TWI798541B - Spun yarn take-up system - Google Patents
Spun yarn take-up system Download PDFInfo
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- TWI798541B TWI798541B TW109109182A TW109109182A TWI798541B TW I798541 B TWI798541 B TW I798541B TW 109109182 A TW109109182 A TW 109109182A TW 109109182 A TW109109182 A TW 109109182A TW I798541 B TWI798541 B TW I798541B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/86—Arrangements for taking-up waste material before or after winding or depositing
- B65H54/88—Arrangements for taking-up waste material before or after winding or depositing by means of pneumatic arrangements, e.g. suction guns
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D7/00—Collecting the newly-spun products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/003—Arrangements for threading or unthreading the guide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
- B65H2701/313—Synthetic polymer threads
- B65H2701/3132—Synthetic polymer threads extruded from spinnerets
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- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
Description
本發明係關於具備多個紡絲牽引裝置的紡絲牽引設備,該紡絲牽引裝置構成為,藉由配置於樓下的捲繞裝置捲繞從配置於樓上的紡絲裝置紡出的絲線。The present invention relates to a spinning drawing device provided with a plurality of spinning drawing devices configured to wind the yarn spun from a spinning device arranged upstairs by a winding device arranged downstairs .
例如,專利文獻1所記載的紡絲牽引設備具備多個紡絲牽引裝置,該紡絲牽引裝置構成為,藉由配置於樓下的捲繞裝置捲繞從配置於樓上的紡絲裝置紡出的絲線。在各紡絲牽引裝置中進行掛絲作業時,首先,樓上的操作者使從紡絲裝置紡出的多根絲線保持於配置於樓上的絲線吸引部。接著,藉由降絲裝置使絲線吸引部所保持的多根絲線下降到樓下,並使其保持於配置於樓下的絲線保持部。之後,在適當的時點,樓下的操作者藉由吸槍來接受絲線保持部所保持的多根絲線,並藉由將吸槍適當地操作來進行到捲繞裝置為止的掛絲。
先前技術文獻
專利文獻For example, the spinning-drawing facility described in
專利文獻1:WO2015/198698Patent Document 1: WO2015/198698
發明所欲解決之問題The problem to be solved by the invention
在專利文獻1中,設置於樓下的絲線保持部構成為藉由吸引力來保持絲線,根據吸引力的大小、絲線的張力,絲線從降絲裝置向絲線保持部的交接有時會失敗。因此,為了確實地進行樓下的絲線交接,較佳為將藉由降絲裝置而下降到樓下的絲線直接交接給樓下的操作者(或者也可以是掛絲機器人)。In
在將下降到紡絲牽引裝置樓下的絲線直接交接給操作者或者掛絲機器人的情況下,為了避免樓上的絲線吸引部無謂地持續作動,需要在樓下的絲線交接結束之後儘量迅速地關閉樓上的絲線吸引部的閥。但是,樓上的操作者如果待機到樓下的絲線交接結束為止會造成作業效率變差,因此樓上的操作者大多會在使降絲裝置作動之後離開此處。因此,儘管樓下的絲線交接已經結束,但是樓上的絲線吸引部的閥在打開狀態下置之不理的時間容易變長。於是,有可能使其他紡絲牽引裝置的絲線吸引部的吸引力不足,而變得無法藉由其他紡絲牽引裝置進行降絲。In the case of directly handing over the silk thread that descends to the downstairs of the spinning drawing device to the operator or the thread hanging robot, in order to avoid unnecessary continuous operation of the thread suction part upstairs, it is necessary to remove the thread as quickly as possible after the thread handover downstairs is completed. Close the valve in the upstairs silk suction section. However, if the upstairs operator waits until the downstairs thread delivery is completed, the work efficiency will be deteriorated. Therefore, the upstairs operator will leave the place after actuating the thread lowering device in many cases. Therefore, although the delivery of the thread downstairs is completed, the time during which the valve of the thread suction unit upstairs is left open tends to be long. Therefore, the suction force of the yarn suction part of the other spinning pulling device may be insufficient, and it may become impossible to lower the yarn by the other spinning pulling device.
本發明是鑒於以上的問題而完成的,其目的在於提供一種紡絲牽引設備,能夠不使樓上的操作者的作業效率惡化而迅速地關閉樓上的絲線吸引部的閥。 解決問題之技術手段The present invention has been made in view of the above problems, and an object of the present invention is to provide a spinning drawing device capable of quickly closing a valve of an upstairs yarn suction section without deteriorating the work efficiency of an upstairs operator. technical means to solve problems
本發明的第1方案為一種紡絲牽引設備,係具備多個紡絲牽引裝置,該紡絲牽引裝置構成為,藉由配置於樓下的捲繞裝置捲繞從配置於樓上的紡絲裝置紡出的多根絲線,其特徵在於,各上述紡絲牽引裝置具有:絲線吸引部,配置於上述樓上;以及降絲裝置,將藉由上述絲線吸引部保持的上述多根絲線從上述樓上下降到上述樓下,該紡絲牽引設備具備:發送部,是發送交接完成信號,該交接完成信號表示在任一個上述紡絲牽引裝置中,藉由上述降絲裝置而下降到上述樓下的上述多根絲線已經交接到上述樓下的掛絲機器人或者操作者;以及閥控制部,當從上述發送部發送上述交接完成信號時,關閉上述任一個紡絲牽引裝置的上述絲線吸引部的閥。The first aspect of the present invention is a spinning drawing device, which is equipped with a plurality of spinning drawing devices, and the spinning drawing device is configured to wind up the yarn from the spinning device arranged upstairs by the winding device arranged downstairs. The plurality of yarns spun by the device is characterized in that each of the above-mentioned spinning drawing devices has: a yarn suction part arranged on the above-mentioned building; Upstairs descends to the above-mentioned downstairs, the spinning drawing equipment is equipped with: a sending part, which sends a handover completion signal, and the handover completion signal indicates that in any one of the above-mentioned spinning drawing devices, it is descended to the above-mentioned downstairs by the above-mentioned yarn-drawing device The above-mentioned multiple silk threads have been handed over to the above-mentioned hanging thread robot or operator downstairs; and the valve control part, when the above-mentioned handover completion signal is sent from the above-mentioned sending part, close the above-mentioned thread suction part of any one of the above-mentioned spinning pulling devices valve.
