TWI801765B - Circuit board material, prepreg, and circuit board - Google Patents

Circuit board material, prepreg, and circuit board Download PDF

Info

Publication number
TWI801765B
TWI801765B TW109138420A TW109138420A TWI801765B TW I801765 B TWI801765 B TW I801765B TW 109138420 A TW109138420 A TW 109138420A TW 109138420 A TW109138420 A TW 109138420A TW I801765 B TWI801765 B TW I801765B
Authority
TW
Taiwan
Prior art keywords
group
weight
circuit substrate
thermosetting resin
parts
Prior art date
Application number
TW109138420A
Other languages
Chinese (zh)
Other versions
TW202219174A (en
Inventor
李政中
江澤修
李建興
洪筱鵬
施昱廷
Original Assignee
南亞塑膠工業股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南亞塑膠工業股份有限公司 filed Critical 南亞塑膠工業股份有限公司
Priority to TW109138420A priority Critical patent/TWI801765B/en
Priority to CN202011245303.1A priority patent/CN114437532A/en
Publication of TW202219174A publication Critical patent/TW202219174A/en
Application granted granted Critical
Publication of TWI801765B publication Critical patent/TWI801765B/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C08L71/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • C08L71/12Polyphenylene oxides
    • C08L71/126Polyphenylene oxides modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2371/00Characterised by the use of polyethers obtained by reactions forming an ether link in the main chain; Derivatives of such polymers
    • C08J2371/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C08J2371/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • C08J2371/12Polyphenylene oxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2409/00Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/08Polymer mixtures characterised by other features containing additives to improve the compatibility between two polymers

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Reinforced Plastic Materials (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Laminated Bodies (AREA)

Abstract

A circuit board material, a prepreg, and a circuit board are provided. The circuit board material includes a resin composition. The resin composition includes 10 phr to 75 phr of polyphenylene ether thermosetting resin, 5 phr to 40 phr of polybutadiene thermosetting resin, and a 5 phr to 35 phr of compatibilizer. The polyphenylene ether thermosetting resin has at least one modified group. The at least one modified group is selected from the group consisting of hydroxyl group, amino group, vinyl group, styryl group, methacrylate group, and epoxy group. The compatibilizer is a linear olefin polymer.

Description

電路基板材料、預浸基材及電路基板Circuit substrate materials, prepreg base materials and circuit substrates

本發明涉及一種電路基板材料、預浸基材及電路基板,特別是涉及一種基於樹脂組成物的電路基板材料、預浸基材及電路基板。 The invention relates to a circuit substrate material, a prepreg base material and a circuit substrate, in particular to a resin composition-based circuit substrate material, a prepreg base material and a circuit substrate.

近年來,無線網路與衛星通訊的相關技術逐漸完善,為了能更大量且快速地傳輸訊號,電子設備逐漸朝向高速高頻化發展。而實現訊號傳遞的網路基礎裝置、手持式裝置、路由器(Router)、網路基站、伺服器以及大型電腦,也致力於訊號傳輸高速高頻化、容量大與完整性高的方向進行。因此,在高速高頻的發展趨勢下,需對應提升電子設備裝載的印刷電路板(Printed Circuit Board,PCB)的效能,以降低訊號傳輸上的損失,並因應高頻訊號之應用需求。 In recent years, the related technologies of wireless network and satellite communication have gradually improved. In order to transmit signals in a larger amount and faster, electronic equipment is gradually developing towards high-speed and high-frequency. The network infrastructure devices, handheld devices, routers (Routers), network base stations, servers and large computers that realize signal transmission are also committed to the direction of high-speed and high-frequency signal transmission, large capacity and high integrity. Therefore, under the trend of high-speed and high-frequency development, it is necessary to correspondingly improve the performance of the printed circuit board (PCB) mounted on the electronic equipment to reduce the loss of signal transmission and meet the application requirements of high-frequency signals.

美國專利第7838576號中提到的電路基板用樹脂組成物,是以數均分子量介於1000g/mol至7000g/mol的聚苯醚為主材料,並添加交聯劑、耐燃劑和填料,此樹脂組成物具有良好的熔融流動性。但電氣性質及耐熱性較差。 The resin composition for circuit substrate mentioned in U.S. Patent No. 7838576 is mainly made of polyphenylene ether with a number average molecular weight between 1000g/mol and 7000g/mol, and a crosslinking agent, a flame retardant and a filler are added. The resin composition has good melt fluidity. However, the electrical properties and heat resistance are poor.

美國專利第5223568號公開一種樹脂組成物,其中使用分子量少於5000g/mol的聚丁二烯或聚異戊二烯樹脂作為主材料,可製備得物性佳的電路基板。然而,此樹脂組成物的硬化溫度高於250℃,傳統的電路板製造設備 無法滿足該溫度限制。並且,聚丁二烯或聚異戊二烯樹脂製成的膠片黏度高,具有不易存放或運送的問題,且不利於自動化壓製電路基板的製程。 US Patent No. 5223568 discloses a resin composition, wherein polybutadiene or polyisoprene resin with a molecular weight of less than 5000 g/mol is used as the main material, and a circuit board with good physical properties can be prepared. However, the curing temperature of this resin composition is higher than 250°C, and traditional circuit board manufacturing equipment The temperature limit cannot be met. Moreover, the film made of polybutadiene or polyisoprene resin has high viscosity, which is not easy to store or transport, and is not conducive to the automatic process of pressing circuit substrates.

美國專利第4784917號公開一種可作為電路基板材料的樹脂組成物,是以聚丁二烯為主樹脂,並另添入含溴聚對羥基苯乙烯(分子量為150000g/mol)的預聚物,以降低膠片黏度。然而,無論是加入其他樹脂改性聚丁二烯,或者是利用聚丁二烯樹脂改性其它樹脂,都會影響樹脂組成物整體之特性,無法兼顧黏度與其他例如熔融流膠能力、耐化性、耐熱性、機械特性及電氣特性。 U.S. Patent No. 4,784,917 discloses a resin composition that can be used as a circuit substrate material. It is based on polybutadiene as the main resin, and a prepolymer containing brominated poly(p-hydroxystyrene) (molecular weight: 150,000 g/mol) is added. to reduce film viscosity. However, whether adding other resins to modify polybutadiene, or using polybutadiene resins to modify other resins, will affect the overall characteristics of the resin composition, and cannot take into account viscosity and other properties such as melt flow ability and chemical resistance. , heat resistance, mechanical properties and electrical properties.

本發明所要解決的技術問題在於,針對現有技術的不足提供一種電路基板材料、預浸基材及電路基板。 The technical problem to be solved by the present invention is to provide a circuit substrate material, a prepreg base material and a circuit substrate in view of the deficiencies in the prior art.

為了解決上述的技術問題,本發明所採用的其中一技術方案是提供一種電路基板材料,電路基板材料包括一樹脂組成物,樹脂組成物包括:10重量份(phr)至75重量份的聚苯醚熱固性樹脂、5重量份至40重量份的聚丁二烯熱固性樹脂以及5重量份至35重量份的增容劑。聚苯醚熱固性樹脂具有至少一改性基,至少一改性基是選自於由下列所構成的群組:羥基、胺基、乙烯基、苯乙烯基、甲基丙烯酸酯基以及環氧基。增容劑是直鏈型烯烴聚合物。 In order to solve the above technical problems, one of the technical solutions adopted by the present invention is to provide a circuit substrate material, the circuit substrate material includes a resin composition, the resin composition includes: 10 parts by weight (phr) to 75 parts by weight of polyphenylene The ether thermosetting resin, the polybutadiene thermosetting resin in 5 to 40 parts by weight, and the compatibilizer in 5 to 35 parts by weight. The polyphenylene ether thermosetting resin has at least one modification group, and the at least one modification group is selected from the group consisting of hydroxyl group, amine group, vinyl group, styrene group, methacrylate group and epoxy group . The compatibilizer is a linear olefin polymer.

於一些實施例中,所述聚苯醚熱固性樹脂的相對二末端具有相同的所述改性基。 In some embodiments, opposite ends of the polyphenylene ether thermosetting resin have the same modification group.

