TWI798748B - Circuit board structure and manufacturing method thereof - Google Patents
Circuit board structure and manufacturing method thereof Download PDFInfo
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- TWI798748B TWI798748B TW110125217A TW110125217A TWI798748B TW I798748 B TWI798748 B TW I798748B TW 110125217 A TW110125217 A TW 110125217A TW 110125217 A TW110125217 A TW 110125217A TW I798748 B TWI798748 B TW I798748B
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本發明是有關於一種基板結構及其製作方法,且特別是有關於一種電路板結構及其製作方法。 The present invention relates to a substrate structure and its manufacturing method, and in particular to a circuit board structure and its manufacturing method.
一般來說,二個具有線路或導電結構的電路板要相互結合,都是透過銲點(solder joints)來連接,且透過底膠(underfill)來填充於二個基板之間以密封銲點。然而,在銲料高溫迴銲的過程中,較大面積尺寸的電路板因應力無法釋放,而容易發生較大的翹曲,進而降低二電路板之間的組裝良率。 Generally, two circuit boards with circuits or conductive structures are to be combined with each other through solder joints, and an underfill is filled between the two substrates to seal the solder joints. However, in the process of solder reflow at high temperature, the circuit board with a large area size cannot be released due to the stress, so it is prone to large warpage, thereby reducing the assembly yield between the two circuit boards.
本發明提供一種電路板結構,無需使用銲料及底膠,可降低成本,且具有較佳的結構可靠度。 The invention provides a circuit board structure, which does not need to use solder and primer, can reduce costs, and has better structural reliability.
本發明還提供一種電路板結構的製作方法,用以製作上述的電路板結構。 The present invention also provides a method for manufacturing the circuit board structure, which is used to manufacture the above circuit board structure.
本發明的電路板結構,包括一重配置線路結構層、一增 層線路結構層以及一連接結構層。重配置線路結構層具有彼此相對的一第一表面與一第二表面,且包括一內部介電層、一外部介電層、多個第一連接墊以及多個晶片接墊。內部介電層具有第一表面,且每一第一連接墊的一底面切齊第一表面。外部介電層具有第二表面,且晶片接墊突出於第二表面且位於第二表面上。增層線路結構層配置於重配置線路結構層的一側,且包括多個第二連接墊。重配置線路結構層的線寬與線距小於增層線路結構層的線寬與線距。連接結構層配置於重配置線路結構層與增層線路結構層之間。連接結構層包括一基材與貫穿基材的多個導電膠柱。第一連接墊分別透過導電膠柱與第二連接墊電性連接。每一導電膠柱的一頂面切齊於重配置線路結構層的第一表面,而第二連接墊分別嵌入於基材內。 The circuit board structure of the present invention includes a reconfiguration circuit structure layer, an A circuit structure layer and a connection structure layer. The reconfiguration circuit structure layer has a first surface and a second surface opposite to each other, and includes an inner dielectric layer, an outer dielectric layer, a plurality of first connection pads and a plurality of chip pads. The inner dielectric layer has a first surface, and a bottom surface of each first connection pad is cut to be aligned with the first surface. The outer dielectric layer has a second surface, and the chip pad protrudes from the second surface and is located on the second surface. The build-up circuit structure layer is configured on one side of the reconfiguration circuit structure layer and includes a plurality of second connection pads. The line width and line spacing of the reconfiguration line structure layer are smaller than the line width and line spacing of the build-up line structure layer. The connection structure layer is configured between the reconfiguration line structure layer and the layer-adding line structure layer. The connection structure layer includes a base material and a plurality of conductive glue pillars penetrating the base material. The first connection pads are respectively electrically connected to the second connection pads through the conductive glue pillars. A top surface of each conductive glue column is aligned with the first surface of the reconfiguration circuit structure layer, and the second connection pads are respectively embedded in the base material.
在本發明的一實施例中,上述的重配置線路結構層更包括至少一介電層、至少一重配置線路以及多個導電通孔。介電層位於內部介電層與外部介電層之間。重配置線路與介電層交替配置。第一連接墊、重配置線路以及晶片接墊透過導電通孔電性連接。 In an embodiment of the present invention, the above-mentioned reconfiguration circuit structure layer further includes at least one dielectric layer, at least one reconfiguration circuit and a plurality of conductive vias. The dielectric layer is located between the inner dielectric layer and the outer dielectric layer. The reconfiguration lines are alternately arranged with the dielectric layer. The first connection pad, the reconfiguration line and the chip pad are electrically connected through the conductive via hole.
