TWI806449B - Insulated container and manufacturing method thereof - Google Patents
Insulated container and manufacturing method thereof Download PDFInfo
- Publication number
- TWI806449B TWI806449B TW111106890A TW111106890A TWI806449B TW I806449 B TWI806449 B TW I806449B TW 111106890 A TW111106890 A TW 111106890A TW 111106890 A TW111106890 A TW 111106890A TW I806449 B TWI806449 B TW I806449B
- Authority
- TW
- Taiwan
- Prior art keywords
- container
- heat
- outer container
- welding
- insulating container
- Prior art date
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J41/00—Thermally-insulated vessels, e.g. flasks, jugs, jars
- A47J41/02—Vacuum-jacket vessels, e.g. vacuum bottles
- A47J41/022—Constructional details of the elements forming vacuum space
- A47J41/028—Constructional details of the elements forming vacuum space made of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/38—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
- B65D81/3837—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container in the form of a bottle, jar or like container
- B65D81/3841—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation rigid container in the form of a bottle, jar or like container formed with double walls, i.e. hollow
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G19/00—Table service
- A47G19/22—Drinking vessels or saucers used for table service
- A47G19/2205—Drinking glasses or vessels
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G21/00—Table-ware
- A47G21/007—Table-ware with means for keeping food cool or hot
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J41/00—Thermally-insulated vessels, e.g. flasks, jugs, jars
- A47J41/02—Vacuum-jacket vessels, e.g. vacuum bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/206—Laser sealing
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- Plasma & Fusion (AREA)
- Packages (AREA)
- Thermally Insulated Containers For Foods (AREA)
- Table Devices Or Equipment (AREA)
Abstract
本發明係一種絕熱容器及其製造方法,係在透過熔接封住排氣用槽縫時,使熔接痕跡部不明顯,該絕熱容器具有一端設有開口之金屬製的一外容器及一內容器,且以該內容器收納於該外容器內側的狀態下,該外容器及該內容器彼此的開口端會相互接合,以在該外容器及該內容器之間設有一真空絕熱層,該絕熱容器設有至少一熔接痕跡部,該熔接痕跡部係因熔接密封於位在該外容器之底面排氣用的一槽縫所形成,且該熔接痕跡部係沿著該外容器之底面的一凹部之輪廓或者靠近前述輪廓的附近位置所設置。The present invention relates to a heat-insulating container and its manufacturing method. When the exhaust slot is sealed by welding, the welding marks are not obvious. The heat-insulating container has an outer container and an inner container made of metal with an opening at one end. , and with the inner container stored inside the outer container, the open ends of the outer container and the inner container are joined to each other, so that a vacuum insulation layer is provided between the outer container and the inner container, and the heat insulation The container is provided with at least one weld trace portion formed by welding and sealing a slot for exhausting air on the bottom surface of the outer container, and the weld trace portion is formed along a bottom surface of the outer container. The contour of the concave portion is set at a position close to the foregoing contour.
Description
本發明係關於一種絕熱容器及其製造方法。The present invention relates to a thermal insulation container and its manufacturing method.
以往,已知一種絕熱容器,具有一端開有開口的金屬製外容器及內容器,且在內容器收納於外容器內側的狀態下彼此開口端側相互接合,而於外容器與內容器之間設有真空絕熱層。如此的絕熱容器廣泛運用於飲料容器,如具有保溫和保冷功能的水瓶和水杯,以及具有保溫功能的食品容器和炊具(例如,美國專利申請公開號第2019/0231145號)。Conventionally, a heat-insulating container is known, which has a metal outer container and an inner container with an opening at one end, and the opening ends of the inner container are joined to each other in a state that the inner container is accommodated inside the outer container, and the outer container and the inner container are connected to each other. Equipped with vacuum insulation. Such insulated containers are widely used in beverage containers, such as water bottles and cups with heat and cold functions, as well as food containers and cookware with heat preservation functions (eg, US Patent Application Publication No. 2019/0231145).
在上述習知的絕熱容器中,外容器和內容器的開口端相互對接,對接處被熔接在一起。此外,通過在減壓(真空)室中用蠟質材料封住外容器底部的排氣用的孔部,藉此在外容器和內容器之間形成一個真空絕緣層。In the above-mentioned conventional heat-insulating container, the open ends of the outer container and the inner container are butted with each other, and the butt joints are welded together. In addition, a vacuum insulating layer is formed between the outer container and the inner container by sealing the exhaust hole portion at the bottom of the outer container with a waxy material in a decompression (vacuum) chamber.
另一方面,習知技術提出了一種通過在減壓下熔接以密封外容器上用於排氣的槽縫來形成真空保溫層的方法。On the other hand, the prior art proposes a method of forming a vacuum insulation layer by welding under reduced pressure to seal the slit for exhaust gas on the outer container.
由於藉由熔接而密封的槽縫,其熔接痕跡會使其變得不雅觀,另一方面,如果減少槽縫的寬度或長度,以使熔接痕跡不那麼明顯,則透過狹縫進行排氣所需的時間就會增加,製造效率降低。因此,本發明是鑒於上述習知情況而提出的,目的是提供一種絕熱容器及其製造方法,在透過熔接來密封排氣的槽縫時,能使熔接痕跡不那麼明顯。Since the slots are sealed by welding, the weld traces can make them unsightly. On the other hand, if the width or length of the slot is reduced so that the weld traces are less noticeable, the exhaust air through the slits will be unsightly. The time required will increase and the manufacturing efficiency will decrease. Therefore, the present invention is made in view of the above-mentioned conventional situation, and the purpose is to provide a heat insulating container and a manufacturing method thereof, which can make the welding marks less obvious when sealing the exhaust slot by welding.