根據本發明的第1方案,當樓下的絲線交接結束時,從發送部發送交接完成信號,閥控制部接收該交接完成信號而關閉絲線吸引部的閥。即,即便樓上的操作者不在當場待機到樓下的絲線交接結束為止,只要絲線的交接結束,絲線吸引部的閥也會被自動地關閉。因而,能夠不使樓上的操作者的作業效率惡化而迅速地關閉樓上的絲線吸引部的閥。According to the first aspect of the present invention, when the downstairs thread delivery is completed, a delivery completion signal is transmitted from the transmission unit, and the valve control unit receives the delivery completion signal to close the valve of the thread suction unit. That is, even if the operator on the upper floor does not wait on the spot until the delivery of the thread downstairs is completed, the valve of the thread suction unit will be automatically closed as soon as the delivery of the thread is completed. Therefore, it is possible to quickly close the valve of the thread suction part on the upper floor without deteriorating the work efficiency of the operator on the upper floor.
本發明的第2方案為一種紡絲牽引設備,係具備多個紡絲牽引裝置,該紡絲牽引裝置構成為,藉由配置於樓下的捲繞裝置捲繞從配置於樓上的紡絲裝置紡出的多根絲線,其特徵在於,各上述紡絲牽引裝置具有:絲線吸引部,配置於上述樓上;以及降絲裝置,將藉由上述絲線吸引部保持的上述多根絲線從上述樓上下降到上述樓下,該紡絲牽引設備具備:發送部,是發送交接完成信號,該交接完成信號表示在任一個上述紡絲牽引裝置中,藉由上述降絲裝置而下降到上述樓下的上述多根絲線已經交接到上述樓下的掛絲機器人或者操作者;以及報知部,當從上述發送部發送上述交接完成信號時,將在上述任一個紡絲牽引裝置中上述多根絲線的交接已經完成報知上述樓上的操作者。A second aspect of the present invention is a spinning drawing device, which is provided with a plurality of spinning drawing devices, and the spinning drawing device is configured to wind the yarn from the spinning device arranged upstairs by the winding device arranged downstairs. The plurality of yarns spun by the device is characterized in that each of the above-mentioned spinning drawing devices has: a yarn suction part arranged on the above-mentioned building; Upstairs descends to the above-mentioned downstairs, the spinning drawing equipment is equipped with: a sending part, which sends a handover completion signal, and the handover completion signal indicates that in any one of the above-mentioned spinning drawing devices, it is descended to the above-mentioned downstairs by the above-mentioned yarn-drawing device The above-mentioned multiple silk threads have been handed over to the above-mentioned hanging wire robot or the operator downstairs; and the notification unit, when the above-mentioned handover completion signal is sent from the above-mentioned sending part, the above-mentioned multiple silk threads in any one of the above-mentioned spinning traction devices The handover has been completed and the above-mentioned operator on the upper floor is notified.
根據本發明的第2方案,當樓下的絲線交接結束時,從發送部發送交接完成信號,並藉由報知部向樓上的操作者報知交接已經結束。即,即便樓上的操作者不在當場待機到樓下的絲線交接結束為止,只要絲線的交接結束,報知部就會作動,由此能夠立即知道絲線的交接已經結束。因而,能夠不使樓上的操作者的作業效率惡化而迅速地關閉樓上的絲線吸引部的閥。According to the second aspect of the present invention, when the delivery of the silk thread downstairs is completed, a delivery completion signal is sent from the sending unit, and the notification unit notifies the upstairs operator that the delivery has been completed. That is, even if the operator on the upper floor does not stand by on the spot until the delivery of the thread downstairs is completed, the notification unit will be activated as soon as the delivery of the thread is completed, thereby being able to immediately know that the delivery of the thread has been completed. Therefore, it is possible to quickly close the valve of the thread suction part on the upper floor without deteriorating the work efficiency of the operator on the upper floor.
在本發明中可以為,在上述掛絲機器人執行既定的動作時,上述發送部發送上述交接完成信號。In the present invention, the transmission unit may transmit the handover completion signal when the wire hanging robot executes a predetermined operation.
如此,只要掛絲機器人執行既定的動作,就從發送部自動地發送交接完成信號,因此交接完成信號不會發送失敗。因而,能夠確實地關閉絲線吸引部的閥。In this way, as long as the wire hanging robot executes a predetermined operation, the delivery completion signal is automatically sent from the transmission unit, so the delivery completion signal will not fail to be sent. Therefore, the valve of the thread suction part can be closed reliably.
在本發明中可以為,上述掛絲機器人具有切斷器,在上述掛絲機器人接受到藉由上述降絲裝置而下降到上述樓下的上述多根絲線時,該切斷器切斷上述多根絲線,在上述掛絲機器人藉由上述切斷器切斷上述多根絲線時,上述發送部發送上述交接完成信號。In the present invention, the above-mentioned wire hanging robot may have a cutter, and when the above-mentioned wire hanging robot receives the above-mentioned multiple wires that have been lowered to the above-mentioned downstairs by the above-mentioned wire-drawing device, the cutter cuts the above-mentioned multiple wires. When the wire hanging robot cuts the plurality of wires by the cutter, the sending unit sends the transfer completion signal.
一般情況下,掛絲機器人構成為,藉由吸引器來吸引用切斷器切斷了的多根絲線。即,在用切斷器切斷多根絲線的大致同時或者馬上,樓下的絲線交接完成。因而,根據上述構成,在絲線交接的大致同時發送交接完成信號,因此能夠更迅速地關閉絲線吸引部的閥。In general, the thread hanging robot is configured to suck a plurality of threads cut by a cutter with an aspirator. That is, when cutting a plurality of silk threads with the cutter, or immediately, the silk thread delivery downstairs is completed. Therefore, according to the above configuration, since the delivery completion signal is transmitted substantially simultaneously with the delivery of the thread, the valve of the thread suction unit can be closed more quickly.
在本發明中可以為,在從上述掛絲機器人開始用於藉由上述切斷器切斷上述多根絲線的動作起經過既定時間之後,上述發送部發送上述交接完成信號。In the present invention, the transmission unit may transmit the handover completion signal after a predetermined time has elapsed since the wire hanging robot started an operation for cutting the plurality of wires by the cutter.
在掛絲機器人中,有時從開始進行藉由切斷器來切斷多根絲線的動作起到成為藉由吸引器吸引了全部絲線的狀態為止需要一些時間。因此,藉由如上述那樣,在發送交接完成信號之前待機既定時點間,由此能夠在樓下的絲線交接確實地完成之後發送交接完成信號。In the thread-hanging robot, it may take some time from the start of the operation of cutting a plurality of threads by the cutter to the state in which all the threads are sucked by the aspirator. Therefore, by waiting for a predetermined timing before transmitting the delivery completion signal as described above, it is possible to transmit the delivery completion signal after the silk thread delivery downstairs is surely completed.
在本發明中可以為,具備對上述多個紡絲牽引裝置以及上述掛絲機器人進行控制的集中控制裝置,上述集中控制裝置作為上述發送部而發送上述交接完成信號。In the present invention, a centralized control device for controlling the plurality of spinning pulling devices and the spinning robot may be provided, and the centralized control device may transmit the transfer completion signal as the transmitting unit.
