TWI808484B - Solar module - Google Patents
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Abstract
Description
本揭示內容是關於一種太陽能模組。The present disclosure relates to a solar module.
在石化能源短缺以及能源需求量與日俱增的情況下,再生能源的研發成為當今非常重要的課題之一。再生能源泛指永續且無污染的天然能源,例如太陽能、風能、水利能、潮汐能或是生質能等,以太陽能作為日常能源已是現今的一個新趨勢。With the shortage of petrochemical energy and the increasing demand for energy, the research and development of renewable energy has become one of the most important topics today. Renewable energy generally refers to sustainable and non-polluting natural energy, such as solar energy, wind energy, water conservancy energy, tidal energy, or biomass energy. Using solar energy as a daily energy source is a new trend today.
使用太陽能模組發電時,太陽能電池的發電過程不會產生二氧化碳或氮化物等有害物質,因此不會對環境造成污染,這也使得利用太陽能模組發電的應用受到廣泛歡迎。When solar modules are used to generate electricity, the solar cells will not produce harmful substances such as carbon dioxide or nitride during the electricity generation process, so they will not pollute the environment, which also makes the application of solar modules to generate electricity widely popular.
然而,傳統太陽能模組的顏色較為單一,難以滿足美學上的要求,限制了可以應用的領域。若欲將太陽能模組彩色化,則不僅製備成本提升,並且存在著色料(例如釉料)影響透光度而導致發電功率降低的問題。However, the color of traditional solar modules is relatively single, which is difficult to meet the aesthetic requirements and limits the applicable fields. If the solar module is to be colored, not only the manufacturing cost is increased, but also there is a problem that the coloring material (such as glaze) affects the light transmittance, resulting in a decrease in power generation.
本揭示內容的一些實施方式提供一種太陽能模組,包含背板、第一封裝層、太陽能電池、第二封裝層、以及蓋板。第一封裝層設置於背板上。太陽能電池設置於第一封裝層上。第二封裝層設置於太陽能電池上。蓋板設置於第二封裝層上,包含透明基板以及裝飾層。透明基板包含上表面以及相對於上表面的下表面。裝飾層包含複數裝飾色帶,其中裝飾色帶設置於下表面的部分,接觸第二封裝層,並與透明基板共同定義出彼此間隔一距離排列的複數空心圖案以及位於空心圖案之間的透光區,其中空心圖案中任一者包含由裝飾色帶連接而成的色區以及透光的空白區;以及透光區位於空心圖案之間,其中由空白區的邊緣的第一點延伸至空白區邊緣的第二點並貫穿空白區中心的長度大於裝飾色帶之任一者的寬度以及空心圖案彼此間隔的距離,並且裝飾色帶之任一者的寬度與空心圖案彼此間隔的距離的比例為1:10至10:1。Some embodiments of the present disclosure provide a solar module including a backsheet, a first encapsulation layer, a solar cell, a second encapsulation layer, and a cover sheet. The first encapsulation layer is disposed on the backplane. The solar cell is disposed on the first encapsulation layer. The second encapsulation layer is disposed on the solar cell. The cover plate is disposed on the second encapsulation layer and includes a transparent substrate and a decoration layer. The transparent substrate includes an upper surface and a lower surface opposite to the upper surface. The decorative layer includes a plurality of decorative ribbons, wherein the decorative ribbon is arranged on the lower surface, contacts the second encapsulation layer, and together with the transparent substrate defines a plurality of hollow patterns arranged at a distance from each other and a light-transmitting area between the hollow patterns, wherein any one of the hollow patterns includes a color area connected by the decorative ribbon and a light-transmitting blank area; and the distance between the hollow patterns, and the ratio of the width of any one of the decorative ribbons to the distance between the hollow patterns is 1:10 to 10:1.
在一些實施方式中,裝飾色帶之任一者的寬度大於空心圖案彼此間隔的該距離。In some embodiments, the width of any of the decorative ribbons is greater than the distance that the hollow patterns are spaced apart from each other.
在一些實施方式中,裝飾色帶之任一者的寬度等於空心圖案彼此間隔的距離。In some embodiments, the width of any of the decorative ribbons is equal to the distance that the hollow patterns are spaced apart from each other.
在一些實施方式中,裝飾色帶之任一者的寬度小於空心圖案彼此間隔的距離。In some embodiments, the width of any of the decorative ribbons is smaller than the distance that the hollow patterns are spaced apart from each other.
本揭示內容的一些實施方式提供一種太陽能模組,包含背板、第一封裝層、太陽能電池、第二封裝層、以及蓋板。第一封裝層設置於背板上。太陽能電池設置於第一封裝層上。第二封裝層設置於太陽能電池上。蓋板設置於第二封裝層上,包含透明基板以及裝飾層。透明基板包含上表面以及相對於上表面的下表面。裝飾層包含複數裝飾色帶,其中裝飾色帶設置於下表面的部分,接觸第二封裝層,並與透明基板共同定義出彼此間隔一距離排列的複數正六邊形空心圖案以及位於正六邊形空心圖案之間的透光區,其中正六邊形空心圖案中任一者包含由裝飾色帶連接而成的色區以及透光的空白區;以及透光區位於正六邊形空心圖案之間。Some embodiments of the present disclosure provide a solar module including a backsheet, a first encapsulation layer, a solar cell, a second encapsulation layer, and a cover sheet. The first encapsulation layer is disposed on the backplane. The solar cell is disposed on the first encapsulation layer. The second encapsulation layer is disposed on the solar cell. The cover plate is disposed on the second encapsulation layer and includes a transparent substrate and a decoration layer. The transparent substrate includes an upper surface and a lower surface opposite to the upper surface. The decorative layer includes a plurality of decorative ribbons, wherein the decorative ribbons are arranged on the lower surface, contact the second encapsulation layer, and together with the transparent substrate define a plurality of regular hexagonal hollow patterns arranged at a distance from each other and light-transmitting areas between the regular hexagonal hollow patterns, wherein any one of the regular hexagonal hollow patterns includes a color area connected by the decorative ribbons and a light-transmitting blank area; and the light-transmitting area is located between the regular hexagonal hollow patterns.
