The processing method of ventilative Anti-slip ground cushion
Technical field
The invention belongs to the daily living article technical field, be specifically related to a kind of ventilative Anti-slip ground cushion, and relate to the processing method of this ventilative Anti-slip ground cushion.
Background technology
In the bath center, hotel, wineshop, public place of entertainment, public place and even family, Anti-slip ground cushion is widely used.The known Anti-slip ground cushion that is applied to aforementioned place mostly use carpet woven for example by the blanket of polypropylene fiber braiding or use the type of being molded from plastic into and be the mat of Openworks shape.Aforesaid carpet woven exist gas permeability poor, be unfavorable for circulation of air and be prone to the shortcoming of breed bacteria; Though and the plastics mat of aforesaid Openworks shape has the good strong point of aeration, the comfortableness shortcoming of trampling.
What Chinese invention patent application publication number CN1524674A provided forms the stamp epidermal area from skinning flex foam stamp ground cushion by the fabric that polyurethane plastics foaming formation resilient middle layer and foamed plastic bond each other; This ground cushion is owing to the sandwich layer employing is the polyurethane plastics foaming layer; Therefore ageing resistance and durability are comparatively desirable, but gas permeability and skid resistance and flexibility can't show gratifying degree.
A kind of elasticity that utility model patent Granted publication CN2831968Y recommends adds end ground cushion; Surface layer adopts natural fiber; Bottom comprises watertight composition that is connected with surface layer and the elastic layer that is connected with watertight composition, and the ground cushion that this scheme provides has certain softness, elasticity and skidproof effect, but since watertight composition between the end, surface layer; Make gas permeability receive certain influence, and the water repellency of bottom can not ensure.
A kind of ground cushion that is difficult for coming unstuck that application for a patent for invention publication number CN1736399A introduces; Bottom pasted with surface layer be connected; At back spraying wine one deck glue of bottom, and in spray wine glue, bottom is goed deep into (infiltration) in surface layer, realize that the stickup of face bottom connects; This structure is gained ground for the intensity of promoting ground cushion, but flexibility, protection against the tide and gas permeability can't show gratifying effect equally.
In sum; In being not limited to the above-mentioned document of enumerating, do not see the ground cushion that integrates soft comfortableness, ventilative and skid resistance is arranged; For this reason; The applicant has carried out the useful trial on the architecture advances, and the applicant also explores the processing method of ground cushion, and the technical scheme that will introduce below produces under this background.
Summary of the invention
Top priority of the present invention is to provide a kind of and helps to embody gentle when using and fit property, help improving gas permeability and use and avoid because of long-term moistening breed bacteria and be of value to the enhancement skidproof effect using the ventilative Anti-slip ground cushion of guaranteeing personal safety.
Another task of the present invention is to provide a kind of processing method of ventilative Anti-slip ground cushion, and this method procedure of processing is terse, technology and equipment requirements is not harsh and can ensure comprehensive embodiment of the technique effect of said ventilative Anti-slip ground cushion.
Top priority of the present invention is accomplished like this; A kind of ventilative Anti-slip ground cushion; Comprise the surface texture layer, be positioned at the solid bar that the bottom surface structure sheaf and being used for of the below of surface texture layer is sealed the position, edge of said surface texture layer and said bottom surface structure sheaf; Be characterised in that: the surface of described surface texture layer outward under user mode constitutes the gentle layer of fitting, described bottom surface structure sheaf be by mesh knitted layer, plain cloth braid and be connected sandwich structure that the monofilament articulamentum of mesh knitted layer and plain cloth braid constitutes in being used between mesh knitted layer and the plain cloth braid and be the eyelet fabric of hollow out.
In a concrete embodiment of the present invention, also inserted packed layer between described surface texture layer and the described bottom surface structure sheaf, and the position, edge of packed layer is sealed by described solid bar equally.
In another concrete embodiment of the present invention, described gentle right layer is tapetum, suede granulosa, suede post layer or terry loop layer.