於一些實施例中,所述樹脂組成物更包括:10重量份至40重量份的交聯劑,所述交聯劑包含烯苯基。 In some embodiments, the resin composition further includes: 10 parts by weight to 40 parts by weight of a cross-linking agent, and the cross-linking agent includes alkenyl phenyl groups.

於一些實施例中,所述交聯劑包括三聚氰酸三烯丙基酯、三烯 丙基異氰脲酸酯、鄰苯二甲酸二烯丙酯、二乙烯苯、苯三甲酸三烯丙酯或其任意組合。 In some embodiments, the crosslinking agent includes triallyl cyanurate, triene Propyl isocyanurate, diallyl phthalate, divinylbenzene, triallyl benzenetricarboxylate, or any combination thereof.

於一些實施例中,所述聚丁二烯熱固性樹脂具有至少一含烯基的側鏈,所述聚丁二烯熱固性樹脂中烯基的含量大於或等於20wt%。 In some embodiments, the polybutadiene thermosetting resin has at least one alkenyl-containing side chain, and the content of alkenyl groups in the polybutadiene thermosetting resin is greater than or equal to 20 wt%.

於一些實施例中,所述聚丁二烯熱固性樹脂中所述含烯基的側鏈的碳數為2至10。 In some embodiments, the alkenyl-containing side chain in the polybutadiene thermosetting resin has 2 to 10 carbon atoms.

於一些實施例中,所述聚丁二烯熱固性樹脂中所述含烯基的側鏈是選自於由下列所構成的群組:乙烯基、丙烯基、苯乙烯基以及其任意組合。 In some embodiments, the alkenyl-containing side chains in the polybutadiene thermosetting resin are selected from the group consisting of vinyl, acryl, styrene and any combination thereof.

於一些實施例中,所述增容劑是選自於由下列所構成的群組:聚乙烯共聚物、聚丙烯共聚物、甲基苯乙烯共聚物、環型烯烴共聚物以及其任意組合。 In some embodiments, the compatibilizer is selected from the group consisting of polyethylene copolymers, polypropylene copolymers, methylstyrene copolymers, cyclic olefin copolymers, and any combination thereof.

於一些實施例中,所述增容劑具有至少一含烯基的側鏈,所述增容劑的所述含烯基的側鏈的碳數為2至10。 In some embodiments, the compatibilizer has at least one alkenyl-containing side chain, and the carbon number of the alkenyl-containing side chain of the compatibilizer is 2-10.

於一些實施例中,所述增容劑中所述含烯基的側鏈是選自於由下列所構成的群組:乙烯基、丙烯基、苯乙烯基以及其任意組合。 In some embodiments, the alkenyl-containing side chains in the compatibilizer are selected from the group consisting of vinyl, propenyl, styryl, and any combination thereof.

於一些實施例中,所述增容劑不包含羥基。 In some embodiments, the compatibilizer does not contain hydroxyl groups.

於一些實施例中,所述電路基板材料更包括一填料,所述填料的總重量為所述樹脂組成物的總重量的0.4倍至2.5倍。 In some embodiments, the circuit substrate material further includes a filler, and the total weight of the filler is 0.4 to 2.5 times the total weight of the resin composition.

於一些實施例中,所述無機填料是選自於由下列所構成的群組:氫氧化鋁、氧化鋁、氫氧化鎂、二氧化矽以及其任意組合。 In some embodiments, the inorganic filler is selected from the group consisting of aluminum hydroxide, aluminum oxide, magnesium hydroxide, silicon dioxide, and any combination thereof.

於一些實施例中,所述電路基板材料更包括一阻燃劑,所述阻燃劑的總重量為所述樹脂組成物的總重量的0.2倍至1.5倍。 In some embodiments, the circuit substrate material further includes a flame retardant, and the total weight of the flame retardant is 0.2 to 1.5 times the total weight of the resin composition.

為了解決上述的技術問題,本發明所採用的另外一技術方案是 提供一種預浸基材,預浸基材包括一補強材以及一電路基板材料。電路基板材料設置於補強材上,電路基板材料包括一樹脂組成物,樹脂組成物包括:10重量份至75重量份的聚苯醚熱固性樹脂、5重量份至40重量份的聚丁二烯熱固性樹脂以及5重量份至35重量份的增容劑。聚苯醚熱固性樹脂具有至少一改性基,至少一改性基是選自於由下列所構成的群組:羥基、胺基、乙烯基、苯乙烯基、甲基丙烯酸酯基以及環氧基。增容劑是直鏈型烯烴聚合物。 In order to solve the above-mentioned technical problems, another technical solution adopted by the present invention is A prepreg base material is provided, and the prepreg base material includes a reinforcing material and a circuit substrate material. The circuit substrate material is arranged on the reinforcing material, the circuit substrate material includes a resin composition, and the resin composition includes: 10 to 75 parts by weight of polyphenylene ether thermosetting resin, 5 to 40 parts by weight of polybutadiene thermosetting resin Resin and compatibilizer of 5 to 35 parts by weight. The polyphenylene ether thermosetting resin has at least one modification group, and the at least one modification group is selected from the group consisting of hydroxyl group, amine group, vinyl group, styrene group, methacrylate group and epoxy group . The compatibilizer is a linear olefin polymer.

於一些實施例中,所述補強材具有孔隙,所述補強材是選自於:玻璃纖維、碳纖維、克維拉纖維、聚酯纖維、石英纖維或其任意組合。其中,所述電路基板材料填補於所述補強材的孔隙中或覆蓋於所述補強材的表面。 In some embodiments, the reinforcing material has pores, and the reinforcing material is selected from glass fiber, carbon fiber, Kevlar fiber, polyester fiber, quartz fiber or any combination thereof. Wherein, the circuit substrate material fills in the pores of the reinforcing material or covers the surface of the reinforcing material.

為了解決上述的技術問題,本發明所採用的另外再一技術方案是提供一種電路基板,電路基板包括一預浸基材以及至少一線路層。至少一線路層設置於預浸基材的表面。預浸基材包括一補強材以及一電路基板材料,電路基板材料設置於補強材。電路基板材料包括一樹脂組成物,樹脂組成物料包括:10重量份至75重量份的聚苯醚熱固性樹脂、5重量份至40重量份的聚丁二烯熱固性樹脂以及5重量份至35重量份的增容劑。增容劑是直鏈型烯烴聚合物。聚苯醚熱固性樹脂的末端具有至少一改性基,至少一改性基是選自於由下列所構成的群組:羥基、胺基、乙烯基、苯乙烯基、甲基丙烯酸酯基以及環氧基。增容劑是直鏈型烯烴聚合物。 In order to solve the above technical problems, another technical solution adopted by the present invention is to provide a circuit substrate, which includes a prepreg base material and at least one circuit layer. At least one circuit layer is disposed on the surface of the prepreg substrate. The prepreg base material includes a reinforcing material and a circuit substrate material, and the circuit substrate material is arranged on the reinforcing material. The circuit substrate material includes a resin composition, and the resin composition material includes: 10 to 75 parts by weight of polyphenylene ether thermosetting resin, 5 to 40 parts by weight of polybutadiene thermosetting resin and 5 to 35 parts by weight the compatibilizer. The compatibilizer is a linear olefin polymer. The end of the polyphenylene ether thermosetting resin has at least one modification group, at least one modification group is selected from the group consisting of: hydroxyl group, amino group, vinyl group, styrene group, methacrylate group and ring Oxygen. The compatibilizer is a linear olefin polymer.

本發明的其中一有益效果在於,本發明所提供的電路基板材料、預浸基材及電路基板,其能通過“樹脂組成物包括聚苯醚熱固性樹脂、聚丁二烯熱固性樹脂和增容劑”的技術方案,以降低電路基板的介電常數和介電損耗因子。 One of the beneficial effects of the present invention is that the circuit substrate material, prepreg base material and circuit substrate provided by the present invention can pass the "resin composition comprising polyphenylene ether thermosetting resin, polybutadiene thermosetting resin and compatibilizer "Technical solution to reduce the dielectric constant and dielectric loss factor of the circuit substrate.

