TWI802152B - Isopropanol regeneration system and method - Google Patents
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Abstract
本發明係一種異丙醇再生系統及方法,係利用包含依序連接的去除高濃度離子單元、除水單元、去除微粒單元以及去除低濃度離子單元的異丙醇再生系統,用以接收異丙醇液而藉除水、去除微粒以及去除離子步驟以去除大部分的水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質後產生半導體電子級的異丙醇再生液。尤其,異丙醇進料液的異丙醇含量為不大於99.85%,異丙醇再生液的異丙醇含量為不小於99.99%,水含量是不大於50 ppm,微粒雜質含量為每毫升中大於0.03 μm的微粒雜質的個數是不大於860,而陰離子含量為4-5 ppb,且異丙醇再生液的陽離子含量為0.09-1 ppb。The present invention relates to an isopropanol regeneration system and method, which utilizes the isopropanol regeneration system comprising sequentially connected units for removing high-concentration ions, units for removing water, units for removing particles and units for removing low-concentration ions to receive isopropanol The alcohol liquid is used to remove water, remove particles, and remove ions to remove most of the water, particle impurities, anion impurities, cation impurities, and organic impurities to produce semiconductor electronic grade isopropanol regeneration liquid. Especially, the isopropanol content of the isopropanol feed liquid is not more than 99.85%, the isopropanol content of the isopropanol regeneration liquid is not less than 99.99%, the water content is not more than 50 ppm, and the particle impurity content is The number of particulate impurities larger than 0.03 μm is not more than 860, while the anion content is 4-5 ppb, and the cation content of the isopropanol regeneration solution is 0.09-1 ppb.
Description
本發明係有關於一種異丙醇再生系統及方法,尤其是利用依序連接的去除高濃度離子單元、除水單元、去除微粒單元以及去除低濃度離子單元的異丙醇再生系統,用以接收異丙醇液而藉除水、去除微粒以及去除離子步驟以去除大部分的水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質後產生半導體電子級的異丙醇再生液。尤其,異丙醇進料液的異丙醇含量為不大於99.85%,異丙醇再生液的異丙醇含量為不小於99.99%,水含量是不大於50 ppm,微粒雜質含量為每毫升中大於0.03 μm的微粒雜質的個數是不大於860,而陰離子含量為4-5 ppb,且異丙醇再生液的陽離子含量為0.09-1 ppb。The invention relates to an isopropanol regeneration system and method, in particular to an isopropanol regeneration system that utilizes sequentially connected units for removing high-concentration ions, units for removing water, units for removing particles, and units for removing low-concentration ions to receive The isopropanol solution is used to remove water, remove particles and remove ions to remove most of the water, particle impurities, anion impurities, cation impurities, and organic impurities to produce semiconductor electronic grade isopropanol regeneration liquid. Especially, the isopropanol content of the isopropanol feed liquid is not more than 99.85%, the isopropanol content of the isopropanol regeneration liquid is not less than 99.99%, the water content is not more than 50 ppm, and the particle impurity content is The number of particulate impurities larger than 0.03 μm is not more than 860, while the anion content is 4-5 ppb, and the cation content of the isopropanol regeneration solution is 0.09-1 ppb.
異丙醇是應用相當廣的化學品,而本身是丙醇異構體之一,且在常溫常壓下是一種無色有強烈氣味的可燃液體,分子式為C 3H 8O。此外,異丙醇還可與水、醇、醚和氯仿混溶。異丙醇的絕大部分被用作塗層或工業生產過程的溶劑或清潔劑,比如洗滌半導體晶片雜質時當作清洗溶劑用。特別是在藥物應用方面作為萃取劑,因為殘留的毒性相當低而安全。此外,異丙醇也可以用來作為汽油的添加劑。 Isopropanol is a widely used chemical, and it is one of the isomers of propanol. It is a colorless, flammable liquid with a strong odor at normal temperature and pressure. Its molecular formula is C 3 H 8 O. In addition, isopropanol is miscible with water, alcohols, ethers and chloroform. The vast majority of isopropanol is used as a solvent or cleaning agent for coatings or industrial production processes, such as cleaning solvents for cleaning semiconductor wafer impurities. Especially as an extractant in pharmaceutical applications, because the residual toxicity is quite low and safe. In addition, isopropanol can also be used as an additive in gasoline.
在當作清洗溶劑方面,由於高階半導體製程對晶圓的潔淨度需求日益嚴格,導致產生大量的低濃度異丙醇液,因而對於低濃度異丙醇液的處理需求也大幅上升。As a cleaning solvent, due to the increasingly stringent requirements for the cleanliness of wafers in high-end semiconductor manufacturing processes, a large amount of low-concentration isopropanol is produced, so the demand for low-concentration isopropanol has also increased significantly.
一般習知技術是藉蒸餾塔搭配蒸氣滲透膜所建置的系統而將低濃度異丙醇液提升至工業級異丙醇,比如將10%異丙醇提升至電子級99.9%異丙醇。整體而言,蒸餾塔的結構相當複雜,且需要技術純熟的操作人員才能勝任,尤其是需要經常維修,所以整體的處理成本相當高。蒸氣滲透膜是利用滲透作用將蒸氣態的廢液進行提純,藉以去除雜質。不過,上述的技術無法進一步提升至電子級的異丙醇,比如純度大於99.99%,陰離子的含量為4-5 ppb,而且陽離子的含量為0.09-1 ppb。The general known technology is to upgrade the low-concentration isopropanol liquid to industrial grade isopropanol by means of a distillation tower with a vapor permeable membrane system, such as upgrading 10% isopropanol to electronic grade 99.9% isopropanol. On the whole, the structure of the distillation tower is quite complicated, and skilled operators are required to be competent, especially frequent maintenance is required, so the overall processing cost is quite high. Vapor permeation membrane is to use osmosis to purify the vapor state waste liquid, so as to remove impurities. However, the above-mentioned technology cannot be further improved to electronic grade isopropanol, for example, the purity is greater than 99.99%, the content of anions is 4-5 ppb, and the content of cations is 0.09-1 ppb.