如此,藉由使集中控制裝置作為發送部發揮功能,由此無需設置新的發送部。因而,能够抑制成本。此外,與其他控制裝置相比,集中控制裝置一般為高規格,因此能夠順暢地進行資料通訊,容易實現與其他裝置的協作。In this way, by making the centralized control device function as a transmission unit, it is not necessary to install a new transmission unit. Therefore, costs can be suppressed. In addition, compared with other control devices, centralized control devices are generally of higher specifications, so data communication can be performed smoothly, and cooperation with other devices is easy to realize.
在本發明中可以為,上述掛絲機器人作為上述發送部而發送上述交接完成信號。In the present invention, the wire hanging robot may transmit the delivery completion signal as the transmitting unit.
如此,藉由使掛絲機器人作為發送部發揮功能,由此無需設置新的發送部。因而,能够抑制成本。此外,在該情況下,能夠省略集中控制裝置,掛絲機器人能夠與其他控制部直接交流。In this way, by making the thread hanging robot function as a sending unit, it is not necessary to install a new sending unit. Therefore, costs can be suppressed. In addition, in this case, the centralized control device can be omitted, and the thread hanging robot can directly communicate with other control units.
在本發明中可以為,在上述樓上設置有用於呼叫上述掛絲機器人的呼叫部。In the present invention, a call unit for calling the wire hanging robot may be provided on the above-mentioned upstairs.
如果將這樣的呼叫部設置於樓上,則樓上的操作者在進行了降絲之後,只要呼叫了掛絲機器人就能夠離開此處。因而,能夠使樓上的操作者的作業效率提高。If such a call section is arranged upstairs, the operator on the floor can leave here as long as he calls the wire hanging robot after the wire has been dropped. Therefore, the work efficiency of an upstairs operator can be improved.
在本發明中可以為,藉由上述樓下的操作者在掛絲作業時操作的操作部,是作為上述發送部而發送上述交接完成信號。In the present invention, the operation unit operated by the above-mentioned downstairs operator during the wire hanging operation may be used as the above-mentioned transmission unit to transmit the above-mentioned delivery completion signal.
如此,藉由使在掛絲作業時操作者所操作的操作部作為發送部發揮功能,由此無需設置新的發送部。因而,能够抑制成本。In this manner, since the operation unit operated by the operator during the thread hanging operation functions as a transmission unit, it is not necessary to provide a new transmission unit. Therefore, costs can be suppressed.
在本發明中可以為,各上述紡絲牽引裝置具有:絲線限制導件,在上述樓下最先勾掛上述多根絲線,且在掛絲作業時移動;以及導件操作部,是作為上述操作部而用於使上述絲線限制導件移動,上述導件操作部為了使上述絲線限制導件移動而發送的信號,被用作為上述交接完成信號。In the present invention, each of the above-mentioned spinning drawing devices may have: a thread restricting guide, which first hooks the above-mentioned plurality of threads in the downstairs, and moves during the thread hanging operation; and the guide operating part is used as the above-mentioned The operating unit is used to move the wire regulating guide, and a signal transmitted by the guide operating unit to move the wire regulating guide is used as the delivery completion signal.
如此,能夠在樓下在向最先的絲線限制導件勾掛絲線的時點發送交接完成信號。即,能夠在向樓下的操作者交接了絲線之後立即發送交接完成信號,因此能夠更迅速地關閉樓上的絲線吸引部的閥。In this way, it is possible to transmit a handover completion signal when the wire is hooked to the first wire regulation guide downstairs. That is, since the delivery completion signal can be sent immediately after delivery of the thread to the downstairs operator, the valve of the upstairs thread suction unit can be closed more quickly.
在本發明中可以為,各上述紡絲牽引裝置具有:導絲輥,在掛絲位置上勾掛上述多根絲線,若勾掛了上述多根絲線則向捲繞位置移動;以及導絲輥操作部,是作為上述操作部,用於使上述導絲輥從上述掛絲位置向上述捲繞位置移動,上述導絲輥操作部為了使上述導絲輥從上述掛絲位置向上述捲繞位置移動而發送的信號,被用作為上述交接完成信號。In the present invention, each of the above-mentioned spinning drawing devices may include: a godet roller for hooking the above-mentioned plurality of yarns at the yarn-hanging position, and moving to the winding position when the above-mentioned plurality of yarns are hooked; and a godet roller The operation unit is the operation unit for moving the godet roller from the yarn-hanging position to the winding position, and the godet roller operation unit is for moving the godet roller from the yarn-hanging position to the winding position The signal transmitted while moving is used as the above-mentioned handover completion signal.
如此,能夠在向導絲輥掛絲結束的時點發送交接完成信號。In this way, it is possible to transmit a handover completion signal at the time point when the wire hooking on the guide roller is completed.
在本發明中可以為,各上述紡絲牽引裝置的上述捲繞裝置具有:多個支點導件,成為使上述多根絲線橫動時的支點;以及掛絲操作部,是作為上述操作部,在向上述多個支點導件勾掛上述多根絲線時藉由上述樓下的操作者操作,上述掛絲操作部在藉由上述樓下的操作者操作時所發送的信號,被用作為上述交接完成信號。In the present invention, the above-mentioned winding device of each of the above-mentioned spinning drawing devices may have: a plurality of fulcrum guides serving as fulcrums when the above-mentioned plurality of yarns are traversed; When the above-mentioned multiple wires are hooked to the above-mentioned multiple fulcrum guides, the above-mentioned downstairs operator operates, and the signal sent by the above-mentioned wire hanging operation part when the above-mentioned downstairs operator operates is used as the above-mentioned Handover complete signal.
如此,能夠在向多個支點導件勾掛絲線時發送交接完成信號。In this way, it is possible to send a handover completion signal when the wire is hooked to a plurality of fulcrum guides.
在本發明中可以為,上述多個支點導件構成為,在相互鄰接的狀態下勾掛上述多根絲線,若勾掛了上述多根絲線之後則相互分離,上述掛絲操作部是用於使上述多個支點導件至少相互分離,上述掛絲操作部為了使上述多個支點導件相互分離而發送的信號,被用作為上述交接完成信號。In the present invention, the plurality of fulcrum guides may be configured to hook the plurality of wires in a state of being adjacent to each other, and separate from each other after hooking the plurality of wires, and the wire hooking operation part is used to At least the plurality of fulcrum guides are separated from each other, and a signal transmitted by the wire hanging operation unit to separate the plurality of fulcrum guides from each other is used as the transfer completion signal.
如此,能夠在向多個支點導件掛絲結束的時點發送交接完成信號。In this way, it is possible to transmit a handover completion signal at the time when the wire hooking to the plurality of fulcrum guides is completed.