為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並 非用來對本發明加以限制。 In order to enable a further understanding of the features and technical content of the present invention, please refer to the following detailed description and drawings of the present invention, but the provided drawings are only for reference and description, and It is not intended to limit the invention.

1:預浸基材 1: Prepreg substrate

10:補強材 10: Reinforcing material

20:電路基板材料 20: Circuit substrate material

30:線路層 30: Line layer

2:電路基板 2: Circuit board

圖1為本發明預浸基板的立體示意圖。 FIG. 1 is a schematic perspective view of a prepreg substrate of the present invention.

圖2為本發明其中一實施例的電路基板的側視剖面示意圖。 FIG. 2 is a schematic cross-sectional side view of a circuit substrate according to one embodiment of the present invention.

圖3為本發明另一實施例的電路基板的側視剖面示意圖。 FIG. 3 is a schematic side sectional view of a circuit substrate according to another embodiment of the present invention.

以下是通過特定的具體實施例來說明本發明所公開有關“電路基板材料、預浸基材及電路基板”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。 The following is a description of the implementation of the "circuit substrate material, prepreg base material and circuit substrate" disclosed by the present invention through specific specific examples. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification . The present invention can be implemented or applied through other different specific embodiments, and various modifications and changes can be made to the details in this specification based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are only for simple illustration, and are not drawn according to the actual size, which is stated in advance. The following embodiments will further describe the relevant technical content of the present invention in detail, but the disclosed content is not intended to limit the protection scope of the present invention. In addition, the term "or" used herein may include any one or a combination of more of the associated listed items depending on the actual situation.

本發明公開一種電路基板材料,電路基板材料中主要包括一樹脂組成物。 The invention discloses a circuit substrate material, which mainly includes a resin composition.

樹脂組成物包括10重量份(重量份)至75重量份的聚苯醚熱固性樹脂、5重量份至40重量份的聚丁二烯熱固性樹脂、5重量份至35重量份的增容劑以及10重量份至40重量份的交聯劑。 The resin composition comprises 10 parts by weight (parts by weight) to 75 parts by weight of a polyphenylene ether thermosetting resin, 5 parts by weight to 40 parts by weight of a polybutadiene thermosetting resin, 5 parts by weight to 35 parts by weight of a compatibilizer and 10 parts by weight. Parts by weight to 40 parts by weight of a crosslinking agent.

聚苯醚熱固性樹脂具有至少一改性基,改性基可以是選自於由下列所構成的群組:羥基、胺基、乙烯基、苯乙烯基、甲基丙烯酸酯基、環 氧基以及其組合。聚苯醚熱固性樹脂的改性基可提供不飽和鍵,供進行交聯反應,以形成具有高玻璃轉移溫度(Glass Transition Temperature,Tg)且耐熱性良好的絕緣層材料。 The polyphenylene ether thermosetting resin has at least one modification group, and the modification group can be selected from the group consisting of: hydroxyl group, amine group, vinyl group, styrene group, methacrylate group, ring Oxygen and combinations thereof. The modified group of the polyphenylene ether thermosetting resin can provide unsaturated bonds for cross-linking reaction to form an insulating layer material with a high glass transition temperature (Glass Transition Temperature, Tg) and good heat resistance.

於本實施例中,聚苯醚熱固性樹脂的分子結構中相對的二末端各具有一改性基,且上述兩個改性基相同。舉例來說,聚苯醚熱固性樹脂可以是沙特基礎工業公司(SABIC)生產的MX90(二末端的改性基為羥基)或MX9000(二末端的改性基為甲基丙烯酸酯基),或是三菱瓦斯化學株式會社(MGC)生產的OPE-2St(二末端的改性基為苯乙烯基)、OPE-2EA(二末端的改性基為甲基丙烯酸酯基)或OPE-2Gly(二末端的改性基為環氧基)。然而,本發明不以此為限。 In this embodiment, the opposite ends of the molecular structure of the polyphenylene ether thermosetting resin each have a modification group, and the above two modification groups are the same. For example, the polyphenylene ether thermosetting resin can be MX90 (the modified group at the two ends is a hydroxyl group) or MX9000 (the modified group at the two ends is a methacrylate group) produced by Saudi Basic Industries Corporation (SABIC), or OPE-2St (modified group at both ends is styrene group), OPE-2EA (modified group at both ends is methacrylate group) or OPE-2Gly (modified group at both ends) produced by Mitsubishi Gas Chemical Co., Ltd. (MGC) The modified group is epoxy group). However, the present invention is not limited thereto.

於本實施例中,聚苯醚熱固性樹脂的重均分子量為1000g/mol至5000g/mol。聚苯醚熱固性樹脂的優選用量可進一步界定為20重量份至60重量份。 In this embodiment, the weight average molecular weight of the polyphenylene ether thermosetting resin is 1000 g/mol to 5000 g/mol. The preferred amount of the polyphenylene ether thermosetting resin can be further defined as 20 parts by weight to 60 parts by weight.

聚丁二烯熱固性樹脂具有至少一含烯基的側鏈(Side Chain),聚丁二烯熱固性樹脂中含烯基的側鏈可提供不飽和鍵,以進行交聯反應,可提升交聯後的樹脂組成物的架橋密度,而具有良好的耐熱特性。並且,聚丁二烯熱固性樹脂中含烯基的側鏈可提升樹脂組成物的流動性,進一步優化樹脂組成物的填膠性。 The polybutadiene thermosetting resin has at least one alkenyl-containing side chain (Side Chain). The alkenyl-containing side chain in the polybutadiene thermosetting resin can provide unsaturated bonds for cross-linking reaction, which can improve the cross-linking effect. The bridging density of the resin composition has good heat resistance. Moreover, the alkenyl-containing side chains in the polybutadiene thermosetting resin can improve the fluidity of the resin composition and further optimize the glue filling property of the resin composition.

於本實施例中,聚丁二烯熱固性樹脂中烯基的含量大於或等於20重量百分比(wt%)。於一較佳實施例,聚丁二烯熱固性樹脂中烯基的含量為20重量百分比至40重量百分比。具體來說,聚丁二烯熱固性樹脂中含烯基的側鏈的碳數為2至10,含烯基的側鏈是選自於由下列所構成的群組:乙烯基、丙烯基、苯乙烯基以及其任意組合。舉例來說,聚丁二烯熱固性樹脂可以是SARTOMER公司生產的Ricon150、Ricon153、Ricon154或Ricon184,或 是日本曹達株式會社(Nippon Soda)生產的PB-1000、PB-2000或PB-3000。然而,本發明不以此為限。 In this embodiment, the alkenyl content in the polybutadiene thermosetting resin is greater than or equal to 20 weight percent (wt%). In a preferred embodiment, the content of alkenyl in the polybutadiene thermosetting resin is 20% by weight to 40% by weight. Specifically, the carbon number of the alkenyl-containing side chain in the polybutadiene thermosetting resin is 2 to 10, and the alkenyl-containing side chain is selected from the group consisting of vinyl, propenyl, benzene Vinyl and any combination thereof. For example, the polybutadiene thermosetting resin can be Ricon150, Ricon153, Ricon154 or Ricon184 produced by SARTOMER company, or It is PB-1000, PB-2000 or PB-3000 manufactured by Nippon Soda. However, the present invention is not limited thereto.

於本實施例中,聚丁二烯熱固性樹脂的重均分子量為3000g/mol至50000g/mol,其在常溫下可以是固態或液態。聚丁二烯熱固性樹脂的優選用量可進一步界定為10重量份至30重量份。 In this embodiment, the polybutadiene thermosetting resin has a weight average molecular weight of 3000 g/mol to 50000 g/mol, and it can be solid or liquid at normal temperature. The preferred amount of the polybutadiene thermosetting resin can be further defined as 10 parts by weight to 30 parts by weight.

增容劑是一種非極性聚合物,其有助於提升聚苯醚熱固性樹脂和聚丁二烯熱固性樹脂的混溶效果。增容劑的型態會因分子量而有差異,當碳數為5至16時增容劑通常為液體,當碳數增加後,增容劑也可以是固體。 A compatibilizer is a non-polar polymer that helps improve the miscibility of polyphenylene ether thermoset resins and polybutadiene thermoset resins. The form of the compatibilizer varies depending on the molecular weight. When the carbon number is 5 to 16, the compatibilizer is usually liquid. When the carbon number increases, the compatibilizer can also be solid.