在本發明的一實施例中,上述的內部介電層、外部介電層以及介電層的材質分別包括光敏介電材料或味之素堆積薄膜(Ajinomoto Build-up Film,ABF)。 In an embodiment of the present invention, the above-mentioned inner dielectric layer, outer dielectric layer and dielectric layer are made of photosensitive dielectric material or Ajinomoto Build-up Film (ABF).
在本發明的一實施例中,上述的電路板結構還包括一表面處理層,配置於重配置線路結構層的晶片接墊上。表面處理層 的材質包括化鎳鈀浸金(ENEPIG)、有機保銲劑(organic solderability preservatives,OSP)或無電鍍鎳浸金(Electroless Nickel Immersion Gold,ENIG)。 In an embodiment of the present invention, the above-mentioned circuit board structure further includes a surface treatment layer disposed on the chip pads of the reconfiguration circuit structure layer. surface treatment layer The materials used include nickel-palladium immersion gold (ENEPIG), organic solderability preservatives (OSP) or electroless nickel immersion gold (Electroless Nickel Immersion Gold, ENIG).
在本發明的一實施例中,上述的電路板結構還包括一防銲層,配置於增層線路結構層相對遠離連接結構層的一表面上,且覆蓋部分增層線路結構層而定義出多個銲球接墊。 In an embodiment of the present invention, the above-mentioned circuit board structure further includes a solder resist layer, which is disposed on a surface of the build-up circuit structure layer relatively away from the connection structure layer, and covers part of the build-up circuit structure layer to define multiple A solder ball pad.
本發明的電路板結構的製作方法,其包括以下步驟。提供一重配置線路結構層。重配置線路結構層具有彼此相對的一第一表面與一第二表面,且包括一內部介電層、一外部介電層、多個第一連接墊以及多個晶片接墊。內部介電層具有第一表面,且每一第一連接墊的一底面切齊第一表面。外部介電層具有第二表面,且晶片接墊突出於第二表面且位於第二表面上。提供包括一基材與貫穿基材的多個導電膠柱的一連接結構層,其中連接結構層處於一B階段狀態。提供包括多個第二連接墊的一增層線路結構層,其中重配置線路結構層的線寬與線距小於增層線路結構層的線寬與線距。壓合重配置線路結構層、連接結構層以及增層線路結構層,以使連接結構層位於重配置線路結構層與增層線路結構層之間。第一連接墊分別透過導電膠柱與第二連接墊電性連接。每一導電膠柱的一頂面切齊於重配置線路結構層的第一表面,而第二連接墊分別嵌入於基材內,且連接結構層從B階段狀態轉變成一C階段狀態。 The manufacturing method of the circuit board structure of the present invention includes the following steps. Provides a reconfiguration line structure layer. The reconfiguration circuit structure layer has a first surface and a second surface opposite to each other, and includes an inner dielectric layer, an outer dielectric layer, a plurality of first connection pads and a plurality of chip pads. The inner dielectric layer has a first surface, and a bottom surface of each first connection pad is cut to be aligned with the first surface. The outer dielectric layer has a second surface, and the chip pad protrudes from the second surface and is located on the second surface. A connection structure layer including a base material and a plurality of conductive glue pillars penetrating the base material is provided, wherein the connection structure layer is in a B-stage state. A build-up wiring structure layer including a plurality of second connection pads is provided, wherein the line width and line spacing of the reconfiguration wiring structure layer are smaller than the line width and line spacing of the build-up wiring structure layer. Laminating the reconfiguration line structure layer, the connection structure layer and the layer-up line structure layer, so that the connection structure layer is located between the reconfiguration line structure layer and the layer-up line structure layer. The first connection pads are respectively electrically connected to the second connection pads through the conductive glue pillars. A top surface of each conductive glue column is aligned with the first surface of the reconfiguration circuit structure layer, and the second connection pads are respectively embedded in the base material, and the connection structure layer changes from a B-stage state to a C-stage state.