在本發明中可以為,各上述紡絲牽引裝置的上述捲繞裝置進一步具有掛絲導件,該掛絲導件在勾掛了上述多根絲線的狀態下移動,藉此向上述多個支點導件勾掛上述多根絲線,上述掛絲操作部是用於使上述掛絲導件移動,上述掛絲操作部為了使上述掛絲導件移動而發送的信號,被用作為上述交接完成信號。In the present invention, the above-mentioned winding device of each of the above-mentioned spinning drawing devices may further include a thread-hanging guide, and the thread-hanging guide moves in a state where the above-mentioned plurality of filaments are hooked, thereby moving toward the above-mentioned plurality of fulcrums. The guide hooks the plurality of threads, the wire operation unit is used to move the wire guide, and the signal sent by the wire operation unit to move the wire guide is used as the handover completion signal. .
如此,能夠在向掛絲導件掛絲結束的時點發送交接完成信號。In this way, it is possible to transmit a handover completion signal at the time when the wire hooking to the wire hanging guide is completed.
在本發明中可以為,各上述紡絲牽引裝置的上述捲繞裝置具有捲繞操作部,該捲繞操作部是作為上述操作部,用於使上述捲繞裝置開始上述多根絲線的捲繞,上述捲繞操作部為了使上述捲繞裝置開始上述多根絲線的捲繞而發送的信號,被用作為上述交接完成信號。In the present invention, the above-mentioned winding device of each of the above-mentioned spinning drawing devices may have a winding operation part as the above-mentioned operation part for causing the above-mentioned winding device to start winding of the plurality of yarns. A signal transmitted by the winding operation unit to cause the winding device to start winding of the plurality of yarns is used as the delivery completion signal.
如此,能夠在藉由捲繞裝置開始絲線的捲繞的時點發送交接完成信號。In this way, it is possible to transmit a handover completion signal at the time when winding of the yarn by the winding device starts.
[第1實施形態][First Embodiment]
以下,參照圖式對本發明的第1實施形態進行說明。圖1是第1實施形態的紡絲牽引設備的概要構成圖。圖2是第1實施形態的紡絲牽引裝置的概要構成圖。圖3是表示第1實施形態的紡絲牽引設備的電氣構成的方塊圖。紡絲牽引設備1以及紡絲牽引裝置2的方向如圖1以及圖2那樣定義。此外,在圖3中,由於紙面的原因,僅圖示一個紡絲牽引裝置2。Hereinafter, a first embodiment of the present invention will be described with reference to the drawings. Fig. 1 is a schematic configuration diagram of a spinning take-up facility according to a first embodiment. Fig. 2 is a schematic configuration diagram of a spinning take-up device according to the first embodiment. Fig. 3 is a block diagram showing the electrical configuration of the spinning take-up device according to the first embodiment. The directions of the spinning-drawing
(紡絲牽引設備)
配置有紡絲牽引設備1的建築物,由分隔地板5分隔成樓下(1樓)和樓上(2樓)。如圖1所示,在樓上沿著左右方向排列配置有多個紡絲裝置100。紡絲牽引設備1是用於將從各紡絲裝置100紡出的多根絲線Y(具體而言為合成纖維絲線)分別捲繞於多個筒管B而形成多個卷裝P的設備。紡絲牽引設備1具備多個紡絲牽引裝置2、掛絲機器人3以及集中控制裝置4(參照圖3)。(spinning drawing equipment)
The building in which the spinning take-up
(紡絲牽引裝置)
多個紡絲牽引裝置2與各紡絲裝置100對應地沿著左右方向排列配置。如圖2所示,各紡絲牽引裝置2具有供油導件11、絲線限制導件12、第1導絲輥13、第2導絲輥14、捲繞裝置15、降絲裝置16、絲線吸引部17以及牽引控制部18(參照圖3)。各紡絲牽引裝置2構成為,藉由捲繞裝置15捲繞從對應的紡絲裝置100紡出的多根絲線Y。(spinning pulling device)
A plurality of spinning
供油導件11設置於樓上,且配置在紡絲裝置100的下方。雖然在圖1中省略圖示,但是供油導件11是以與從紡絲裝置100紡出的絲線Y的根數(在本實施形態中為8根)相同的數量沿著左右方向排列。從紡絲裝置100紡出的多根絲線Y,分別在對應的供油導件11中被賦予油劑。被賦予了油劑的多根絲線Y,通過形成於分隔地板5的絲線通過孔5a而到達樓下。The
絲線限制導件12設置於樓下,是下降到樓下的多根絲線Y最先勾掛的導件。絲線限制導件12能夠在第1導絲輥13的軸向(左右方向)上,在與第1導絲輥13重複的捲繞位置(參照圖1的實線)和不與第1導絲輥13重複的掛絲位置(參照圖1的一點鏈線)之間移動。例如,藉由缸體所構成的導件驅動部51(參照圖3)來進行絲線限制導件12的移動。在向絲線限制導件12掛絲時,為了使掛絲容易進行,使絲線限制導件12移動到掛絲位置。當掛絲結束時,絲線限制導件12返回到捲繞位置。The silk