在一些實施方式中,空白區為圓形、橢圓形、或多邊形。In some embodiments, the blank area is circular, elliptical, or polygonal.
在一些實施方式中,多邊形為正六邊形。In some embodiments, the polygon is a regular hexagon.
本揭示內容的一些實施方式提供一種太陽能模組,包含背板、第一封裝層、太陽能電池、第二封裝層、以及蓋板。第一封裝層設置於背板上。太陽能電池設置於第一封裝層上。第二封裝層設置於太陽能電池上。蓋板設置於第二封裝層上,包含透明基板以及裝飾層。透明基板包含上表面以及相對於上表面的下表面。裝飾層包含複數裝飾色帶,其中裝飾色帶設置於下表面的部分,接觸第二封裝層,並與透明基板共同定義出彼此間隔一距離排列的複數空心圖案以及位於空心圖案之間的透光區,其中空心圖案中任一者包含由裝飾色帶連接而成的色區以及透光的空白區;以及透光區位於空心圖案之間,其中色區的面積與空白區的面積的比例為1:50至4:1。Some embodiments of the present disclosure provide a solar module including a backsheet, a first encapsulation layer, a solar cell, a second encapsulation layer, and a cover sheet. The first encapsulation layer is disposed on the backplane. The solar cell is disposed on the first encapsulation layer. The second encapsulation layer is disposed on the solar cell. The cover plate is disposed on the second encapsulation layer and includes a transparent substrate and a decoration layer. The transparent substrate includes an upper surface and a lower surface opposite to the upper surface. The decorative layer includes a plurality of decorative ribbons, wherein the decorative ribbons are arranged on the lower surface, contact the second packaging layer, and together with the transparent substrate define a plurality of hollow patterns arranged at a distance from each other and light-transmitting areas between the hollow patterns, wherein any one of the hollow patterns includes a color area connected by the decorative ribbons and a light-transmitting blank area; and the light-transmitting area is located between the hollow patterns, wherein the ratio of the area of the color area to the area of the blank area is 1:50 to 4:1.
在一些實施方式中,空心圖案中包含複數色區,色區的面積相同。In some embodiments, the hollow pattern contains multiple color regions, and the areas of the color regions are the same.
在一些實施方式中,空心圖案中包含複數色區,色區包含第一群組色區以及第二群組色區,其中第一群組色區中任一色區的面積與第二群組色區中任一色區的面積不同。In some embodiments, the hollow pattern includes a plurality of color zones, and the color zones include a first group of color zones and a second group of color zones, wherein the area of any color zone in the first group of color zones is different from the area of any color zone in the second group of color zones.
在一些實施方式中,第一群組色區的顏色與第二群組色區的顏色不同。In some embodiments, the color of the first group of color zones is different from the color of the second group of color zones.
在一些實施方式中,若由第一群組色區反射出的第一色光的波長,大於由第二群組色區反射出的第二色光的波長,則第一群組色區的面積小於第二群組色區的面積。In some embodiments, if the wavelength of the first color light reflected by the first group of color regions is greater than the wavelength of the second color light reflected by the second group of color regions, the area of the first group of color regions is smaller than the area of the second group of color regions.
以下將以圖式及詳細說明清楚說明本揭示內容之精神,任何所屬技術領域中具有通常知識者在瞭解本揭示內容之較佳實施方式和實施例後,當可由本揭示內容所教示之技術,加以改變及修飾,其並不脫離本揭示內容之精神與範圍。The spirit of the present disclosure will be clearly illustrated with drawings and detailed descriptions below. Anyone with ordinary knowledge in the technical field can change and modify the technology taught in the present disclosure after understanding the preferred implementation modes and embodiments of the present disclosure without departing from the spirit and scope of the present disclosure.
在整個說明書中,相同的附圖標記表示相同的元件。應當理解,當諸如層、膜、區域或基板的元件被稱為在另一元件「上」或「連接到」另一元件時,其可以直接在另一元件上或與另一元件連接,或者中間元件可以也存在。相反,當元件被稱為「直接在另一元件上」或「直接連接到」另一元件時,不存在中間元件。如本文所使用的,「連接」可以指物理及/或電性連接。再者,「電性連接」或「耦合」係可為二元件間存在其它元件。Throughout the specification, the same reference numerals denote the same elements. It will be understood that when an element such as a layer, film, region, or substrate is referred to as being “on” or “connected to” another element, it can be directly on or connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements present. As used herein, "connected" may refer to physical and/or electrical connection. Furthermore, "electrically connected" or "coupled" means that other elements exist between two elements.
