TWI805891B - Plasma treatment device - Google Patents
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- TWI805891B TWI805891B TW109100701A TW109100701A TWI805891B TW I805891 B TWI805891 B TW I805891B TW 109100701 A TW109100701 A TW 109100701A TW 109100701 A TW109100701 A TW 109100701A TW I805891 B TWI805891 B TW I805891B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32798—Further details of plasma apparatus not provided for in groups H01J37/3244 - H01J37/32788; special provisions for cleaning or maintenance of the apparatus
- H01J37/32816—Pressure
- H01J37/32834—Exhausting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32623—Mechanical discharge control means
- H01J37/32633—Baffles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32082—Radio frequency generated discharge
- H01J37/321—Radio frequency generated discharge the radio frequency energy being inductively coupled to the plasma
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32715—Workpiece holder
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- H—ELECTRICITY
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67063—Apparatus for fluid treatment for etching
- H01L21/67069—Apparatus for fluid treatment for etching for drying etching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68785—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by the mechanical construction of the susceptor, stage or support
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Abstract
[課題]提供抑制不穩定的放電之技術。 [解決手段]處理室,係於其內部設置有載置基板的載置台,對基板實施電漿處理。排氣口,係設置於載置台之周圍之比起載置台的用於載置基板之載置面更低的位置,對處理室內實施排氣。複數個擋板,係由導電性材料形成,分別連接於接地電位,相對於往排氣口的排氣之流動設置於比排氣口更上游側,從載置台之側面側與處理室之側面側交替突出,該突出的前端部分隔開間隔而重複。[Problem] Provide a technique for suppressing unstable discharge. [Solution] A processing chamber is provided with a mounting table for mounting a substrate therein, and plasma processing is performed on the substrate. The exhaust port is provided around the mounting table at a position lower than the mounting surface of the mounting table on which the substrate is mounted, and exhausts the processing chamber. A plurality of baffles are made of conductive material, are connected to the ground potential, and are arranged on the upstream side of the exhaust port relative to the flow of exhaust gas to the exhaust port, from the side of the mounting table and the side of the processing chamber. The sides protrude alternately, and the protruding front ends repeat at intervals.
Description
本揭示關於電漿處理裝置。The present disclosure relates to plasma treatment devices.
專利文獻1揭示的電漿處理裝置,係在載置基板的載置台之周圍,以對進行電漿處理的處理區域與連結於排氣系統的排氣區域進行區隔的方式,設置有由導電性材料形成且設為接地電位的複數個間隔構件。
[先前技術文獻]
[專利文獻]The plasma processing apparatus disclosed in
[專利文獻1]日本特開2015-216260號公報[Patent Document 1] Japanese Patent Laid-Open No. 2015-216260
[發明所欲解決的課題][Problems to be Solved by the Invention]
本揭示提供抑制不穩定的放電之技術。 [解決課題的手段]The present disclosure provides techniques for suppressing unstable discharges. [means to solve the problem]
本揭示之一態樣的電漿處理裝置,係具有:處理室;排氣口;及複數個擋板。處理室,係於其內部設置有載置基板的載置台,且對基板實施電漿處理。排氣口,係設置於載置台之周圍之比起載置台的載置基板之載置面更低的位置,且對處理室內實施排氣。複數個擋板,係由導電性材料形成,分別連接於接地電位,相對於往排氣口的排氣之流動設置於比排氣口更上游側,從載置台之側面側與處理室之側面側交替突出,該突出的前端部分係隔開間隔而重複。 [發明效果]A plasma processing device according to an aspect of the present disclosure has: a processing chamber; an exhaust port; and a plurality of baffles. The processing chamber is provided with a mounting table for mounting the substrate inside, and plasma processing is performed on the substrate. The exhaust port is provided around the mounting table at a position lower than the mounting surface of the mounting table on which the substrate is mounted, and exhausts the processing chamber. A plurality of baffles are made of conductive material, are connected to the ground potential, and are arranged on the upstream side of the exhaust port relative to the flow of exhaust gas to the exhaust port, from the side of the mounting table and the side of the processing chamber. The sides protrude alternately, and the protruding front end portions are repeated at intervals. [Invention effect]
依據本揭示可以抑制不穩定的放電。According to the present disclosure, unstable discharge can be suppressed.
以下,參照圖面詳細說明本申請揭示的電漿處理裝置之實施形態。又,本實施形態並非用來限定揭示的電漿處理裝置者。Hereinafter, embodiments of the plasma processing apparatus disclosed in the present application will be described in detail with reference to the drawings. In addition, this embodiment is not intended to limit the disclosed plasma processing apparatus.
在平板顯示器(FPD)之製造工程中,存在對玻璃基板等之基板進行電漿蝕刻或成膜處理等之電漿處理的工程。電漿處理係使用電漿蝕刻裝置或電漿CVD成膜裝置等之各種電漿處理裝置。In the manufacturing process of a flat panel display (FPD), there is a process of performing a plasma treatment such as plasma etching or film formation treatment on a substrate such as a glass substrate. Plasma treatment uses various plasma treatment equipment such as plasma etching equipment and plasma CVD film forming equipment.
