TWI815405B - Mat body and its manufacturing method, yoga mat and floor paving parts using the mat body - Google Patents
Mat body and its manufacturing method, yoga mat and floor paving parts using the mat body Download PDFInfo
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Abstract
本發明係提供一種墊體及其製法、運用墊體之瑜珈墊及地面鋪設件,該墊體包含有概呈波浪狀之一勾接件、一第一發泡件及設置於第一發泡件一側之複數第二發泡件,該勾接件之一側係與第一發泡件貼合、另一側設有複數勾線,該墊體係可與一底墊構成瑜珈墊或地面鋪設件,該底墊包含一貼地片,該貼地片之頂側設有複數圈線,可供該墊體之各勾線勾接而將墊體固定於底墊之頂側。 The invention provides a mat body and a manufacturing method thereof, as well as yoga mats and floor paving parts using the mat body. The mat body includes a generally wavy hooking piece, a first foaming piece and a first foaming piece. There are a plurality of second foam parts on one side of the piece. One side of the hooking piece is attached to the first foam piece, and the other side is provided with a plurality of hook lines. The mat system can be combined with a bottom pad to form a yoga mat or floor. As a laying piece, the base pad includes a floor-adhering piece. The top side of the floor-attachment piece is provided with a plurality of loops for hooking the hook lines of the pad body to fix the pad body to the top side of the bottom pad.
Description
本發明係與擺置於地面之墊體有關,更詳而言之是指一種墊體及其製法、瑜珈墊、地面鋪設件者。 The present invention relates to a mat placed on the ground. More specifically, it refers to a mat and a method of making the same, a yoga mat, and a floor covering.
按,在居家地板鋪設地毯,具有提昇空間質感與踩踏舒適性等效果。由於地毯沾汙後清理不易,若家中有施工或搬運物品等狀況時,通常需於地毯上鋪設布或紙板,以避免地毯受到汙染或被破壞。不過,布或紙板並非結合固定於地毯表面,踩踏時可能會發生布或紙板移動而滑倒之情形,在搬運物品時顯得非常危險。 Press, laying carpets on the floor of your home has the effect of improving the texture of the space and the comfort of stepping on it. Since carpets are difficult to clean after being stained, if there is construction or moving items at home, it is usually necessary to lay cloth or cardboard on the carpet to prevent the carpet from being contaminated or damaged. However, the cloth or cardboard is not fixed to the surface of the carpet, and the cloth or cardboard may move and slip when someone steps on it, making it very dangerous when carrying items.
其次,進行瑜珈運動時,係將瑜珈墊鋪置於地面,利用瑜珈墊材質相對地面之止滑特性,始可安全地在瑜珈墊表面進行瑜珈運動。惟,若欲將瑜珈墊鋪置於地毯上,由於瑜珈墊與地毯之間並無法產生有效之止滑關係,並不能供進行瑜珈運動。 Secondly, when performing yoga exercises, the yoga mat is placed on the ground and the anti-slip properties of the yoga mat material relative to the ground are used to safely perform yoga exercises on the surface of the yoga mat. However, if you want to place the yoga mat on the carpet, since there is no effective anti-slip relationship between the yoga mat and the carpet, it cannot be used for yoga exercises.
緣是,基於前述習知地毯及瑜珈墊使用上之限制與缺點,發明人乃研發出本『墊體及其製法、運用墊體之瑜珈墊及地面鋪設件』發明,具有甚佳之使用彈性。 The reason is that based on the aforementioned limitations and shortcomings in the use of conventional carpets and yoga mats, the inventor developed the invention "mat body and its manufacturing method, yoga mat and floor covering using the mat body", which has excellent flexibility in use.
本發明之主要目的即在提供一種墊體及其製法、運用墊體之瑜珈墊及地面鋪設件,其重量輕量,可供固定於地毯表面,防止地毯沾汙或被破壞,更可作為瑜珈墊、地面鋪設件之構件,使用彈性大、實用價值佳者。 The main purpose of the present invention is to provide a mat body and a manufacturing method thereof, as well as yoga mats and floor coverings using the mat body. The mat body is light in weight and can be fixed on the carpet surface to prevent the carpet from being stained or damaged. It can also be used as a yoga mat. The components of mats and floor paving parts should be used with high flexibility and good practical value.