應當理解,儘管術語「第一」、「第二」、「第三」等在本文中可以用於描述各種元件、部件、區域、層及/或部分,但是這些元件、部件、區域、及/或部分不應受這些術語的限制。這些術語僅用於將一個元件、部件、區域、層或部分與另一個元件、部件、區域、層或部分區分開。因此,下面討論的「第一元件」、「部件」、「區域」、「層」或「部分」可以被稱為第二元件、部件、區域、層或部分而不脫離本文的教導。It should be understood that although the terms "first", "second", "third", etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a "first element," "component," "region," "layer" or "section" discussed below could be termed a second element, component, region, layer or section without departing from the teachings herein.
這裡使用的術語僅僅是為了描述特定實施例的目的,而不是限制性的。如本文所使用的,除非內容清楚地指示,否則單數形式「一」、「一個」和「該」旨在包括複數形式,包括「至少一個」。「或」表示「及/或」。如本文所使用的,術語「及/或」包括一個或多個相關所列項目的任何和所有組合。還應當理解,當在本說明書中使用時,術語「包括」及/或「包括」指定所述特徵、區域、整體、步驟、操作、元件的存在及/或部件,但不排除一個或多個其它特徵、區域整體、步驟、操作、元件、部件及/或其組合的存在或添加。The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" are intended to include plural forms including "at least one" unless the content clearly dictates otherwise. "Or" means "and/or". As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. It should also be understood that when used in this specification, the terms "comprising" and/or "comprising" designate the presence or addition of one or more other features, regions, integers, steps, operations, elements, components and/or combinations thereof.
此外,諸如「下」或「底部」和「上」或「頂部」的相對術語可在本文中用於描述一個元件與另一元件的關係,如圖所示。應當理解,相對術語旨在包括除了圖中所示的方位之外的裝置的不同方位。例如,如果一個附圖中的裝置翻轉,則被描述為在其他元件的「下」側的元件將被定向在其他元件的「上」側。因此,示例性術語「下」可以包括「下」和「上」的取向,取決於附圖的特定取向。類似地,如果一個附圖中的裝置翻轉,則被描述為在其它元件「下方」或「下方」的元件將被定向為在其它元件「上方」。因此,示例性術語「下面」或「下面」可以包括上方和下方的取向。Additionally, relative terms such as "lower" or "bottom" and "upper" or "top" may be used herein to describe one element's relationship to another element as shown in the figures. It will be understood that relative terms are intended to encompass different orientations of the device in addition to the orientation depicted in the figures. For example, if the device in one of the figures is turned over, elements described as being on the "lower" side of other elements would then be oriented on "upper" sides of the other elements. Thus, the exemplary term "below" can encompass both an orientation of "below" and "upper," depending on the particular orientation of the drawing. Similarly, if the device in one of the figures is turned over, elements described as "below" or "beneath" other elements would then be oriented "above" the other elements. Thus, the exemplary terms "below" or "under" can encompass both an orientation of above and below.
本文使用的「約」、「近似」、或「實質上」包括所述值和在本領域普通技術人員確定的特定值的可接受的偏差範圍內的平均值,考慮到所討論的測量和與測量相關的誤差的特定數量(即,測量系統的限制)。例如,「約」可以表示在所述值的一個或多個標準偏差內,或±30%、±20%、±10%、±5%內。再者,本文使用的「約」、「近似」、「相似」或「實質上」可依光學性質、蝕刻性質或其它性質,來選擇較可接受的偏差範圍或標準偏差,而可不用一個標準偏差適用全部性質。As used herein, "about," "approximately," or "substantially" includes stated values and averages within acceptable deviations from the particular value as determined by one of ordinary skill in the art, taking into account the measurement in question and the particular amount of error associated with the measurement (i.e., limitations of the measurement system). For example, "about" can mean within one or more standard deviations, or within ±30%, ±20%, ±10%, ±5% of the stated value. Furthermore, the terms "about", "approximately", "similar" or "substantially" used herein can select a more acceptable deviation range or standard deviation according to optical properties, etching properties or other properties, and one standard deviation does not apply to all properties.
除非另有定義,本文使用的所有術語(包括技術和科學術語)具有與本發明所屬領域的普通技術人員通常理解的相同的含義。將進一步理解的是,諸如在通常使用的字典中定義的那些術語應當被解釋為具有與它們在相關技術和本發明的上下文中的含義一致的含義,並且將不被解釋為理想化的或過度正式的意義,除非本文中明確地這樣定義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms such as those defined in commonly used dictionaries should be interpreted to have a meaning consistent with their meaning in the context of the relevant art and the present invention, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
本文參考作為理想化實施例的俯視示意圖來描述示例性實施例。因此,可以預期到作為例如製造技術及/或公差的結果的圖示的形狀變化。因此,本文所述的實施例不應被解釋為限於如本文所示的區域的特定形狀,而是包括例如由製造導致的形狀偏差。例如,示出或描述為平坦的區域通常可以具有粗糙及/或非線性特徵。此外,所示的銳角可以是圓的。因此,圖中所示的區域本質上是示意性的,並且它們的形狀不是旨在示出區域的精確形狀,並且不是旨在限制權利要求的範圍。Exemplary embodiments are described herein with reference to top schematic illustrations that are idealized embodiments. Accordingly, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances are to be expected. Thus, embodiments described herein should not be construed as limited to the particular shapes of regions as illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, a region shown or described as flat, may, typically, have rough and/or non-linear features. Additionally, acute corners shown may be rounded. Thus, the regions shown in the figures are schematic in nature and their shapes are not intended to illustrate the precise shape of a region and are not intended to limit the scope of the claims.