第1導絲輥13以及第2導絲輥14設置於樓下,將多根絲線Y輸送至捲繞裝置15。第1導絲輥13以及第2導絲輥14分別由未圖示的馬達旋轉驅動。第1導絲輥13配置在絲線限制導件12的下方且在其附近。第2導絲輥14能夠在捲繞裝置15上方的捲繞位置(參照圖2的實線)與第1導絲輥13附近的掛絲位置(參照圖2的一點鏈線)之間移動。例如,藉由缸體所構成的導絲輥驅動部52(參照圖3)來進行第2導絲輥14的移動。在向第1導絲輥13以及第2導絲輥14掛絲時,為了使掛絲容易進行,使第2導絲輥14下降到掛絲位置。當掛絲結束時,使導絲輥14上升到捲繞位置。The
捲繞裝置15設置於樓下,將多根絲線Y捲繞於多個筒管B而形成多個卷裝P。捲繞裝置15具有轉盤21、兩個筒管支架22、接觸輥23、多個支點導件24、多個橫動導件25、以及捲繞控制部26(參照圖3)。轉盤21是由未圖示的馬達旋轉驅動的圓盤狀的構件,將兩個筒管支架22可旋轉地懸臂支承。藉由轉盤21進行旋轉,由此兩個筒管支架22的位置被上下切換。在各筒管支架22上安裝有多個筒管B。各筒管支架22由筒管支架馬達53(參照圖3)旋轉驅動。接觸輥23與由上側的筒管支架22支承的多個卷裝P接觸,對多個卷裝P賦予接觸壓力。The winding
多個支點導件24以及多個橫動導件25均沿著前後方向排列,且一對一地對應。絲線Y在勾掛於支點導件24之後,勾掛於對應的橫動導件25。多個橫動導件25例如藉由馬達所構成的橫動驅動部54(參照圖3)沿著前後方向往復驅動。捲繞控制部26對捲繞裝置15的各部的動作進行控制。捲繞控制部26能夠執行如下的捲繞動作:一邊藉由筒管支架馬達53使上側的筒管支架22旋轉,一邊藉由橫動驅動部54使多個橫動導件25沿著前後方向往復移動。藉由捲繞動作,多根絲線Y一邊以各支點導件24為中心進行橫動一邊捲繞於多個筒管B,而形成多個卷裝P。The plurality of fulcrum guides 24 and the plurality of traverse guides 25 are arranged along the front-rear direction and correspond to one-to-one. After the wire Y is hooked on the
圖4a是表示捲繞時的支點導件24的狀態的圖,圖4b是表示掛絲時的支點導件24的狀態的圖。多個支點導件24透過多個滑動件27可移動地安裝於沿著前後方向延伸的導軌28。多個支點導件24能夠在成為相互等間隔地分離的狀態的捲繞位置(參照圖2以及圖4a)與成為在導軌28的前端部集合而相互鄰接的狀態的掛絲位置(參照圖4b)之間移動。例如,藉由缸體所構成的支點導件驅動部55(參照圖3)來進行多個支點導件24(多個滑動件27)的移動。在向多個支點導件24掛絲時,為了使掛絲容易進行,使多個支點導件24移動到掛絲位置。當掛絲結束時,多個支點導件24返回到捲繞位置。Fig. 4a is a diagram showing the state of the
降絲裝置16是用於使從紡絲裝置100紡出的多根絲線Y從樓上下降到樓下的裝置。圖5是降絲裝置16的立體圖。降絲裝置16具有引導構件31以及移動部32。引導構件31貫穿形成於分隔地板5的絲線通過孔5a,橫跨樓下與樓上而沿著上下方向延伸。移動部32由引導構件31支承為能夠沿著上下方向移動。移動部32能夠在樓上的待機位置(參照圖2的實線)與樓下的絲線限制導件12附近的交接位置(參照圖2的一點鏈線)之間升降。例如,藉由馬達所構成的降絲驅動部36(參照圖3)來進行移動部32的移動。在樓上設置有用於使移動部32升降的操作開關37。The
移動部32具有支承構件33、輥34以及集束導件35。支承構件33是與鉛垂面大致平行的板狀構件,以能夠沿著上下方向移動的方式安裝於引導構件31。輥34是可旋轉自如的輥,以其旋轉軸成為大致水平的方式由支承構件33的側面部支承。在輥34上捲掛有從紡絲裝置100紡出的多根絲線Y。集束導件35具有U字狀的平面形狀,在輥34的上方安裝於支承構件33的側面部。在集束導件35上勾掛向輥34卷掛之前的多根絲線Y。在輥34上卷掛有多根絲線Y的狀態下,移動部32從樓上的待機位置向樓下的交接位置移動,由此能夠使多根絲線Y從樓上下降到樓下。The moving
絲線吸引部17設置於樓上,且配置在絲線通過孔5a附近。絲線吸引部17是在藉由降絲裝置16使多根絲線Y向樓下下降時,用於暫時吸引而保持多根絲線Y。絲線吸引部17構成為,藉由壓縮流體的流動來使吸引口17a產生吸引力。在丝线吸引部17设置有电磁阀19(参照图3)。當打開電磁閥19時,向絲線吸引部17供給壓縮流體,在吸引口17a產生吸引力。另一方面,當關閉電磁閥19時,不向絲線吸引部17供給壓縮流體,在吸引口17a不產生吸引力。藉由未圖示的共用的配管向各紡絲牽引裝置2的絲線吸引部17供給壓縮流體。The
如圖3所示,牽引控制部18對紡絲牽引裝置2的各部的動作進行控制。牽引控制部18主要對不包含於捲繞裝置15的導件驅動部51、導絲輥驅動部52、降絲驅動部36、以及電磁閥19等的動作進行控制。來自操作開關37的信號向牽引控制部18輸入。牽引控制部18與集中控制裝置4以及捲繞控制部26分別以能夠相互收發信號的方式連接。As shown in FIG. 3 , the
(掛絲機器人)
如圖1以及圖2所示,掛絲機器人3設置於樓下,是對多個紡絲牽引裝置2自動地進行掛絲作業的裝置。掛絲機器人3具有主體部41、機械臂42、吸引器43、切斷器44以及機器人控制部45(參照圖3)。主體部41是可移動地由沿著左右方向延伸的導軌40支承,並藉由移動用馬達46(參照圖3)來移動。機械臂42安裝於主體部41,藉由臂驅動馬達47(參照圖3)驅動而能夠進行三維的動作。在機械臂42的前端部安裝有吸引器43及切斷器44。吸引器43吸引而保持多根絲線Y。切斷器44切斷多根絲線Y。例如,藉由缸體所構成的切斷器驅動部48(參照圖3)來使切斷器44作動。機器人控制部45對掛絲機器人3的各部的動作進行控制。在樓上配置有操作面板49,該操作面板49顯示掛絲機器人3的位置、動作狀況,並且用於呼叫掛絲機器人3。(wire hanging robot)
As shown in FIGS. 1 and 2 , the
(集中控制装置)
如圖3所示,集中控制裝置4是與各紡絲牽引裝置2的牽引控制部18以及機器人控制部45分別以能夠相互收發信號的方式連接,對多個紡絲牽引裝置2以及掛絲機器人3進行控制。此外,集中控制裝置4與操作面板49也以能夠相互收發信號的方式連接。當藉由操作面板49進行用於向任一個紡絲牽引裝置2呼叫掛絲機器人3的操作時,從操作面板49向集中控制裝置4發送呼叫信號。然後,接收到呼叫信號的集中控制裝置4對機器人控制部45發出指令,以使掛絲機器人3向該紡絲牽引裝置2移動。(centralized control device)
As shown in FIG. 3 , the
(掛絲作業)
在任一個紡絲牽引裝置2中,例如在卷裝生產開始時、產生斷絲時等,開始(重新開始)捲繞裝置15所進行的捲繞時,需要使從樓上的紡絲裝置100紡出的多根絲線Y下降到樓下,並掛絲到捲繞裝置15。在本實施形態中,使多根絲線Y下降到樓下的降絲作業由樓上的操作者進行,樓下的掛絲作業由樓下的掛絲機器人3進行。參照圖6~圖10對這些降絲作業以及掛絲作業的一系列流程進行詳細說明。(hanging wire operation)
In any spinning take-up
在成為降絲作業以及掛絲作業的對象的紡絲牽引裝置2中,在進行降絲作業之前,藉由牽引控制部18打開絲線吸引部17的電磁閥19,並且使降絲裝置16的移動部32在樓上的待機位置待機。另外,這些準備也可以由樓上的操作者進行。In the