緣是,為達成前述之目的,本發明係提供一種墊體,包含有一勾接件,包含一基板與複數勾線,該基板上凹設有複數第一凹入,各該勾線係突伸於基板之底側;一第一發泡件,貼置於該基板與各第一凹入之頂側,包含一平板與複數第二凹入,該平板係對應基板,各該第二凹入係對應各第一凹入;複數第二發泡件,以硬度較該第一發泡件低之發泡材製成,分別互補地設置於各該第二凹入內部。 Therefore, in order to achieve the aforementioned object, the present invention provides a cushion body, which includes a hooking member, including a base plate and a plurality of hooking lines. The base plate is provided with a plurality of first recesses, and each of the hooking lines is a protrusion. On the bottom side of the base plate; a first foam member is attached to the base plate and the top side of each first recess, including a flat plate and a plurality of second recesses, the flat plate being corresponding to the base plate, each of the second recesses Corresponding to each first recess, a plurality of second foam parts are made of foam material with a lower hardness than the first foam part, and are respectively complementary and arranged inside each second recess.
此外,本發明亦提供一種墊體,包含有一第一發泡件,包含一平板,其上凹設有複數第二凹入;複數第二發泡件,以硬度較該第一發泡件低之發泡材製成,分別互補地設置於各該第二凹入內部;一勾接件,包含一基板,貼置於該平板與各第二發泡件之頂側,複數勾線,突伸於該基板之頂側。 In addition, the present invention also provides a cushion body, which includes a first foam member, including a flat plate with a plurality of second recesses; the plurality of second foam members have a lower hardness than the first foam member. Made of foam material, they are complementaryly arranged inside each second recess; a hooking piece includes a base plate, which is attached to the top side of the flat plate and each second foaming piece, with multiple hook lines and protrusions. Extending from the top side of the base plate.
另,本發明更提供一種墊體,包含有一勾接件,包含一基板與複數勾線,該基板上貫穿設有多數開口,各該線體係突伸於該基板之底側;一第一發泡件,包含一平板與複數第二凹入,該平板係貼置於基板之頂側,各該第二凹入係凹設於平板並經由各開口突伸至基板之底側;複數第二發 泡件,以硬度較該第一發泡件低之發泡材製成,分別互補地設置於各該第二凹入內。 In addition, the present invention further provides a cushion body, which includes a hooking member, including a base plate and a plurality of hook lines. The base plate is provided with a plurality of openings, and each line system protrudes from the bottom side of the base plate; The bubble piece includes a flat plate and a plurality of second recesses. The flat plate is attached to the top side of the base plate. Each of the second recesses is recessed in the flat plate and protrudes to the bottom side of the base plate through each opening; the plurality of second recesses are send The foam parts are made of foam material with lower hardness than the first foam parts, and are complementaryly arranged in each of the second recesses.
較佳地,更包含有一面材,貼置於該第一發泡件之頂側。 Preferably, it further includes a piece of material attached to the top side of the first foam piece.