本發明之一第一目的,係提供一種絕熱容器,該絕熱容器具有一端設有開口之金屬製的一外容器及一內容器,且以該內容器收納於該外容器內側的狀態下,該外容器及該內容器彼此的開口端會相互接合,以在該外容器及該內容器之間設有一真空絕熱層,該絕熱容器設有至少一熔接痕跡部,該熔接痕跡部係因熔接密封於位在該外容器之底面排氣用的一槽縫所形成,且該熔接痕跡部係沿著該外容器之底面的一凹部之輪廓或者靠近前述輪廓的附近位置所設置。A first object of the present invention is to provide a heat-insulating container which has an outer container and an inner container made of metal having an opening at one end, and the inner container is stored inside the outer container. The open ends of the outer container and the inner container are joined to each other to provide a vacuum insulation layer between the outer container and the inner container, and the heat insulating container is provided with at least one weld trace portion, which is sealed by welding A slit for exhausting gas is formed on the bottom surface of the outer container, and the welding mark is arranged along the contour of a concave portion on the bottom surface of the outer container or near the aforementioned contour.
可選地,該熔接痕跡部係沿著形成該凹部之輪廓之段差部外周側設置。Optionally, the welding mark portion is arranged along the outer peripheral side of the level difference portion forming the contour of the concave portion.
可選地,該凹部於該外容器的底面呈環狀設置,該熔接痕跡部係沿著形成該凹部內側之輪廓的段差部內周側設置。Optionally, the recess is arranged in a ring shape on the bottom surface of the outer container, and the welding mark is arranged along the inner peripheral side of the step portion forming the contour of the inner side of the recess.
可選地,該絕熱容器能具有複數個熔接痕跡部,並且該等熔接痕跡部係沿著該凹部之輪廓或該輪廓附近設置。Optionally, the heat-insulating container can have a plurality of weld traces, and the weld traces are arranged along or near the contour of the recess.
本發明之一第二目的,係提供一種絕熱容器,該絕熱容器具有一端設有開口之金屬製的一外容器及一內容器,且以該內容器收納於該外容器內側的狀態,該外容器及該內容器彼此的開口端會相互接合,以在該外容器及該內容器之間設有一真空絕熱層,該絕熱容器設有至少一熔接痕跡部,該熔接痕跡部係因熔接密封於位在該外容器排氣用的一槽縫所形成,且該熔接痕跡部係沿著由文字、數字、記號、圖形或其組合所形成之圖案的輪廓所設置。A second object of the present invention is to provide a heat-insulating container, which has an outer container and an inner container made of metal with an opening at one end, and the outer container is kept in a state where the inner container is accommodated inside the outer container. The open ends of the container and the inner container are joined to each other so that a vacuum insulation layer is provided between the outer container and the inner container, and the heat insulating container is provided with at least one weld trace portion which is sealed by welding It is formed by a slot for exhausting the outer container, and the weld marks are arranged along the outline of a pattern formed by characters, numbers, symbols, graphics or a combination thereof.
本發明之一第三目的,係提供一種絕熱容器,該絕熱容器具有一端設有開口之金屬製的一外容器及一內容器,且以該內容器收納於該外容器內側的狀態,該外容器及該內容器彼此的開口端會相互接合,以在該外容器及該內容器之間設有一真空絕熱層,該絕熱容器設有至少一熔接痕跡部,該熔接痕跡部係因熔接密封於位於該外容器排氣用的一槽縫所形成,且該熔接痕跡部係被一覆蓋構件所覆蓋。A third object of the present invention is to provide a heat-insulating container, which has an outer container and an inner container made of metal with an opening at one end, and with the inner container housed inside the outer container, the outer container The open ends of the container and the inner container are joined to each other so that a vacuum insulation layer is provided between the outer container and the inner container, and the heat insulating container is provided with at least one weld trace portion which is sealed by welding A slot for exhausting the outer container is formed, and the welding mark is covered by a covering member.
可選地,該外容器及該內容器係由鈦、鋁、鎂或其合金製成。Optionally, the outer container and the inner container are made of titanium, aluminum, magnesium or alloys thereof.
本發明之一第四目的,係提供一種絕熱容器的製造方法,其中,一絕熱容器具有一端設有開口之金屬製的一外容器及一內容器,且以該內容器收納於該外容器內側的狀態,該外容器及該內容器彼此的開口端會相互接合,以在該外容器及該內容器之間設有一真空絕熱層,該絕熱容器的製造方法包含在該外容器之底面形成排氣用的一槽縫;及在減壓狀態下,以熔接的方式密封該槽縫,該槽縫係沿著設於該外容器底面的一凹部之輪廓或該輪廓附近設置。A fourth object of the present invention is to provide a method of manufacturing a heat-insulating container, wherein a heat-insulating container has an outer container and an inner container made of metal with an opening at one end, and the inner container is accommodated inside the outer container. state, the open ends of the outer container and the inner container are joined to each other, so that a vacuum insulation layer is provided between the outer container and the inner container, and the manufacturing method of the heat insulating container includes forming a row A slot for gas; and under reduced pressure, the slot is sealed by welding, the slot is located along or near the outline of a recess formed in the bottom surface of the outer container.
可選地,沿著形成該凹部之輪廓的段差部外周側形成該槽縫。Optionally, the slit is formed along the outer peripheral side of the step portion forming the outline of the concave portion.
可選地,於該外容器之底面形成環狀之該凹部,沿著形成該凹部之內側輪廓的段差部內周側形成該槽縫。Optionally, the annular recess is formed on the bottom surface of the outer container, and the slot is formed along the inner peripheral side of the step portion forming the inner contour of the recess.
可選地,沿著該凹部之輪廓或該輪廓附近設有多個該槽縫。Optionally, a plurality of slots are provided along the contour of the concave portion or near the contour.