因此,需要一種創新的異丙醇再生系統及方法,利用依序連接的去除高濃度離子單元、除水單元、去除微粒單元以及去除低濃度離子單元的異丙醇再生系統,用以接收異丙醇液而藉除水、去除微粒以及去除離子步驟以去除大部分的水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質後產生半導體電子級的異丙醇再生液,尤其,異丙醇液的異丙醇含量為不大於99.85%,異丙醇再生液的異丙醇含量為不小於99.99%,水含量是不大於50 ppm,微粒雜質含量為每毫升中大於0.03 μm的微粒雜質的個數是不大於860,而陰離子含量為4-5 ppb,且異丙醇再生液的陽離子含量為0.09-1 ppb,藉以解決上述習知技術的問題。Therefore, need a kind of innovative isopropanol regeneration system and method, utilize the isopropanol regeneration system of removing high-concentration ion unit, removing water unit, removing particle unit and removing low-concentration ion unit connected in sequence, in order to receive isopropanol Alcohol liquid is used to remove water, remove particles and remove ions to remove most of the water, particle impurities, anion impurities, cation impurities, and organic impurities to produce semiconductor electronic grade isopropanol regeneration liquid, especially, the isopropanol liquid The isopropanol content is not more than 99.85%, the isopropanol content of the isopropanol regeneration solution is not less than 99.99%, the water content is not more than 50 ppm, and the particulate impurity content is the number of particulate impurities greater than 0.03 μm per milliliter It is not more than 860, and the anion content is 4-5 ppb, and the cation content of the isopropanol regeneration solution is 0.09-1 ppb, so as to solve the above-mentioned problems of the prior art.
本發明之主要目的在於提供一種異丙醇再生系統,包含依序連接的去除高濃度離子單元、除水單元、去除陽離子單元、去除微粒單元以及去除低濃度離子單元,用以接收包含異丙醇、水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質的異丙醇液,並在去除大部分的水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質後產生異丙醇再生液,其中異丙醇再生液的異丙醇含量是高於異丙醇液的異丙醇含量,進而實現異丙醇的再生、提純之功效。The main object of the present invention is to provide a kind of isopropanol regeneration system, comprise the removal high-concentration ion unit, remove water unit, remove cation unit, remove particle unit and remove low-concentration ion unit connected in order, in order to receive and contain isopropanol , water, particulate impurities, anionic impurities, cationic impurities, and isopropanol liquid of organic impurities, and after removing most of the water, particulate impurities, anionic impurities, cationic impurities, and organic impurities, an isopropanol regeneration solution is produced. The isopropanol content of the alcohol regeneration liquid is higher than that of the isopropanol liquid, thereby achieving the regeneration and purification of the isopropanol.
具體而言,去除高濃度離子單元是接收蒸氣滲透之異丙醇液,而去除高濃度離子單元包含離子交換樹脂塔、離子交換樹脂及進料泵浦,其中離子交換樹脂塔具有進料口及出料口的床體結構且分別將離子交換樹脂填充於離子交換樹脂塔中,而進料口是連接至蒸氣滲透系統的出料口,並由進料泵浦注入異丙醇液至離子交換樹脂塔。離子交換樹脂塔中,異丙醇液接觸離子交換樹脂以去除高濃度之金屬元素及非金屬元素(ppm降低至ppb)。Specifically, the unit for removing high-concentration ions is to receive the isopropanol liquid permeated by steam, and the unit for removing high-concentration ions includes ion exchange resin tower, ion exchange resin and feed pump, wherein the ion exchange resin tower has a feed inlet and The bed structure of the outlet and the ion exchange resin are filled in the ion exchange resin tower respectively, and the inlet is connected to the outlet of the vapor permeation system, and the isopropanol liquid is injected into the ion exchange by the feed pump. resin tower. In the ion exchange resin tower, the isopropanol liquid contacts the ion exchange resin to remove high concentrations of metal elements and non-metal elements (ppm reduced to ppb).
另外,除水單元接收異丙醇液,而除水單元實質上是包含分子篩吸附床、分子篩脫水劑以及真空再生系統,其中分子篩吸附床是具有進料口及出料口的中空床體結構,且分子篩脫水劑是填充於分子篩吸附床中,而進料口是連接至離子交換樹脂塔出料口,並注入異丙醇液至分子篩吸附床。在分子篩吸附床中,異丙醇液接觸分子篩脫水劑以去除水,進而產生除水回收液,且經出料口而排出。舉例而言,分子級孔洞為3 Å至4 Å之間。In addition, the water removal unit receives isopropanol liquid, and the water removal unit essentially includes a molecular sieve adsorption bed, a molecular sieve dehydrating agent and a vacuum regeneration system, wherein the molecular sieve adsorption bed is a hollow bed structure with an inlet and an outlet. And the molecular sieve dehydrating agent is filled in the molecular sieve adsorption bed, and the feed port is connected to the discharge port of the ion exchange resin tower, and the isopropanol liquid is injected into the molecular sieve adsorption bed. In the molecular sieve adsorption bed, the isopropanol liquid contacts the molecular sieve dehydrating agent to remove water, and then produces a water-removed recovery liquid, which is discharged through the discharge port. Molecular-scale pores, for example, are between 3 Å and 4 Å.