於本實施例中,增容劑是直鏈型烯烴聚合物,多個聚合物單元在聚合之後會形成直鏈狀的聚合物,但聚合物單元的結構不限。換句話說,增容劑是線性聚合物(Linear Polymer),而不會是支鏈聚合物(Branched Polymer)、網狀聚合物(Network Polymer)或環狀聚合物(Macrocyclic Polymer)。另外,增容劑不會是聚丁二烯熱固性樹脂。 In this embodiment, the compatibilizer is a linear olefin polymer, and a plurality of polymer units will form a linear polymer after polymerization, but the structure of the polymer units is not limited. In other words, the compatibilizer is a linear polymer (Linear Polymer), not a branched polymer (Branched Polymer), a network polymer (Network Polymer) or a cyclic polymer (Macrocyclic Polymer). Additionally, the compatibilizer would not be a polybutadiene thermosetting resin.

具體來說,增容劑可以是聚乙烯共聚物、聚丙烯共聚物、甲基苯乙烯共聚物、環型烯烴共聚物(Cyclic Olefin Copolymer)或其任意組合,但不限於此。 Specifically, the compatibilizer may be polyethylene copolymer, polypropylene copolymer, methylstyrene copolymer, cyclic olefin copolymer (Cyclic Olefin Copolymer) or any combination thereof, but is not limited thereto.

於本實施例中,增容劑具有碳數為2至10的至少一含烯基的側鏈。增容劑中含烯基的側鏈可幫助聚苯醚熱固性樹脂和聚丁二烯熱固性樹脂混溶,並降低樹脂組成物的吸濕性、介電常數和介電損耗因子。於一較佳實施例,含烯基的側鏈可以是選自於由下列所構成的群組:乙烯基、丙烯基、苯乙烯基以及其任意組合。另一較佳實施例,增容劑不具有羥基。若增容劑中具有羥基,則會使樹脂組成物的耐熱性和電氣性質下降、吸濕性上升。 In this embodiment, the compatibilizer has at least one alkenyl-containing side chain with 2 to 10 carbon atoms. The alkenyl-containing side chain in the compatibilizer can help the polyphenylene ether thermosetting resin and the polybutadiene thermosetting resin to be miscible, and reduce the hygroscopicity, dielectric constant and dielectric loss factor of the resin composition. In a preferred embodiment, the alkenyl-containing side chain may be selected from the group consisting of vinyl, propenyl, styryl and any combination thereof. In another preferred embodiment, the compatibilizer does not have hydroxyl groups. If the compatibilizer has a hydroxyl group, the heat resistance and electrical properties of the resin composition will decrease, and the hygroscopicity will increase.

舉例來說,增容劑可以是Kraton公司生產的G1643、G1645、G1762、MD1648或MD6951,或日本JSR公司生產的RB810、RB820、RB830、 RB840,或三井化學生產的TPX樹脂、TAFMER樹脂、APEL樹脂、FTR樹脂、HIWAX樹脂或EXCEREX樹脂,或法國DRT公司生產的DERCOLYTE樹脂或Pentalyn樹脂,又或是日本寶理公司生產的TOPAS樹脂。 For example, the compatibilizer can be G1643, G1645, G1762, MD1648 or MD6951 produced by Kraton, or RB810, RB820, RB830, RB840, or TPX resin, TAFMER resin, APEL resin, FTR resin, HIWAX resin or EXCEREX resin produced by Mitsui Chemicals, or DERCOLYTE resin or Pentalyn resin produced by French DRT company, or TOPAS resin produced by Japan Polyplastics.

於本實施例中,增容劑的重均分子量為1000g/mol至10000g/mol,在常溫下可以是固態或液態。增容劑的優選用量可進一步界定為5重量份至20重量份。 In this embodiment, the weight average molecular weight of the compatibilizer is 1000 g/mol to 10000 g/mol, and it can be solid or liquid at normal temperature. The preferred amount of the compatibilizer can be further defined as 5 parts by weight to 20 parts by weight.

交聯劑的添加可提升聚苯醚熱固性樹脂的交聯程度。於本實施例中,交聯劑包含烯苯基(Allyl Group)。舉例來說,交聯劑可以是三聚氰酸三烯丙基酯(Triallyl Cyanurate,TAC)、三烯丙基異氰脲酸酯(Triallyl Isocyanurate,TAIC)、鄰苯二甲酸二烯丙酯(Diallyl Phthalate)、二乙烯苯(Divinylbenzene)、苯三甲酸三烯丙酯(Triallyl Trimellitate)或其任意組合。然而,本發明不以此為限。 The addition of crosslinking agent can improve the crosslinking degree of polyphenylene ether thermosetting resin. In this embodiment, the crosslinking agent includes allyl group. For example, the crosslinking agent can be triallyl cyanurate (Trallyl Cyanurate, TAC), triallyl isocyanurate (Triallyl Isocyanurate, TAIC), diallyl phthalate ( Diallyl Phthalate), Divinylbenzene, Triallyl Trimellitate, or any combination thereof. However, the present invention is not limited thereto.

電路基板材料的材料中,除了樹脂組成物之外,視需要還可包括一填料、一阻燃劑和一硬化起始劑。 The material of the circuit board material may optionally include a filler, a flame retardant, and a hardening initiator in addition to the resin composition.

於本實施例中,填料為一無機填料,例如但不限於:氫氧化鋁、氧化鋁、氫氧化鎂、二氧化矽或其任意組合。填料的總重量為樹脂組成物的總重量的0.4倍至2.5倍。於一較佳實施例中,填料的總重量為樹脂組成物的總重量的0.6倍至2.25倍。 In this embodiment, the filler is an inorganic filler, such as but not limited to: aluminum hydroxide, aluminum oxide, magnesium hydroxide, silicon dioxide or any combination thereof. The total weight of the filler is 0.4 to 2.5 times the total weight of the resin composition. In a preferred embodiment, the total weight of the filler is 0.6 to 2.25 times the total weight of the resin composition.

於本實施例中阻燃劑可以是磷系阻燃劑或溴系阻燃劑。 In this embodiment, the flame retardant may be a phosphorus flame retardant or a brominated flame retardant.

溴系阻燃劑可採用乙撐雙四溴鄰苯二甲醯亞胺(Ethylene Bistetrabromophthalimide)、雙(五溴苯氧基)四溴苯(Tetradecabromodiphenoxy Benzene)、十溴聯苯氧化物(Decabromo Diphenoxy Oxide)或其任意組合,但不限於此。舉例來說,溴系阻燃劑可以是美商雅寶公司(Albemarle Corporation)生產的Saytex BT 93W(Ethylene Bistetrabromophthalimide)阻燃劑、Saytex 120(Tetradecabromodiphenoxy Benzene)阻燃劑、Saytex 8010(Ethane-1,2-bis(pentabromophenyl))阻燃劑或Saytex 102(Decabromo Diphenoxy oxidd)阻燃劑。 Brominated flame retardants can be ethylene bistetrabromophthalimide (Ethylene Bistetrabromophthalimide), bis(pentabromophenoxy) tetrabromobenzene (Tetradecabromodiphenoxy Benzene), decabromodiphenyl oxide (Decabromo Diphenoxy Oxide) ) or any combination thereof, but not limited to. For example, the brominated flame retardant can be Saytex BT 93W (Ethylene Bistetrabromophthalimide) flame retardant, Saytex 120 (Tetradecabromodiphenoxy Benzene) flame retardant, Saytex 8010 (Ethane-1,2-bis (pentabromophenyl)) flame retardant or Saytex 102 (Decabromo Diphenoxy oxidd) flame retardant.