在本發明的一實施例中,上述的提供重配置線路結構層 的步驟,包括:提供一暫時基板、一離型膜以及一第一種子層。離型膜位於暫時基板與第一種子層之間。形成一第一圖案化光阻層於第一種子層上,其中第一圖案化光阻層暴露出部分第一種子層。以第一圖案化光阻層為一電鍍罩幕,電鍍一第一金屬層於第一圖案化光阻層所暴露出的第一種子層上。移除第一圖案化光阻層及其下方的第一種子層,而暴露出部分離型膜且形成第一連接墊。形成內部介電層於第一連接墊及被暴露出的離型膜上。形成至少一重配置線路、至少一介電層、多個第一導電通孔以及多個第二導電通孔。重配置線路配置於內部介電層上,且重配置線路與介電層交替配置。第一導電通孔穿過內部介電層且電性連接重配置線路與第一連接墊。第二導電通孔穿過介電層且電性連接重配置線路。形成外部介電層於重配置線路上,其中外部介電層具有多個開口,且開口暴露出部分重配置線路。形成一第二種子層於外部介電層上及開口的內壁上。形成一第二圖案化光阻層於第二種子層上,其中第二圖案化光阻層暴露出部分第二種子層。以第二圖案化光阻層為一電鍍罩幕,電鍍一第二金屬層於第二圖案化光阻層所暴露出的第二種子層上。移除第二圖案化光阻層,而暴露出第二種子層且形成晶片接墊。 In an embodiment of the present invention, the above-mentioned reconfiguration line structure layer The step includes: providing a temporary substrate, a release film and a first seed layer. The release film is located between the temporary substrate and the first seed layer. A first patterned photoresist layer is formed on the first seed layer, wherein the first patterned photoresist layer exposes a part of the first seed layer. Using the first patterned photoresist layer as an electroplating mask, a first metal layer is electroplated on the first seed layer exposed by the first patterned photoresist layer. The first patterned photoresist layer and the first seed layer under it are removed to expose a part of the release film and form a first connection pad. An internal dielectric layer is formed on the first connection pad and the exposed release film. At least one reconfiguration line, at least one dielectric layer, a plurality of first conductive vias and a plurality of second conductive vias are formed. The reconfiguration lines are arranged on the inner dielectric layer, and the reconfiguration lines and the dielectric layer are alternately arranged. The first conductive via passes through the inner dielectric layer and electrically connects the reconfiguration line and the first connection pad. The second conductive via passes through the dielectric layer and is electrically connected to the reconfiguration line. An external dielectric layer is formed on the reconfiguration line, wherein the external dielectric layer has a plurality of openings, and the openings expose part of the reconfiguration line. A second seed layer is formed on the outer dielectric layer and the inner wall of the opening. A second patterned photoresist layer is formed on the second seed layer, wherein the second patterned photoresist layer exposes a part of the second seed layer. Using the second patterned photoresist layer as an electroplating mask, a second metal layer is electroplated on the second seed layer exposed by the second patterned photoresist layer. The second patterned photoresist layer is removed to expose the second seed layer and form wafer pads.
在本發明的一實施例中,上述於壓合重配置線路結構層、連接結構層以及增層線路結構層之前,更包括:壓合一黏著層及一複合基板於重配置線路結構層上。黏著層位於複合基板與重配置線路結構層的晶片接墊之間。複合基板包括一核心基材及 位於核心基材相對兩表面上的一第一銅箔層與一第二銅箔層。第二銅箔層位於核心基材與黏著層之間。於壓合黏著層及複合基板於重配置線路結構層上之後,移除暫時基板與離型膜,而暴露出每一第一連接墊的底面以及內部介電層的第一表面。 In an embodiment of the present invention, before laminating the reconfiguration circuit structure layer, the connection structure layer and the build-up circuit structure layer, it further includes: laminating an adhesive layer and a composite substrate on the reconfiguration circuit structure layer. The adhesive layer is located between the composite substrate and the chip pads of the reconfiguration circuit structure layer. The composite substrate includes a core substrate and A first copper foil layer and a second copper foil layer are located on opposite surfaces of the core substrate. The second copper foil layer is located between the core substrate and the adhesive layer. After pressing the adhesive layer and the composite substrate on the reconfiguration circuit structure layer, the temporary substrate and the release film are removed to expose the bottom surface of each first connection pad and the first surface of the internal dielectric layer.