再者,本發明更提供一種如前述墊體之製法,係包含有以下步驟:a)備取勾接件與發泡材:備取一勾接件、一硬質發泡材與一軟質發泡材,該勾接件上係預先形成各第一凹入,該硬質發泡材係發泡形成第一發泡件之發泡材,係預先形成各該第二凹入,該軟質發泡材係發泡形成各第二發泡件之發泡材,其硬度較硬質發泡材低且原料中添加有可與水反應而產生氣體之化合物;b)貼合勾接件與硬質發泡材:以各該第二凹入對應各第一凹入之方式,將該硬質發泡材貼置於勾接件之頂側;c)水發泡處理:將該軟質發泡材拆解為複數塊後塞入硬質發泡材之各第二凹入內,將水加入各該第二凹入內之軟質發泡材,使各該軟質發泡材中之化合物產生化學反應而產生多數氣泡而形成具多數氣泡之糰狀軟質發泡材;d)加熱成型:加熱使各該硬質、軟質發泡材發泡而與勾接件貼合,冷卻後即可獲得該墊體。 Furthermore, the present invention further provides a method for manufacturing the cushion body as mentioned above, which includes the following steps: a) Prepare hooking parts and foaming materials: prepare a hooking part, a hard foaming material and a soft foaming material. The first recesses are pre-formed on the hooking piece. The hard foam material is foamed to form the first foam part. The second recesses are pre-formed on the soft foam material. It is a foam material that is foamed to form each second foam part. Its hardness is lower than that of hard foam material, and compounds that can react with water to generate gas are added to the raw material; b) Fitting hook parts and hard foam material : Place the hard foam material on the top side of the hooking piece in such a way that each second recess corresponds to each first recess; c) Water foaming treatment: disassemble the soft foam material into plural The blocks are then stuffed into the second recesses of the hard foam material, and water is added to the soft foam material in the second recesses, so that the compounds in the soft foam material react chemically to generate a large number of bubbles. Form a ball-shaped soft foam material with many bubbles; d) Heating and molding: Heating makes the hard and soft foam materials foam and fit with the hooking piece, and after cooling, the pad body can be obtained.
另,本發明亦提供一種如前述墊體之製法,係包含有以下步驟:a)備取勾接件與發泡材:備取一勾接件、一硬質發泡材與一軟質發泡材,該勾接件上係預先形成各第一凹入,該硬質發泡材係發泡形成第一發泡件之發泡材,係 預先形成各該第二凹入,該軟質發泡材係發泡形成各第二發泡件之發泡材,其硬度較硬質發泡材低且原料中添加有可與水反應而產生氣體之化合物;b)貼合勾接件與硬質發泡材:以各該第二凹入對應各第一凹入之方式,將該硬質發泡材貼置於勾接件之頂側;c)水發泡處理:將該軟質發泡材拆解為複數塊後塞入硬質發泡材之各第二凹入內,將水加入各該第二凹入內之軟質發泡材,使各該軟質發泡材中之化合物產生化學反應而產生多數氣泡,形成具多數氣泡之糰狀軟質發泡材;d)貼設面材:將該面材貼置於各該硬質、軟質發泡材之表面;e)加熱成型:加熱使各該硬質、軟質發泡材發泡而與面材、勾接件貼合,冷卻後即可獲得該墊體。 In addition, the present invention also provides a method for manufacturing the cushion body as mentioned above, which includes the following steps: a) Prepare hooking parts and foaming materials: prepare a hooking part, a hard foaming material and a soft foaming material , each first recess is preformed on the hooking part, and the hard foam material is foamed to form the first foam part, which is Each second recess is formed in advance. The soft foam material is a foam material that is foamed to form each second foam part. Its hardness is lower than that of the hard foam material, and the raw material is added with a substance that can react with water to generate gas. Compound; b) Fit the hook piece and the hard foam material: place the hard foam material on the top side of the hook piece in such a way that each second recess corresponds to each first recess; c) Water Foaming treatment: disassemble the soft foam material into multiple pieces and stuff them into the second recesses of the hard foam material. Add water to the soft foam material in each second recess to make each soft foam material soft. The compounds in the foam material react chemically to produce a large number of bubbles, forming a lump-shaped soft foam material with many bubbles; d) Pasting the surface material: Place the surface material on the surface of each hard and soft foam material ; e) Heating and forming: Heating makes the hard and soft foam materials foam and fit with the surface material and hooking parts. After cooling, the pad body can be obtained.