上述的分子篩脫水劑為顆粒狀,且具親水性,並具有多個分子級孔洞,且分子級孔洞的大小是大於水分子大小且小於異丙醇分子大小,用以讓水經過、接觸、通過而藉親水性的吸附作用以吸附水,同時阻擋而保留異丙醇,進而達到除水功效,因此,除水回收液的水含量是低於異丙醇液的水含量。The above-mentioned molecular sieve dehydrating agent is granular and hydrophilic, and has multiple molecular-level holes, and the size of the molecular-level holes is larger than the size of water molecules and smaller than the size of isopropanol molecules, so that water can pass, contact, and pass through. The hydrophilic adsorption is used to absorb water, while blocking and retaining the isopropanol, thereby achieving the effect of water removal. Therefore, the water content of the water removal recovery liquid is lower than that of the isopropanol liquid.
此外,去除微粒單元接收來自去除水單元的除水回收液,且包含微過濾膜以及超過濾膜,其中微過濾膜與超過濾膜是安置於過濾殼中,而過濾殼是具有進料口及出料口,且進料口連接至除水單元的出料口,而微過濾膜及超過濾膜具有多個過濾孔洞,尤其,過濾孔洞的大小分別是0.1 μm至0.2 μm 與0.02 μm至0.05 μm之間,用以濾掉除水回收液中的微粒雜質而產生過濾回收液,並進一步由出料口排出。In addition, the particle removal unit receives the dewatered recovery liquid from the water removal unit, and includes a microfiltration membrane and an ultrafiltration membrane, wherein the microfiltration membrane and the ultrafiltration membrane are arranged in a filter shell, and the filter shell has a feed inlet and a The outlet, and the inlet is connected to the outlet of the water removal unit, and the microfiltration membrane and the ultrafiltration membrane have a plurality of filtration holes, especially, the size of the filtration holes is 0.1 μm to 0.2 μm and 0.02 μm to 0.05 μm, respectively. Between μm, it is used to filter out the particulate impurities in the water recovery liquid to produce a filtered recovery liquid, which is further discharged from the outlet.
去除低濃度離子單元接收來自去除微粒單元的過濾回收液,且包含中空狀的濾殼以及離子交換膜,其中離子交換膜是安置在濾殼中,且濾殼具有進料口及出料口。再者,進料口是連接至去除微粒單元的出料口,而離子交換膜是藉用吸附作用而去除過濾回收液中的離子雜質,進而產生異丙醇再生液,並進一步由出料口排出。The unit for removing low-concentration ions receives the filtered recovery liquid from the particle removal unit, and includes a hollow filter housing and an ion exchange membrane, wherein the ion exchange membrane is arranged in the filter housing, and the filter housing has an inlet and an outlet. Furthermore, the feed port is connected to the discharge port of the particle removal unit, and the ion exchange membrane removes the ionic impurities in the filtered recovery liquid by means of adsorption, thereby generating isopropanol regeneration liquid, and further passes through the discharge port discharge.
舉例而言,上述異丙醇液的異丙醇含量為不大於99.85%,除水回收液的水含量是不大於50 ppm,過濾回收液的微粒雜質含量為每毫升中大於0.03 μm的微粒雜質的個數是不大於860(860 pcs/ml),而異丙醇再生液的異丙醇含量為不小於99.99%,尤其,異丙醇再生液的陰離子含量為4-5 ppb,而異丙醇再生液的陽離子含量為0.09-1 ppb。For example, the isopropanol content of the above-mentioned isopropanol liquid is not more than 99.85%, the water content of the water-recovered liquid is not more than 50 ppm, and the particulate impurity content of the filtered recovered liquid is greater than 0.03 μm per milliliter The number is not more than 860 (860 pcs/ml), and the isopropanol content of the isopropanol regeneration solution is not less than 99.99%, especially, the anion content of the isopropanol regeneration solution is 4-5 ppb, while the isopropanol regeneration The cation content of the alcohol regeneration solution is 0.09-1 ppb.
此外,本發明之另一目的在於提供一種異丙醇再生方法,包含去除高濃度離子步驟、除水步驟、去除微粒步驟以及去除低濃度離子步驟,用以接收包含異丙醇、水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質的異丙醇液,並在去除大部分的水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質後產生異丙醇再生液,其中異丙醇再生液的異丙醇含量是高於異丙醇液的異丙醇含量,進而實現異丙醇的再生、提純之功效。In addition, another object of the present invention is to provide a method for regenerating isopropanol, which includes the steps of removing high-concentration ions, removing water, removing particles and removing low-concentration ions to receive impurities containing isopropanol, water, and particles. , anion impurities, cationic impurities, and isopropanol liquid of organic impurities, and after removing most of the water, particle impurities, anion impurities, cationic impurities, and organic impurities, an isopropanol regeneration liquid is produced, and the isopropanol regeneration liquid is The content of propanol is higher than that of isopropanol liquid, so as to achieve the effect of regeneration and purification of isopropanol.