在本發明的一實施例中,上述於壓合重配置線路結構層、連接結構層以及增層線路結構層之後,更包括:形成一保護層於增層線路結構層相對遠離連接結構層的一表面上。進行一解板程序以移除第一銅箔層以及核心基材。進行一第一蝕刻程序而移除第二銅箔層,以暴露出黏著層。進行一剝離程序以移除保護層,而暴露出增層線路結構層相對遠離連接結構層的表面。進行一電漿蝕刻程序以移除黏著層,而暴露出晶片接墊。進行一第二蝕刻程序而移除第二種子層,以暴露出外部介電層的第二表面。形成一表面處理層於重配置線路結構層的晶片接墊上,其中表面處理層的材質包括化鎳鈀浸金(ENEPIG)、有機保銲劑(organic solderability preservatives,OSP)或無電鍍鎳浸金(Electroless Nickel Immersion Gold,ENIG)。。 In an embodiment of the present invention, after the lamination and reconfiguration of the circuit structure layer, the connection structure layer, and the build-up circuit structure layer, it further includes: forming a protective layer on a layer of the build-up circuit structure layer that is relatively far away from the connection structure layer On the surface. A stripping procedure is performed to remove the first copper foil layer and the core substrate. A first etching process is performed to remove the second copper foil layer to expose the adhesive layer. A stripping process is performed to remove the protective layer, exposing the surface of the build-up circuit structure layer relatively away from the connection structure layer. A plasma etch process is performed to remove the adhesive layer and expose the die pads. A second etching process is performed to remove the second seed layer to expose the second surface of the outer dielectric layer. Form a surface treatment layer on the chip pad of the reconfiguration circuit structure layer, wherein the material of the surface treatment layer includes nickel-palladium immersion gold (ENEPIG), organic solderability preservatives (OSP) or electroless nickel immersion gold (Electroless Nickel Immersion Gold, ENIG). .
在本發明的一實施例中,上述於壓合重配置線路結構層、連接結構層以及增層線路結構層之前,更包括形成一防銲層於增層線路結構層相對遠離連接結構層的一表面上。防銲層覆蓋部分增層線路結構層而定義出多個銲球接墊。 In an embodiment of the present invention, before lamination and reconfiguration of the circuit structure layer, the connection structure layer and the build-up circuit structure layer, it further includes forming a solder resist layer on a layer of the build-up circuit structure layer that is relatively far away from the connection structure layer. On the surface. The solder resist layer covers part of the build-up circuit structure layer to define a plurality of solder ball pads.
基於上述,在本發明的電路板結構的製作方法中,是透過壓合重配置線路結構層、連接結構層以及增層線路結構層的方 式來形成電路板結構。重配置線路結構層的第一連接墊分別透過連接結構層的導電膠柱與增層線路結構層的第二連接墊電性連接。每一導電膠柱的一頂面切齊於重配置線路結構層的第一表面,而第二連接墊分別嵌入於基材內。藉此,本發明的電路板結構的製作方法無須使用銲點(solder joints)及底膠,可有效地降低電路板結構的製作成本。此外,因為無使用銲料,因此可有效地提高重配置線路結構層、連接結構層以及增層線路結構層之間的接合良率,進而提升本發明的電路板結構的結構可靠度。 Based on the above, in the manufacturing method of the circuit board structure of the present invention, the circuit structure layer, the connection structure layer and the layered circuit structure layer are reconfigured through lamination. formula to form the circuit board structure. The first connection pads of the reconfiguration circuit structure layer are respectively electrically connected to the second connection pads of the build-up circuit structure layer through the conductive adhesive columns of the connection structure layer. A top surface of each conductive glue column is aligned with the first surface of the reconfiguration circuit structure layer, and the second connection pads are respectively embedded in the base material. Therefore, the manufacturing method of the circuit board structure of the present invention does not need to use solder joints and primer, which can effectively reduce the manufacturing cost of the circuit board structure. In addition, since no solder is used, the bonding yield among the reconfiguration circuit structure layer, the connection structure layer and the build-up circuit structure layer can be effectively improved, thereby improving the structural reliability of the circuit board structure of the present invention.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail together with the accompanying drawings.
10:暫時基板 10: Temporary substrate
20:離型膜 20: Release film
30:黏著層 30: Adhesive layer
40:複合基板 40: Composite substrate
42:核心基材 42: Core base material
44:第一銅箔層 44: The first copper foil layer
46:第二銅箔層 46: Second copper foil layer
50:保護層 50: protective layer
100:電路板結構 100: Circuit board structure
110:重配置線路結構層 110:Reconfigure the line structure layer
110’:重配置線路結構層半成品 110’: semi-finished product of reconfiguration line structure layer
111:內部介電層 111: Internal dielectric layer
112:第一連接墊 112: first connection pad
113:介電層 113: dielectric layer
114、116:重配置線路 114, 116: reconfigure the line
115:外部介電層 115: external dielectric layer
118:晶片接墊 118: chip pad
120:連接結構層 120:Connection structure layer
122:基材 122: Substrate
125:導電膠柱 125: Conductive adhesive column
130:增層線路結構層 130:Add layer circuit structure layer
131:表面 131: surface
132:第二連接墊 132: Second connection pad
140:防銲層 140: solder mask
150:表面處理層 150: surface treatment layer
200:晶片 200: chip
210:銲料 210: Solder
300:晶片封裝結構 300: chip package structure
B:底面 B: Bottom
C1、C2、C3:金屬層 C1, C2, C3: metal layer
H1、H2:開口 H1, H2: opening
P1、P2、P3:圖案化光阻層 P1, P2, P3: patterned photoresist layer
S1、S2、S3:種子層 S1, S2, S3: seed layer
SP:銲球接墊 SP: Solder Ball Pad
T:頂面 T: top surface
T1、T2、T3:導電通孔 T1, T2, T3: Conductive vias
圖1A至圖1X是依照本發明的一實施例的一種電路板結構的製作方法的剖面示意圖。 1A to 1X are schematic cross-sectional views of a manufacturing method of a circuit board structure according to an embodiment of the present invention.