又,本發明係提供一種如前述墊體之製法,係包含有以下步驟:a)備取勾接件與發泡材:備取一勾接件、一硬質發泡材與一軟質發泡材,該勾接件上係預先貫穿設有多數開口,該硬質發泡材係發泡形成第一發泡件之發泡材,係預先形成各該第二凹入,該軟質發泡材係發泡形成各第二發泡件之發泡材,其硬度較硬質發泡材低且原料中添加有可與水反應而產生氣體之化合物;b)貼合勾接件與硬質發泡材:以各該第二凹入對應各開口之方式,將該硬質發泡材貼置於編織件之頂側,並使該硬質發泡材之各第二凹入經由各開口突伸至勾接件之底側;c)水發泡處理:將該軟質發泡材拆解為複數塊後塞入硬質發泡材之各第二凹入內,將水加入 各該第二凹入內之軟質發泡材,使各該軟質發泡材中之化合物產生化學反應而產生多數氣泡而形成具多數氣泡之糰狀軟質發泡材;d)加熱成型:加熱使各該硬質、軟質發泡材發泡而與勾接件貼合,冷卻後即可獲得該墊體。 In addition, the present invention provides a method for making a cushion body as mentioned above, which includes the following steps: a) Prepare hooking parts and foaming materials: prepare a hooking part, a hard foaming material and a soft foaming material. , the hooking piece is pre-set with a plurality of openings, the hard foam material is foamed to form the first foam part, and the second recesses are pre-formed, and the soft foam material is foamed The foam material used to form each second foam part has a lower hardness than the hard foam material and a compound that can react with water to produce gas is added to the raw material; b) Fit the hooking piece and the hard foam material: In such a way that each second recess corresponds to each opening, the hard foam material is attached to the top side of the braided component, and each second recess of the hard foam material protrudes to the hooking component through each opening. Bottom side; c) Water foaming treatment: disassemble the soft foam material into multiple pieces and stuff them into the second concavities of the hard foam material, and add water The soft foam material in each second recess causes a chemical reaction of the compounds in the soft foam material to generate a plurality of bubbles to form a group-shaped soft foam material with a plurality of bubbles; d) Heating and forming: heating to form Each of the hard and soft foam materials is foamed and attached to the hooking piece. After cooling, the pad body can be obtained.
再者,本發明更提供一種如前述墊體之製法,至少包含有以下步驟:a)備取勾接件與發泡材:備取一勾接件、一硬質發泡材與一軟質發泡材,該勾接件上係預先貫穿設有多數開口,該硬質發泡材係發泡形成第一發泡件之發泡材,係預先形成各該第二凹入,該軟質發泡材係發泡形成各第二發泡件之發泡材,其硬度較硬質發泡材低且原料中添加有可與水反應而產生氣體之化合物;b)貼合勾接件與硬質發泡材:以各該第二凹入對應各開口之方式,將該硬質發泡材貼置於勾接件之頂側,並使該硬質發泡材之各第二凹入經由各開口突伸至勾接件之底側;c)水發泡處理:將該軟質發泡材拆解為複數塊後塞入硬質發泡材之各第二凹入內,將水加入各該第二凹入內之軟質發泡材,使各該軟質發泡材中之化合物產生化學反應而產生多數氣泡而形成具多數氣泡之糰狀軟質發泡材;d)貼設面材:將該面材貼置於各該硬質、軟質發泡材之表面;e)加熱成型:加熱使各該硬質、軟質發泡材發泡而與面材、勾接件貼合,冷卻後即可獲得該墊體。 Furthermore, the present invention further provides a method for manufacturing the cushion body as mentioned above, which at least includes the following steps: a) Prepare hooking parts and foaming materials: prepare a hooking part, a hard foaming material and a soft foaming material. material, the hooking piece is pre-disposed with a plurality of openings, the hard foam material is foamed to form the first foam part, and each of the second recesses is pre-formed, and the soft foam material is The foam material used to form each second foam part has a lower hardness than the hard foam material and a compound that can react with water to produce gas is added to the raw material; b) Fit the hooking piece and the hard foam material: The hard foam material is attached to the top side of the hook piece in such a way that each second recess corresponds to each opening, and each second recess of the hard foam material protrudes to the hook through each opening. The bottom side of the piece; c) Water foaming treatment: disassemble the soft foam material into multiple pieces and stuff them into each second recess of the hard foam material, and add water to the soft foam in each second recess. Foaming materials cause the compounds in the soft foaming materials to chemically react to produce a large number of bubbles to form a group-shaped soft foaming material with a large number of bubbles; d) Paste the surface material: Paste the surface material on each of the soft foaming materials. The surface of hard and soft foam materials; e) Heating and forming: Heating makes the hard and soft foam materials foam and fit them with the surface material and hooking parts. After cooling, the pad body can be obtained.