但是,電漿處理裝置中,會有電漿流入排氣系統,於排氣系統中產生不穩定的放電之情況。於此,期待抑制不穩定的放電。However, in the plasma treatment device, the plasma may flow into the exhaust system, causing unstable discharge in the exhaust system. Here, it is desired to suppress unstable discharge.
[電漿處理裝置之構成]
首先,對實施形態的電漿處理裝置10之構成進行說明。圖1係表示實施形態的電漿處理裝置之概略構成之一例之垂直剖面圖。本實施形態的電漿處理裝置10係構成為感應耦合型之電漿處理裝置,其生成感應耦合電漿,例如對FPD用玻璃基板如此般的矩形基板進行蝕刻處理或灰化處理等之感應耦合電漿處理。[Structure of plasma treatment device]
First, the configuration of the
電漿處理裝置10具有由導電性材料例如內壁面實施了陽極氧化處理的鋁形成的角筒形狀之氣密的本體容器1。本體容器1,可以分解組裝,藉由接地線1a進行接地。本體容器1係藉由介質壁2而上下被劃分為天線室3及處理室4。介質壁2構成處理室4之天井壁。介質壁2係由Al2
O3
等之陶瓷、石英等構成。The
在本體容器1中的天線室3之側壁3a與處理室4之側壁4a之間設置有朝內側突出的支撐棚架5。於支撐棚架5之上載置有介質壁2。Between the
於介質壁2之下側部分嵌入有處理氣體供給用之噴淋筐體11。噴淋筐體11設置為十字狀,成為從下方支撐介質壁2的構造,例如成為梁構造。又,對前述介質壁2進行支撐的噴淋筐體11,係成為藉由複數根吊帶(未圖示)懸吊於本體容器1之天井的狀態。支撐棚架5及噴淋筐體11可以被介質構件披覆。A
噴淋筐體11由導電性材料較好是由金屬形成,例如由以不產生污染物的方式內面或外面實施了陽極氧化處理的鋁構成。於噴淋筐體11形成有水平延伸的氣體流路12。於氣體流路12連通有朝下方延伸的複數個氣體吐出孔12a。另一方面,於介質壁2之上表面中央以與氣體流路12連通的方式設置有氣體供給管20a。氣體供給管20a係從本體容器1之天井貫穿外側而連接於包含處理氣體供給源及閥系統等之處理氣體供給系統20。因此,於電漿處理中,從處理氣體供給系統20供給的處理氣體,係經由氣體供給管20a供給至噴淋筐體11之氣體流路12,從形成於噴淋筐體11之下面的氣體吐出孔12a吐出至處理室4內。The
於天線室3內配設有高頻(RF)天線13。高頻天線13係將由銅或鋁等之良導電性之金屬形成的天線線圈13a配置成為環狀或渦卷狀等之習知使用的任意之形狀而構成。高頻天線13是具有複數個天線部的多重天線亦可。A radio frequency (RF)
於天線線圈13a之端子22連接有朝天線室3之上方延伸的供電構件16。供電構件16之上端經由供電線19連接於高頻電源15。又,於供電線19設置有匹配器14。另外,高頻天線13係藉由絕緣構件所形成之間隔件17與介質壁2分離。電漿處理時,從高頻電源15例如將頻率為13.56MHz之高頻電力供給至高頻天線13。藉此,於處理室4內形成感應電場,藉由感應電場使從噴淋筐體11供給的處理氣體電漿化而生成感應耦合電漿。A
於處理室4內之底壁4b上以隔著介質壁2而與高頻天線13呈對置的方式設置有載置台23。載置台23係於上表面具有載置矩形狀之基板G之載置面23a。載置台23由導電性材料例如表面實施了陽極氧化處理的鋁構成。載置台23係經由絕緣體構件24固定。絕緣體構件24係以從載置台23之側面覆蓋下面之周邊部分的方式形成。載置於載置台23的基板G係藉由靜電吸盤(未圖示)進行吸附保持。A mounting table 23 is provided on the
載置台23中經由本體容器1之底壁4b、絕緣體構件24插通有進行基板G之搬出入之升降銷(未圖示)。升降銷藉由設置於本體容器1外的升降機構(未圖示)進行升降驅動而進行基板G之搬出入。又,載置台23作為藉由升降機構可以升降的構造亦可。Lift pins (not shown) for carrying in and out the substrate G are inserted through the
於載置台23,藉由供電線25經由匹配器26連接有偏壓用之高頻電源27。電漿處理中,高頻電源27係將高頻偏壓(偏壓用高頻電力)施加於載置台。高頻偏壓之頻率例如為6MHz。處理室4內生成的電漿中之離子藉由偏壓用之高頻電力有效地被引入至基板G。A high-
又,為了控制基板G之溫度,於載置台23內設置有由陶瓷加熱器等之加熱手段或冷媒流路等形成的溫度控制機構及溫度感測器(都未圖示)。In addition, in order to control the temperature of the substrate G, a temperature control mechanism and a temperature sensor (both not shown) formed by heating means such as a ceramic heater or a refrigerant flow path are provided in the mounting table 23 .