圖2是將晶片配置於圖1X的電路板結構的剖面示意圖。 FIG. 2 is a schematic cross-sectional view of disposing chips on the circuit board structure of FIG. 1X .
圖1A至圖1X是依照本發明的一實施例的一種電路板結構的製作方法的剖面示意圖。圖2是將晶片配置於圖1X的電路板結構的剖面示意圖。關於本實施例的電路板結構的製作方法,首先,請參考圖1A,提供一暫時基板10、一離型膜20以及一種子
層S1,其中離型膜20位於暫時基板10與種子層S1之間。此處,暫時基板10的材質例如是玻璃或塑膠,其為沒有線路的基板。
1A to 1X are schematic cross-sectional views of a manufacturing method of a circuit board structure according to an embodiment of the present invention. FIG. 2 is a schematic cross-sectional view of disposing chips on the circuit board structure of FIG. 1X . Regarding the manufacturing method of the circuit board structure of this embodiment, at first, please refer to Fig. 1A, provide a
接著,請參考圖1B,形成一圖案化光阻層P1於種子層S1上,其中圖案化光阻層P1暴露出部分種子層S1。 Next, please refer to FIG. 1B , a patterned photoresist layer P1 is formed on the seed layer S1 , wherein the patterned photoresist layer P1 exposes a part of the seed layer S1 .
接著,請參考圖1C,以圖案化光阻層P1為一電鍍罩幕,電鍍一金屬層C1於圖案化光阻層P1所暴露出的種子層S1上。金屬層C1的材質例如是銅,但並不以此為限。 Next, referring to FIG. 1C , using the patterned photoresist layer P1 as an electroplating mask, a metal layer C1 is electroplated on the seed layer S1 exposed by the patterned photoresist layer P1 . The material of the metal layer C1 is, for example, copper, but not limited thereto.
接著,請同時參考圖1C與圖1D,移除圖案化光阻層P1及其下方的種子層S1,而暴露出部分離型膜20且形成第一連接墊112。
Next, referring to FIG. 1C and FIG. 1D , the patterned photoresist layer P1 and the seed layer S1 below are removed to expose part of the
接著,請參考圖1E,形成一內部介電層111於第一連接墊112及被暴露出的離型膜20上。內部介電層111具有多個開口H1,其中開口H1暴露出部分第一連接墊112。內部介電層111的材質分別例如是光敏介電材料或味之素堆積薄膜(ABF)。
Next, referring to FIG. 1E , an
接著,請參考圖1F,形成一種子層S2於內部介電層111上及開口H1的內壁上,其中種子層S2直接接觸開口H1所暴露出的第一連接墊112。
Next, referring to FIG. 1F , a seed layer S2 is formed on the
接著,請參考圖1G,形成一圖案化光阻層P2於種子層S2上,其中圖案化光阻層P2暴露出部分種子層S2。 Next, referring to FIG. 1G , a patterned photoresist layer P2 is formed on the seed layer S2 , wherein the patterned photoresist layer P2 exposes a part of the seed layer S2 .
接著,請參考圖1H,以圖案化光阻層P2為一電鍍罩幕,電鍍一金屬層C2於圖案化光阻層P2所暴露出的種子層S2上。金屬層C2的材質例如是銅,但並不以此為限。 Next, referring to FIG. 1H , using the patterned photoresist layer P2 as an electroplating mask, a metal layer C2 is electroplated on the seed layer S2 exposed by the patterned photoresist layer P2 . The material of the metal layer C2 is, for example, copper, but not limited thereto.