以下列舉數個實施方式以更詳盡闡述本發明之觸碰裝置,然其僅為例示說明之用,並非用以限定本發明,本發明之保護範圍當以後附之申請專利範圍所界定者為準。Several implementations are listed below to describe the touch device of the present invention in more detail. However, they are only for illustration purposes and are not intended to limit the present invention.
第1A圖繪示本揭示內容之一些實施方式的太陽能模組之裝置示意圖。太陽能模組100包含背板110、第一封裝層120、太陽能電池130、第二封裝層140以及蓋板150。第一封裝層120設置於背板110上。太陽能電池130設置於第一封裝層120上。第二封裝層140設置於太陽能電池130上。蓋板150設置於第二封裝層140上,其中蓋板150包含透明基板152以及裝飾層154。透明基板152包含上表面152A以及相對於上表面152A的下表面152B。裝飾層154包含複數裝飾色帶154a,其中裝飾色帶154a可以設置於上表面152A的一部分(圖未示)或是下表面152B(例如第1A圖)的一部分,接觸第二封裝層140,並與透明基板152共同定義出複數空心圖案162以及透光區164。空心圖案162彼此間隔距離c均勻排列,其中空心圖案162中任一者包含由裝飾色帶154a連接而成的色區162A以及透光的空白區162B。透光區164位於空心圖案162之間。需要說明的是,本揭示內容的空心圖案162與其他元件之間的尺寸關係可以依實際需求調整,並不以圖式為限。FIG. 1A shows a schematic diagram of an arrangement of a solar module according to some embodiments of the present disclosure. The
在一些實施方式中,背板110為黑色或深色的層狀結構。在一些實施方式中,背板110為聚酯 (polyester)/聚對苯二甲酸乙二酯 (polyethylene terephthalate;PET)/聚氟乙烯 (polyvinyl fluoride;PVF)的三層結構或玻璃結構。In some embodiments, the
在一些實施方式中,封裝層材料 (第一封裝層120與第二封裝層140)包含乙烯-醋酸乙烯共聚合物乳膠 (Ethylene Vinyl Acetate;EVA)、聚烯烴彈性體 (polyolefin elastomer;POE)、矽酮 (silicone) 或其組合。在一些實施方式中,第一封裝層120與第二封裝層140的材料可以相同或不同。In some embodiments, the encapsulation layer material (the
當封裝層材料為EVA時,EVA會與水氣反應釋出乙酸,乙酸與裝飾層154中色區162A的材料反應,分解色區162A的材料,造成視覺缺陷。When the encapsulation layer material is EVA, EVA will react with water vapor to release acetic acid, and the acetic acid will react with the material in the
在一些實施方式中,太陽能電池130可以採用多主柵 (Multi Bus Bar;MBB)、疊瓦 (shingled)或採用前述兩種方式互連,降低電池的可視度,增進太陽能模組100視覺上的美觀性,並可提升發電功率。In some embodiments, the
在一些實施方式中,蓋板150中的透明基板152的材料為玻璃或可撓性高分子板。在一些實施方式中,裝飾層154的材料為釉料,例如將釉料塗覆於玻璃的下表面,形成裝飾色帶154a。經由調整裝飾層154於透明基板152的下表面152B的位置以及裝飾色帶154a的顏色變化,增進視覺上的變化,提升視覺美觀性。In some embodiments, the material of the
在一些實施方式中,透明基板152的上表面152A經噴砂處理,可降低外界光照射透明基板152時,因全反射而造成的眩光現象。In some embodiments, the
在一些實施方式中,裝飾層154的面積相對於透明基板152的面積的比率為5%至50%,以避免裝飾層154的覆蓋面積過高,而降低發電功率。In some embodiments, the ratio of the area of the
本揭示內容的一些實施方式,透過空心圖案162 (舉例而言第1A圖中的裝飾色帶154a環繞而成的空心正六邊形) 的設置,並經由裝飾色帶154a的寬度與空心圖案間的間隔距離比例範圍、調整空心圖案162的形狀、或是空心圖案162中色區162A以及空白區162B的面積比例範圍,可以降低裝飾層154面積,從而降低裝飾層154的材料成本,並維持視覺美觀性。例如請見第1B圖以及第1D圖。In some embodiments of the present disclosure, the area of the
第1B圖至第1D圖分別繪示習知以及本揭示內容的一些實施方式中的裝飾層的圖案以及裝飾層應用時的影像,其中第1B圖以及第1D圖分別為習知的裝飾層的圖案以及本揭示內容的一些實施方式中的裝飾層的圖案,第1C圖以及第1E圖為分別對應第1B圖以及第1D圖之裝飾層應用時的影像。Fig. 1B to Fig. 1D respectively depict the pattern of the decorative layer and the image when the decorative layer is applied in some embodiments of the conventional and the present disclosure, wherein Fig. 1B and Fig. 1D are respectively the pattern of the conventional decorative layer and the pattern of the decorative layer in some embodiments of the present disclosure, and Fig. 1C and Fig. 1E are images corresponding to the application of the decorative layer in Fig. 1B and Fig. 1D respectively.