另外,在載置有基板G時,載置台23係於基板G之背面側形成冷卻空間(未圖示)。於冷卻空間連接有He氣體流路28用以在規定之壓力下供給作為熱傳導用氣體之He氣體。如此般,藉由對基板G之背面側供給熱傳導用氣體,在真空下可以使基板G之溫度控制性良好。In addition, when the board|substrate G is mounted, the mounting table 23 forms a cooling space (not shown) in the back surface side of the board|substrate G. As shown in FIG. A
於處理室4之底壁4b之底部中央形成有開口部4c。供電線25、He氣體流路28及溫度控制機構之配管或配線係經由開口部4c導出本體容器1外。An
在處理室4的四個側壁4a之中之一個設置有進行基板G之搬出入的搬出入口29a及對搬出入口29a進行開關的閘閥29。One of the four
於處理室4的載置台23之周圍設置有排氣口30。例如於處理室4的底壁4b沿著載置台23之側面設置有排氣口30。排氣口30係以成為較載置台23之載置面23a低的位置的方式設置於底壁4b。於排氣口30設置有開口擋板30a。開口擋板30a,係藉由形成有多數狹縫的構件或網孔構件、具有多數沖孔的構件形成,可以通過排氣。An
於排氣口30連接有排氣部40。排氣部40具有:連接於排氣口30的排氣配管31;藉由對排氣配管31之開度進行調整來控制處理室4內之壓力的自動壓力控制閥(APC)32;及透過排氣配管31對處理室4內實施排氣的真空泵33。藉由真空泵33對處理室4內實施排氣,在電漿處理中,對自動壓力控制閥(APC)32之開度進行調整而將處理室4內設定維持於規定之真空氛圍。An
相對於往排氣口30的排氣之流動,在排氣口30之更上游側設置有複數個擋板50。本實施形態中,在成為排氣口30之更上游側的處理室4之內壁(側壁4a之內側部分)與載置台23之間,設置有2個擋板50a、50b。擋板50係由金屬等之導電性材料形成,形成為板材。相對於本體容器1之高度方向,擋板50係以從載置台23之側面側與處理室4之側面側交替突出的方式設置。本實施形態中,擋板50a以從載置台23之側面突出的方式設置於上側,擋板50b在擋板50a之下側隔開規定之間隔以從處理室4之側面(側壁4a)突出的方式設置。擋板50a與擋板50B,至彼等突出的前端部分51a、51b之長度之合計,係以比起處理室4之內壁與載置台23之間之寬度更長的方式形成。藉由擋板50a與擋板50b在本體容器1之高度方向隔開規定之間隔而交替突出的方式設置,則前端部分51a、51b隔開間隔重複。亦即,擋板50a、50b為前端部分51a、51b在本體容器1之高度方向隔開間隔重疊而形成迷宮構造。處理室4內之氣體通過擋板50a、50b之間之彎曲的排氣路徑,流入擋板50a、50b之下部之排氣區域54而從排氣口30進行排氣。擋板50a、50b之間隔設為50~100mm為較佳。又,擋板50a、50b之前端部分51a、51b之重複之寬度設為20~100mm為較佳。A plurality of
各擋板50分別連接於接地電位。例如本體容器1藉由接地線1a被接地,因此,處理室4之側壁4a及底壁4b成為接地電位。擋板50b係由金屬等之導電性材料形成,且電連接於設為接地電位的處理室4之側壁4a。擋板50a係由金屬等之導電性材料形成,且經由披覆載置台23之側面的導電性之覆蓋部55電連接於設為接地電位的處理室4之底壁4b。又,各擋板50分別設置接地線,藉由接地線連接於接地電位亦可。Each
圖2A係表示實施形態的處理室內之構成之一例之水平剖面圖。圖2A係表示上方觀察處理室4內之載置台23附近的剖面圖。於處理室4內,載置台23配置於中央載置台23。為了載置矩形狀之基板G,載置台23之載置面23a形成為矩形狀。圖2A之例中,於處理室4之四個角分別設置有排氣口30。又,排氣口30之數或位置可以依據電漿處理裝置10之大小適當地變更。圖2B係表示實施形態的處理室內之構成之另一例之水平剖面圖。圖2B中,於矩形狀之載置台23之各邊之兩端附近分別設置有排氣口30。Fig. 2A is a horizontal cross-sectional view showing an example of the configuration of the processing chamber of the embodiment. FIG. 2A is a sectional view showing the vicinity of the mounting table 23 in the
本實施形態中,擋板50a設置於載置台23之側面之全周。擋板50b設置於與載置台23之側面對置的處理室4之側壁4a之全周。擋板50a、50b之前端部分51a、51b重複。換言之,從載置台23之側面突出的擋板50a之前端部分51a與從處理室4之側面突出的擋板50b之前端部分51b彼此比起對方之前端部分更延伸,從上方觀察載置台23附近的情況下具有重複的區域。圖2A及圖2B中,擋板50b之前端部分51b側之與擋板50a重複的區域之圖案以虛線表示。又,擋板50a、50b未必設置於載置台23之周圍之全周,例如為了確保其他元件之配置區域,而在載置台23之周圍之一部分不配置亦可。In this embodiment, the