In another concrete embodiment of the present invention, the surface of described bottom surface structure sheaf is combined with refuses the water nonskid coating.
In another concrete embodiment of the present invention, the thickness of described bottom surface structure sheaf is 2-40mm.
Also have among the concrete embodiment of the present invention, described packed layer is a sponge.
Another task of the present invention is accomplished like this, and a kind of processing method of ventilative Anti-slip ground cushion may further comprise the steps:
A) material choice; Selection is processed by dacron thread or polyamide composite filaments and surface outward under user mode constitutes gentle lining of fitting layer as the surface texture layer, and the eyelet fabric of choosing and hollow out that be sandwich structure that constitute by mesh knitted layer, plain cloth braid and the monofilament articulamentum between mesh knitted layer and plain cloth braid is as the bottom surface structure sheaf;
B) compound, surface texture layer and the heating of bottom surface structure sheaf is compound, and the control combined temp;
C) edge sealing is sealed the position, edge of surface texture layer and bottom surface structure sheaf with the mode of seam bag by solid bar, obtains compound blank to be coated with;
D) gluing; To wait to be coated with compound blank and introduce glue spreader; And make the glue spreader of bottom surface structure sheaf towards glue spreader, under the state of control rubber cement temperature, the surface-coated of bottom surface structure sheaf is refused the anti-skidding glue of water by glue spreader, the surface of structure sheaf forms and refuses the water nonskid coating in the bottom surface; Go out glue spreader, obtain ventilative Anti-slip ground cushion.
more of the present invention and among concrete embodiment, step B) the control combined temp described in is that combined temp is controlled to be 200-220 ℃.
In of the present invention and then concrete embodiment, step D) the anti-skidding glue of water of refusing described in is SEBS type glue.
Of the present invention again more and among concrete embodiment, step D) the control rubber cement temperature described in is that the rubber cement temperature is controlled to be 180-240 ℃.
Technical scheme provided by the invention is fitted layer owing to constituting on the surface of surface texture layer 1 to soften, thereby has the comfortableness when trampling; Because it is that the bottom surface structure sheaf is constituted sandwich structure by mesh knitted layer, plain cloth braid and the monofilament articulamentum between mesh knitted layer and plain cloth braid and be the eyelet fabric of hollow out; Therefore has good anti-skidding and gas permeability; Can guarantee safe in utilization; Avoid slipping, can avoid again because of long-term moistening breed bacteria.The process steps that provides is terse, and technology and equipment requirements are not had fastidious property, and can ensure comprehensive embodiment of the aforementioned effect of ventilative Anti-slip ground cushion.
Description of drawings
Fig. 1 is the first example structure figure of the ventilative Anti-slip ground cushion of the present invention.
Fig. 2 is the 4th example structure figure of the ventilative Anti-slip ground cushion of the present invention.
The specific embodiment
For the auditor that makes Patent Office particularly the public can understand technical spirit of the present invention further; The applicant will explain with the embodiment that provides below; But embodiment is not the restriction to the present invention program; All what done according to the present invention design only is form but not the variation of essence, then all should be regarded as technical scheme scope of the present invention and is protected.