首先,在去除高濃度離子步驟中主要利用去除高濃度離子單元接收異丙醇液以去除高濃度離子而產生除離子回收液,其中異丙醇液包含異丙醇、水、微粒雜質、陰離子雜質、陽離子雜質以及有機物雜質。進一步,去除高濃度離子單元包含離子交換樹脂塔、離子交換樹脂及進料泵浦,且離子交換樹脂塔是具有進料口及出料口的中空床體結構。離子交換樹脂是填充於離子交換樹脂塔中,而進料口是連接至蒸氣滲透系統的出料口,並由進料泵浦注入異丙醇液至離子交換樹脂塔。離子交換樹脂塔中,異丙醇液接觸離子交換樹脂以去除高濃度之金屬元素及非金屬元素,接著經由出料口而排出除離子回收液。First, in the step of removing high-concentration ions, the high-concentration ion removal unit is mainly used to receive isopropanol liquid to remove high-concentration ions to generate deionization recovery liquid, wherein the isopropanol liquid contains isopropanol, water, particulate impurities, and anion impurities , cationic impurities and organic impurities. Further, the unit for removing high-concentration ions includes an ion exchange resin tower, an ion exchange resin, and a feed pump, and the ion exchange resin tower is a hollow bed structure with an inlet and an outlet. The ion exchange resin is filled in the ion exchange resin tower, and the feed port is connected to the outlet of the steam permeation system, and the isopropanol liquid is injected into the ion exchange resin tower by the feed pump. In the ion exchange resin tower, the isopropanol liquid contacts the ion exchange resin to remove high-concentration metal elements and non-metal elements, and then discharges the deionized recovery liquid through the outlet.
在除水步驟中主要是利用除水單元接收異丙醇液以去除水而產生除水回收液。進一步,除水單元包含分子篩吸附床、分子篩脫水劑以及真空再生系統,且分子篩吸附床是具有進料口及出料口的中空管狀結構。分子篩脫水劑是填充於分子篩吸附床中,進料口是連接至離子交換樹脂塔出料口,並注入異丙醇液至分子篩吸附床,且在接觸該分子篩脫水劑以去除水後產生除水回收液,接著經由出料口而排出除水回收液。In the water removal step, the water removal unit is mainly used to receive the isopropanol liquid to remove water to generate a water removal recovery liquid. Further, the water removal unit includes a molecular sieve adsorption bed, a molecular sieve dehydrating agent and a vacuum regeneration system, and the molecular sieve adsorption bed is a hollow tubular structure with an inlet and an outlet. The molecular sieve dehydrating agent is filled in the molecular sieve adsorption bed, the feed port is connected to the outlet of the ion exchange resin tower, and isopropanol liquid is injected into the molecular sieve adsorption bed, and the dehydration occurs after contacting the molecular sieve dehydrating agent to remove water. The recovery liquid is then discharged through the discharge port to remove the water recovery liquid.
上述的分子篩脫水劑為顆粒狀,且具親水性,並具有多個分子級孔洞,尤其,分子級孔洞的大小是大於水分子大小且小於異丙醇分子大小,用以讓水經過、接觸、通過而藉親水性的吸附作以吸附水,同時還可阻擋而保留異丙醇,其中除水回收液的水含量是低於異丙醇液的水含量。The above-mentioned molecular sieve dehydrating agent is granular and hydrophilic, and has multiple molecular-level pores. In particular, the size of the molecular-level pores is larger than the size of water molecules and smaller than the size of isopropanol molecules, which are used to allow water to pass through, contact, By means of hydrophilic adsorption, water can be adsorbed, and at the same time, the isopropanol can be blocked and retained, wherein the water content of the water removal recovery liquid is lower than that of the isopropanol liquid.
接著進入去除微粒步驟,利用去除微粒單元接收來自除水步驟的除水回收液而濾掉除水回收液中的微粒雜質以產生過濾回收液。進一步,去除微粒單元包含微過濾膜以及超過濾膜,其中微過濾膜與超過濾膜是安置於過濾殼中,其中進料口連接至除水單元的出料口,而微過濾與超過濾膜具有多個過濾孔洞,尤其,過濾孔洞的大小分別是0.1 μm至0.2 μm 與0.02 μm至0.05 μm之間。此外,除水回收液是由進料口進入過濾殼後接觸微過濾膜與超過濾膜,並經微過濾膜與超過濾膜濾除微粒雜質而產生過濾回收液,再由出料口排出過濾回收液。Then enter the particle removal step, use the particle removal unit to receive the water-recovery liquid from the water-removal step and filter out the particulate impurities in the water-recovery liquid to produce a filtered recovery liquid. Further, the particle removal unit includes a microfiltration membrane and an ultrafiltration membrane, wherein the microfiltration membrane and the ultrafiltration membrane are arranged in a filter housing, wherein the feed port is connected to the discharge port of the water removal unit, and the microfiltration and ultrafiltration membrane There are a plurality of filtering holes, especially, the sizes of the filtering holes are respectively between 0.1 μm to 0.2 μm and 0.02 μm to 0.05 μm. In addition, the dewatering recovery liquid enters the filter shell from the feed port and then contacts the microfiltration membrane and ultrafiltration membrane, and filters out particulate impurities through the microfiltration membrane and ultrafiltration membrane to produce a filtered recovery liquid, which is then discharged from the discharge port for filtration Recovery fluid.