回至圖1。實施形態的電漿處理裝置10具有由微處理器(電腦)形成的控制部100、使用者介面101、及記憶部102。控制部100對電漿處理裝置10之各構成部例如閥、高頻電源15、高頻電源27、真空泵33等傳送指令,對彼等進行控制。又,使用者介面101具有由操作員進行電漿處理裝置10之管理之指令之輸入等之輸入操作的鍵盤,或使電漿處理裝置10之運轉狀況可視化而予以顯示的顯示器等。使用者介面101連接於控制部100。於記憶部102記憶有:在控制部100之控制下實現電漿處理裝置10所執行的各種處理之控制程式,或對應於處理條件而於電漿處理裝置10之各構成部執行處理之程式亦即處理配方。記憶部102連接於控制部100。處理配方記憶於記憶部102之中之記憶媒體。記憶媒體可以是內建於電腦的硬碟或半導體記憶體,亦可以是CDROM、DVD、快閃記憶體等之可攜性者亦可。又,從其他裝置例如透過專用線路適當地傳送配方亦可。必要時,按照來自使用者介面101之指示等從記憶部102呼叫任意之處理配方使控制部100執行,在控制部100之控制下進行電漿處理裝置10之期待之處理。Back to Figure 1. The
接著,說明使用以上構成的電漿處理裝置10對基板G進行電漿處理例如電漿蝕刻或電漿灰化時的處理動作。Next, the processing operation when plasma processing such as plasma etching or plasma ashing is performed on the substrate G using the
首先,電漿處理裝置10將閘閥29設為開放之狀態。基板G藉由搬送機構(未圖示)從搬出入口29a被搬入處理室4內,載置於載置台23之載置面23a。電漿處理裝置10藉由靜電吸盤(未圖示)將基板G固定於載置台23上。接著,電漿處理裝置10從處理氣體供給系統20經由噴淋筐體11之氣體吐出孔12a將處理氣體供給至處理室4內。又,電漿處理裝置10藉由自動壓力控制閥(APC)32對壓力進行控制,並且從排氣口30經由排氣配管31藉由真空泵33對處理室4內實施真空排氣,藉此,將處理室內例如維持於0.66~26.6Pa左右之壓力氛圍。First, the
又,此時,為了迴避基板G之溫度上升或溫度變化,電漿處理裝置10經由He氣體流路28對基板G之背面側之冷卻空間供給作為熱傳導用氣體之He氣體。At this time, in order to avoid temperature rise or temperature change of the substrate G, the
接著,電漿處理裝置10從高頻電源15例如將13.56MHz之高頻施加於高頻天線13,藉此,經由介質壁2而在處理室4內形成均勻的感應電場。藉由如此般形成的感應電場,於處理室4內使處理氣體電漿化而生成高密度之感應耦合電漿。藉由該電漿對基板G進行電漿處理,例如對基板G之規定之膜進行電漿蝕刻或電漿灰化。與此同時,電漿處理裝置10從高頻電源27將作為高頻偏壓的例如頻率為6MHz之高頻電力施加於載置台23,使處理室4內生成的電漿中之離子有效地被引入至基板G。Next, the
供給至處理室4內的處理氣體電漿化而被供作為電漿處理之後,藉由真空泵33進行吸引,藉此而經由排氣區域54到達排氣口30,從排氣口30經由排氣配管31進行排氣。圖3係表示實施形態的往排氣口的排氣之流動之一例之圖。圖3中以實線之箭頭示意表示排氣之流動之一例。電漿化的氣體通過擋板50a、50b之間之彎曲成為S字狀的排氣路徑流入排氣區域54。排氣區域54形成於載置台23之周圍全周,通往各排氣口30。流入排氣區域54的氣體,到達排氣口30,從排氣口30經由排氣配管31進行排氣。After the processing gas supplied into the
本實施形態的電漿處理裝置10中,將擋板50a、50b設置於載置台23之周圍之全周。藉此,電漿處理裝置10可以縮小排氣特性之不均勻等。例如圖2A所示,電漿處理裝置10在處理室4之四個角設置有排氣口30之情況下,處理室4之四個角附近之排氣特性變高。但是,電漿處理裝置10中,設置擋板50a、50b使排氣電阻增加,而成為從載置台23之周圍整體進行排氣。藉此,電漿處理裝置10中,可以縮小載置台23之周圍之排氣特性之不均勻等。亦即,電漿處理裝置10藉由將擋板50a、50b設置於載置台23之周圍之全周,可以使載置台23之周圍之排氣特性均勻化。In the
又,本實施形態的電漿處理裝置10,係在排氣口30之更上游側,以前端部分51a、51b隔開間隔而重複的方式設置有擋板50a、50b。藉此,電漿化的氣體通過擋板50a、50b之間時,與擋板50a、50b接觸而失活。藉此,電漿化的氣體不直接流入排氣口30,因此於排氣口30或排氣部40中,可以抑制不穩定的放電之產生。圖4係表示實施形態的電漿化的氣體之流動之一例之圖。供給置處理室4內的處理氣體,係在噴淋筐體11與載置台23之間之處理區域被電漿化。該電漿化的氣體藉由真空泵33進行吸引,經由排氣區域54被吸引至排氣口30,與擋板50a、50b接觸而失活,因此不會直接到達排氣口30。Further, in the
於此,作為比較例而說明無擋板50a、50b之情況下之電漿之流動之一例。圖5係表示比較例的電漿化的氣體之流動之一例之圖。比較例中,未設置擋板50a、50b。電漿化的氣體藉由真空泵33進行吸引,從排氣口30流入排氣部40。該情況下,於排氣口30或排氣部40中,存在產生不穩定的放電之情況。Here, an example of the flow of plasma without the
另一方面,如圖4所示,本實施形態的電漿處理裝置10,電漿化的氣體失活而流入排氣口30,因此於排氣口30或排氣部40中可以抑制不穩定的放電之產生。On the other hand, as shown in FIG. 4, in the