首先,如圖6所示,樓上的操作者將從紡絲裝置100紡出的多根絲線Y引導至絲線吸引部17,並使絲線吸引部17吸引保持多根絲線Y。接著,如圖7所示,樓上的操作者將從紡絲裝置100紡出的多根絲線Y勾掛於供油導件11,並進一步勾掛於降絲裝置16的集束導件35以及輥34。如果向集束導件35以及輥34的掛絲結束,則樓上的操作者對操作開關37進行操作,而使降絲裝置16的移動部32移動至樓下的交接位置。於是,如圖8所示,由絲線吸引部17保持的多根絲線Y的一部分位於樓下。First, as shown in FIG. 6 , the upstairs operator guides the plurality of yarns Y spun from the
接著,樓上的操作者對操作面板49進行操作,而將樓下的掛絲機器人3呼叫到掛絲作業的對象的紡絲牽引裝置2。集中控制裝置4當接受到來自操作面板49的呼叫信號時,對掛絲機器人3發出指令以使其移動到對象的紡絲牽引裝置2。掛絲機器人3接受該指令而移動到對象的紡絲牽引裝置2。Next, the operator on the upper floor operates the
到達了對象的紡絲牽引裝置2的掛絲機器人3,使機械臂42作動而使吸引器43以及切斷器44接近多根絲線Y。更詳細來說,使吸引器43以及切斷器44在比降絲裝置16的移動部32更靠絲線行進方向上游側處接近多根絲線Y。在該狀態下,當使切斷器44作動而切斷多根絲線Y時,如圖9所示,藉由吸引器43來吸引保持多根絲線Y。如此,從紡絲裝置100紡出的多根絲線Y被從降絲裝置16交接到掛絲機器人3。在多根絲線Y被交接到掛絲機器人3之後,在適當的時點,移動部32返回到樓上的待機位置。The yarn-hanging
掛絲機器人3,當接受到多根絲線Y時,依序向絲線限制導件12、第1導絲輥13、第2導絲輥14、多個支點導件24進行掛絲。另外,在掛絲機器人3進行掛絲之前,使絲線限制導件12、第2導絲輥14以及多個支點導件24預先移動到各自的掛絲位置。這些移動由牽引控制部18執行,但在樓下有操作者的情況下也可以由操作者進行。When the
如圖10所示,掛絲機器人3將由吸引器43保持的多根絲線Y依序勾掛於絲線限制導件12、第1導絲輥13、第2導絲輥14。當向絲線限制導件12的掛絲結束時,絲線限制導件12返回到捲繞位置。此外,關於第2導絲輥14,雖然也可以在向第2導絲輥14的掛絲結束的時點返回到捲繞位置,但在本實施形態是如後述那樣,在向多個支點導件24的掛絲結束之後返回到捲繞位置。As shown in FIG. 10 , the
接著,掛絲機器人3對處於掛絲位置的多個支點導件24(參照圖4 b)進行掛絲。關於該工序的詳細情況,例如請參照日本特開2018-66088號公報等。當向多個支點導件24的掛絲結束時,使第2導絲輥14返回到捲繞位置,並且使多個支點導件24返回到捲繞位置(參照圖4a)。接著,掛絲機器人3使吸引器43移動到比上側的筒管支架22更下方的既定位置,並使多根絲線Y與多個筒管B接觸。之後,藉由捲繞控制部26執行捲繞動作。當捲繞動作開始時,在多個橫動導件25沿著前後方向往復移動的過程中,多根絲線Y勾掛在多個橫動導件25上。此外,當多根絲線Y勾掛到形成於多個筒管B的未圖示的狹縫時,多根絲線Y被切斷,多根絲線Y被捲繞於多個筒管B。如此,一系列的降絲作業以及掛絲作業結束。Next, the thread-hanging
另外,為了適當地執行掛絲作業,根據掛絲機器人3所進行的掛絲作業的進展狀況,牽引控制部18以及捲繞控制部26需要在適當的時點使各部動作。該時點可以根據從掛絲機器人3開始掛絲作業起的經過時間來決定。此外,也可以為,每當掛絲機器人3結束既定的作業時,掛絲機器人3就將表示結束既定作業的信號發送至牽引控制部18以及捲繞控制部26。或者,也可以在紡絲牽引裝置2以及捲繞裝置15的各部設置能夠檢測勾掛了多根絲線Y的感測器等。In addition, in order to perform the threading work appropriately, the
(絲線吸引部的自動停止)
如已經說明了的那樣,是藉由共用的配管向各紡絲牽引裝置2的絲線吸引部17供給壓縮流體。因此,當任一個紡絲牽引裝置2的絲線吸引部17的電磁閥19保持打開時,向其他紡絲牽引裝置2的絲線吸引部17供給的壓縮流體變得不充分,有可能因吸引力不足而變得無法進行降絲。另一方面,當樓上的操作者在當場進行待機直到樓下的多根絲線Y的交接結束為止,並在多根絲線Y的交接完成之後關閉電磁閥19時,操作者的作業效率惡化。因此,在本實施形態中構成為,當在任一個紡絲牽引裝置2中從降絲裝置16向掛絲機器人3的多根絲線Y的交接結束時,自動地關閉電磁閥19。以下,對詳細情況進行說明。(Automatic stop of thread suction part)
As already described, the compressed fluid is supplied to the
集中控制裝置4,當在任一個紡絲牽引裝置2中在樓下進行絲線Y的交接時,是向機器人控制部45發出切斷指令。進而,集中控制裝置4在從發出切斷指令起經過既定時間之後(例如3秒之後),將表示絲線Y的交接已經完成的交接完成信號發送至牽引控制部18。即,在本實施形態中,集中控制裝置4作為本發明的“發送部”發揮功能。機器人控制部45當接受到切斷指令時,藉由切斷器44切斷多根絲線Y。此外,牽引控制部18當接收到來自集中控制裝置4的交接完成信號時,關閉電磁閥19。The
此處,集中控制裝置4也可以在發出切斷指令的大致同時發送交接完成信號。但如此一來,會在全部絲線Y尚未被切斷器44切斷或者尚未被吸引器43吸引保持的狀態下關閉電磁閥19,絲線Y的交接有可能失敗。因此,在本實施形態中,在從集中控制裝置4發出切斷指令起、即從掛絲機器人3開始進行藉由切斷器44切斷多根絲線Y的動作起經過既定時間之後,發送交接完成信號。由此,能夠確實地避免全部絲線Y的交接尚未結束就關閉電磁閥19的情況。Here, the
(效果)
在第1實施形態中,當樓下的絲線Y的交接結束時,從集中控制裝置4(發送部)發送交接完成信號,牽引控制部18(閥控制部)接受該交接完成信號而關閉絲線吸引部17的電磁閥19(閥)。即,即便樓上的操作者不在當場待機到樓下的絲線Y的交接結束為止,只要絲線Y的交接結束,絲線吸引部17的電磁閥19也會被自動地關閉。因而,能夠不使樓上的操作者的作業效率惡化而迅速地關閉樓上的絲線吸引部17的電磁閥19。(Effect)
In the first embodiment, when the delivery of the downstairs thread Y is completed, a delivery completion signal is sent from the centralized control device 4 (transmitter), and the traction control unit 18 (valve control unit) receives the delivery completion signal and turns off the thread suction. Solenoid valve 19 (valve) of