再者,本發明更提供一種運用前述墊體之瑜珈墊,係包含有一底墊,該底墊包含一貼地片,該貼地片之頂 側設有複數圈線,可供若干該墊體之勾線勾接而將墊體固定於底墊之頂側。 Furthermore, the present invention further provides a yoga mat using the aforementioned mat body, which includes a bottom pad, the bottom pad includes a floor-attached piece, and the top of the floor-attached piece There are a plurality of loops on the side, which can be used for hooking several hook lines of the cushion body to fix the cushion body on the top side of the bottom cushion.
另,本發明更提供一種運用如前所述墊體之地面鋪設件,係包含有一底墊,該底墊包含一貼地片,該貼地片之頂側設有複數圈線,可供若干該墊體之勾線勾接而將墊體固定於底墊之頂側。 In addition, the present invention further provides a floor paving component using the above-mentioned pad body, which includes a bottom pad, the bottom pad includes a floor patch, and the top side of the floor patch is provided with a plurality of loops for several The hook line of the pad body is hooked to fix the pad body on the top side of the bottom pad.
10:墊體 10: Pad body
12:勾接件 12:Hook piece
14:第一發泡件 14: First foam part
16:第二發泡件 16: Second foam part
22:基板 22:Substrate
24:勾線 24: hook line
26:第一凹入 26:First concave
28:平板 28: Tablet
30:第二凹入 30: Second concave
40:墊體 40: Pad body
50:墊體 50: Pad body
52:勾接件 52:Hook piece
54:基板 54:Substrate
56:開口 56:Open your mouth
58:勾線 58: hook line
60、70:墊體 60, 70: Pad body
62、72:面材 62, 72: Surface material
80:瑜珈墊 80:yoga mat
82:底墊 82: Bottom pad
84:貼地片 84: Floor patch
86:圈線 86: circle line
100:製法 100: Preparation method
110:備取勾接件與發泡材 110: Prepare hooking parts and foam materials
120:貼合勾接件與硬質發泡材 120: Fitting hooks and hard foam materials
130:水發泡處理 130: Water foaming treatment
210:貼設面材 210: Apply surface material
習用: Idiom:
1:地毯 1: Carpet
2:絨毛 2:Fuzz
第一圖係本發明第一較佳實施例之示意圖。 The first figure is a schematic diagram of the first preferred embodiment of the present invention.
第二圖係本發明第一較佳實施例之使用示意圖。 The second figure is a schematic diagram of the first preferred embodiment of the present invention.
第三圖係本發明第二較佳實施例之示意圖。 The third figure is a schematic diagram of the second preferred embodiment of the present invention.
第四圖係本發明第三較佳實施例之示意圖。 The fourth figure is a schematic diagram of the third preferred embodiment of the present invention.
第五圖係本發明第四較佳實施例之示意圖。 The fifth figure is a schematic diagram of the fourth preferred embodiment of the present invention.
第六圖係本發明第五較佳實施例之示意圖。 The sixth figure is a schematic diagram of the fifth preferred embodiment of the present invention.
第七圖係本發明瑜珈墊之示意圖。 The seventh figure is a schematic diagram of the yoga mat of the present invention.