磷系阻燃劑可以是磷酸脂類(Sulphosuccinic Acid Ester)、磷腈類(Phosphazene)、聚磷酸銨類、磷酸三聚氰胺類(Melamine Polyphosphate)或氰尿酸三聚氰胺類(Melamine Cyanurate)。磷酸脂類包括三苯基磷酸脂(Triphenyl Phosphate,TPP)、間苯二酚雙磷酸脂(Tetraphenyl Resorcinol Bis(diphenylphosphate),RDP)、雙酚A二(二苯基)磷酸脂(Bisphenol A Bis(diphenyl phosphate),BPAPP)、雙酚A二(二甲基)磷酸脂(BBC)、二磷酸間苯二酚酯(例如DAIHACHI生產的CR-733S)、間苯二酚雙(二-2,6-二甲基苯基磷酸酯)(例如大八化學株式會社生產的PX-200)。 The phosphorus-based flame retardant may be Sulphosuccinic Acid Ester, Phosphazene, Ammonium Polyphosphate, Melamine Polyphosphate or Melamine Cyanurate. Phosphate lipids include triphenyl phosphate (Triphenyl Phosphate, TPP), resorcinol bisphosphate (Tetraphenyl Resorcinol Bis (diphenylphosphate), RDP), bisphenol A bis (diphenyl) phosphate (Bisphenol A Bis ( diphenyl phosphate), BPAPP), bisphenol A bis (dimethyl) phosphate (BBC), resorcinol diphosphate (such as CR-733S produced by DAIHACHI), resorcinol bis (di-2,6 -dimethylphenyl phosphate) (for example, PX-200 produced by Daihachi Chemical Co., Ltd.).

於本實施例中,阻燃劑的總重量為樹脂組成物的總重量的0.2倍至1.5倍。於一較佳實施例中,阻燃劑的總重量為樹脂組成物的總重量的0.3倍至1.25倍。 In this embodiment, the total weight of the flame retardant is 0.2 to 1.5 times the total weight of the resin composition. In a preferred embodiment, the total weight of the flame retardant is 0.3 to 1.25 times the total weight of the resin composition.

硬化起始劑可用於加速交聯反應。當硬化起始劑受熱後會分解形成自由基,誘使聚合反應的發生。於本實施例中,硬化起始劑為有機過氧化物,例如但不限於:叔丁基異丙苯基過氧化物、過氧化二異丙苯(Dicumyl Peroxide,DCP)、過氧化苯甲醯(Benzoyl Peroxide,BPO)、2,5-二甲基-2,5-二(叔丁基過氧基)己烷(2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane)、2,5-二甲基-2,5-二(叔丁基過氧基)己炔(2,5-Dimethyl-2,5-di(tert-butylperoxy)hexyne)、1,1-二(叔丁基過氧基)-3,3,5-三甲基環己烷(1,1-Di-(tert-butylperoxy)-3,3,5-trimethylcyclohexane)、二叔丁基過氧化異丙基苯(Di(tert-butylperoxyisopropyl)benzene)。 Hardening initiators can be used to accelerate the crosslinking reaction. When the hardening initiator is heated, it will decompose to form free radicals, inducing the polymerization reaction to occur. In this embodiment, the hardening initiator is an organic peroxide, such as but not limited to: tert-butylcumyl peroxide, dicumyl peroxide (Dicumyl Peroxide, DCP), benzoyl peroxide (Benzoyl Peroxide, BPO), 2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane (2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane), 2,5-Dimethyl-2,5-di(tert-butylperoxy)hexyne (2,5-Dimethyl-2,5-di(tert-butylperoxy)hexyne), 1,1-di(tert-butylperoxy)hexyne Butylperoxy)-3,3,5-trimethylcyclohexane (1,1-Di-(tert-butylperoxy)-3,3,5-trimethylcyclohexane), di-tert-butylperoxyisopropyl Benzene (Di(tert-butylperoxyisopropyl)benzene).

於本實施例中,硬化起始劑的總重量為樹脂組成物的總重量的 0.5wt%至1.5wt%。 In this embodiment, the total weight of the hardening initiator is the total weight of the resin composition 0.5wt% to 1.5wt%.

本發明另提供一種預浸基材(Prepreg)1,請參閱圖1所示,預浸基材1包括一補強材10以及電路基板材料20。電路基板材料20設置於補強材10上。於本實施例中,補強材10具有孔隙。電路基板材料20填補於補強材10的孔隙中,並覆蓋於補強材10的表面,也就是說,電路基板材料20包覆於補強材10外。 The present invention further provides a prepreg 1 , as shown in FIG. 1 , the prepreg 1 includes a reinforcing material 10 and a circuit board material 20 . The circuit board material 20 is disposed on the reinforcing material 10 . In this embodiment, the reinforcing material 10 has pores. The circuit substrate material 20 fills the pores of the reinforcing material 10 and covers the surface of the reinforcing material 10 , that is, the circuit substrate material 20 covers the reinforcing material 10 .

於本實施例中,預浸基材1中包括10wt%至50wt%的補強材10、20wt%至50wt%的樹脂組成物、20wt%至50wt%的填料以及10wt%至30wt%的阻燃劑。 In this embodiment, the prepreg base material 1 includes 10wt% to 50wt% of the reinforcing material 10, 20wt% to 50wt% of the resin composition, 20wt% to 50wt% of the filler and 10wt% to 30wt% of the flame retardant .

補強材10可以是玻璃纖維、碳纖維、克維拉纖維(Kelvar® Fiber)、聚酯纖維、石英纖維或其任意組合,但不限於此。於本實施例中,補強材可以是玻璃纖維。舉例來說,玻璃纖維可以是電子級泛用玻璃纖維布(Electronic Glass Fabric)、電子級超薄玻璃纖維布(Electronic Glass Fabrics-Ultra Thin Cloth)或電子級低誘電率玻璃纖維布(Electronic Glass Fabrics-Low Dielectric Cloth)。補強材10可根據不同的需求,選用不同厚度或種類的玻璃纖維布,例如:南亞塑膠公司型號為7628、1080或106的電子級泛用玻璃纖維布,也可以是南亞塑膠公司型號為2116的電子級低誘電率玻璃纖維布。然而,本發明不以此為限。 The reinforcing material 10 may be glass fiber, carbon fiber, Kelvar ® Fiber, polyester fiber, quartz fiber or any combination thereof, but is not limited thereto. In this embodiment, the reinforcing material may be glass fiber. For example, the glass fiber can be Electronic Glass Fabric (Electronic Glass Fabric), Electronic Glass Fabrics-Ultra Thin Cloth (Electronic Glass Fabrics-Ultra Thin Cloth) or Electronic Glass Fabrics -Low Dielectric Cloth). The reinforcing material 10 can be made of different thicknesses or types of glass fiber cloth according to different needs, for example: Nan Ya Plastic Company’s model is 7628, 1080 or 106 electronic grade general-purpose glass fiber cloth, and Nan Ya Plastic Company’s model is 2116. Electronic grade low dielectric glass fiber cloth. However, the present invention is not limited thereto.

補強材10的總重量可以是樹脂組成物的總重量的0.2至2.5倍。 The total weight of the reinforcing material 10 may be 0.2 to 2.5 times the total weight of the resin composition.

請參閱圖2所示,本發明公開一種電路基板2,電路基板2包括一預浸基材1和至少一線路層30。至少一線路層30設置於預浸基材1的表面,至少一線路層30的材料可以包括但不限於銅、鋁、銀或包含上述金屬的合金。於本實施例中,電路基板2是一覆銅板(Copper Clad Laminate,CCL),也就是說線路層30的材料中包括銅。 Referring to FIG. 2 , the present invention discloses a circuit substrate 2 . The circuit substrate 2 includes a prepreg base material 1 and at least one circuit layer 30 . At least one circuit layer 30 is disposed on the surface of the prepreg substrate 1 , and the material of the at least one circuit layer 30 may include but not limited to copper, aluminum, silver or an alloy containing the above metals. In this embodiment, the circuit substrate 2 is a copper clad laminate (CCL), which means that the material of the wiring layer 30 includes copper.

於本實施例中,電路基板2具有一個線路層30,線路層30設置於預浸基材1的表面。於其他實施例中,電路基板2可具有兩個線路層30,兩個線路層30分別設置於預浸基材1相對的兩個表面上,如圖3所示。 In this embodiment, the circuit substrate 2 has a circuit layer 30 disposed on the surface of the prepreg substrate 1 . In other embodiments, the circuit substrate 2 may have two circuit layers 30 , and the two circuit layers 30 are respectively disposed on two opposite surfaces of the prepreg substrate 1 , as shown in FIG. 3 .