最後,在去除低濃度離子步驟中利用去除低濃度離子單元以接收來自去除微粒步驟的過濾回收液,而且去除低濃度離子單元包含中空狀的濾殼以及離子交換膜。此外,離子交換膜是安置在濾殼中,且濾殼具有進料口及出料口,其中進料口連接至去除微粒單元的出料口,而過濾回收液是由進料口進入濾殼,並接觸離子交換膜,且經離子交換膜藉用吸附而去除該過濾回收液中的離子雜質後產生異丙醇再生液,並由出料口排出。Finally, in the step of removing low-concentration ions, the unit for removing low-concentration ions is used to receive the filtered recovery liquid from the step of removing particles, and the unit for removing low-concentration ions includes a hollow filter shell and an ion exchange membrane. In addition, the ion exchange membrane is placed in the filter housing, and the filter housing has a feed port and a discharge port, wherein the feed port is connected to the discharge port of the particle removal unit, and the filtered recovery liquid enters the filter case from the feed port , and contact the ion-exchange membrane, and remove the ionic impurities in the filtered recovered liquid through the ion-exchange membrane by adsorption to generate isopropanol regeneration liquid, which is discharged from the discharge port.
過濾回收液的微粒雜質含量為不大於860 pcs/ml,異丙醇再生液的異丙醇含量為不小於99.99%,異丙醇再生液的陰離子含量為4-5 ppb,異丙醇再生液的陽離子含量為0.09-1 ppb。The particle impurity content of the filtered recovery liquid is not more than 860 pcs/ml, the isopropanol content of the isopropanol regeneration liquid is not less than 99.99%, the anion content of the isopropanol regeneration liquid is 4-5 ppb, and the isopropanol regeneration liquid The cationic content of 0.09-1 ppb.
因此,本發明利用依序連接的去除高濃度離子單元、除水單元、去除微粒單元以及去除低濃度離子單元的異丙醇再生系統,用以接收異丙醇液而藉除水、去除微粒以及去除離子步驟以去除大部分的水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質後產生半導體電子級的異丙醇再生液。尤其,異丙醇液的異丙醇含量為不大於99.85%,異丙醇再生液的異丙醇含量為不小於99.99%,水含量是不大於50 ppm,微粒雜質含量為每毫升中大於0.03 μm的微粒雜質的個數是不大於860,而陰離子含量為4-5 ppb,且異丙醇再生液的陽離子含量為0.09-1 ppb。Therefore, the present invention utilizes the isopropanol regeneration system connected in sequence to remove high-concentration ion units, water-removal units, particle-removal units, and low-concentration ion units to receive isopropanol liquid to remove water, remove particles, and The ion removal step removes most of the water, particle impurities, anion impurities, cation impurities, and organic impurities to produce semiconductor electronic grade isopropanol regeneration solution. In particular, the isopropanol content of the isopropanol liquid is not more than 99.85%, the isopropanol content of the isopropanol regeneration solution is not less than 99.99%, the water content is not more than 50 ppm, and the particle impurity content is greater than 0.03 per milliliter The number of micron particulate impurities is not more than 860, the anion content is 4-5 ppb, and the cation content of the isopropanol regeneration solution is 0.09-1 ppb.
以下配合圖示及元件符號對本發明之實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。The implementation of the present invention will be described in more detail below in conjunction with the diagrams and component symbols, so that those skilled in the art can implement it after studying this specification.
請參考圖1,本發明實施例異丙醇再生系統的示意圖。如圖1所示,本發明實施例的異丙醇再生系統包含去除高濃度離子單元1、除水單元10、去除微粒單元20以及去除低濃度離子單元30,且去除高濃度離子單元1、除水單元10、去除微粒單元20以及去除低濃度離子單元30是依序連接,用以接收異丙醇液LW,其中異丙醇液LW包含異丙醇、水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質,且異丙醇液LW的大部分水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質經本發明異丙醇再生系統去除後產生異丙醇再生液LR,尤其,異丙醇再生液LR的異丙醇含量是高於異丙醇液LW的異丙醇含量,進而達到對異丙醇實現再生、提純的功效。Please refer to FIG. 1 , which is a schematic diagram of an isopropanol regeneration system according to an embodiment of the present invention. As shown in Figure 1, the isopropanol regeneration system of the embodiment of the present invention comprises removing high-