又,電漿處理裝置10中,擋板50a、50b之前端部分51a、51b以隔開間隔而重複的方式配置。藉此,電漿處理裝置10可以抑制從排氣部40反衝的微粒飛出至擋板50a、50b之上部。圖6係表示實施形態的來自排氣部之微粒之反衝之一例之圖。圖6中以實線之箭頭示意表示微粒之反衝之一例。排氣部40中,微粒60有可能因為真空泵33等而朝排氣口30側反衝之情況。但是,電漿處理裝置10中,擋板50a、50b之前端部分51a、51b被重疊,因此可以抑制排氣部40中反衝的微粒60跳出至擋板50a、50b之上部。特別是,本實施形態的電漿處理裝置10中,將擋板50a、50b之中最上部之擋板50a以從載置台23之側面突出的方式設置。藉此,處理室4之側面側成為開口,擋板50a披覆載置台23側,因此即使反衝的微粒60通過擋板50a、50b之間隙之情況下,亦可以抑制微粒60飛出至載置台23側。Moreover, in the
但是,電漿處理裝置10中,在基板G之附近生成高密度之電漿,因此,處理室4之高度設計為較低。例如電漿處理裝置10中,載置台23與噴淋筐體11之距離成為300mm以下。藉此,電漿處理裝置10中,作為對置電極而發揮功能的處理室4之內壁(側壁4a之內側部分)之面積變小。又,電漿處理裝置10中,隨著可以處理的基板G之尺寸變為越大,相對於載置基板G的載置台23之面積,處理室4之內壁(側壁4a之內側部分)之面積之比率降低。另一方面,電漿處理裝置10中,隨著基板G越大型化,對載置台23需要施加高電力之高頻電力。例如電漿處理裝置10中,若基板G之尺寸為第8世代之尺寸(2160mm×2460mm)以上之尺寸時,需要對載置台23施加更高電力之高頻電力。結果,電漿處理裝置10中,隨著處理的基板G之尺寸變為越大,相對於對置電極的返回電流密度增加,成為容易產生電弧放電等之電性不穩定。However, in the
於此,本實施形態的電漿處理裝置10中設置有設為接地電位的擋板50a、50b。藉由擋板50a、50b設為接地電位,相對於施加有高頻偏壓的載置台23作為對置電極而發揮功能。亦即,電漿處理裝置10中,藉由擋板50a、50b之設置來擴大對置電極之面積。藉此,電漿處理裝置10中,伴隨著基板G之大型化致使載置台23大型化之情況下,亦可以確保電氣穩定性,可以抑制不穩定的放電。Here, in the
又,本實施形態中示出使最上部之擋板50a從載置台23之側面側突出的方式而設置之情況,但不限定於此。例如使最上部之擋板50a從處理室4之側面側突出的方式而設置亦可。圖7係表示實施形態的電漿處理裝置之另一構成之一例之圖。圖7中以實線之箭頭示意表示排氣之流動之一例。圖7中,上側之擋板50a以從處理室4之側壁4a突出的方式設置,下側之擋板50b以從載置台23之側面突出的方式設置。擋板50a、50b各自之前端部分51a、51b係以隔開間隔重複的方式配置。圖7之情況下,最上部之擋板50a,在載置台23側成為開口。藉此,排氣路徑不會大幅屈曲,排氣可以順暢地流入擋板50a、50b之間,因此排氣特性提升。於此,如圖3所示,以使最上部之擋板50a從載置台23之側面側突出的方式設置之情況下,排氣多數流入擋板50a之上部,因此藉由處理氣體而在擋板50a之上表面堆積較多副生成物等。另一方面,如圖7所示,使最上部之擋板50a從處理室4之側面側突出的方式設置之情況下,流入擋板50a之上部的排氣變少,排氣順暢地流入,因此可以減少副生成物等之堆積。Moreover, in this embodiment, although the case where the
又,覆蓋部55以直至上端為止披覆載置台23之側面的方式形成亦可。圖8係表示實施形態的電漿處理裝置之另一構成之一例之圖。覆蓋部55以直至上端為止披覆載置台23之側面的方式形成。覆蓋部55電連接於設為接地電位的處理室4之底壁4b。因此覆蓋部55作為相對於施加有高頻偏壓的載置台23之對置電極而發揮功能。亦即,電漿處理裝置10中,藉由覆蓋部55以直至上端為止披覆載置台23之側面的方式形成,而擴大對置電極之面積。藉此,電漿處理裝置10中,伴隨基板G之大型化致使載置台23大型化之情況下,亦可以確保電氣穩定性,可以抑制不穩定的放電。Moreover, the covering
又,本實施形態中示出在排氣口30之更上游側設置2個擋板50之情況,但不限定於此。擋板50之個數可以是2個以上或任一。圖9係表示實施形態的電漿處理裝置之另一構成之一例之圖。示出在排氣口30之更上游側設置3個擋板50a~50c之情況。圖10係表示實施形態的電漿處理裝置之另一構成之一例之圖。示出在排氣口30之更上游側設置4個擋板50a~50d之情況。圖9及圖10中亦示出最上部之擋板50a從載置台23之側面側突出的方式設置之情況,但不限定於此。最上部之擋板50a從處理室4之側面側突出的方式而設置亦可。Moreover, in this embodiment, although the case where the two
又,本實施形態中示出載置台23之用於載置基板G的載置面23a為平坦的情況,但不限定於此。載置台23沿著載置面23a之外緣設置突出的突出部80亦可。圖11係表示實施形態的電漿處理裝置之另一構成之一例之圖。電漿處理裝置10中,沿著載置面23a之外緣設置有突出部80。突出部80係以規定之高度包圍基板G之外周而形成。電漿處理裝置10中,在對載置於載置面23a的基板G進行電漿處理之情況下,於基板G之周邊區域,電漿處理之處理特性會有變化之情況。例如電漿處理裝置10中,在對載置於載置面23a的基板G進行電漿蝕刻之情況下,相對於基板G之中心區域,基板G之周邊區域中未反應之電漿氣體之比例變多。因此基於負載效應(loading effect),基板G之周邊區域中的蝕刻速率變高,基板G之面內之蝕刻之均勻性降低。於此,電漿處理裝置10中,沿著載置面23a之外緣設置突出部80,阻礙電漿化的氣體往外側之流動而降低周邊區域之氣體之流速,抑制因為負載效應而在基板G之周邊區域之蝕刻速率變高之現象。突出部80之寬度及高度,可以對應於負載效應引起的基板G之周邊區域之蝕刻速率之狀況適當地決定。為了使超過突出部80而排出的氣體因為擋板50而失活,較好是構成為擋板50a之基端至前端部分51a之長度比突出部80之上端至擋板50a之高度更長。Moreover, in this embodiment, although the mounting