為證實本發明具有的功效,以下將詳述電路基板2的製作方法,並列舉多個實施例以及比較例中清漆的成分及比例,並對多個實施例以及比較例所製得的電路基板2進行測試,獲得多個實施例以及比較例中電路基板2的數據測試結果。 In order to prove the effectiveness of the present invention, the following will describe the preparation method of the circuit board 2 in detail, and enumerate the composition and ratio of the varnish in a plurality of embodiments and comparative examples, and make a comparison of the circuit boards prepared in the plurality of embodiments and comparative examples 2. Conduct tests to obtain data test results of the circuit substrate 2 in multiple embodiments and comparative examples.

本發明電路基板2的製作方法至少包括以下步驟:在步驟S1中,混合聚苯醚熱固性樹脂、聚丁二烯熱固性樹脂、增容劑以及交聯劑,攪拌均勻後形成樹脂組成物。在步驟S2中,於樹脂組成物中依序加入填料、阻燃劑和硬化起始劑,以配製得一清漆(Varnish)。在步驟S3中,將補強材10浸於清漆中進行含浸處理(Impregnation Treatment)。本實施例中皆使用南亞塑膠公司型號為2116的電子級低誘電率玻璃纖維布作為補強材10。在步驟S4中,於130℃的溫度半固化含浸有清漆的補強材10,形成預浸基材1。在步驟S5中,將六片預浸基材1堆疊後,於上下各覆蓋一1盎司(Ounce)的銅箔作為電路層30,於170℃至220℃的溫度、20kg/cm2至50kg/cm2的壓力下熱壓三小時,製得電路基板2。本發明實施例中皆於195℃的溫度、30kg/cm2(相當於426psi)的壓力下進行熱壓。 The manufacturing method of the circuit board 2 of the present invention at least includes the following steps: in step S1, mixing polyphenylene ether thermosetting resin, polybutadiene thermosetting resin, compatibilizer and crosslinking agent, and stirring to form a resin composition. In step S2, a filler, a flame retardant, and a hardening initiator are sequentially added to the resin composition to prepare a varnish. In step S3, the reinforcing material 10 is dipped in the varnish for impregnation treatment (Impregnation Treatment). In this embodiment, the electronic-grade low-dielectric glass fiber cloth with a model number of 2116 from Nanya Plastics Co., Ltd. is used as the reinforcing material 10 . In step S4 , the reinforcing material 10 impregnated with varnish is semi-cured at a temperature of 130° C. to form a prepreg base material 1 . In step S5, after stacking six pieces of prepreg base material 1, a 1 ounce (Ounce) copper foil is covered on the upper and lower sides as the circuit layer 30 . The circuit substrate 2 was obtained by hot pressing under a pressure of cm 2 for three hours. In the examples of the present invention, hot pressing is carried out at a temperature of 195° C. and a pressure of 30 kg/cm 2 (equivalent to 426 psi).

本發明實施例1至5以及比較例1至3中清漆的成分列於下表1中。實施例1至5以及比較例1至3的差異在於:樹脂組成物是否同時具有聚苯醚熱固性樹脂、聚丁二烯熱固性樹脂以及增容劑。具體來說,比較例1的樹脂組成物中不包括聚丁二烯熱固性樹脂和增容劑,比較例2的樹脂組成物中不包括聚丁二烯熱固性樹脂,而比較例3的樹脂組成物中不包括增容劑。 The components of the varnishes in Examples 1 to 5 of the present invention and Comparative Examples 1 to 3 are listed in Table 1 below. The difference between Examples 1 to 5 and Comparative Examples 1 to 3 lies in whether the resin composition has polyphenylene ether thermosetting resin, polybutadiene thermosetting resin and compatibilizer at the same time. Specifically, the resin composition of Comparative Example 1 does not include polybutadiene thermosetting resin and compatibilizer, the resin composition of Comparative Example 2 does not include polybutadiene thermosetting resin, and the resin composition of Comparative Example 3 Does not include compatibilizers.

本發明實施例6至13中清漆的成分列於下表2中。實施例6至13 的差異在於:使用不同種類的增容劑,以及調控不同添加量的聚苯醚熱固性樹脂、增容劑和交聯劑。 The components of the varnishes in Examples 6 to 13 of the present invention are listed in Table 2 below. Examples 6 to 13 The difference lies in: the use of different types of compatibilizers, and the regulation of different additions of polyphenylene ether thermosetting resins, compatibilizers and crosslinking agents.

另外,實施例1至13以及比較例1至3的電路基板分別進行了剝離強度(Peel Strength)、介電常數(Dielectric Constant,Dk)、介電損耗因子(Dissipation Factor,Df)、玻璃轉移溫度(Glass Transition Temperature,Tg)、吸濕率(Water absorption)、焊錫耐熱性(Solder Heat Resistance)和阻燃性(Flammability)的測試。實施例1至5以及比較例1至3的數據測試結果列於表1中,實施例6至13的數據測試結果列於表2中。 In addition, the circuit substrates of Examples 1 to 13 and Comparative Examples 1 to 3 were tested for peel strength (Peel Strength), dielectric constant (Dielectric Constant, Dk), dielectric loss factor (Dissipation Factor, Df), glass transition temperature (Glass Transition Temperature, Tg), moisture absorption (Water absorption), solder heat resistance (Solder Heat Resistance) and flame retardancy (Flammability) tests. The data test results of Examples 1 to 5 and Comparative Examples 1 to 3 are listed in Table 1, and the data test results of Examples 6 to 13 are listed in Table 2.

Figure 109138420-A0305-02-0015-2
Figure 109138420-A0305-02-0015-2

Figure 109138420-A0305-02-0016-3
Figure 109138420-A0305-02-0016-3

根據表1與表2的結果可得知,相較於比較例1至3,本發明的電路基板2具有較低的介電常數和介電損耗因子,即具有較優異的電氣性質,可應用於高頻電路基板中。另外,本發明的電路基板2具有高玻璃轉移溫度、高 耐熱物性和低吸濕率的特性。本發明的預浸基板1於常溫下黏度較低,具有易儲存、運送的優點,在高溫熔融狀態下流動性佳,適用於自動化製程,且具有良好的填孔性有利於加工製程。本發明的清漆具有溶液穩定無析出的特性。 According to the results of Table 1 and Table 2, it can be seen that compared with Comparative Examples 1 to 3, the circuit substrate 2 of the present invention has a lower dielectric constant and a dielectric loss factor, that is, it has excellent electrical properties, and can be applied In high-frequency circuit substrates. In addition, the circuit substrate 2 of the present invention has a high glass transition temperature, high Features of heat resistance and low moisture absorption rate. The prepreg substrate 1 of the present invention has a low viscosity at room temperature, has the advantages of easy storage and transportation, has good fluidity in a high-temperature molten state, is suitable for automatic manufacturing processes, and has good hole-filling properties, which is beneficial to the manufacturing process. The varnish of the present invention has the property that the solution is stable without precipitation.

[實施例的有益效果] [Advantageous Effects of Embodiment]

本發明的其中一有益效果在於,本發明所提供的電路基板材料20、預浸基材1及電路基板2,其能通過“樹脂組成物包括聚苯醚熱固性樹脂、聚丁二烯熱固性樹脂和增容劑”的技術方案,以降低電路基板2的介電常數和介電損耗因子。 One of the beneficial effects of the present invention is that the circuit substrate material 20, the prepreg base material 1 and the circuit substrate 2 provided by the present invention can pass the "resin composition comprising polyphenylene ether thermosetting resin, polybutadiene thermosetting resin and Compatibilizer" technical solution to reduce the dielectric constant and dielectric loss factor of the circuit substrate 2.

更進一步來說,本發明可通過“聚苯醚熱固性樹脂具有至少一改性基”以及“交聯劑包含烯苯基”的技術方案,以提升樹脂組成物硬化後的交聯密度,以提供電路基板2具有優良的耐高溫特性。 Furthermore, the present invention can increase the cross-linking density of the resin composition after hardening through the technical scheme of "polyphenylene ether thermosetting resin has at least one modification group" and "the cross-linking agent contains phenylene groups", so as to provide The circuit substrate 2 has excellent high temperature resistance characteristics.