本發明之一第五目的,係提供一種絕熱容器的製造方法,其中,一絕熱容器具有一端設有開口之金屬製的一外容器及一內容器,在該內容器收納於該外容器內側的情況下,該外容器及該內容器彼此的開口端會相互接合,並在該外容器及該內容器之間設有一真空絕熱層,該絕熱容器的製造方法包含在該外容器之底面形成排氣用的一槽縫;及在減壓狀態下,以熔接的方式密封該槽縫,該槽縫係沿著由文字、數字、記號、圖形或其組合所形成之圖案的輪廓設置。A fifth object of the present invention is to provide a method of manufacturing a heat-insulating container, wherein a heat-insulating container has an outer metal container having an opening at one end and an inner container, and the inner container is accommodated inside the outer container. In some cases, the open ends of the outer container and the inner container are joined to each other, and a vacuum insulation layer is provided between the outer container and the inner container. A slot for gas; and under reduced pressure, the slot is sealed by welding, and the slot is arranged along the outline of a pattern formed by letters, numbers, symbols, figures or combinations thereof.
可選地,透過雷射熔接的方式密封該槽縫。Optionally, the slot is sealed by means of laser welding.
可選地,該外容器及該內容器係由鈦、鋁、鎂或其合金所製成。Optionally, the outer container and the inner container are made of titanium, aluminum, magnesium or alloys thereof.
如上所述,本發明可提供一種絕熱容器和製造該容器的方法,藉由本發明在透過熔接來密封排氣用的槽縫時,熔接痕跡不那麼明顯。As described above, the present invention can provide a thermally insulated container and a method of manufacturing the same, by which when the slot for exhaust gas is sealed by welding, the weld marks are less conspicuous.
為便 貴審查委員能對本發明目的、技術特徵及其功效,做更進一步之認識與瞭解,茲舉實施例配合圖式,詳細說明如下:In order to facilitate your review committee to further understand and understand the purpose, technical features and effects of the present invention, the embodiments are hereby combined with the drawings, and the details are as follows:
以下,就本發明的實施例,參考圖式加以詳細說明。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
(第一實施例)(first embodiment)
首先,就本發明第一實施例,例如圖1至5所示之絕熱容器1A及其製造方法加以說明。First, a first embodiment of the present invention, such as a
圖1係由上方側觀察本發明之第一實施例的絕熱容器1A之立體圖;圖2係自下方側觀察圖1所示之絕熱容器1A之立體圖;圖3係圖1所示絕熱容器1A之構造的仰視圖;圖4係圖1所示絕熱容器1A之構造的剖面圖;圖5係放大顯示圖4所示絕熱容器1A之底部側的剖面圖。Fig. 1 is a perspective view of the
本實施例之絕熱容器1A,如圖1至4所示具有一端開有開口的金屬製外容器2及內容器3,絕熱容器1A以該內容器3收納於該外容器2內側的狀態,使該外容器2及該內容器3彼此的開口端側相互接合,並於該外容器2及該內容器3之間設有真空絕熱層4。The
本實施例中,將外容器2及內容器3的開口端在彼此對接的狀態下以熔接加以接合。此外,圖4中,雖未圖示外容器2與內容器3的對接部分(邊界),但由於該熔接部分是藉由熔接加以熔融,因此熔接後對接部分整圈會形成有焊珠。另外,可藉由於熔接後對該焊珠實施研磨及拋光加工以完成平滑面。In this embodiment, the opening ends of the
使用來製作外容器2及內容器3的材料,除了一般常用的不鏽鋼外,亦可使用鈦、鋁、鎂或其合金等金屬。另外,可於外容器2與內容器3的接合加工使用例如雷射熔接等通用熔接方法。The material used to make the
藉由具有如上所述之真空絕熱構造,可賦予本實施例的絕熱容器1A保溫或保冷的功能。又,在絕熱容器1A中,使外容器2及內容器3經常處於被施加有內壓力(真空壓力)及外壓力(大氣壓力)的差值的狀態,可增加該等外容器2及內容器3的機械強度。藉此,即使外容器2與內容器3的板金厚度很薄,仍可提高絕熱容器1A的剛性,更可達成絕熱容器1A的輕量化。By having the vacuum heat insulation structure as described above, the
本實施例的絕熱容器1A可以是一種帶蓋容器的容器本體,藉由可對該絕熱容器1A螺合拆裝的蓋體(未圖示),以開關絕熱容器1A的上端開口部。The
本實施例的絕熱容器1A雖然具有全體呈有底大致圓筒狀的外觀形狀,本發明對絕熱容器1A的外觀形狀配合所需尺寸或設計等可適當變化並無特別限制。又,亦可在外容器2的外表面施加塗裝或印刷等。Although the heat-insulating
需要特別說明,本實施例的絕熱容器1A,於外容器2的底面形成有排氣用的槽縫S,並在減壓的狀態下以熔接密封該槽縫S,藉此於外容器2與內容器3之間形成真空絕熱層4。In particular, in the heat-insulating
槽縫S可藉由例如照射雷射光形成。另外,可利用例如雷射熔接等熔接方式來密封槽縫S。The slit S can be formed by, for example, irradiating laser light. In addition, the slot S may be sealed by welding such as laser welding.