以下,茲舉本發明數個較佳實施例,並配合圖式做進一步之詳細說明如後: Below, several preferred embodiments of the present invention are enumerated and further described in detail with reference to the drawings:
首先,如第一圖所示,本發明第一較佳實施例之墊體10,係包含有一勾接件12、一第一發泡件14與複數第二發泡件16。
First, as shown in the first figure, the
該勾接件12,係以尼龍紗等材質編織製成,概呈波浪狀,包含一基板22與複數勾線24,該基板22上並形成設有複數第一凹入26,各該勾線24係末端呈勾狀等造型之線體,突伸於該基板22與各第一凹入26之底側。當然,該勾接件12亦可以利用塑膠等材質模塑成型出基板22與複數勾線24。
The hooking
該第一發泡件14,以天然橡膠NR等彈性發泡材料發泡製成,貼置於該基板22與各第一凹入26之頂側,係概呈波浪狀,包含一平板28與複數第二凹入30,該平板28係對應基板22,各該第二凹入30係對應各第一凹入26。
The
各該第二發泡件16,分別形狀互補地設置於各該第二凹入30內部,係以天然橡膠NR等彈性發泡材料發泡製成,且硬度較該第一發泡件14低(各該第二發泡件16之發泡倍率高於第一發泡件14,其硬度即可較該第一發泡件14低,例如,各該第二發泡件16利用天然橡膠NR發泡10-20倍,該第一發泡件14利用天然橡膠NR發泡1-2倍)。
Each of the
藉此,各該第二發泡件16除了硬度較第一發泡件14低、重量亦較第一發泡件14輕(相同體積下,發泡倍率高之彈性材料重量較輕),因此,若將該第一發泡件14與各第二發泡件16之組成視為一彈性層,則本發明該墊體10之重量可較完全利用硬質發泡件構成彈性層之墊體更輕。
In this way, each
其次,本發明該墊體10可供作為地毯之保護墊體,如第二圖所示,其使用方式是直接將該墊體10以勾接件12朝下之方式鋪置於地毯1上,如此一來,該勾接件12之各
勾線24可勾接地毯1表面之絨毛2,而使該墊體10固定於地毯1表面,可避免地毯1沾汙或施工、搬運物品時不慎破壞地毯。
Secondly, the
另,由於該墊體10之底側有複數勾線24,更可供作為刷洗工具之用,例如可腳踩該墊體10而利用各勾線24刷洗家中髒污之地面。
In addition, since there are a plurality of hook lines 24 on the bottom side of the
如第三圖所示,係本發明第二較佳實施例之墊體40,其構成大體上與前述該墊體10相同,相同之元件沿用相同符號,不同處在於:其勾接件12係貼置於第一、第二發泡件14、16之頂側,且各該勾線24係朝上突伸。
As shown in the third figure, it is the
如第四圖所示,係本發明第三較佳實施例之墊體50,其構成大體上與前述該墊體10相同,不同處在於:其勾接件52並無前述之第一凹入26,係於其基板54上貫穿設有多數開口56,而該第一發泡件14之各第二凹入30係經由各開口56突伸至基板54之底側,且該勾接件52之各勾線58係突出各第二凹入30之底端。
As shown in the fourth figure, it is the
此外,如第五圖與第六圖所示,係本發明第四、第五較佳實施例之墊體60、70,二者之構成大體上與前述該墊體10、50相同,不同處在於:該墊體60、70分別更包含有一面材62、72,各該面材62、72係分別貼置於第一發泡件14之頂側,可為橡膠片或塑片(NR、PU、TPE、EVA或PVC等)、木片、竹片、編織片或表面具絨毛之地毯片等片材之一。
In addition, as shown in the fifth and sixth figures, they are the
特別的是,前述各該墊體10、40、50、60、70更可分別供運用於瑜珈墊或地面鋪設件(如習知木質地板等):
In particular, the above-mentioned
如第七圖所示,當各該墊體10、40、50、60、70分別供運用於瑜珈墊80時,該瑜珈墊80係包含有一底墊82,該底墊82係包含一貼地片84,具止滑效果,可為NR、TPE、SBR或EVA等發泡材質製成,供鋪置於地面,該貼地片84之頂側結合有複數圈線86,係由尼龍絲等材質編織而成,可供一或複數個該墊體10、40、50、60、70(其中,該墊體60、70之面材62、72可選用相同或不同之橡膠片或塑片或編織片)之勾線24、58勾接,而使該墊體10、40、50、60、70可固定於底墊82之頂側,俾成為該瑜珈墊80。藉此,當該瑜珈墊80使用日久而產生磨損時,可直接替換該墊體10、40、50、60、70(使用一個墊體10、40、50、60、70時)、不需更換該底墊82,亦可單獨替換磨損部位之墊體10、40、50、60、70(使用複數個墊體10、40、50、60、70時),獲致經濟、環保之效果,且該瑜珈墊80亦可使用複數個具有不同面材62、72材質之墊體60、70,可使該瑜珈墊80產生不同部位、不同之止滑效果,使用彈性甚大,例如,可供瑜珈運動者依據不同之瑜珈運動姿勢,事先選擇、調整該瑜珈墊80之各墊體10、40、50、60、70,以獲得更好、更安全之瑜珈運動效果。
As shown in the seventh figure, when each of the