具體而言,去除高濃度離子單元1是如圖2所示,接收異丙醇液LW,並包含離子交換樹脂塔1A、離子交換樹脂1B及進料泵浦1C,其中離子交換樹脂塔1A是具有進料口1D及出料口1E的床體結構,且離子交換樹脂1B是填充於離子交換樹脂塔1A中。進料口1D是連接至蒸氣滲透系統的出料口,並由進料泵浦1C注入異丙醇液LW至離子交換樹脂塔1A,且在離子交換樹脂塔1A中,異丙醇液LW是藉接觸離子交換樹脂1B而被去除高濃度之金屬元素及非金屬元素,藉以形成除離子回收液LA,並由出料口1E排出。Specifically, removal of high-
另外,除水單元10是如圖3所示,用以接收除離子回收液LA,且除水單元10是包含分子篩吸附床11、分子篩脫水劑12以及真空再生系統13,其中分子篩吸附床11是具有進料口11A及出料口11B的中空床體結構。該分子篩脫水劑12是填充於分子篩吸附床11中,而進料口11A是連接至離子交換樹脂塔1A的出料口1E,並注入除離子回收液LA至分子篩吸附床11。在分子篩吸附床11中,除離子回收液LA藉接觸分子篩脫水劑12以去除水,進而產生除水回收液LC,且經出料口11B而排出。In addition, the
本質上,分子篩脫水劑12為顆粒狀,比如是由矽酸鋁構成,且具親水性,尤其是,圖中分子篩脫水劑12的局部放大區A顯示具有大於水分子大小且小於異丙醇分子大小的多個分子級孔洞H,比如分子級孔洞H的大小為3Å至4Å之間,可用以讓水W經過、接觸、通過而藉親水性的吸附作用以吸附水W,同時阻擋而保留異丙醇P,進而達到除水功效。因此,除水回收液LC的水含量是低於異丙醇液LW的水含量。In essence, the molecular
此外,去除微粒單元20接收除水回收液LC,且是如圖4所示,包含微過濾膜21以及超過濾膜22,其中微過濾膜21以及超過濾膜22是安置於過濾殼23中,而過濾殼23是具有進料口23A及出料口23B,且進料口23A連接除水單元10的出料口11B。微過濾膜21及超過濾膜22具有多個過濾孔洞(圖中未顯示),用以過濾除水回收液LC中的微粒雜質而產生過濾回收液LP,並進一步由出料口23B排出。In addition, the
尤其,微過濾膜21的過濾孔洞的大小是0.2 μm至0.1 μm,而超過濾膜22的過濾孔洞的大小是0.02 μm至0.05 μm之間。In particular, the size of the filter pores of the
再者,去除低濃度離子單元30接收過濾回收液LP,且是如圖5所示,包含中空狀的濾殼31以及離子交換膜32,其中離子交換膜32是安置在濾殼31中,且濾殼31具有進料口31A及出料口31B。進料口31A連接至去除微粒單元20的出料口23B,而離子交換膜32是用以藉用吸附而去除過濾回收液LP中的離子雜質,進而產生異丙醇再生液LR,並由出料口31B排出。Furthermore, the
具體而言,離子交換膜32是由聚四氟乙烯(PTFE)構成,並具有帶正電荷的表面或帶負電荷的表面,其中帶正電荷的表面是藉吸附而移除離子雜質中的陰離子雜質,而帶負電荷的表面是藉吸附而移除離子雜質中的陽離子雜質。表面帶正電荷的離子交換膜32是當作陰離子交換膜,而表面帶負電荷的離子交換膜32是當作陽離子交換膜。舉例而言,濾殼31可單獨安置陰離子交換膜,也可單獨安置陽離子交換膜,或者同時置陰離子交換膜及陽離子交換膜,不過陰離子交換膜及陽離子交換膜是相互分隔開而不會干擾。Specifically, the
舉例而言,上述的離子交換膜32可具有大小為0.05-0.2 μm的多個孔洞,並可在最大壓差為2.4-2.7 bar下操作,尤其,整體的進料流可為60 L/H,循環次數可達1-20,最大操作溫度為60℃。再者,去除低濃度離子單元30也可同時配置相互串接的多個離子交換膜32,其中每個離子交換膜32具有不同大小的多個孔洞,比如先配置孔洞大小為0.2 μm的離子交換膜32,再連接孔洞大小為0.05 μm的離子交換膜32,藉以更有效的去除離子。For example, the above-mentioned
整體而言,異丙醇液LW的異丙醇含量為不大於99.85%,除水回收液LC的水含量是不大於50 ppm,而過濾回收液LP的微粒雜質含量為每毫升中大於0.03 μm的微粒雜質的個數是不大於860,並表示為860 pcs/ml,此外,異丙醇再生液LR的異丙醇含量為不小於99.99%,而異丙醇再生液LR的陰離子含量為4-5 ppb,且異丙醇再生液LR的陽離子含量為0.09-1 ppb。Overall, the isopropanol content of the isopropanol liquid LW is not more than 99.85%, the water content of the dewatering recovery liquid LC is not more than 50 ppm, and the particulate impurity content of the filtered recovery liquid LP is greater than 0.03 μm per milliliter The number of particulate impurities is not more than 860, and it is expressed as 860 pcs/ml. In addition, the isopropanol content of the isopropanol regeneration liquid LR is not less than 99.99%, while the anion content of the isopropanol regeneration liquid LR is 4 -5 ppb, and the cationic content of isopropanol regeneration solution LR is 0.09-1 ppb.
舉例而言,去除微粒單元20可安置依序串接的微過濾膜21及超過濾膜22,而微過濾膜的過濾孔洞的大小是0.1 μm,且超過濾膜22的過濾孔洞的大小是0.02 μm,再者,去除微粒單元20可在配置過濾孔洞的大小為0.1 μm的微過濾膜以搭配過濾孔洞的大小為0.02 μm的微過濾膜之外,還同時配置過濾孔洞的大小為0.2 μm的微過濾膜以搭配過濾孔洞的大小為0.05 μm的超過濾膜,並以並聯方式連接於除水單元10,亦即形成二組獨立管路,可依據實際需要而有效濾除微粒,並增加處理量,提高產能。For example, the
例如,使用過濾孔洞的大小為0.1 μm的微過濾膜時,其功效可包含不大於0.1 μm的微粒雜質的個數是不大於143,不大於0.2 μm的微粒雜質的個數是不大於1003,不大於0.3 μm的微粒雜質的個數是不大於50,不大於0.5 μm的微粒雜質的個數是不大於10,此外,使用過濾孔洞的大小為0.02 μm的超過濾膜時,其功效可包含不大於0.03 μm的微粒雜質的個數是不大於860,不大於0.05 μm的微粒雜質的個數是不大於428。For example, when using a microfiltration membrane with a filter hole size of 0.1 μm, its efficacy can include that the number of particulate impurities not greater than 0.1 μm is not greater than 143, and the number of particulate impurities not greater than 0.2 μm is not greater than 1003, The number of particulate impurities not greater than 0.3 μm is not greater than 50, and the number of particulate impurities not greater than 0.5 μm is not greater than 10. In addition, when using an ultra-filtration membrane with a filter hole size of 0.02 μm, its efficacy can include The number of particulate impurities not greater than 0.03 μm is not greater than 860, and the number of particulate impurities not greater than 0.05 μm is not greater than 428.