第1B圖為實心正方形間隔排列構成的裝飾層的圖案,圖案於透明基板的覆蓋率(釉料的塗覆率)為50%;第1D圖為空心圖案162間隔均勻排列,並呈正六邊形,色區162A於透明基板152的覆蓋率(釉料的塗覆率)為43.8%。儘管第1D圖中釉料的塗覆率低於第1B圖,但在實際應用時,因人眼的視覺效應(未上色區域(例如空白區162B以及透光區164)若因尺寸過小導致人眼無法區別,則視覺上會以未上色區域周邊的色區162A顏色彌補),從而使得第1C圖(對應第1B圖,實心圖案)以及第1E圖(對應第1D圖,正六邊形空心圖案)的裝飾層應用時的影像呈現相近的視覺效果。為利於比對,第1B圖以及第1D圖右下角的影像,為左上角框選區域的放大影像。Figure 1B shows the pattern of the decorative layer formed by solid squares arranged at intervals, and the coverage rate (coating rate of glaze) of the pattern on the transparent substrate is 50%; Figure 1D shows that the
因此,經由微觀條件下,空心圖案162中色區162A的密集規律堆疊,可達成與由習知的裝飾層的實心圖案堆疊而成的影像,相近的視覺美觀性,並且色區162A所需的釉料用量降低,成本降低。Therefore, through the dense and regular stacking of the
在一些實施方式中,空心圖案162可以為圓形空心圖案、橢圓形空心圖案或多邊形空心圖案等。在一些實施方式中,空心圖案162為正六邊形空心圖案。值得說明的是,空心圖案162為正六邊形空心圖案,相較於其他形狀的空心圖案162,可以在裝飾層154(請同參第1A圖)中達成最密堆積,並提供較好的視覺立體感。換句話說,空心圖案162為正六邊形空心圖案時,色區162A的材料用量最為節省,視覺上的美觀性最佳。In some embodiments, the
本揭示內容的一些實施方式中,裝飾色帶154a的寬度b可以在適度範圍中調整,並仍能維持相近的視覺效果,具體而言,請見第2A圖至第2E圖。In some embodiments of the present disclosure, the width b of the
第2A圖至第2E圖分別繪示本揭示內容的一些實施方式中的裝飾層的圖案以及所分別對應之裝飾層應用時的影像,其中第2A圖、第2C圖以及第2E圖為本揭示內容的不同實施方式中的裝飾層的圖案,第2B圖、第2D圖以及第2F圖為分別對應第2A圖、第2C圖以及第2E圖之裝飾層應用時的影像,其中為利於比對,各圖右下角的影像為左上角框選區域的放大影像。Figures 2A to 2E show the patterns of the decorative layer in some embodiments of the present disclosure and the corresponding images when the decorative layer is applied, wherein Figure 2A, Figure 2C and Figure 2E are patterns of the decorative layer in different embodiments of the disclosure, Figure 2B, Figure 2D and Figure 2F are images corresponding to the application of the decorative layer in Figure 2A, Figure 2C and Figure 2E respectively. For comparison, the image in the lower right corner of each figure is the upper left Magnified image of corner marquee area.
第2A圖、第2C圖以及第2E圖中,空白區162B的長度a (由一邊緣的第一點P1延伸至另一邊緣的第二點P2並貫穿空白區162B中心點R0,其中中心點R0意指空白區162B的幾何中心(或稱形心)),大於裝飾色帶154a之任一者的寬度b以及空心圖案162彼此間隔的距離c,並且裝飾色帶154a之任一者的寬度b與空心圖案162彼此間隔的距離c的比例為1:10至10:1。Among the 2A figure, the 2C figure and the 2E figure, the length a of the
在一些實施方式中,長度a與寬度b的比例為1.1:1至10:1,例如1.1:1、1.5:1、2:1、3:1、4:1、5:1、6:1、7:1、8:1、9:1、10:1或前述任意區間中的比例。在一些實施方式中,長度a與距離c的比例為1.1:1至10:1,例如1.1:1、1.5:1、2:1、3:1、4:1、5:1、6:1、7:1、8:1、9:1、10:1或前述任意區間中的比例。In some embodiments, the ratio of the length a to the width b is 1.1:1 to 10:1, such as 1.1:1, 1.5:1, 2:1, 3:1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1, 10:1 or a ratio in any of the aforementioned intervals. In some embodiments, the ratio of the length a to the distance c is 1.1:1 to 10:1, such as 1.1:1, 1.5:1, 2:1, 3:1, 4:1, 5:1, 6:1, 7:1, 8:1, 9:1, 10:1 or any ratio in the aforementioned range.
在一些實施方式中,寬度b與距離c的比例為1:10、2:10、3:10、4:10、5:10、6:10、7:10、8:10、9:10、10:10、10:9:10:8、10:7、10:6、10:5、10:4、10:3、10:2、10:1或前述任意區間中的比例。In some embodiments, the ratio of the width b to the distance c is 1:10, 2:10, 3:10, 4:10, 5:10, 6:10, 7:10, 8:10, 9:10, 10:10, 10:9:10:8, 10:7, 10:6, 10:5, 10:4, 10:3, 10:2, 10:1 or a ratio in any of the aforementioned intervals.