而當該墊體60、70運用於地面鋪設件時,其構成概與該瑜珈墊80相同,不同在於:該底墊82係黏貼於地面,且該墊體60、70之面材62、72可為橡膠片或塑片(NR、PU、TPE、EVA或PVC等)、木片、竹片、編織片或表面具絨毛之地毯片等片材之一。當該墊體60、70之面材62、72使
用木片時,該地面鋪設件即成為木質地板,當該墊體60、70之面材62、72使用表面具絨毛之地毯片時,該地面鋪設件即成為地毯。且,欲更換該地面鋪設件或改變部分地面鋪設件時,只需更換使用不同材質面材62、72之墊體60、70,或改變部分墊體60、70即可,更換動作相當方便。
When the
由上可知,如第八圖所示,本發明更提供該墊體10之製法100,其第一步驟係備取勾接件與發泡材110:備取該勾接件12、一硬質發泡材與一軟質發泡材,該勾接件12上係預先形成各第一凹入26,該硬質發泡材係發泡形成第一發泡件14之發泡材,係選自天然橡膠NR、丁腈橡膠(NBR)、丁苯橡膠(SBR)、聚氨酯PU、TPU、TPE、EVA或PVC等彈性發泡材料,並添加有發泡劑、促進劑等發泡助劑,係預先以習知押片機壓制呈板片狀後再擠壓形成各該第二凹入30,該軟質發泡材係發泡形成各第二發泡件16之發泡材,係天然橡膠NR等發泡材料,概呈糰狀,材料中並添加有可與水反應而產生氣體之適量化合物,該化合物係異氰酸酯(ISOCYANATE)等,加水時可產生化學反應而產生二氧化碳,該化合物與水之使用量可彈性調整,主要係視後續加熱該軟質發泡材發泡成型時發泡倍率大於硬質發泡材,水用量的改變可控制二氧化碳的產生量,而獲得不同發泡程度的軟質發泡材。
As can be seen from the above, as shown in the eighth figure, the present invention further provides a method 100 for manufacturing the
該製法100之第二步驟係貼合勾接件與硬質發泡材120:係以各該第二凹入30對應各第一凹入26之方式,將該硬質發泡材貼置於勾接件12之頂側。
The second step of the manufacturing method 100 is to attach the hook piece and the hard foam material 120: in such a way that each of the second recesses 30 corresponds to each of the first recesses 26, the hard foam material is attached to the hook piece. The top side of
該製法100之第三步驟係水發泡處理130:將該軟質發泡材拆解為複數塊後塞入硬質發泡材之各第二凹入30內,將水加入各該第二凹入30內之軟質發泡材,使各該軟質發泡材中之化合物產生化學反應而產生多數氣泡而形成具多數氣泡之糰狀軟質發泡材,稱之為水發泡或水造泡(非加熱發泡成型)。
The third step of the manufacturing method 100 is a water foaming treatment 130: disassemble the soft foam material into a plurality of pieces and stuff them into each
該製法100之最後步驟加熱成型140:將貼合之該勾接件12、硬質發泡材與軟質發泡材輸入一烤箱加熱,使各該硬質、軟質發泡材可發泡並與勾接件12貼合(該軟質發泡材之發泡倍率約為10-20倍,高於硬質發泡材之1-2倍),冷卻後即可獲得該墊體10。
The final step of the manufacturing method 100 is heating forming 140: the attached hooking
此外,如第九圖所示,本發明亦提供該墊體60之製法200,其步驟大體上與該製法100相同,不同處在於:其水發泡處理130步驟與加熱成型140步驟之間更包含有一貼設面材210之步驟:係將該面材62貼置於各該硬質、軟質發泡材之表面後,以製備具有該面材62之墊體60。
In addition, as shown in Figure 9, the present invention also provides a manufacturing method 200 of the
再者,將本發明該製法100之備取勾接件與發泡材110步驟中的勾接件12改為勾接件52,即可製成該墊體50。而將本發明該製法200之備取勾接件與發泡材110步驟中的勾接件12改為勾接件52,即可製成該墊體70。
Furthermore, by changing the hooking
綜上所述,本發明所提供之墊體及其製法、運用墊體之瑜珈墊及地面鋪設件,其藉由各該勾接件、第一發泡件與各第二發泡件之配合,可減輕墊體之重量,並可供固定於地毯表面,避免施工人員踩踏汙染地毯或搬運物品時不 慎破壞地毯,亦可供腳踩而作為地面刷洗工具之用,此外,更可作為瑜珈墊、地面鋪設件之構件,實用價值甚佳;緣是,本發明確實符合發明專利之要件,爰依法提出申請。 