槽縫S的寬度宜為0.02mm~1.0mm,優選為0.05mm~0.2mm。又,槽縫S的寬度宜為外容器2的基材板厚度的80%以下,優選為基材板厚度的30%以下。另一方面,如果槽縫S的寬度超過外容器2的80%,則不僅會造成密封槽縫S的時間太長,還可能因為只融化外容器2的基材可能無法密封槽縫S,因此還需要例如熔接棒等密封用的熔接材料。The width of the slot S is preferably 0.02mm~1.0mm, preferably 0.05mm~0.2mm. Also, the width of the slit S is preferably not more than 80% of the thickness of the base plate of the
然而,圖2至圖4中雖未圖示槽縫S,以熔接密封槽縫S後會沿著該槽縫S形成焊珠。另外,可於熔接後對該焊珠實施研磨或拋光加工使其達到光滑的表面。However, although the slot S is not shown in FIGS. 2 to 4 , welding beads will be formed along the slot S after the slot S is sealed by welding. In addition, the bead may be ground or polished after welding to achieve a smooth surface.
因此,本實施例的絕熱容器1A於外容器2的底面存在以熔接密封排氣用之槽縫S造成的熔接痕跡部。本說明書中雖未圖示熔接痕跡部,但其形成於與槽縫S相同的位置。Therefore, in the heat-insulating
本實施例的絕熱容器1A係沿著設於外容器2底面的凹部5的輪廓或該輪廓附近形成槽縫S,藉由這樣的方式設置以熔接密封該槽縫S所造成的熔接痕跡部,以使熔接痕跡部不明顯。The heat-insulating
具體而言,該絕熱容器1A於外容器2的底面中央具有俯視上凹陷為圓形的凹部5。槽縫S係沿著該凹部5的輪廓或該輪廓附近設置,故,熔接痕跡部係沿著凹部5的輪廓或該輪廓的附近形成。Specifically, this
藉此,本實施例的絕熱容器1A藉由熔接來密封排氣用之槽縫S時,藉由使熔接痕跡部沿著凹部5的輪廓或該輪廓附近,而可使熔接痕跡部不明顯。又,由於凹部5設於外容器2的底面中央,相較於絕熱容器1A掉落時比較容易碰撞的外容器2的底面外緣部,更可避免掉落衝擊導致熔接部分的變形等破損風險。Thereby, when the
本實施例的絕熱容器1A可沿著凹部5的輪廓或該輪廓附近設置多個(本實施例為兩個)槽縫S。兩個槽縫S分別設置在凹部5的輪廓或該輪廓附近相對襯的位置。In the
本實施例的絕熱容器1A,藉由設置這樣多個槽縫S,可在形成真空絕熱層4時縮短透過該等槽縫S排氣所需要的時間。又,相較於設置一個較大的槽縫S的情況,可使以熔接密封槽縫S後所形成的熔接痕跡部更不明顯。然而,並非一定要設置多個槽縫S,根據情況亦可只設置一個槽縫S。In the
又,關於槽縫S的長度,若是如上述沿著設於外容器2底面之圓形凹部5之輪廓或該輪廓附近將槽縫S設置為圓弧狀時,該槽縫S的長度會依其所對應凹部5的半徑大小而變化,但其長度對應的角度範圍宜為180°(半周)以下,且優選為90°(1/4周)以下。Also, regarding the length of the slot S, if the slot S is arranged in an arc shape along the outline of the
圓弧狀的槽縫S的角度範圍超過180°(半周)時,外容器2底面上隔著槽縫S的內側部分(凹部5的內側部分)會自外側部分(凹部5的外側部分)分離而朝基材的厚度方向偏移,造成下個工序中槽縫S密封的困難。When the angular range of the arc-shaped slit S exceeds 180° (half circle), the inner part (the inner part of the recess 5) on the bottom surface of the
又,本實施例的絕熱容器1A可沿著形成凹部5輪廓的段差部6的外周側設置槽縫S。Also, in the
如圖5所放大顯示者,段差部6係連接外容器2之底面與凹部5底面的部分,段差部6的外周側係於與外容器2底面的連接部分6a彎曲成凸形狀,段差部6的內周側係於與外容器2底面的連接部分6b彎曲為凹形狀,槽縫S係沿著段差部6的外周側的連接部分6a設置。As shown enlargedly in Figure 5, the
因上述施加於外容器2的張力對段差部6所造成的形變較小,因此段差部6適合設置槽縫S。進而,段差部6的外周側比起段差部6的內周側較容易於熔接後實施研磨或拋光加工。Since the above-mentioned tension applied to the
另一方面,段差部6的內周側由於在外容器2的底面不會與乘載面直接接觸,因此損壞的風險較小,依據不同情況亦可沿著段差部6之內周側的連接部分6b設置槽縫S。On the other hand, since the bottom surface of the
形成槽縫S時可以使絕熱容器1A繞著中心軸旋轉,並沿著設置在外容器2之底面的凹部5的輪廓或該輪廓附近照射雷射光。藉此,可精確地在凹部5的輪廓或該輪廓附近形成槽縫S。When forming the slit S, the
又,密封槽縫S時,將密封前的絕熱容器1A收納於已減壓(真空吸引)的腔室內,並透過槽縫S對外容器2及內容器3之間進行排氣。在此狀態下,透過設置於腔室的窗部對腔室內的絕熱容器1A照射雷射光。Also, when sealing the slot S, the heat-insulated
此時,一邊將絕熱容器1A繞中心軸旋轉,一邊沿著設置於外容器2之底面的槽縫S照射雷射光。藉此,可沿著凹部5的輪廓或該輪廓附近精確地密封槽縫S。At this time, laser light is irradiated along the slit S provided on the bottom surface of the
然而,槽縫S的形成與密封可採用對固定之雷射光照射位置移動絕熱容器1A的方法,亦可採用對固定之絕熱容器1A掃描移動雷射光的方法。However, the formation and sealing of the slit S may be performed by moving the
要特別說明的是,習知技術中於經減壓(真空吸引)的腔室內對設置於外容器之底面的排氣用孔部以蠟封材料密封的方法,由於需要使蠟封材料融化,因此需要加熱絕熱容器。It should be noted that in the prior art, in the decompressed (vacuum suction) chamber, the method of sealing the exhaust holes provided on the bottom surface of the outer container with a wax sealing material needs to melt the wax sealing material. It is therefore necessary to heat the insulated container.