接著,請同時參考圖1H與圖1I,移除圖案化光阻層P2及其下方的種子層S2,而暴露出部分內部介電層111,且形成一重配置線路114及多個導電通孔T1。此處,重配置線路114位於內部介電層111上,而導電通孔T1穿過內部介電層111且分別位於開口H1內,其中導電通孔T1電性連接第一連接墊112與重配置線路114。
Next, referring to FIG. 1H and FIG. 1I at the same time, the patterned photoresist layer P2 and the underlying seed layer S2 are removed to expose part of the
接著,請參考圖1J,可選擇性地重複圖1E至圖1I的步驟,而形成介電層113、重配置線路116、導電通孔T2以及外部介電層115。此處,重配置線路114、介電層113、重配置線路116及外部介電層115依序交替配置。導電通孔T2穿過介電層113且電性連接重配置線路114、116。外部介電層115形成在重配置線路116上且具有多個開口H2,其中開口H2暴露出部分重配置線路116。此處,外部介電層115以及介電層113的材質分別例如是光敏介電材料或味之素堆積薄膜(ABF)。
Next, referring to FIG. 1J , the steps in FIG. 1E to FIG. 1I may be optionally repeated to form a
緊接著,請再參考圖1J,形成一種子層S3於外部介電層115上及開口H2的內壁上,其中種子層S3直接接觸開口H2所暴露出的重配置線路116。
Next, referring to FIG. 1J again, a seed layer S3 is formed on the
接著,請參考圖1K,形成一圖案化光阻層P3於種子層S3上,其中圖案化光阻層P3暴露出部分種子層S3。 Next, referring to FIG. 1K , a patterned photoresist layer P3 is formed on the seed layer S3 , wherein the patterned photoresist layer P3 exposes a part of the seed layer S3 .
接著,請參考圖1L,以圖案化光阻層P3為一電鍍罩幕,電鍍一金屬層C3於圖案化光阻層P3所暴露出的種子層S3上。金屬層C3的材質例如是銅,但並不以此為限。 Next, referring to FIG. 1L , using the patterned photoresist layer P3 as an electroplating mask, a metal layer C3 is electroplated on the seed layer S3 exposed by the patterned photoresist layer P3 . The material of the metal layer C3 is copper, for example, but not limited thereto.
接著,請參考圖1M,移除圖案化光阻層P3,而暴露出種子層S3,且形成多個晶片接墊118及多個導電通孔T3。此處,晶片接墊118與導電通孔T3同時形成且同屬同一材料。至此,已完成重配置線路結構層半成品110’。
Next, referring to FIG. 1M , the patterned photoresist layer P3 is removed to expose the seed layer S3 , and a plurality of
接著,請參考圖1N,壓合一黏著層30及一複合基板40於種子層S3上。黏著層30位於複合基板40與晶片接墊118之間。複合基板40包括一核心基材42及位於核心基材42相對兩表面上的一第一銅箔層44與一第二銅箔層46。第二銅箔層46位於核心基材42與黏著層30之間。
Next, referring to FIG. 1N , an
接著,請同時參考圖1N以及圖1O,移除暫時基板10與離型膜20,而暴露出每一第一連接墊112的底面B以及內部介電層111的第一表面S1。
Next, referring to FIG. 1N and FIG. 1O , the
接著,請參考圖1P,提供包括一基材122與貫穿基材122的多個導電膠柱125的一連接結構層120,其中連接結構層120處於一B階段狀態。此處,基材122的材質例如是預浸料(prepreg,PP),而導電膠柱125的材質例如是導電金屬膠,以印刷法(printing)進行塗佈製作,可具有導電與導熱的效果,且適於與任何金屬材質進行接合。
Next, please refer to FIG. 1P , providing a
接著,請再參考圖1P,提供包括多個第二連接墊132的一增層線路結構層130,其中重配置線路結構層半成品110’的線寬與線距小於增層線路結構層130的線寬與線距。此時,已形成一防銲層140於增層線路結構層130相對遠離連接結構層120的一
表面131上。防銲層140覆蓋部分增層線路結構層130而定義出多個銲球接墊SP。此處,增層線路結構層130具體化為一多層電路板。
Next, referring to FIG. 1P again, a build-up
須說明的是,本實施例並沒有限制提供重配置線路結構層半成品110’、連接結構層120及增層線路結構層130的順序。
It should be noted that this embodiment does not limit the order of providing the
接著,請參考圖1Q,以熱壓合的方式,壓合重配置線路結構層半成品110’、連接結構層120以及增層線路結構層130,以使連接結構層120位於重配置線路結構層半成品110’與增層線路結構層130之間。此時,黏著層30及複合基板40仍位在重配置線路結構層半成品110’上。特別是,第一連接墊112分別透過導電膠柱125與第二連接墊132電性連接,導電膠柱125的一頂面T切齊於內部介電層111的第一表面S1,而第二連接墊132分別嵌入於基材122內。在熱壓合時,重配置線路結構層半成品110’與增層線路結構層130直接接觸連接結構層120的基材122且擠壓導電膠柱125使其變形。此時,基材122與導電膠柱125因未完全固化且具有可撓性及黏性,可黏接重配置線路結構層半成品110’與增層線路結構層130,且第二連接墊132擠入基材122內,而嵌入於基材122中。於壓合固化後,連接結構層120的基材122與導電膠柱125從B階段狀態轉變成一C階段狀態。
Next, please refer to FIG. 1Q , in a heat-compression bonding manner, the reconfiguration circuit structure layer
接著,請參考圖1R,形成一保護層50於增層線路結構層130相對遠離連接結構層120的表面131上。保護層50覆蓋防銲層140以及銲球接墊SP。