In summary, the present invention provides a mat body, a manufacturing method thereof, a yoga mat using the mat body, and a floor paving member, which are made possible through the cooperation of the hooking members, the first foaming members, and the second foaming members. , can reduce the weight of the pad body and can be fixed on the carpet surface to prevent construction workers from stepping on the carpet and contaminating the carpet or accidentally carrying items. If the carpet is damaged carefully, it can also be used as a floor scrubbing tool by stepping on it. In addition, it can also be used as a component of yoga mats and floor paving parts, which has great practical value. The reason is that the present invention does meet the requirements for an invention patent and is in accordance with the law. Make an application.
以上所述僅為本發明的數個較佳實施例而已,並非用以限制本發明,任何所屬技術領域中具通常知識者,在不脫離本發明之精神和範圍內,當可作些許之修改、更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 The above descriptions are only a few preferred embodiments of the present invention and are not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field may make slight modifications without departing from the spirit and scope of the present invention. , modifications and modifications, therefore the scope of protection of the present invention shall be determined by the appended patent application scope.
10:墊體 10: Pad body
12:勾接件 12:Hook piece
14:第一發泡件 14: First foam part
16:第二發泡件 16: Second foam part
22:基板 22:Substrate
24:勾線 24: hook line
26:第一凹入 26:First concave
28:平板 28: Tablet
30:第二凹入 30: Second concave
Claims (4)
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CN1468167A (en) * | 2000-10-04 | 2004-01-14 | Flashless rubber floor mat and method | |
JP2016043684A (en) * | 2014-08-27 | 2016-04-04 | 難波プレス工業株式会社 | Method for producing flat plate material having light weight and rigidity using urethane foam |
TWM554012U (en) * | 2017-08-30 | 2018-01-11 | Wu fu lian | Mat structure for exercise |
JP2019178258A (en) * | 2018-03-30 | 2019-10-17 | 富士紡ホールディングス株式会社 | Polishing pad and method for manufacturing the same |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1468167A (en) * | 2000-10-04 | 2004-01-14 | Flashless rubber floor mat and method | |
JP2016043684A (en) * | 2014-08-27 | 2016-04-04 | 難波プレス工業株式会社 | Method for producing flat plate material having light weight and rigidity using urethane foam |
TWM554012U (en) * | 2017-08-30 | 2018-01-11 | Wu fu lian | Mat structure for exercise |
JP2019178258A (en) * | 2018-03-30 | 2019-10-17 | 富士紡ホールディングス株式会社 | Polishing pad and method for manufacturing the same |
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