圖12係表示實施形態的蝕刻之變化之一例之圖。於圖12示出從基板G之中心起每一位置的蝕刻速率(E/R)之變化。蝕刻速率係以基板G之規定之位置之蝕刻速率作為基準而予以規格化表示。圖12中未設置擋板50之情況下之蝕刻速率之變化以「無擋板」表示。又,設置有擋板50a、50b之情況下之蝕刻速率之變化以「有擋板」作為表示。又,設置有擋板50a、50b與突出部80之情況下之蝕刻速率之變化以「有擋板與突出部」予以表示。突出部80設為寬度30mm。如圖12所示,和未設置擋板50之情況比較,設置有擋板50a、50b之情況下,基板G之周邊之蝕刻速率變低,基板G之面內之蝕刻之均勻性提升。又,設置有擋板50a、50b與突出部80之情況下,基板G之周邊之蝕刻速率進一步變低,基板G之面內之蝕刻之均勻性進一步提升。如此般,電漿處理裝置10中,藉由設置擋板50,使基板G之面內之電漿處理之處理特性之均勻性提升。又,電漿處理裝置10中,藉由設置擋板50與突出部80,使基板G之面內之電漿處理之處理特性之均勻性進一步提升。Fig. 12 is a diagram showing an example of changes in etching in the embodiment. The variation of the etching rate (E/R) at each position from the center of the substrate G is shown in FIG. 12 . The etching rate is expressed in a normalized manner based on the etching rate at a predetermined position of the substrate G as a reference. In FIG. 12, the change of the etching rate in the case where no
又,擋板50可以在上表面設置有熔射膜。圖13係表示實施形態的電漿處理裝置之另一構成之一例之圖。電漿處理裝置10中,從載置台23之側面側與處理室4之側面側交替設置2個擋板50a、50b。擋板50a、50b係於上表面設置有氧化鋁(Al2
O3
)或氧化釔(Y2
O3
)等之熔射膜90。熔射膜90之表面較粗,因此副生成物等容易附著。因此,電漿處理裝置10中,藉由在擋板50a、50b設置熔射膜90,電漿處理中產生之副生成物等可以被熔射膜90捕獲。另一方面,未設置熔射膜90之情況下,亦可以藉由對擋板50a、50b之表面實施噴砂處理增大表面粗度,使副生成物附著。又,熔射膜90亦有為了保護擋板免受腐蝕性氣體而設置之情況。該情況下,熔射膜90設置於擋板整面。In addition, the
如以上般,本實施形態的電漿處理裝置10具有處理室4、排氣口30、及複數個擋板50。處理室4之內部設置有用於載置基板G的載置台23,且實施對基板G之電漿處理。排氣口30設置於載置台23之周圍的比起載置台23之用於載置基板G的載置面23a低的位置,對處理室4內實施排氣。複數個擋板50係由導電性材料形成,分別連接於接地電位,且相對於往排氣口30的排氣之流動設置於排氣口30之更上游側。複數個擋板50從載置台23之側面側與處理室4之側面側交替突出,該突出的前端部分隔開間隔重複。藉此,電漿處理裝置10中,電漿化的氣體流入排氣口30時能夠藉由擋板50而失活,可以抑制電漿化的氣體流入排氣口30,因此可以抑制不穩定的放電。又,電漿處理裝置10中,藉由設置擋板50a、50b,可以擴大對置電極之面積,因此可以確保電氣穩定性,可以抑制不穩定的放電。As described above, the
又,電漿處理裝置10中,複數個擋板50之中最上部之擋板50a係從載置台23之側面側突出。藉此,電漿處理裝置10中,可以抑制從排氣部40反衝的微粒60之往載置台23側飛翔。In addition, in the
又,電漿處理裝置10中,複數個擋板50之中最上部之擋板50a係從處理室4之側面側突出。藉此,電漿處理裝置10中,載置台23側成為開口,排氣路徑不致於大幅屈曲,排氣可以順暢地流入擋板50之間,排氣特性提升。In addition, in the
又,電漿處理裝置10中,複數個擋板50設置於載置台23之周圍之全周。藉此,電漿處理裝置10中,對置電極之面積進一步擴大,因此可以確保電氣穩定性,可以抑制不穩定的放電。In addition, in the
又,電漿處理裝置10具有直至載置台23之上端覆蓋載置台23之側面的導電性之覆蓋部55。複數個擋板50之中從載置台23之側面側突出的擋板50係設置於覆蓋部55。藉此,電漿處理裝置10中,對置電極之面積進一步擴大,因此可以確保電氣穩定性,可以抑制不穩定的放電。In addition, the
又,電漿處理裝置10中,複數個擋板50之中,在載置台23之側面側及處理室4之側面側之最上部之擋板50之上表面設置有熔射膜90。藉此,電漿處理裝置10中,電漿處理中產生之副生成物等可以被熔射膜90捕獲。In addition, in the
又,電漿處理裝置10中設置有沿著載置台23之載置基板的載置面23a之外緣突出的突出部80。藉此,電漿處理裝置10中,基板G之面內之電漿處理之處理特性之均勻性可以提升。In addition, the