例如,將較不鏽鋼輕的純鈦使用來製作外容器及內容器時,適合純鈦的蠟封材料必須加熱至800°C左右使其熔融。這樣的情況下退火會造成外容器及內容器機械強度低落,因此難以保持與同樣厚度不鏽鋼一樣的機械強度。For example, when pure titanium, which is lighter than stainless steel, is used to make the outer container and inner container, the wax sealing material suitable for pure titanium must be heated to about 800°C to melt it. In this case, annealing will reduce the mechanical strength of the outer container and inner container, so it is difficult to maintain the same mechanical strength as stainless steel with the same thickness.
因此,習知的密封方法相較於使用不鏽鋼的情況,必須加厚外容器及內容器的厚度以確保外容器及內容器的機械強度。Therefore, compared with the case of using stainless steel in the conventional sealing method, the thickness of the outer container and the inner container must be thickened to ensure the mechanical strength of the outer container and the inner container.
相較於上述習知技術,本實施例的絕熱容器1A的製造方法,在密封上述槽縫S時,不需要加熱絕熱容器1A,在使用純鈦製作外容器2及內容器3時不需要退火。因此可薄化外容器2及內容器3的厚度。另外,不需要加熱絕熱容器1A所需要的電力及時間。Compared with the above-mentioned conventional technology, the manufacturing method of the heat-insulating
如上所述,本實施例的絕熱容器1A在密封以熔接密封排氣用之槽縫S時,可使熔接痕跡部不明顯。As described above, in the
又,上述絕熱容器1A雖然是構成為如上述在外容器2的底面中央設置圓形的凹部5,但凹部5的形狀不限於此。例如圖6所示,亦可在外容器2的底面中央設置俯視下凹陷為長圓形的凹部5A。In addition, although the above-mentioned
此時,沿著凹部5A的輪廓或其輪廓附近形成槽縫S並藉由熔接密封該槽縫S。特別凹部5A中是在長圓形的直線部分的兩端之間形成槽縫S並以熔接密封該槽縫S,如此可使熔接痕跡部更加不明顯。At this time, the slit S is formed along the outline of the recessed
(第二實施例)(second embodiment)
接著,說明如圖7至圖10所示之本發明之第二實施例之絕熱容器1B及其製造方法。Next, a
其中,圖7係由下方側觀察本發明之第二實施例的絕熱容器1B之立體圖;圖8係圖7所示絕熱容器1B之構造的仰視圖;圖9係圖7所示絕熱容器1B之構造的剖面圖;圖10係放大顯示圖7所示絕熱容器1B之底部側的剖面圖。又,以下的說明中,與該絕熱容器1A相同的部位省略其說明,且於圖式中標註相同符號。Among them, Fig. 7 is a perspective view of the
本實施例之絕熱容器1B,如圖7至圖9所示,具有使外容器2之底面中央凹陷為圓環狀的凹部5B、以及位於凹部5B內側之俯視上為圓形的凸部7。The heat-insulating
本實施例的絕熱容器1B係沿著該凹部5B的輪廓或該輪廓的附近設置槽縫S,以使熔接痕跡部不明顯。因此,熔接痕跡部係沿著凹部5B的輪廓或該輪廓的附近形成。In the heat-insulating
藉此,本實施例之絕熱容器1B,在以熔接密封排氣用之槽縫S的情況下,由於熔接痕跡部係沿著凹部5B的輪廓或該輪廓的附近,因此熔接痕跡部會變得不醒目。另外,由於凹部5B設置於外容器2的底面中央,因此,比起絕熱容器1B掉落時容易碰撞的外容器2的底面外緣部,可避免掉落之衝擊造成熔接部分變形等破損風險。Thus, in the case of the heat-insulating
本實施例的絕熱容器1B包含有多個(本實施例為兩個)槽縫S,該多個槽縫S係沿著凹部5B的輪廓或該輪廓的附近設置。兩個槽縫S係於凹部5B的輪廓或該輪廓的附近設置於相互對稱的位置。The
本實施例的絕熱容器1B藉由設置如上所述多個槽縫S,可在形成真空絕熱層4時縮短透過該等多個槽縫S排氣所需要的時間。另外,相較於設置單一較大的槽縫S,可使以熔接密封槽縫S後的熔接痕跡部更不醒目。然而,並非一定要設置多個槽縫S,依實際情況亦可僅設置一個。In the
本實施例的絕熱容器1B係沿著形成凹部5B之內側輪廓的段差部61的內周側設置槽縫S。In the
如圖10所放大顯示者,段差部61係連接凸部7與凹部5B之底面之間的部分,段差部61的內周側在與凸部7的連接部分6c彎曲為凸形狀,段差部61的外周側在與凹部5B之底面的連接部分6d彎曲為凹形狀,槽縫S係沿著段差部61的內周側的連接部分6c設置。As shown enlargedly in Figure 10 , the
因上述施加於外容器2的張力對段差部61所造成的形變較小,因此段差部61適合設置槽縫S。進而,段差部61的內周側比起段差部61的外周側較容易於熔接後實施研磨或拋光加工。Since the above-mentioned tension applied to the
另一方面,段差部61的外周側由於在外容器2的底面不會與乘載面直接接觸,因此損壞的風險較小,依據不同情況亦可沿著段差部61之外周側的連接部分6d設置槽縫S。On the other hand, the outer peripheral side of the
形成槽縫S時可以使絕熱容器1B繞著中心軸旋轉,並沿著設置在外容器2之底面的凹部5B的輪廓或該輪廓附近照射雷射光。藉此,可精確地在凹部5B的輪廓或該輪廓附近形成槽縫S。When the slit S is formed, the heat-insulating
又,密封槽縫S時,將密封前的絕熱容器1B收納於已減壓(真空吸引)的腔室內,並透過槽縫S對外容器2及內容器3之間進行排氣。在此狀態下,透過設置於腔室的窗部對腔室內的絕熱容器1B照射雷射光。Also, when sealing the slot S, the heat-insulated
此時,一邊將絕熱容器1B繞中心軸旋轉,一邊沿著設置於外容器2之底面的槽縫S照射雷射光。藉此,可沿著凹部5B的輪廓或該輪廓附近精確地密封槽縫S。At this time, laser light is irradiated along the slit S provided on the bottom surface of the
本實施例的絕熱容器1B的製造方法,在密封上述槽縫S時,不需要加熱絕熱容器1B,在使用純鈦製作外容器2及內容器3時不需要退火。因此可薄化外容器2及內容器3的厚度。另外,不需要加熱絕熱容器1B所需要的電力及時間。The manufacturing method of the heat-insulating