在第1實施形態中,集中控制裝置4在掛絲機器人3執行既定的動作(進行藉由切斷器44切斷多根絲線Y的動作)時發送交接完成信號。如此,只要掛絲機器人3執行既定的動作,就從集中控制裝置4自動地發送交接完成信號,因此交接完成信號不會發送失敗。因而,能夠確實地關閉絲線吸引部17的電磁閥19。In the first embodiment, the
在第1實施形態中,集中控制裝置4在掛絲機器人3藉由切斷器44切斷多根絲線Y時發送交接完成信號。掛絲機器人3構成為,藉由吸引器43吸引由切斷器44切斷後的多根絲線Y。即,在由切斷器44切斷多根絲線Y的大致同時或者馬上,樓下的絲線Y的交接完成。因而,根據上述構成,在絲線Y的交接的大致同時發送交接完成信號,因此能夠更迅速地關閉絲線吸引部17的電磁閥19。In the first embodiment, the
在第1實施形態中,集中控制裝置4在從掛絲機器人3開始進行藉由切斷器44切斷多根絲線Y的動作起經過既定時間之後發送交接完成信號。在掛絲機器人3中,從開始用於藉由切斷器44切斷多根絲線Y的動作起到成為藉由吸引器43吸引了全部絲線Y的狀態為止,有時需要一些時間。因此,藉由如上述那樣,在發送交接完成信號之前待機既定時點間,由此能夠在樓下的絲線Y的交接確實地完成之後發送交接完成信號。In the first embodiment, the
在第1實施形態中,集中控制裝置4作為本發明的發送部而發送交接完成信號。如此,藉由使集中控制裝置4作為發送部發揮功能,由此無需設置新的發送部。因而,能够抑制成本。此外,與其他控制裝置(牽引控制部18、機器人控制部45等)相比,集中控制裝置4一般為高規格,因此能夠順暢地進行資料通訊,容易實現與其他裝置的協作。In the first embodiment, the
在第1實施形態中,在樓上設置有用於呼叫掛絲機器人3的操作面板49(呼叫部)。如果將這樣的操作面板49設置於樓上,則樓上的操作者在進行了降絲之後,只要呼叫了掛絲機器人3就能夠離開此處。因而,能夠使樓上的操作者的作業效率提高。In the first embodiment, an operation panel 49 (call unit) for calling the
[第2實施形態]
參照圖11以及圖12對本發明的第2實施形態進行說明。在第2實施形態中,對於與第1實施形態共用的構成以及由其發揮的效果省略說明,以與第1實施形態的不同點為中心進行說明。圖11是第2實施形態的紡絲牽引裝置2的概要構成圖。圖12是表示第2實施形態的紡絲牽引設備2的電氣構成的方塊圖。[Second Embodiment]
A second embodiment of the present invention will be described with reference to FIGS. 11 and 12 . In the second embodiment, the description of the configuration common to the first embodiment and the effects exerted therein will be omitted, and the differences from the first embodiment will be mainly described. Fig. 11 is a schematic configuration diagram of a spinning take-up
本實施形態中的降絲作業與第1實施形態中的降絲作業基本相同。但是,在本實施形態中,與第1實施形態的不同點在於,樓下的掛絲作業不是由掛絲機器人進行而是由樓下的操作者進行。此外,本實施形態的絲線吸引部17的閥的開閉,不是如第1實施形態那樣由牽引控制部18自動地進行,而是由樓上的操作者手動地進行。因此,在樓上設置有報知部65,如果任一個紡絲牽引裝置2的樓下的絲線Y的交接結束,則該報知部65將交接已經結束報知樓上的操作者。報知部65例如藉由光、聲音向樓上的操作者報知樓下的絲線Y的交接已經結束。The thread-falling operation in the present embodiment is basically the same as the thread-falling operation in the first embodiment. However, this embodiment differs from the first embodiment in that the thread hanging work downstairs is not performed by a thread hanging robot but by an operator downstairs. In addition, the opening and closing of the valve of the
在本實施形態的紡絲牽引裝置2中設置有導件操作部61、導絲輥操作部62、支點導件操作部63以及捲繞操作部64。這些操作部61~64是供樓下的操作者在進行掛絲作業時操作者,相當於本發明的“操作部”。導件操作部61是用於使絲線限制導件12在捲繞位置與掛絲位置之間移動的操作部。導絲輥操作部62是用於使第2導絲輥14在捲繞位置與掛絲位置之間移動的操作部。支點導件操作部63設置於捲繞裝置15,是用於使多個支點導件24在捲繞位置與掛絲位置之間移動的操作部。支點導件操作部63是本發明的“掛絲操作部”的一例。捲繞操作部64設置於捲繞裝置15,是用於使筒管支架馬達53以及橫動驅動部54等驅動,而使捲繞裝置15開始捲繞動作的操作部。The spinning take-up
樓下的操作者,當藉由吸槍接受到藉由降絲裝置16而下降到樓下的多根絲線Y時,首先,將多根絲線Y勾掛到處於掛絲位置的絲線限制導件12上。如果將多根絲線Y向絲線限制導件12勾掛結束,則樓下的操作者操作導件操作部61而使絲線限制導件12返回到捲繞位置。接著,樓下的操作者將多根絲線Y卷掛到第1導絲輥13以及處於掛絲位置的第2導絲輥14上,並進一步將多根絲線Y勾掛到處於掛絲位置的多個支點導件24上。如果將多根絲線Y向多個支點導件24勾掛結束,則樓下的操作者操作導絲輥操作部62而使第2導絲輥14返回到捲繞位置,並且操作支點導件操作部63而使多個支點導件24返回到捲繞位置。之後,樓下的操作者在使吸槍移動至比上側的筒管支架22更下方的既定位置之後,操作捲繞操作部64而使捲繞裝置15開始捲繞動作。When the downstairs operator receives a plurality of threads Y dropped downstairs by the thread-falling
在樓下的操作者進行掛絲作業的情況下,如上所述,在該過程中操作者對操作部61~64進行操作。即,這些操作部61~64被操作的情況,表示多根絲線Y已經被從降絲裝置16交接到樓下的操作者。因此,在本實施形態中,使操作部61~64中的任一個作為本發明的“發送部”發揮功能,並將從其發送的信號用作為本發明的“交接完成信號”。When the operator downstairs performs the wire hanging work, as described above, the operator operates the