Embodiment 1:
Ask for an interview Fig. 1, present embodiment is that concrete step is following to the ventilative Anti-slip ground cushion of manuscript 1 structure:
A) material choice, select to process by polyamide composite filaments and under user mode outward promptly towards on the surface constitute the gentle lining of fitting layer 11 filled the post of by tapetum as surface texture layer 1, the grammes per square metre of surface texture layer 1 is 2000g/m
2Choosing and adopting two-needle bar is that constitute and the eyelet fabric of hollow out that is the sandwich structure form of the monofilament articulamentum 23 that mesh knitted layer 21 and being used between plain cloth braid 22 and mesh knitted layer 21 of the plain cloth braid 22 by the top layer, the bottom of terylene is connected plain cloth braid 22 and mesh knitted layer 21 is as bottom surface structure sheaf 2 through the material that the braiding fabrication technique obtains; The thickness of bottom surface structure sheaf 2 is 2mm, and grammes per square metre is 120g/m
2The notion of sandwich described here or title are released meaning and are meant that the institutional framework of bottom surface structure sheaf 2 is three layers; Be aforesaid plain cloth braid 22, mesh knitted layer 21 and monofilament articulamentum 23; The bottom surface structure sheaf 2 of this structure can be called " sandwich air layer mesh fabric ", has air permeability and good, has excellent skid resistance again;
B) compound, will show, that bottom surface structure sheaf 1,2 causes compounding machine heating at closed state is compound, the heating combined temp is 200 ℃, and table, bottom surface structure sheaf 1,2 are combined togather;
C) edge sealing; With cloth as solid bar 3; Will be by step B) composite grey fabric after compound that obtains for example after the size cutting by 40cm * 60cm, with the edge, surrounding that solid bar 3 seams wrap table, bottom surface structure sheaf 1,2, obtains compound blank to be coated with the sewing mode by required size;
D) gluing; With step C) waiting of obtaining be coated with compound blank and introduce glue spreader (also claiming gluing machine) gluing; Making the glue spreader of a side of bottom surface structure sheaf 2 towards glue spreader, is that 180 ℃ rubber cement is refused the anti-skidding glue of water to the surface-coated of bottom surface structure sheaf 2 with temperature by glue spreader, and the surface of structure sheaf 2 forms and refuses the water nonskid coating in the bottom surface; Be expert at behind the glue spreader, promptly obtain ventilative Anti-slip ground cushion by structure shown in Figure 1.In this step, the described water marine glue of refusing preferably uses the trade mark by the production and sales of the grand sizing material in Shanghai City, China Co., Ltd to be SEBS type glue.
Embodiment 2:
Only with steps A) in surface texture layer 1 gentle fit layer 11 and change into by suede post layer and filling the post of, and the grammes per square metre of surface texture layer 1 changes 300g/m into
2, change the grammes per square metre of bottom surface structure sheaf 2 into 2000g/m
2, thickness changes 40mm into; With step B) in the heating combined temp change 220 ℃ into; With step C) in size change 50cm * 80cm into; With step D) in the rubber cement temperature change 240 ℃ into, all the other are all with the description to embodiment 1.
Embodiment 3:
Only with steps A) in surface texture layer 1 gentle fit layer 11 and change into by terry loop layer and filling the post of, and the grammes per square metre of surface texture layer 1 changes 400g/m into
2, change the grammes per square metre of bottom surface structure sheaf 2 into 350g/m
2, thickness changes 30mm into; With step B) in the heating combined temp change 210 ℃ into; With step C) in size change 70cm * 160cm into; With step D) in the rubber cement temperature change 215 ℃ into, all the other are all with the description to embodiment 1.
Step B at the foregoing description 1 to 3) in; When to surperficial structure sheaf 1 and bottom surface structure sheaf 2 compound tenses; Preferably add the packed layer of filling the post of by sponge 4, make a side surface and surface texture layer 1 reliable connection of packed layer 4, and the opposite side of packed layer 4 and bottom surface structure sheaf 2 reliable connection; Compound tense is compound with packed layer 4 and surface texture layer 1 earlier, and is again that bottom surface structure sheaf 2 and packed layer 4 is compound.
Embodiment 4:
Ask for an interview Fig. 2, present embodiment is to processing ventilative Anti-slip ground cushion shown in Figure 2.
Only in steps A) material choice in increase to choose as the sponge of packed layer 4 and surface texture layer 1 gentle fitted layer 11 and change into by the upright layer of suede and filling the post of, and change the grammes per square metre of surface texture layer 11 into 800g/m
2, change the grammes per square metre of bottom surface structure sheaf 2 into 1500g/m
2, thickness changes 35mm into, with step B) in combined temp change 215 ℃ into; With step C) in size change 100cm * 100cm into; With step D) in the rubber cement temperature change 230 ℃ into, obtain by ventilative Anti-slip ground cushion shown in Figure 2, all the other are all with the description to embodiment 1.