如上所述,本實施例的絕熱容器1B在密封以熔接密封排氣用之槽縫S時,可使熔接痕跡部不明顯。As described above, in the
然而,該絕熱容器1B係構造成沿著上述形成凹部5B之內側輪廓的段差部61的內周側設置槽縫S,但與該絕熱容器1A類似,亦可沿著形成凹部5B之外側輪廓的段差部62的外周側設置槽縫S。However, this heat-insulating
又,一般的製程中,係於上述段差部61或段差部62之其中任一者設置槽縫S後,將該槽縫S藉由熔接密封。但當該熔接處發生不良,導致外容器2與內容器3之間無法適當排氣時,在物理性質上難以於相同熔接處再次設置槽縫S並藉由熔接密封該槽縫S,此時,這樣發生不良的製品會作為不良品而被丟棄,而會導致生產效率的低落。Also, in a general manufacturing process, after the slit S is provided on any one of the above-mentioned
因此,當熔接處發生不良時,優選在上述段差部61或段差部62的其中另一者設置槽縫S,並藉由熔接密封該槽縫S。藉此,不需要再次在同樣地方設置熔接處,因此不需要將該產品做為不良品丟棄,而可防止生產效率下降。Therefore, when a defect occurs at a weld, it is preferable to provide a slit S in the other of the
又,上述段差部61及段差部62中,當使內側的段差部61(凸部7)的高度低於外側的段差部62(外容器2的底面)時,優選沿著內側的段差部61設置槽縫S。此時,由於外側的段差部62(外容器2的底面)與設置面接觸,而內側的段差部61(凸部7)與設置面不接觸,因此可避免因為與設置面接觸導致熔接部分變形等破損風險。In addition, among the above-mentioned
由,上述絕熱容器1B構造成如上所述於外容器2的底面中央設置環狀的凹部5B,並於其內側設置凸部7,但亦可在凹部5B的底面中央凹陷設置圓形的凹部(未圖示)以取代凸部7。Therefore, the above-mentioned
(第三實施例)(third embodiment)
接著,說明例如圖11及圖12所示之本發明之第三實施例的絕熱容器1C及其製造方法。Next, a
其中,圖11係由下方側觀察本發明之第三實施例的絕熱容器1C之立體圖;圖12係圖11所示絕熱容器1C之構造的仰視圖。又,以下的說明中,與該絕熱容器1A相同的部位省略其說明,且於圖式中標註相同符號。Among them, Fig. 11 is a perspective view of the
本實施例之絕熱容器1C,如圖11及圖12所示係具有設置於外容器2之底面的圖案F,圖案F係文字、數字、記號、圖形或其等之組合。The
本實施例的絕熱容器1C係沿著該圖案F的輪廓設置槽縫S,以使熔接痕跡部不明顯,因此,熔接痕跡部係沿著圖案F的輪廓形成。In the
藉此,本實施例的絕熱容器1C在藉由熔接密封排氣用之槽縫S時,可使熔接痕跡部變得不明顯。又,圖案F設置於凹部5的底面,因此相較於外容器2的底面外緣部可避免掉落等衝擊造成變形之破損風險。Thereby, in the heat-insulating
本實施例的絕熱容器1C亦可沿著圖案F的輪廓設置多個槽縫S。例如,對圖案F中「THERMOS」的「R、O」及「2020/92」的「0、9」分割形成兩個槽縫S。除此之外則以一個槽縫S形成。The heat-insulating
本實施例的絕熱容器1C藉由這樣配合圖案F設置多個槽縫S,可縮短在形成真空絕熱層4時透過該等多個槽縫S排氣所需要的時間。然而,不一定要沿著所有圖案F設置槽縫S,亦可僅沿著一部分圖案F設置槽縫S。In the
形成槽縫S時,係沿著設置於凹部5之底面的圖案F一邊掃描移動一邊照射雷射光,雷射光的掃描移動可以採用對固定的雷射光的照射位置掃描移動絕熱容器1C的方法,亦可以採用對固定的絕熱容器1C掃描移動雷射光的方法,藉此可沿著圖案F的輪廓精確地形成槽縫S。When the slit S is formed, the laser light is irradiated while scanning and moving along the pattern F provided on the bottom surface of the
又,密封槽縫S時,將密封前的絕熱容器1C收納於已減壓(真空吸引)的腔室內,並透過槽縫S對外容器2及內容器3之間進行排氣。在此狀態下,透過設置於腔室的窗部對腔室內的絕熱容器1C照射雷射光。Also, when sealing the slot S, the heat-insulating
此時,沿著設置於凹部5之底面的圖案F一邊掃描移動一邊照射雷射光。雷射光的掃描移動可以採用對固定的雷射光的照射位置掃描移動絕熱容器1C的方法,亦可以採用對固定的絕熱容器1C掃描移動雷射光的方法。藉此可沿著圖案F的輪廓精確地密封槽縫S。At this time, laser light is irradiated while scanning and moving along the pattern F provided on the bottom surface of the
本實施例的絕熱容器1C的製造方法,在密封上述槽縫S時,不需要加熱絕熱容器1C,在使用純鈦製作外容器2及內容器3時不需要退火。因此可薄化外容器2及內容器3的厚度。另外,不需要加熱絕熱容器1C所需要的電力及時間。The method for manufacturing the heat-insulating
另外,例如將批號或企業標誌標示於絕熱容器1C之底面時,以往需要另外的步驟來施以雷射刻印或是貼附記載有批號的貼紙。相較於此,本實施例的絕熱容器1C,可將圖案F設計為批號或企業標誌的形狀,而不需要上述另外的步驟,因此可節省成本。In addition, for example, when labeling a lot number or a company logo on the bottom of the heat-insulating
如上所述,本實施例的絕熱容器1C在密封以熔接密封排氣用之槽縫S時,可使熔接痕跡部不明顯。As described above, in the heat-insulating
然而,上述絕熱容器1C係沿著設於上述凹部5底面的圖案F設置槽縫S,但圖案F不限於設置在外容器2的底面,亦可設置在外容器2的外周面(側面)。此時,藉由以熔接密封沿著圖案F設置的槽縫S,可使熔接痕跡部不醒目。However, the heat-insulating
(第四實施例)(fourth embodiment)
接著說明例如圖13所示之本發明之第四實施例之絕熱容器1D。Next, a
其中,圖13係絕熱容器1D的剖面圖。又,以下的說明中,與該絕熱容器1A相同的部位省略其說明,且於圖式中標註相同符號。Among them, Fig. 13 is a sectional view of the
本實施例之絕熱容器1D,如圖13所示,係將上述槽縫S(熔接痕跡部)設置在由外容器2的外觀無法確認的位置。In the heat-insulating
具體而言,該絕熱容器1D於外容器2之本體部的上端部分(肩部)具有整圈設置的覆蓋構件(肩構件)10。Specifically, this heat-insulating
本實施例之絕熱容器1D具有以熔接密封排氣用之槽縫S所形成的熔接痕跡部,且熔接痕跡部位於被以該覆蓋構件10覆蓋的外容器2的本體部的肩部。藉此,熔接痕跡部成為被覆蓋構件10覆蓋的狀態。The heat-insulating
因此,本實施例的絕熱容器1D在藉由熔接密封排氣用之槽縫S時,可使熔接痕跡部變得不醒目(被覆蓋構件10覆蓋而看不見)。Therefore, in the