以上,針對實施形態進行說明,但是此次揭示的實施形態全部僅為例示並非用來限制本發明者。實際上,前述實施形態可以多樣的形態具體呈現。又,前述實施形態中在不脫離申請專利範圍及其要點之範圍內可以各種形態進行省略、置換、變更。As mentioned above, although embodiment was demonstrated, all the embodiment disclosed this time is an illustration and does not limit this inventor. In fact, the aforementioned embodiments can be embodied in various forms. In addition, omissions, substitutions, and changes may be made in various forms in the aforementioned embodiments without departing from the scope of claims and the gist thereof.
例如前述實施形態中作為感應耦合型之電漿處理裝置10而示出在處理室4之上部透過介質窗(介質壁2)設置有高頻天線之情況,但亦可以適用於非介質窗而是透過金屬窗設置有高頻天線之情況。該情況下,處理氣體之供給並非由梁構造等之十字狀之噴淋筐體11而是在金屬窗設置氣體噴淋進行供給。又,前述實施形態中,作為電漿處理裝置10而示出感應耦合型之電漿處理裝置,但不限定於此,電漿處理裝置10為以載置台23成為下部電極的方式設置有上部電極而於彼等之間形成容量耦合電漿的容量耦合型之電漿處理裝置亦可。For example, in the above-mentioned embodiment, as the inductively coupled
又,前述實施形態說明進行電漿蝕刻或電漿灰化之裝置,但亦可以適用於CVD成膜等之其他電漿處理裝置10。另外,前述實施形態中示出作為基板使用FPD用之矩形基板的例,但亦可以適用於處理其他矩形基板之情況,不限定於矩形例如亦可以適用於半導體晶圓等之圓形之基板。In addition, although the above-mentioned embodiment described the apparatus which performs plasma etching or plasma ashing, it can also be applied to the other
1:本體容器
4:處理室
23:載置台
23a:載置面
30:排氣口
31:排氣配管
32:自動壓力控制閥(APC)
33:真空泵
40:排氣部
50,50a~50d:擋板
51a,51b:前端部分
54:排氣區域
55:覆蓋部
80:突出部
90:熔射膜
100:控制部
G:基板1: Body container
4: Processing room
23: Carrying table
23a: loading surface
30: Exhaust port
31:Exhaust piping
32: Automatic pressure control valve (APC)
33: Vacuum pump
40:
[圖1]圖1係表示實施形態的電漿處理裝置之概略構成之一例之垂直剖面圖。 [圖2A]圖2A係表示實施形態的處理室內之構成之一例之水平剖面圖。 [圖2B]圖2B係表示實施形態的處理室內之構成之另一例之水平剖面圖。 [圖3]圖3係表示實施形態的往排氣口的排氣之流動之一例之圖。 [圖4]圖4係表示實施形態的電漿化的氣體之流動之一例之圖。 [圖5]圖5係表示比較例的電漿化的氣體之流動之一例之圖。 [圖6]圖6係表示實施形態的來自排氣部之微粒之反衝之一例之圖。 [圖7]圖7係表示實施形態的電漿處理裝置之另一構成之一例之圖。 [圖8]圖8係表示實施形態的電漿處理裝置之另一構成之一例之圖。 [圖9]圖9係表示實施形態的電漿處理裝置之另一構成之一例之圖。 [圖10]圖10係表示實施形態的電漿處理裝置之另一構成之一例之圖。 [圖11]圖11係表示實施形態的電漿處理裝置之另一構成之一例之圖。 [圖12]圖12係表示實施形態的蝕刻之變化之一例之圖。 [圖13]圖13係表示實施形態的電漿處理裝置之另一構成之一例之圖。[FIG. 1] FIG. 1 is a vertical cross-sectional view showing an example of a schematic configuration of a plasma processing apparatus according to an embodiment. [ Fig. 2A] Fig. 2A is a horizontal cross-sectional view showing an example of the configuration of the processing chamber of the embodiment. [ Fig. 2B] Fig. 2B is a horizontal sectional view showing another example of the configuration of the processing chamber of the embodiment. [ Fig. 3] Fig. 3 is a diagram showing an example of the flow of exhaust gas to the exhaust port according to the embodiment. [FIG. 4] FIG. 4 is a diagram showing an example of the flow of plasmaized gas according to the embodiment. [ Fig. 5 ] Fig. 5 is a diagram showing an example of the flow of the plasmaized gas in the comparative example. [ Fig. 6] Fig. 6 is a diagram