第2A圖、第2C圖以及第2E圖的相異之處在於,寬度b隨著第2A圖、第2C圖至第2E圖逐漸縮小(也就是,寬度b與距離c之間的比例逐漸縮小)。具體而言,第2A圖中,寬度b大於距離c (例如寬度b:距離c=10:9:10:8、10:7、10:6、10:5、10:4、10:3、10:2、10:1或前述任意區間中的比例)。第2B圖中,寬度b等於距離c (即寬度b:距離c=1:1)。第2C圖中,寬度b小於距離c (例如寬度b:距離c=1:10、2:10、3:10、4:10、5:10、6:10、7:10、8:10、9:10或前述任意區間中的比例)。The difference between FIG. 2A, FIG. 2C and FIG. 2E is that the width b gradually decreases along with FIG. 2A, FIG. 2C to FIG. 2E (that is, the ratio between the width b and the distance c gradually decreases). Specifically, in Figure 2A, the width b is greater than the distance c (for example, width b:distance c=10:9:10:8, 10:7, 10:6, 10:5, 10:4, 10:3, 10:2, 10:1 or the ratio in any of the aforementioned intervals). In Figure 2B, the width b is equal to the distance c (ie width b:distance c=1:1). In Figure 2C, the width b is smaller than the distance c (for example, width b:distance c=1:10, 2:10, 3:10, 4:10, 5:10, 6:10, 7:10, 8:10, 9:10 or the ratio in any of the aforementioned intervals).
請繼續見第2B圖、第2D圖以及第2F圖。可以了解的是,只要在第2A圖、第2C圖以及第2E圖中,寬度b與距離c的比例控制在1:10至10:1之間,則在寬度b與距離c之間的比例逐漸縮小之下(例如寬度b逐漸縮小,或是空心圖案162彼此間隔的距離c逐漸提升),右下角的放大影像中的部分區域的亮度雖呈微幅衰減,但整體視覺呈現幾乎無差異,從而使得第2B圖、第2D圖以及第2F圖中裝飾層應用時的影像呈現相近的視覺效果。Please continue to see Figure 2B, Figure 2D and Figure 2F. It can be understood that as long as the ratio of width b to distance c is controlled between 1:10 and 10:1 in Fig. 2A, Fig. 2C and Fig. 2E, when the ratio between width b and distance c is gradually reduced (for example, width b is gradually reduced, or the distance c between the
因此,透過適度縮小裝飾色帶154a的寬度b相對於距離c的比例,可以在維持視覺美觀性的前提下,降低材料用量,降低製備成本。Therefore, by appropriately reducing the ratio of the width b of the
本揭示內容的一些實施方式中,空心圖案162為正六邊形空心圖案,以達成裝飾層154的最密堆積,節省色區162A的材料用量,並提升視覺上立體性,並可以搭配不同的空白區162B形狀,具體而言,請見第3A圖至第3C圖。In some embodiments of the present disclosure, the
第3A圖至第3C圖分別繪示本揭示內容的一些實施方式中具有不同形狀的空白區的空心圖案,第3A圖所示的空白區162B為圓形、第3B圖所示的空白區162B為橢圓形、或第3C圖所示的空白區162B為正六邊形。在一些其中實施方式中,空白區162B可以為其他形狀的多邊形(例如正多邊形,舉例而言如正三角形、正四邊形、正八邊形、正十二邊形等)。FIG. 3A to FIG. 3C respectively depict hollow patterns with blank areas of different shapes in some embodiments of the present disclosure. The
可以理解的是,當空心圖案162為正六邊形空心圖案,並且空白區162B同樣為正六邊形時,可利用色區162A與空白區162B形狀上的最高吻合度,最小化色區162A面積,進而最小化色區162A的材料用量,降低成本。It can be understood that when the
請綜合參照第2A圖至第3C圖,本揭示內容的一些實施方式中,可以經由調整裝飾色帶154a的寬度b、空白區162B的長度a、空心圖案162彼此間隔的距離c、空白區162B形狀或前述組合等方式,調整色區162A與空白區162B的面積,使得色區162A的面積與空白區162B的面積的比例為1:50至4:1,例如1:50、5:50、10:50、15:50、20:50、25:50、30:50、35:50、40:50、45:50、1:1、1.5:1、2:1、2.5:1、3:1、3.5:1、4:1或前述區間中的任意比例,而能維持相近的視覺效果。可以理解的是,色區162A的面積越小,所需的材料用量越低,可以在維持視覺美觀性的需求下,節省成本。Please refer to FIG. 2A to FIG. 3C comprehensively. In some embodiments of the disclosure, the area of the
在一些實施方式中,空心圖案162中包含複數色區162A,例如請見第4圖。In some embodiments, the
第4圖繪示本揭示內容的一些實施方式中的空心圖案。空心圖案162中包含複數的相同色區162A,即,個別色區162A彼此之間的顏色、面積以及形狀均相同。Figure 4 depicts hollow patterns in some embodiments of the present disclosure. The
在一些其他的實施方式中,可以經由改變色區162A的形狀或尺寸等方式,調整不同顏色的色區162A的面積,以實現一致的發電功率。In some other implementations, the area of the
可以理解的是,隨著反射光波長增加(即,色區顏色由紫到紅),光電流功率的損失增加。It can be understood that as the wavelength of reflected light increases (ie, the color of the color zone changes from purple to red), the loss of photocurrent power increases.