Next, please refer to FIG. 1R , a
接著,請同時參考圖1R以及圖1S,進行一解板程序以移除第一銅箔層44以及複合基板40的核心基材42。
Next, please refer to FIG. 1R and FIG. 1S at the same time, and perform a de-boarding procedure to remove the first
接著,請同時參考圖1S以及圖1T,進行一第一蝕刻程序而移除第二銅箔層46,以暴露出黏著層30。
Next, referring to FIG. 1S and FIG. 1T , a first etching process is performed to remove the second
接著,請同時參考圖1T以及圖1U,進行一剝離程序以移除保護層50,而暴露出增層線路結構層130的防銲層140以及銲球接墊SP。
Next, referring to FIG. 1T and FIG. 1U , a stripping process is performed to remove the
接著,請同時參考圖1U以及圖1V,進行一電漿蝕刻程序以移除黏著層30,而暴露出晶片接墊118。
Next, please refer to FIG. 1U and FIG. 1V at the same time, perform a plasma etching process to remove the
之後,請同時參考圖1V以及圖1W,進行一第二蝕刻程序而移除位於晶片接墊之外的種子層S3,以暴露出外部介電層115的第二表面S2。至此,已完成重配置線路結構層110的製作。此處,重配置線路結構層110具體化為具有細線路的重配置線路結構層。
Afterwards, please refer to FIG. 1V and FIG. 1W at the same time, perform a second etching process to remove the seed layer S3 located outside the wafer pads, so as to expose the second surface S2 of the
最後,請參考圖1X,形成一表面處理層150於重配置線路結構層110的晶片接墊118上,其中表面處理層150的材質例如是化鎳鈀浸金(ENEPIG)、有機保銲劑(OSP)或無電鍍鎳浸金(ENIG)。至此,已完成電路板結構100的製作。
Finally, referring to FIG. 1X, a
在結構上,請再參考圖1X,在本實施例中,電路板結構100包括重配置線路結構層110、增層線路結構層130以及連接結構層120。重配置線路結構層110具有彼此相對的第一表面S1與第二表面S2,且包括內部介電層111、外部介電層115、第一連接
墊112以及晶片接墊118。內部介電層111具有第一表面S1,且第一連接墊112的B底面切齊第一表面S1。外部介電層115具有第二表面S2,且晶片接墊118突出於第二表面S2且位於第二表面S2上。增層線路結構層130配置於重配置線路結構層110的一側,且包括第二連接墊132。重配置線路結構層110的線寬與線距小於增層線路結構層130的線寬與線距。連接結構層120配置於重配置線路結構層110與增層線路結構層130之間。連接結構層120包括基材122與貫穿基材122的導電膠柱125。第一連接墊112分別透過導電膠柱125與第二連接墊132電性連接。導電膠柱125的頂T面切齊於重配置線路結構層110的第一表面S1,而第二連接墊132分別嵌入於基材122內。
In terms of structure, please refer to FIG. 1X again. In this embodiment, the
進一步來說,本實施例的重配置線路結構層110還包括介電層113、重配置線路114、116以及導電通孔T1、T2、T3。介電層113位於內部介電層111與外部介電層115之間。重配置線路114、116與介電層113交替配置。第一連接墊112、重配置線路114、116以及晶片接墊118透過導電通孔T1、T2、T3電性連接。此處,內部介電層111、外部介電層115以及介電層113的材質分別例如是光敏介電材料或味之素堆積薄膜(ABF)。
Further, the reconfiguration
再者,本實施例的電路板結構100還包括表面處理層150,配置於重配置線路結構層110的晶片接墊118上。此處,表面處理層150的材質例如是化鎳鈀浸金、有機保銲劑或無電鍍鎳浸金。此外,本實施例的電路板結構100還包括防銲層140,配置
於增層線路結構層130相對遠離連接結構層120的表面131上,且覆蓋部分增層線路結構層130而定義出多個銲球接墊SP。
Furthermore, the
簡言之,由於本實施例是透過壓合重配置線路結構層110、連接結構層120以及增層線路結構層130的方式來形成電路板結構100,因此無須使用銲料及底膠,可有效地降低電路板結構100的製作成本。此外,由於無使用銲點(solder joints),因此可有效地提高重配置線路結構層110、連接結構層120以及增層線路結構層130之間的接合良率,進而提升本實施例的電路板結構100的結構可靠度。
In short, since the
在應用上,請參考圖2,至少一晶片200可透過銲料210與重配置線路結構層110的晶片接墊118電性連接,而形成一晶片封裝結構300。
In application, please refer to FIG. 2 , at least one chip 200 can be electrically connected to the
綜上所述,在本發明的電路板結構的製作方法中,是透過壓合重配置線路結構層、連接結構層以及增層線路結構層的方式來形成電路板結構。重配置線路結構層的第一連接墊分別透過連接結構層的導電膠柱與增層線路結構層的第二連接墊電性連接。每一導電膠柱的一頂面切齊於重配置線路結構層的第一表面,而第二連接墊分別嵌入於基材內。藉此,本發明的電路板結構的製作方法無須使用銲點(solder joints)及底膠,可有效地降低電路板結構的製作成本。此外,因為無使用銲料,因此可有效地提高重配置線路結構層、連接結構層以及增層線路結構層之間的接合良率,進而提升本發明的電路板結構的結構可靠度。 