再進一步來說,本發明可通過“聚丁二烯熱固性樹脂具有至少一含烯基的側鏈”的技術方案,以提升樹脂組成物於高溫時的流動性以及填膠性。 Furthermore, the present invention can improve the fluidity and filling properties of the resin composition at high temperature through the technical solution of "the polybutadiene thermosetting resin has at least one alkenyl-containing side chain".

更進一步來說,本發明可通過“增容劑具有至少一含烯基的側鏈”的技術方案,增加聚苯醚熱固性樹脂以及聚丁二烯熱固性樹脂的相溶性,以提升清漆的穩定性。 Furthermore, the present invention can increase the compatibility of polyphenylene ether thermosetting resin and polybutadiene thermosetting resin through the technical solution of "the compatibilizer has at least one alkenyl-containing side chain", so as to improve the stability of the varnish .

以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。 The content disclosed above is only a preferred feasible embodiment of the present invention, and does not therefore limit the scope of the patent application of the present invention. Therefore, all equivalent technical changes made by using the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.

1:預浸基材 1: Prepreg substrate

10:補強材 10: Reinforcing material

20:電路基板材料 20: Circuit substrate material

Claims (15)

一種電路基板材料,其包括一樹脂組成物,所述樹脂組成物包括:10重量份至75重量份的聚苯醚熱固性樹脂,所述聚苯醚熱固性樹脂具有至少一改性基,至少一所述改性基是選自於由下列所構成的群組:羥基、胺基、乙烯基、苯乙烯基、甲基丙烯酸酯基以及環氧基;5重量份至40重量份的聚丁二烯熱固性樹脂,所述聚丁二烯熱固性樹脂具有至少一含烯基的側鏈,所述聚丁二烯熱固性樹脂中烯基的含量為20重量百分比至40重量百分比;以及5重量份至35重量份的增容劑,所述增容劑是直鏈型烯烴聚合物,所述增容劑具有至少一含烯基的側鏈,所述至少一含烯基的側鏈是選自於由下列所構成的群組:乙烯基、丙烯基、苯乙烯基以及其任意組合。 A circuit substrate material, which includes a resin composition, the resin composition includes: 10 to 75 parts by weight of polyphenylene ether thermosetting resin, the polyphenylene ether thermosetting resin has at least one modification group, at least one The modifying group is selected from the group consisting of: hydroxyl group, amino group, vinyl group, styrene group, methacrylate group and epoxy group; 5 parts by weight to 40 parts by weight of polybutadiene Thermosetting resin, the polybutadiene thermosetting resin has at least one alkenyl-containing side chain, the content of alkenyl in the polybutadiene thermosetting resin is 20% by weight to 40% by weight; and 5 parts by weight to 35 parts by weight Parts of compatibilizer, the compatibilizer is a linear olefin polymer, the compatibilizer has at least one alkenyl-containing side chain, the at least one alkenyl-containing side chain is selected from the following The group formed: vinyl, propenyl, styryl and any combination thereof. 如請求項1所述的電路基板材料,其中,所述聚苯醚熱固性樹脂的相對二末端具有相同的所述改性基。 The circuit substrate material according to claim 1, wherein the opposite ends of the polyphenylene ether thermosetting resin have the same modification group. 如請求項1所述的電路基板材料,其中,所述樹脂組成物更包括:10重量份至40重量份的交聯劑,所述交聯劑包含烯苯基。 The circuit substrate material according to claim 1, wherein the resin composition further comprises: 10 parts by weight to 40 parts by weight of a cross-linking agent, and the cross-linking agent contains phenylene groups. 如請求項3所述的電路基板材料,其中,所述交聯劑包括三聚氰酸三烯丙基酯、三烯丙基異氰脲酸酯、鄰苯二甲酸二烯丙酯、二乙烯苯、苯三甲酸三烯丙酯或其任意組合。 The circuit substrate material as claimed in item 3, wherein the crosslinking agent includes triallyl cyanurate, triallyl isocyanurate, diallyl phthalate, divinyl Benzene, Triallyl Tricarboxylate, or any combination thereof. 如請求項1所述的電路基板材料,其中,所述聚丁二烯熱固性樹脂中所述含烯基的側鏈的碳數為2至10。 The circuit substrate material according to claim 1, wherein the alkenyl-containing side chain in the polybutadiene thermosetting resin has 2 to 10 carbon atoms. 如請求項1所述的電路基板材料,其中,所述聚丁二烯熱固性樹脂中所述含烯基的側鏈是選自於由下列所構成的群組: 乙烯基、丙烯基、苯乙烯基以及其任意組合。 The circuit substrate material according to claim 1, wherein the alkenyl-containing side chain in the polybutadiene thermosetting resin is selected from the group consisting of: Vinyl, propenyl, styryl, and any combination thereof. 如請求項1所述的電路基板材料,其中,所述增容劑是選自於由下列所構成的群組:聚乙烯共聚物、聚丙烯共聚物、甲基苯乙烯共聚物、環型烯烴共聚物以及其任意組合。 The circuit substrate material as claimed in item 1, wherein the compatibilizer is selected from the group consisting of: polyethylene copolymer, polypropylene copolymer, methyl styrene copolymer, cyclic olefin Copolymers and any combination thereof. 如請求項1所述的電路基板材料,其中,所述增容劑的所述含烯基的側鏈的碳數為2至10。 The circuit substrate material according to claim 1, wherein the alkenyl-containing side chain of the compatibilizer has 2 to 10 carbon atoms. 如請求項1所述的電路基板材料,其中,所述增容劑不包含羥基。 The circuit substrate material according to claim 1, wherein the compatibilizer does not contain hydroxyl groups. 如請求項1所述的電路基板材料,其中,所述電路基板材料更包括一填料,所述填料的總重量為所述樹脂組成物的總重量的0.4倍至2.5倍。 The circuit substrate material according to claim 1, wherein the circuit substrate material further includes a filler, and the total weight of the filler is 0.4 to 2.5 times the total weight of the resin composition. 如請求項10所述的電路基板材料,其中,所述無機填料是選自於由下列所構成的群組:氫氧化鋁、氧化鋁、氫氧化鎂、二氧化矽以及其任意組合。 The circuit substrate material according to claim 10, wherein the inorganic filler is selected from the group consisting of aluminum hydroxide, aluminum oxide, magnesium hydroxide, silicon dioxide, and any combination thereof. 如請求項1所述的電路基板材料,其中,所述電路基板材料更包括一阻燃劑,所述阻燃劑的總重量為所述樹脂組成物的總重量的0.2倍至1.5倍。 The circuit substrate material according to claim 1, wherein the circuit substrate material further includes a flame retardant, and the total weight of the flame retardant is 0.2 to 1.5 times the total weight of the resin composition. 一種預浸基材,其包括:一補強材;以及一電路基板材料,所述電路基板材料設置於所述補強材上,所述電路基板材料包括一樹脂組成物,所述樹脂組成物包括:10重量份至75重量份的聚苯醚熱固性樹脂,所述聚苯醚熱固性樹脂的末端具有至少一改性基,至少一所述改性基是選自於由羥基、胺基、乙烯基、苯乙烯基、甲基丙烯酸酯基以及環氧基所構成的群組;5重量份至40重量份的聚丁二烯熱固性樹脂,所述聚丁二 烯熱固性樹脂具有至少一含烯基的側鏈,所述聚丁二烯熱固性樹脂中烯基的含量為20重量百分比至40重量百分比;以及5重量份至35重量份的增容劑,所述增容劑是直鏈型烯烴聚合物,所述增容劑具有至少一含烯基的側鏈,所述至少一含烯基的側鏈是選自於由下列所構成的群組:乙烯基、丙烯基、苯乙烯基以及其任意組合。 A prepreg base material, which includes: a reinforcing material; and a circuit substrate material, the circuit substrate material is arranged on the reinforcing material, the circuit substrate material includes a resin composition, and the resin composition includes: 10 parts by weight to 75 parts by weight of polyphenylene ether thermosetting resin, the end of the polyphenylene ether thermosetting resin has at least one modification group, at least one modification group is selected from the group consisting of hydroxyl group, amino group, vinyl group, A group consisting of styrene group, methacrylate group and epoxy group; 5 parts by weight to 40 parts by weight of polybutadiene thermosetting resin, the polybutadiene The alkene thermosetting resin has at least one alkenyl-containing side chain, and the content of the alkene group in the polybutadiene thermosetting resin is 20% by weight to 40% by weight; and 5 parts by weight to 35 parts by weight of a compatibilizer, the The compatibilizer is a linear olefin polymer having at least one alkenyl-containing side chain selected from the group consisting of vinyl , propenyl, styryl, and any combination thereof. 如請求項13所述的預浸基材,其中,所述補強材具有孔隙,所述補強材是選自於:玻璃纖維、碳纖維、克維拉纖維、聚酯纖維、石英纖維或其任意組合;其中,所述電路基板材料填補於所述補強材的孔隙中或覆蓋於所述補強材的表面。 The prepreg substrate according to claim 13, wherein the reinforcing material has pores, and the reinforcing material is selected from: glass fiber, carbon fiber, Kevlar fiber, polyester fiber, quartz fiber or any combination thereof ; Wherein, the circuit substrate material fills the pores of the reinforcing material or covers the surface of the reinforcing material. 一種電路基板,其包括:一預浸基材,所述預浸基材包括一補強材以及一電路基板材料,所述電路基板材料設置於所述補強材,所述電路基板材料包括一樹脂組成物,所述樹脂組成物料包括:10重量份至75重量份的聚苯醚熱固性樹脂,所述聚苯醚熱固性樹脂的末端具有至少一改性基,至少一所述改性基是選自於由羥基、胺基、乙烯基、苯乙烯基、甲基丙烯酸酯基和環氧基所構成的群組;5重量份至40重量份的聚丁二烯熱固性樹脂,所述聚丁二烯熱固性樹脂具有至少一含烯基的側鏈,所述聚丁二烯熱固性樹脂中烯基的含量為20重量百分比至40重量百分比;以及5重量份至35重量份的增容劑,所述增容劑是直鏈型烯烴聚合物,所述增容劑具有至少一含烯基的側鏈,所述至少一含烯基的側鏈是選自於由下列所構成的群組:乙烯基、丙烯基、苯乙烯基以及其任意組合;以及 至少一線路層,至少一所述線路層設置於所述預浸基材的表面。 A circuit substrate, which includes: a prepreg base material, the prepreg base material includes a reinforcing material and a circuit substrate material, the circuit substrate material is arranged on the reinforcing material, and the circuit substrate material includes a resin composition The resin composition material includes: 10 parts by weight to 75 parts by weight of polyphenylene ether thermosetting resin, the end of the polyphenylene ether thermosetting resin has at least one modification group, and at least one modification group is selected from A group consisting of hydroxyl group, amino group, vinyl group, styrene group, methacrylate group and epoxy group; 5 parts by weight to 40 parts by weight of polybutadiene thermosetting resin, the polybutadiene thermosetting resin The resin has at least one alkenyl-containing side chain, and the content of alkenyl in the polybutadiene thermosetting resin is 20 to 40 weight percent; and 5 to 35 parts by weight of a compatibilizer, the compatibilizer The agent is a linear olefin polymer, the compatibilizer has at least one alkenyl-containing side chain, and the at least one alkenyl-containing side chain is selected from the group consisting of vinyl, propylene styryl, styryl, and any combination thereof; and At least one circuit layer, at least one circuit layer is arranged on the surface of the prepreg base material.
TW109138420A 2020-11-04 2020-11-04 Circuit board material, prepreg, and circuit board TWI801765B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
TW109138420A TWI801765B (en) 2020-11-04 2020-11-04 Circuit board material, prepreg, and circuit board
CN202011245303.1A CN114437532A (en) 2020-11-04 2020-11-10 Circuit board material, prepreg and circuit board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW109138420A TWI801765B (en) 2020-11-04 2020-11-04 Circuit board material, prepreg, and circuit board