因此,可以根據色區162A的顏色(即,反射光波長),調整特定顏色的色區162A的總面積,以在不同顏色的色區162A中,實現相同或是相近的光電流功率。Therefore, according to the color of the
舉例而言,請見第5圖。第5圖繪示本揭示內容的一些實施方式中包含具有不同顏色的色區的空心圖案。第5圖中,空心圖案162中包含複數色區162A,此些色區162A包含第一群組色區G1以及第二群組色區G2,其中第一群組色區G1以及第二群組色區G2的顏色不同,第一群組色區G1反射出的第一色光波長大於第二群組色區G2反射出的第二色光波長,並且第一群組色區G1的面積小於第二群組色區G2的面積。在一些實施方式中,第一群組色區G1中部份色區G1A的面積小於第二群組色區G2中部份色區G2A的面積。在一些其他實施方式中,第一群組色區G1中任一色區G1A的面積小於第二群組色區G2中任一色區G2A的面積。See Figure 5 for an example. Figure 5 depicts a hollow pattern comprising color zones with different colors in some embodiments of the present disclosure. In Fig. 5, the
更詳細而言,為使得不同顏色的色區162A實現相同的光電流功率,可利用不同顏色所對應的光電流功率,經以下方式,換算出不同顏色的色區162A間的面積關係。More specifically, in order to achieve the same photocurrent power for the
首先,預設第一群組色區G1為第一顏色時,光電流功率為X1,面積為A1;第二群組色區G2為第二顏色時,光電流功率為X2,面積為A2,其中第一群組色區G1反射出的第一色光波長大於第二群組色區G2反射出的第二色光波長。接著,預設不同群組的色區162A(第一群組色區G1以及第二群組色區G2)的總面積所實現的光電流功率相同,並列出以下均等式:A1xX1=A2xX2+(A1-A2)x100%,藉此,可以獲得A2=
的面積轉換公式。
Firstly, when the first group color zone G1 is the first color, the photocurrent power is X1 and the area is A1; when the second group color zone G2 is the second color, the photocurrent power is X2 and the area is A2, wherein the wavelength of the first color light reflected by the first group color zone G1 is greater than the wavelength of the second color light reflected by the second group color zone G2. Next, the photocurrent power realized by the total area of the
在一實施方式中,第一群組色區G1為紫色,單位面積的光電流功率為38%,第二群組色區G2為紅色,單位面積的光電流功率為33%。第一群組色區G1的總面積預設為25平方毫米時,根據前述面積轉換公式,第二群組色區G2的總面積需為23平方毫米,即可在不同顏色的色區中實現相同的光電流功率。In one embodiment, the first group of color regions G1 is purple, and the photocurrent power per unit area is 38%, and the second group of color regions G2 is red, and the photocurrent power per unit area is 33%. When the total area of the first group of color zones G1 is preset to be 25 square millimeters, according to the aforementioned area conversion formula, the total area of the second group of color zones G2 needs to be 23 square millimeters, so that the same photocurrent power can be achieved in different color zones.
請見第6圖,第6圖繪示本揭示內容中的一些實施方式的太陽能模組之裝置示意圖。太陽能模組200基本上與第1A圖中的太陽能模組100大致相似,差異在於,太陽能模組200中更包設置於背板210的下表面210B的接線盒260,並且釉料塗覆於透明基板252的上表面252A,形成裝飾色帶254a。值得說明的是,當裝飾色帶254a設置於透明基板252的上表面252A時,可降低外界光照射透明基板152時,因全反射而造成的眩光現象,同時也對陽光西曬和直射有著明顯的緩和作用。本領域具有通常知識者可以依實際需求選擇性的增設、修飾、置換、刪減太陽能模組200的元件。Please refer to FIG. 6 . FIG. 6 shows a schematic diagram of a solar module device according to some embodiments of the present disclosure. The
綜上所述,本揭示內容的一些實施方式中,經由空心圖案的設置,並且調整裝飾色帶的寬度與空心圖案間的間隔距離比例、調整空心圖案的形狀為正六邊形、或是調整空心圖案中色區以及空白區的面積比例,從而在較少的材料用量下,仍能維持相近的視覺美觀性,節省成本。此外,空心圖案的形狀為正六邊形時,相較於其他形狀,可提供太陽能模組較好的視覺立體性。To sum up, in some embodiments of the present disclosure, by setting the hollow pattern, adjusting the width of the decorative ribbon and the distance ratio between the hollow pattern, adjusting the shape of the hollow pattern to be a regular hexagon, or adjusting the area ratio of the color area and the blank area in the hollow pattern, thereby maintaining similar visual aesthetics and saving costs with less material consumption. In addition, when the shape of the hollow pattern is a regular hexagon, compared with other shapes, it can provide better visual three-dimensionality of the solar module.
雖然本揭示內容已以多個實施方式和實施例揭露如上,然其並非用以限定本揭示內容,任何熟習此技藝者,在不脫離本揭示內容之精神和範圍內,當可作各種之更動與潤飾,因此本揭示內容之保護範圍當視後附之申請專利範圍所界定者為準。Although the content of this disclosure has been disclosed above with multiple implementations and examples, it is not intended to limit the content of this disclosure. Anyone skilled in this art can make various changes and modifications without departing from the spirit and scope of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the appended patent application.