To sum up, in the manufacturing method of the circuit board structure of the present invention, the circuit board structure is formed by laminating and reconfiguring the circuit structure layer, the connection structure layer and the build-up circuit structure layer. The first connection pads of the reconfiguration circuit structure layer are respectively electrically connected to the second connection pads of the build-up circuit structure layer through the conductive adhesive columns of the connection structure layer. A top surface of each conductive glue column is aligned with the first surface of the reconfiguration circuit structure layer, and the second connection pads are respectively embedded in the base material. Therefore, the manufacturing method of the circuit board structure of the present invention does not need to use solder joints and primer, which can effectively reduce the manufacturing cost of the circuit board structure. In addition, since no solder is used, the bonding yield among the reconfiguration circuit structure layer, the connection structure layer and the build-up circuit structure layer can be effectively improved, thereby improving the structural reliability of the circuit board structure of the present invention.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present invention has been disclosed above with the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field may make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention should be defined by the scope of the appended patent application.
100:電路板結構 100: Circuit board structure
110:重配置線路結構層 110:Reconfigure the line structure layer
111:內部介電層 111: Internal dielectric layer
112:第一連接墊 112: first connection pad
113:介電層 113: dielectric layer
114、116:重配置線路 114, 116: reconfigure the line
115:外部介電層 115: external dielectric layer
118:晶片接墊 118: chip pad
120:連接結構層 120:Connection structure layer
122:基材 122: Substrate
125:導電膠柱 125: Conductive adhesive column
130:增層線路結構層 130:Add layer circuit structure layer
131:表面 131: surface
132:第二連接墊 132: Second connection pad
140:防銲層 140: solder mask
150:表面處理層 150: surface treatment layer
B:底面 B: Bottom
SP:銲球接墊 SP: Solder Ball Pad
T:頂面 T: top surface
T1、T2、T3:導電通孔 T1, T2, T3: Conductive vias
Claims (10)
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Citations (4)
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US20200357768A1 (en) * | 2018-08-29 | 2020-11-12 | Taiwan Semiconductor Manufacturing Co., Ltd. | Semiconductor package and manufacturing method thereof |
TW202121642A (en) * | 2019-11-27 | 2021-06-01 | 台灣積體電路製造股份有限公司 | Packaged device |
TW202121629A (en) * | 2019-11-26 | 2021-06-01 | 台灣積體電路製造股份有限公司 | Semiconductor structure |
TWI729924B (en) * | 2016-06-03 | 2021-06-01 | 美商艾馬克科技公司 | Semiconductor device and manufacturing method thereof |
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TWI729924B (en) * | 2016-06-03 | 2021-06-01 | 美商艾馬克科技公司 | Semiconductor device and manufacturing method thereof |
US20200357768A1 (en) * | 2018-08-29 | 2020-11-12 | Taiwan Semiconductor Manufacturing Co., Ltd. | Semiconductor package and manufacturing method thereof |
TW202121629A (en) * | 2019-11-26 | 2021-06-01 | 台灣積體電路製造股份有限公司 | Semiconductor structure |
TW202121642A (en) * | 2019-11-27 | 2021-06-01 | 台灣積體電路製造股份有限公司 | Packaged device |
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