熱底座與該熱導管一同放入該治具上;隨後,該治具被該移動平臺自動送至該預壓工位,當該治具到達預壓工位時,位於該預壓工位上方的該預壓模組朝向該散熱底座的上側面下壓;其後,該治具被該移動平臺自動送至該滾壓工位,當該治具到達該滾壓工位時,位於該滾壓工位上方的該滾輪模組朝向該散熱底座的上側面下壓,直至該滾輪的滾動面與該散熱底座的上側面保持鉚壓接觸;在漸進下壓保持鉚壓接觸過程中,該治具隨同該移動平臺沿前後往復水準移動,使該滾輪對該散熱底座的上側面形成往復滾壓,直至該凸台與該熱導管的頂部表面以及該散熱底座的上側面表面被滾壓至齊平。 The riveting method of the heat dissipation base and the heat pipe as described in claim 1, wherein a workpiece pick-and-place position, a rolling station and a pre-pressing station are provided along the front and rear directions of movement of the mobile platform; in step 1, When the mobile platform moves to the workpiece pick-and-place position, the heat dissipation base and the heat pipe are placed on the jig at the workpiece pick-and-place position; then, the jig is automatically sent to the pre-pressure by the mobile platform. station, when the jig reaches the pre-pressing station, the pre-pressing module located above the pre-pressing station presses down toward the upper side of the heat dissipation base; thereafter, the jig is automatically sent to the mobile platform When the jig reaches the rolling station, the roller module located above the rolling station presses down toward the upper side of the heat dissipation base until the rolling surface of the roller is in contact with the heat dissipation base. The upper side of the heat dissipation base maintains riveting contact; during the process of gradually pressing down to maintain riveting contact, the jig moves forward and backward horizontally along with the mobile platform, causing the roller to form reciprocating rolling pressure on the upper side of the heat dissipation base until the convex The platform is rolled flush with the top surface of the heat pipe and the upper side surface of the heat dissipation base. 如請求項2所述的散熱底座與熱導管的鉚合方法,其中該移動平臺連接有一平移驅動裝置,該平移驅動裝置包括一第一電機、一第一螺杆及若干第一滑軌座,該第一滑軌座具有內螺紋孔,該第一螺杆穿過該內螺紋孔,該第一電機驅動該第一螺杆轉動,該第一螺杆前後延伸設置 ,該第一滑軌座沿該第一螺杆前後平移,該移動平臺連接於該第一滑軌座上;以及,該預壓工位、滾壓工位及工件取放位沿該第一螺杆延伸方向依次遠離該第一電機排列佈置。 The riveting method of the heat dissipation base and the heat pipe as described in claim 2, wherein the mobile platform is connected to a translation drive device, the translation drive device includes a first motor, a first screw rod and a plurality of first slide rail seats, the The first slide rail base has an internal threaded hole, the first screw rod passes through the internal threaded hole, the first motor drives the first screw rod to rotate, and the first screw rod extends forward and backward. , the first slide rail seat translates forward and backward along the first screw, and the mobile platform is connected to the first slide rail seat; and, the pre-pressing station, rolling station and workpiece pick-and-place position move along the first screw The extension direction is arranged away from the first motor in sequence. 如請求項1所述的散熱底座與熱導管的鉚合方法,其中該步驟3中,利用該滾輪模組的可轉動的滾輪朝向該散熱底座的上側面漸進式下壓N次,N為大於或等於3的正數,其中:第一次控制該滾輪模組下壓至該滾輪的滾動面與該散熱底座的上側面抵壓接觸,該移動平臺帶動該散熱底座沿該滾輪的滾動面相切的方向水平移動一次或往復數次;第二次控制該滾輪模組繼續下降一第一設定高度,使該滾輪的滾動面與該散熱底座的上側面抵壓接觸,該移動平臺帶動該散熱底座沿該滾輪的滾動面相切的方向水平返回移動一次或往復數次;直至第N次控制該滾輪模組繼續下降第N-1設定高度,使該滾輪的滾動面與該散熱底座的上側面抵壓接觸,該移動平臺帶動該散熱底座沿該滾輪的滾動面相切的方向水平移動一次或往復數次;該第一設定高度和該第N-1設定高度的數值相同或不同。 