100:太陽能模組
110:背板
120:第一封裝層
130:太陽能電池
140:第二封裝層
150:蓋板
152:透明基板
152A:上表面
152B:下表面
154:裝飾層
154a:裝飾色帶
162:空心圖案
162A:色區
162B:空白區
164:透光區
200:太陽能模組
210:背板
210B:下表面
220:第一封裝層
230:太陽能電池
240:第二封裝層
252:透明基板
252A:上表面
254a:裝飾色帶
260:接線盒
P1:第一點
P2:第二點
R0:中心點
G1:第一群組色區
G2:第二群組色區
G1A:色區
G2A:色區
a:長度
b:寬度
c:距離
100: solar module
110: Backplane
120: The first encapsulation layer
130: solar cell
140: Second encapsulation layer
150: cover plate
152:
通過閱讀以下參考附圖對實施方式的詳細描述,可以更完整地理解本揭示內容。 第1A圖繪示本揭示內容之一些實施方式的太陽能模組之裝置示意圖。 第1B圖至第1E圖分別繪示習知以及本揭示內容的一些實施方式中的裝飾層的圖案以及裝飾層應用時的影像,其中第1B圖以及第1D圖分別為習知的裝飾層的圖案以及本揭示內容的一些實施方式中的裝飾層的圖案,第1C圖以及第1E圖為分別對應第1B圖以及第1D圖之裝飾層應用時的影像。 第2A圖至第2E圖分別繪示本揭示內容的一些實施方式中的裝飾層的圖案以及所分別對應之裝飾層應用時的影像,其中第2A圖、第2C圖以及第2E圖為本揭示內容的不同實施方式中的裝飾層的圖案,第2B圖、第2D圖以及第2F圖為分別對應第2A圖、第2C圖以及第2E圖之裝飾層應用時的影像。 第3A圖至第3C圖分別繪示本揭示內容的一些實施方式中具有不同形狀的空白區的空心圖案。 第4圖繪示本揭示內容的一些實施方式中的空心圖案。 第5圖繪示本揭示內容的一些實施方式中包含具有不同顏色的色區的空心圖案。 第6圖繪示本揭示內容之一些實施方式的太陽能模組之裝置示意圖。 A more complete understanding of the present disclosure can be obtained by reading the following detailed description of the embodiments with reference to the accompanying drawings. FIG. 1A shows a schematic diagram of an arrangement of a solar module according to some embodiments of the present disclosure. Fig. 1B to Fig. 1E respectively depict the pattern of the decorative layer and the image of the decorative layer in some embodiments of the conventional and the present disclosure, wherein Fig. 1B and Fig. 1D are respectively the pattern of the conventional decorative layer and the pattern of the decorative layer in some embodiments of the present disclosure, and Fig. 1C and Fig. 1E are images corresponding to the application of the decorative layer in Fig. 1B and Fig. 1D respectively. Figures 2A to 2E show the patterns of the decorative layer in some embodiments of the present disclosure and the images of the corresponding decorative layers when they are applied, wherein Figure 2A, Figure 2C and Figure 2E are patterns of the decorative layer in different embodiments of the disclosure, and Figures 2B, 2D and 2F are images corresponding to the application of the decorative layer in Figure 2A, Figure 2C and Figure 2E respectively. 3A to 3C respectively illustrate hollow patterns with blank areas of different shapes in some embodiments of the present disclosure. Figure 4 depicts hollow patterns in some embodiments of the present disclosure. Figure 5 depicts a hollow pattern comprising color zones with different colors in some embodiments of the present disclosure. Fig. 6 shows a schematic diagram of the installation of a solar module according to some embodiments of the present disclosure.
100:太陽能模組 100: solar module
110:背板 110: Backplane
120:第一封裝層 120: The first encapsulation layer
130:太陽能電池 130: solar cell
140:第二封裝層 140: Second encapsulation layer
150:蓋板 150: cover plate
152:透明基板 152: Transparent substrate
152A:上表面 152A: upper surface
152B:下表面 152B: lower surface
154:裝飾層 154: decorative layer
154a:裝飾色帶 154a: decorative ribbon
162:空心圖案 162: hollow pattern
162A:色區 162A: color area
162B:空白區 162B: blank area
164:透光區 164: Translucent area
c:距離 c: distance
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US20120017971A1 (en) * | 2006-10-09 | 2012-01-26 | Solexel Inc. | Solar module structures and assembly methods for three-dimensional thin-film solar cells |
TW201513378A (en) * | 2013-07-05 | 2015-04-01 | Rec Solar Pte Ltd | Solar cell assembly |
US20170323989A1 (en) * | 2006-10-09 | 2017-11-09 | Ob Realty, Llc | Solar module structures and assembly methods for three-dimensional thin-film solar cells |
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US20120017971A1 (en) * | 2006-10-09 | 2012-01-26 | Solexel Inc. | Solar module structures and assembly methods for three-dimensional thin-film solar cells |
US20170323989A1 (en) * | 2006-10-09 | 2017-11-09 | Ob Realty, Llc | Solar module structures and assembly methods for three-dimensional thin-film solar cells |
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