進一步參考圖6,本發明另一實施例異丙醇再生方法的操作流程示意圖。如圖6所示,本發明的異丙醇再生方法是包含去除高濃度離子步驟S1、除水步驟S10、去除微粒步驟S20以及去除低濃度離子步驟S30,用以接收包含異丙醇、水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質的異丙醇液,並在去除大部分的水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質後產生異丙醇再生液,其中異丙醇再生液的異丙醇含量是高於異丙醇液的異丙醇含量,進而實現異丙醇的再生、提純之功效。Further referring to FIG. 6 , it is a schematic flow diagram of the operation flow of the isopropanol regeneration method according to another embodiment of the present invention. As shown in Figure 6, the isopropanol regeneration method of the present invention is to comprise removing high-concentration ion step S1, removing water step S10, removing particle step S20 and removing low-concentration ion step S30, in order to receive and contain isopropanol, water, Isopropanol solution of particulate impurities, anionic impurities, cationic impurities, and organic impurities, and isopropanol regeneration solution is produced after removing most of the water, particulate impurities, anion impurities, cationic impurities, and organic impurities, among which isopropanol regeneration fluid The isopropanol content of the isopropanol is higher than that of the isopropanol liquid, so as to realize the regeneration and purification of isopropanol.
首先,本發明的異丙醇再生方法是由去除高濃度離子步驟S1開始,係利用去除高濃度離子單元接收異丙醇液,藉以接收異丙醇液而去除異丙醇液中高濃度離子,進而產生除離子回收液,其中異丙醇液包含異丙醇、水、微粒雜質、陰離子雜質、陽離子雜質以及有機物雜質。由於去除高濃度離子單元的技術特徵是如同圖2所示,因而下文中不再贅述。First of all, the isopropanol regeneration method of the present invention begins with the step S1 of removing high-concentration ions, and uses the unit for removing high-concentration ions to receive the isopropanol liquid, so as to receive the isopropanol liquid and remove high-concentration ions in the isopropanol liquid, and then A deionization recovery liquid is produced, wherein the isopropanol liquid contains isopropanol, water, particulate impurities, anion impurities, cation impurities and organic impurities. Since the technical features of the unit for removing high-concentration ions are as shown in FIG. 2 , details will not be described below.
之後執行除水步驟S10,係利用除水單元接收除離子回收液以去除除離子回收液中的水而產生除水回收液。由於除水單元的技術特徵是如同圖3所示,因而下文中不再贅述。Afterwards, the water removal step S10 is performed, which is to use the water removal unit to receive the deionized recovered liquid to remove the water in the deionized recovered liquid to generate the deionized recovered liquid. Since the technical features of the dewatering unit are as shown in FIG. 3 , they will not be described in detail below.
接著進行去除微粒步驟S20,是利用去除微粒單元接收來自除水步驟的除水回收液,藉以濾除掉除水回收液中的微粒雜質後產生過濾回收液,同樣的,去除微粒單元的技術特徵是如同圖4所示,因而下文中不再贅述。Then carry out the particle removal step S20, which is to use the particle removal unit to receive the dewatering recovery liquid from the water removal step, so as to filter out the particulate impurities in the water removal recovery liquid to generate a filtered recovery liquid. Similarly, the technical characteristics of the particle removal unit It is as shown in FIG. 4 , so it will not be described in detail below.
最後進入去除低濃度離子步驟S30,利用去除低濃度離子單元接收來自去除微粒步驟S20的過濾回收液,用以藉用吸附而去除過濾回收液中的離子雜質,進而產生異丙醇再生液。同樣的,去除低濃度離子單元的技術特徵是如同圖5所示,因而下文中不再贅述。Finally, enter the step S30 of removing low-concentration ions, and use the unit for removing low-concentration ions to receive the filtered recovery liquid from the particle removal step S20 to remove ion impurities in the filtered recovery liquid by adsorption, and then generate isopropanol regeneration liquid. Likewise, the technical features of the unit for removing low-concentration ions are as shown in FIG. 5 , so details will not be repeated below.
整體而言,在本方法中的異丙醇液的異丙醇含量是不大於99.85%,除水回收液LC的水含量是不大於50 ppm,而過濾回收液LP的微粒雜質含量為每毫升中大於0.03 μm的微粒雜質的個數是不大於860(860 pcs/ml)。此外,異丙醇再生液LR的異丙醇含量為不小於99.99%,而陰離子含量為4-5 ppb,且異丙醇再生液LR的陽離子含量為0.09-1 ppb。On the whole, the isopropanol content of the isopropanol liquid in this method is not more than 99.85%, the water content of the water-recovery liquid LC is not more than 50 ppm, and the particle impurity content of the filtered recovery liquid LP is per milliliter The number of particulate impurities larger than 0.03 μm is not more than 860 (860 pcs/ml). In addition, the isopropanol content of the isopropanol regeneration solution LR is not less than 99.99%, while the anion content is 4-5 ppb, and the cation content of the isopropanol regeneration solution LR is 0.09-1 ppb.