Publications (2)

Publication Number Publication Date
TW202219174A TW202219174A (en) 2022-05-16
TWI801765B true TWI801765B (en) 2023-05-11

Family

ID=81360967

Family Applications (1)

Application Number Title Priority Date Filing Date
TW109138420A TWI801765B (en) 2020-11-04 2020-11-04 Circuit board material, prepreg, and circuit board

Country Status (2)

Country Link
CN (1) CN114437532A (en)
TW (1) TWI801765B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI814448B (en) * 2022-06-16 2023-09-01 南亞塑膠工業股份有限公司 Rubber resin material with high thermal conductivity and low dielectric properties and metal substrate using the same
US11945885B1 (en) 2022-12-23 2024-04-02 Industrial Technology Research Institute Vinyl-containing copolymer and resin composition

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200904896A (en) * 2007-04-26 2009-02-01 Hitachi Chemical Co Ltd Process for producing resin varnish containing semi-IPN composite thermosetting resin and, provided using the same, resin varnish for printed wiring board, prepreg and metal-clad laminate

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5549055B2 (en) * 2007-07-11 2014-07-16 日立化成株式会社 Thermosetting resin composition, resin varnish for printed wiring board, prepreg and metal-clad laminate using the same
CN102304264B (en) * 2011-08-23 2013-03-13 南亚塑胶工业股份有限公司 High-frequency copper foil substrate and composite material used thereby
CN109504062B (en) * 2018-11-22 2021-07-16 南亚塑胶工业股份有限公司 Thermosetting resin composition

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200904896A (en) * 2007-04-26 2009-02-01 Hitachi Chemical Co Ltd Process for producing resin varnish containing semi-IPN composite thermosetting resin and, provided using the same, resin varnish for printed wiring board, prepreg and metal-clad laminate

Also Published As

Publication number Publication date
TW202219174A (en) 2022-05-16
CN114437532A (en) 2022-05-06

Similar Documents

Publication Publication Date Title
KR101716990B1 (en) Polyphenyl ether resin composite and prepreg and copper clad laminate made of polyphenyl ether resin composite
CN107771125B (en) Circuit materials and articles formed therefrom
KR101144566B1 (en) Epoxy resin composition, prepreg using the epoxy resin composition, metal-clad laminate, and printed wiring board
US10584222B2 (en) Resin composition and pre-preg and laminate using the composition
KR101799717B1 (en) Thermosetting resin composition and use thereof
KR100563939B1 (en) Poly?phenylene oxide? resin composition, prepreg, laminates sheet, printed wiring board, and multilayer printed wiring board
US20080261472A1 (en) Prepreg, multilayer printed wiring board and electronic parts using the same
US11015052B2 (en) Halogen-free low dielectric resin composition, and prepreg, metal-clad laminate, and printed circuit board prepared using the same
TWI704185B (en) Resin composition, prepreg for printed circuit and metal-clad laminate
TWI801765B (en) Circuit board material, prepreg, and circuit board
KR101730283B1 (en) Thermosetting resin composition and use thereof
CN107227015B (en) Low dielectric material
JP7209764B2 (en) Resin composition for high frequency substrate and metal laminate
CN107709370B (en) Curable composition, prepreg, metal foil with composition, metal-clad laminate, and wiring board
WO2015101232A1 (en) Halogen-free epoxy resin composition and use thereof
JP2020516742A (en) Thermosetting resin composition, prepreg produced using the same, and metal foil-clad laminate
KR20170086558A (en) Resin composition, prepreg, metal-clad laminate, and wiring board
CN113121981B (en) Resin composition, prepreg and insulating plate using same
TWI743501B (en) Resin composition, prepreg for printed circuit and metal-clad laminate
TW201522463A (en) Curable compositions which form interpenetrating polymer networks
JP6219112B2 (en) PPE-containing resin composition
TWI618097B (en) Low dielectric material
CN114685929B (en) Thermosetting resin composition and application thereof
US11970591B2 (en) Resin composition, prepreg for printed circuit and metal-coated laminate
TWI830477B (en) Resin composition