然而,本發明不限於上述實施例,在不脫離本發明精神範圍內可加諸各種變化。例如,上述實施例中雖然例示了將本發明之絕熱容器應用在帶蓋容器之容器本體的情況,但也可以將本發明應用於廣泛的隔熱容器,如具有保溫和保冷功能的水瓶和杯子等飲料容器,具有保溫功能的食品容器和炊具等。However, the present invention is not limited to the above-described embodiments, and various changes can be added without departing from the scope of the spirit of the present invention. For example, although the above-mentioned embodiment exemplifies the application of the heat-insulating container of the present invention to the container body of the container with a lid, the present invention can also be applied to a wide range of heat-insulating containers, such as water bottles and cups with heat and cold functions. Such as beverage containers, food containers and cooking utensils with heat preservation function, etc.
按,以上所述,僅係本發明之較佳實施例,惟,本發明所主張之權利範圍,並不侷限於此,按凡熟悉該項技藝人士,依據本發明所揭露之技術內容,可輕易思及之等效變化,均應屬不脫離本發明之保護範疇。According to, the above description is only a preferred embodiment of the present invention, but the scope of rights claimed by the present invention is not limited thereto. According to those who are familiar with the art, according to the technical content disclosed in the present invention, they can The easily conceivable equivalent changes shall all fall within the scope of protection of the present invention.
[習知]
無
[本發明]
1A、1B、1C、1D:絕熱容器
2:外容器
3:內容器
4:真空絕熱層
5、5A、5B:凹部
6、61、62:段差部
6a、6b、6c、6d:連接部分
7:凸部
10:肩構件(覆蓋構件)
F:圖案
S:槽縫
[knowledge]
none
[this invention]
1A, 1B, 1C, 1D: Insulated containers
2: outer container
3: inner container
4:
[圖1]係由上方側觀察本發明之第一實施例的絕熱容器之立體圖; [圖2]係自下方側觀察圖1所示之絕熱容器之立體圖; [圖3]係圖1所示絕熱容器之構造的仰視圖; [圖4]係圖1所示絕熱容器之構造的剖面圖; [圖5]係放大顯示圖4所示絕熱容器之底部側的剖面圖; [圖6]係自下方側觀察圖1所示絕熱容器之別的構造的立體圖; [圖7]係由下方側觀察本發明之第二實施例的絕熱容器之立體圖; [圖8]係圖7所示絕熱容器之構造的仰視圖; [圖9]係圖7所示絕熱容器之構造的剖面圖; [圖10]係放大顯示圖7所示絕熱容器之底部側的剖面圖; [圖11]係由下方側觀察本發明之第三實施例的絕熱容器之立體圖; [圖12]係圖11所示絕熱容器之構造的仰視圖;及 [圖13]係本發明之第四實施例的絕熱容器之剖面圖。 [FIG. 1] is a perspective view of the heat insulating container of the first embodiment of the present invention viewed from the upper side; [Fig. 2] is a perspective view of the insulated container shown in Fig. 1 observed from the lower side; [Fig. 3] is a bottom view of the structure of the heat-insulated container shown in Fig. 1; [Fig. 4] is a sectional view of the structure of the insulated container shown in Fig. 1; [Fig. 5] is an enlarged sectional view showing the bottom side of the heat insulating container shown in Fig. 4; [Fig. 6] is a perspective view of another structure of the heat insulating container shown in Fig. 1 viewed from the lower side; [ Fig. 7 ] is a perspective view of the heat insulating container of the second embodiment of the present invention viewed from the lower side; [Fig. 8] is a bottom view of the structure of the heat-insulated container shown in Fig. 7; [Fig. 9] is a sectional view of the structure of the insulated container shown in Fig. 7; [FIG. 10] is an enlarged sectional view showing the bottom side of the heat insulating container shown in FIG. 7; [ Fig. 11 ] is a perspective view of the heat insulating container of the third embodiment of the present invention viewed from the lower side; [Fig. 12] is a bottom view of the structure of the heat-insulated container shown in Fig. 11; and [ Fig. 13 ] is a sectional view of a heat insulating container according to a fourth embodiment of the present invention.