綜上所述,本發明的特點在於利用依序連接的去除高濃度離子單元、除水單元、去除微粒單元以及去除低濃度離子單元的異丙醇再生系統,用以接收異丙醇液而藉除水、去除微粒以及去除離子步驟以去除大部分的水、微粒雜質、陰離子雜質、陽離子雜質、有機物雜質後產生半導體電子級的異丙醇再生液。尤其,異丙醇液的異丙醇含量為不大於99.85%,異丙醇再生液的異丙醇含量為不小於99.99%,水含量是不大於50 ppm,微粒雜質含量為每毫升中大於0.03 μm的微粒雜質的個數是不大於860,而陰離子含量為4-5 ppb,且異丙醇再生液的陽離子含量為0.09-1 ppb。In summary, the feature of the present invention is to utilize the isopropanol regeneration system connected in sequence to remove high-concentration ion units, water-removal units, particulate units and low-concentration ion units to receive isopropanol liquid and thereby Water removal, particle removal, and ion removal steps are used to remove most of the water, particle impurities, anion impurities, cation impurities, and organic impurities to produce semiconductor electronic grade isopropanol regeneration fluid. In particular, the isopropanol content of the isopropanol liquid is not more than 99.85%, the isopropanol content of the isopropanol regeneration solution is not less than 99.99%, the water content is not more than 50 ppm, and the particle impurity content is greater than 0.03 per milliliter The number of micron particulate impurities is not more than 860, the anion content is 4-5 ppb, and the cation content of the isopropanol regeneration solution is 0.09-1 ppb.
以上所述者僅為用以解釋本發明之較佳實施例,並非企圖據以對本發明做任何形式上之限制,是以,凡有在相同之發明精神下所作有關本發明之任何修飾或變更,皆仍應包括在本發明意圖保護之範疇。The above are only preferred embodiments for explaining the present invention, and are not intended to limit the present invention in any form. Therefore, any modification or change of the present invention made under the same spirit of the invention , should still be included in the scope of protection intended by the present invention.
1:去除高濃度離子單元
1A:離子交換樹脂塔
1B:離子交換樹脂
1C:進料泵浦
1D:進料口
1E:出料口
10:除水單元
11:分子篩吸附床
11A:進料口
11B:出料口
12:分子篩脫水劑
13:真空再生系統
20:去除微粒單元
21:微過濾膜
22:超過濾膜
23:過濾殼
23A:進料口
23B:出料口
30:去除低濃度離子單元
31:濾殼
31A:進料口
31B:出料口
32:離子交換膜
LW:異丙醇液
LA:除離子回收液
LC:除水回收液
LP:過濾回收液
LR:異丙醇再生液
S1:去除高濃度離子步驟
S10:除水步驟
S20:去除微粒步驟
S30:去除低濃度離子步驟
W:水
P:異丙醇
A:放大區
H:孔洞1: Remove high-
圖1顯示依據本發明實施例異丙醇再生系統的示意圖。 圖2顯示依據本發明實施例異丙醇再生系統中去除高濃度離子單元的示意圖。 圖3顯示依據本發明實施例異丙醇再生系統中除水單元的示意圖。 圖4顯示依據本發明實施例異丙醇再生系統中去除微粒單元的示意圖。 圖5顯示依據本發明實施例異丙醇再生系統中去除低濃度離子單元的示意圖。 圖6顯示依據本發明另一實施例異丙醇再生方法的操作流程示意圖。 FIG. 1 shows a schematic diagram of an isopropanol regeneration system according to an embodiment of the present invention. FIG. 2 shows a schematic diagram of a unit for removing high-concentration ions in an isopropanol regeneration system according to an embodiment of the present invention. FIG. 3 shows a schematic diagram of a water removal unit in an isopropanol regeneration system according to an embodiment of the present invention. FIG. 4 shows a schematic diagram of a particle removal unit in an isopropanol regeneration system according to an embodiment of the present invention. FIG. 5 shows a schematic diagram of a unit for removing low-concentration ions in an isopropanol regeneration system according to an embodiment of the present invention. FIG. 6 shows a schematic diagram of the operation flow of the isopropanol regeneration method according to another embodiment of the present invention.
1:去除高濃度離子單元 1: Remove high-concentration ion units
10:除水單元 10: Water removal unit
20:去除微粒單元 20:Remove particle unit
30:去除低濃度離子單元 30: Removal of low-concentration ion units
LW:異丙醇液 LW: Isopropanol
LA:除離子回收液 LA: deionization recovery solution
LC:除水回收液 LC: water recovery liquid
LP:過濾回收液 LP: Filtration recovery liquid
LR:異丙醇再生液 LR: Isopropanol regeneration solution
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Citations (3)
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CN102249850A (en) * | 2011-05-31 | 2011-11-23 | 无锡市东风化工厂 | Method for preparing high-purity isopropanol |
CN103613486A (en) * | 2013-12-02 | 2014-03-05 | 上海化学试剂研究所有限公司 | Preparation method of ultrapure isopropanol |
TWM610994U (en) * | 2021-01-05 | 2021-04-21 | 暉鼎資源管理股份有限公司 | Waste solvent purification and separation system |
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CN102249850A (en) * | 2011-05-31 | 2011-11-23 | 无锡市东风化工厂 | Method for preparing high-purity isopropanol |
CN103613486A (en) * | 2013-12-02 | 2014-03-05 | 上海化学试剂研究所有限公司 | Preparation method of ultrapure isopropanol |
TWM610994U (en) * | 2021-01-05 | 2021-04-21 | 暉鼎資源管理股份有限公司 | Waste solvent purification and separation system |
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