showing an example of the recoil of particles from the exhaust part according to the embodiment. [ Fig. 7] Fig. 7 is a diagram showing an example of another configuration of the plasma processing apparatus according to the embodiment. [ Fig. 8] Fig. 8 is a diagram showing an example of another configuration of the plasma processing apparatus according to the embodiment. [ Fig. 9] Fig. 9 is a diagram showing an example of another configuration of the plasma processing apparatus according to the embodiment. [ Fig. 10] Fig. 10 is a diagram showing an example of another configuration of the plasma processing apparatus according to the embodiment. [ Fig. 11] Fig. 11 is a diagram showing an example of another configuration of the plasma processing apparatus according to the embodiment. [ Fig. 12] Fig. 12 is a diagram showing an example of a change in etching according to the embodiment. [ Fig. 13] Fig. 13 is a diagram showing an example of another configuration of the plasma processing apparatus according to the embodiment.
1:本體容器 1: Body container
1a:接地線 1a: Ground wire
2:介質壁 2: medium wall
3:天線室 3: Antenna room
3a:側壁 3a: side wall
4:處理室 4: Processing room
4a:處理室之側壁 4a: The side wall of the processing chamber
4b:處理室的底壁 4b: Bottom wall of the processing chamber
4c:開口部 4c: opening
5:支撐棚架 5: Support scaffolding
10:電漿處理裝置 10: Plasma treatment device
11:噴淋筐體 11: Spray basket
12:氣體流路 12: Gas flow path
12a:氣體吐出孔 12a: Gas spit hole
13:高頻(RF)天線 13: High frequency (RF) antenna
13a:天線線圈 13a: Antenna coil
14:匹配器 14: Matcher
15:高頻電源 15: High frequency power supply
16:供電構件 16: Power supply components
17:間隔件 17: spacer
19:供電線 19: Power supply line
20:處理氣體供給系統 20: Process gas supply system
20a:氣體供給管 20a: gas supply pipe
22:端子 22: terminal
23:載置台 23: Carrying table
23a:載置面 23a: loading surface
24:絕緣體構件 24: Insulator member
25:供電線 25: Power supply line
26:匹配器 26: Matcher
27:偏壓用之高頻電源 27: High frequency power supply for bias voltage
28:He氣體流路 28: He gas flow path
29:閘閥 29: gate valve
29a:搬出入口 29a: Move out of the entrance
30:排氣口 30: Exhaust port
30a:開口擋板 30a: opening baffle
31:排氣配管 31:Exhaust piping
32:自動壓力控制閥(APC) 32: Automatic pressure control valve (APC)
33:真空泵 33: Vacuum pump
40:排氣部 40: exhaust part
50,50a~50b:擋板 50,50a~50b: baffle
51a,51b:前端部分 51a, 51b: Front part
54:排氣區域 54: Exhaust area
55:覆蓋部 55: Covering Department
100:控制部 100: Control Department
101:使用者介面 101: User Interface
102:記憶部 102: memory department
G:基板 G: Substrate
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