The riveting method of the heat dissipation base and the heat pipe as described in claim 1, wherein in step 3, the rotatable roller of the roller module is used to progressively press down N times toward the upper side of the heat dissipation base, and N is greater than Or a positive number equal to 3, where: the first time the roller module is controlled to be pressed down until the rolling surface of the roller is in pressing contact with the upper side of the heat dissipation base, the mobile platform drives the heat dissipation base along the rolling surface of the roller tangent to The direction moves horizontally once or reciprocates several times; for the second time, the roller module is controlled to continue to descend to a first set height, so that the rolling surface of the roller is in pressing contact with the upper side of the heat dissipation base, and the mobile platform drives the heat dissipation base along the The tangential direction of the rolling surface of the roller moves horizontally once or reciprocally several times; until the Nth time, the roller module is controlled to continue to descend to the N-1th set height, so that the rolling surface of the roller presses against the upper side of the heat dissipation base. In contact, the mobile platform drives the heat dissipation base to move horizontally once or reciprocally several times in a direction tangent to the rolling surface of the roller; the first set height and the N-1th set height have the same or different values. 如請求項1所述的散熱底座與熱導管的鉚合方法,其中該滾輪沿該散熱底座往復水平移動的方向並排佈置有若干 個。 The riveting method of the heat dissipation base and the heat pipe as described in claim 1, wherein the roller is arranged side by side along the direction of the reciprocating horizontal movement of the heat dissipation base. Piece. 如請求項1所述的散熱底座與熱導管的鉚合方法,其中該預壓驅動裝置帶動該預壓上模上下移動,該預壓驅動裝置帶動該預壓上模朝向該散熱底座的上側面下壓該凸台。 The riveting method of the heat dissipation base and the heat pipe as described in claim 1, wherein the pre-pressure driving device drives the pre-pressure upper mold to move up and down, and the pre-pressure drive device drives the pre-pressure upper mold toward the upper side of the heat dissipation base. Press down on the boss. 如請求項1或4所述的散熱底座與熱導管的鉚合方法,其中該滾輪模組包括一滾壓座,和驅動該滾壓座上下移動的一滾壓驅動裝置,該滾輪安裝於該滾壓座的底部;該滾壓驅動裝置帶動該滾壓座底部的該滾輪朝向該散熱底座的上側面漸進下壓。 The riveting method of the heat dissipation base and the heat pipe as described in claim 1 or 4, wherein the roller module includes a rolling seat and a rolling driving device that drives the rolling seat to move up and down, and the roller is installed on the The bottom of the rolling seat; the rolling driving device drives the roller at the bottom of the rolling seat to gradually press down toward the upper side of the heat dissipation base. 如請求項7所述的散熱底座與熱導管的鉚合方法,其中該滾壓驅動裝置具有一第二電機,該第二電機帶動一第二螺杆旋轉,而該滾壓座通過一第二滑軌座的內螺紋孔螺紋連接於該第二螺杆上;該第二電機工作時帶動該第二螺杆旋轉,使該第二滑軌座沿該第二螺杆上下移動,進而使該滾壓座及該滾輪一同上下移動;及通過程式控制該第二電機工作,實現該滾輪朝向該散熱底座的上側面漸進式下壓。 The riveting method of the heat dissipation base and the heat pipe as described in claim 7, wherein the rolling driving device has a second motor, the second motor drives a second screw to rotate, and the rolling seat passes through a second slide The internal thread hole of the rail base is threadedly connected to the second screw; when the second motor is working, it drives the second screw to rotate, causing the second slide rail base to move up and down along the second screw, thereby causing the rolling base and The rollers move up and down together; and the operation of the second motor is controlled through a program to realize the progressive pressing of the rollers toward the upper side of the heat dissipation base.
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