1A:絕熱容器 1A: Insulated container
2:外容器 2: outer container
5:凹部 5: Concave
6:段差部 6: Step difference department
6a、6b:連接部份 6a, 6b: connection part
S:槽縫 S: slot
Claims (8)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021031656A JP2022132919A (en) | 2021-03-01 | 2021-03-01 | Insulating container and manufacturing method thereof |
JP2021-031656 | 2021-03-01 |
Publications (2)
Publication Number | Publication Date |
---|---|
TW202239361A TW202239361A (en) | 2022-10-16 |
TWI806449B true TWI806449B (en) | 2023-06-21 |
Family
ID=83023888
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW111106890A TWI806449B (en) | 2021-03-01 | 2022-02-24 | Insulated container and manufacturing method thereof |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP2022132919A (en) |
KR (1) | KR20220123592A (en) |
CN (1) | CN114987949A (en) |
TW (1) | TWI806449B (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5153977A (en) * | 1991-02-01 | 1992-10-13 | Nippon Sanso Corporation | Method for making double-walled insulating metal container |
TW201940388A (en) * | 2018-01-29 | 2019-10-16 | 美商膳魔師有限責任公司 | Methods and systems for forming vacuum insulated containers |
TW202007336A (en) * | 2018-08-01 | 2020-02-16 | 沃拓創意股份有限公司 | Thermos bottle with dual opening and manufacturing method thereof |
-
2021
- 2021-03-01 JP JP2021031656A patent/JP2022132919A/en active Pending
-
2022
- 2022-02-23 CN CN202210184479.3A patent/CN114987949A/en active Pending
- 2022-02-24 TW TW111106890A patent/TWI806449B/en active
- 2022-02-28 KR KR1020220025937A patent/KR20220123592A/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5153977A (en) * | 1991-02-01 | 1992-10-13 | Nippon Sanso Corporation | Method for making double-walled insulating metal container |
US5153977B1 (en) * | 1991-02-01 | 1998-07-28 | Nippon Oxygen Co Ltd | Method for making double-walled insulating metal container |
TW201940388A (en) * | 2018-01-29 | 2019-10-16 | 美商膳魔師有限責任公司 | Methods and systems for forming vacuum insulated containers |
TW202007336A (en) * | 2018-08-01 | 2020-02-16 | 沃拓創意股份有限公司 | Thermos bottle with dual opening and manufacturing method thereof |
Also Published As
Publication number | Publication date |
---|---|
KR20220123592A (en) | 2022-09-08 |
CN114987949A (en) | 2022-09-02 |
JP2022132919A (en) | 2022-09-13 |
TW202239361A (en) | 2022-10-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US11179764B1 (en) | Manufacturing process of arc-shaped bottom titanium cup | |
JPH11221667A (en) | Manufacture of metallic vacuum double container | |
TWI806449B (en) | Insulated container and manufacturing method thereof | |
JPH11164784A (en) | Metallic vacuum double container | |
US20050039317A1 (en) | Apparatus and method for attaching heat exchange unit and valve to the bottom of self-cooling and self-heating food or beverage containers | |
JP4375704B2 (en) | Method for manufacturing curl opening of metal can | |
JP6761362B2 (en) | Beverage double container | |
TWI841922B (en) | Method for manufacturing thermal insulation container | |
JPS59103634A (en) | Vacuum heat insulating container | |
CN212307487U (en) | Vacuum cup with arc-shaped bottom | |
JP2019097868A (en) | Heat-insulated double container and manufacturing method of the same | |
JP7539530B2 (en) | Insulated containers and containers with lids | |
JPH0274223A (en) | Manufacture of cooling-retaining or heat-retaining metallic doubled vessel | |
JP2004217275A (en) | Heat insulated container for storing beverage container | |
JPS60187493A (en) | Manufacture of double-layered vacuum vessel | |
KR102047605B1 (en) | Cooking Vessel for Stream Pressure discharge | |
KR200263985Y1 (en) | Vessel for foods | |
JP2020132270A (en) | Thermal insulation container | |
JPH0238208B2 (en) | ||
JPH0779771B2 (en) | Manufacturing method of metal vacuum double tank | |
JP3889943B2 (en) | Container body | |
JP2002028087A (en) | Method for manufacturing titanium vacuum insulated double container | |
JPS63206213A (en) | Production of metal double container | |
JPH1118964A (en) | Heat insulated vessel and heat insulated cooker | |
JP2003102618A (en) | Method for manufacturing container body |