具體而言,在將導件操作部61作為發送部的情況下,在樓下的操作者為了使絲線限制導件12返回捲繞位置而操作了導件操作部61時所發送的信號,被用作為交接完成信號。在將導絲輥操作部62作為發送部的情況下,在樓下的操作者為了使第2導絲輥14移動至捲繞位置而操作了導絲輥操作部62時所發送的信號,被用作為交接完成信號。在將支點導件操作部63作為發送部的情況下,在樓下的操作者為了使多個支點導件24移動至捲繞位置而操作了支點導件操作部63時所發送的信號,被用作為交接完成信號。在將捲繞操作部64作為發送部的情況下,在樓下的操作者為了使捲繞裝置15開始捲繞動作而操作了捲繞操作部64時所發送的信號,被用作為交接完成信號。Specifically, when the
無論在哪種情況下,當牽引控制部18接收到交接完成信號時,牽引控制部18都將報知部65切換成既定的報知狀態(光閃爍的狀態、發出聲音的狀態等),由此向樓上的操作者報知樓下的多根絲線Y的交接已經結束。然後,樓上的操作者根據報知部65處於報知狀態而知道樓下的多根絲線Y的交接結束,能夠迅速地關閉絲線吸引部17的閥。In any case, when the
(效果)
在第2實施形態中,當樓下的絲線Y的交接結束時,從操作部61~64中的任一個(發送部)發送交接完成信號,並藉由報知部65將交接已經結束報知樓上的操作者。即,即便樓上的操作者不在當場待機到樓下的絲線Y交接結束為止,只要絲線Y的交接結束,報知部65就會作動,由此能夠立即知道絲線Y的交接已經結束。因而,能夠不使樓上的操作者的作業效率惡化而迅速地關閉樓上的絲線吸引部17的閥。(Effect)
In the second embodiment, when the handover of the thread Y downstairs is completed, a handover completion signal is sent from any one of the
在第2實施形態中,由樓下的操作者在掛絲作業時操作的操作部61~64中的任一個,作為本發明的發送部而發送交接完成信號。如此,藉由使在掛絲作業時操作者所操作的操作部61~64中的任一個作為發送部發揮功能,由此無需設置新的發送部。因而,能夠抑制成本。In the second embodiment, any one of the
在第2實施形態中,在導件操作部61為了使絲線限制導件12移動而發送的信號被用作為交接完成信號的情況下,能夠在樓下在向最先的絲線限制導件12勾掛絲線Y的時點發送交接完成信號。即,能夠在向樓下的操作者交接了絲線Y之後立即發送交接完成信號,因此能夠更迅速地關閉樓上的絲線吸引部17的閥。In the second embodiment, when the signal sent by the
在第2實施形態中,在導絲輥操作部62為了使第2導絲輥14從掛絲位置向捲繞位置移動而發送的信號被用作為交接完成信號的情況下,能夠在將絲線Y向第2導絲輥14勾掛結束的時點發送交接完成信號。In the second embodiment, when the signal transmitted by the godet
在第2實施形態中,在支點導件操作部63(掛絲操作部)在被樓下的操作者操作了時所發送的信號被用作為交接完成信號的情況下,能夠在向多個支點導件24勾掛絲線Y時發送交接完成信號。In the second embodiment, when the signal transmitted when the fulcrum guide operation part 63 (hanging wire operation part) is operated by the operator downstairs is used as the handover completion signal, it is possible to send multiple fulcrums to a plurality of fulcrums. When the
在第2實施形態中,在支點導件操作部63為了使多個支點導件24相互分離而發送的信號被用作為交接完成信號的情況下,能夠在將絲線Y向多個支點導件24勾掛結束的時點發送交接完成信號。另外,在樓下的操作者為了使多個支點導件24相互鄰接而操作支點導件操作部63的情況下,也可以將此時支點導件操作部63發送的信號用作為交接完成信號。In the second embodiment, when the signal sent by the fulcrum
在第2實施形態中,在捲繞操作部64為了使捲繞裝置15開始捲繞而發送的信號被用作為交接完成信號的情況下,能夠在藉由捲繞裝置15開始絲線Y的捲繞的時點發送交接完成信號。In the second embodiment, when the signal transmitted by the winding
[其他實施形態] 說明對上述各實施形態施加了各種變更的變形例。[Other Embodiments] Modifications in which various changes are added to the above-described embodiments will be described.
在上述第1實施形態中,當從集中控制裝置4發送交接完成信號時,自動地關閉絲線吸引部17的電磁閥19。但是,也可以代替自動地關閉電磁閥19,而是在樓上設置報知部(也可以將操作面板49作為報知部),當從集中控制裝置4發送交接完成信號時,設置於樓上的報知部進行作動。In the first embodiment described above, when the transfer completion signal is sent from the
在上述第2實施形態中,當樓下的操作者對操作部61~64中的任一個進行操作而發送交接完成信號時,設置於樓上的報知部65進行作動。但是,也可以代替設置報知部65,而是當樓下的操作者對操作部61~64中的任一個進行操作時,自動地關閉絲線吸引部17的電磁閥。In the above-mentioned second embodiment, when an operator downstairs operates any one of the
在上述第1實施形態中,集中控制裝置4作為本發明的發送部發揮功能,在上述第2實施形態中,操作部61~64中的任一個作為本發明的發送部發揮功能。但是,也可以使集中控制裝置4以及操作部61~64以外的裝置作為發送部發揮功能。例如,在第1實施形態中,掛絲機器人3(機器人控制部45)也可以發送交接完成信號。在該情況下,能夠省略集中控制裝置4,掛絲機器人3能夠與其他控制部(牽引控制部18)直接交流。此外,在第2實施形態中,也可以在樓下設置在絲線Y的交接結束之後被操作的專用的操作部,該操作部發送交接完成信號。In the above-mentioned first embodiment, the
在上述第1實施形態中,在掛絲機器人3藉由切斷器44切斷多根絲線Y時發送交接完成信號。但是,也可以在掛絲機器人3進行其他動作時發送交接完成信號。In the above-mentioned first embodiment, when the
在上述第1實施形態中,藉由切斷器驅動部48來驅動切斷器44本身,由此切斷多根絲線Y。但是,例如,也可以如日本特開2012-127011號公報、日本特開2017-82376號公報、WO2015/198698等所記載的切斷器那樣,採用不驅動切斷器本身而驅動切斷器以外的構件,由此將多根絲線向切斷器引導而進行切斷的構成。In the above-mentioned first embodiment, the
在上述第2實施形態中,對樓下的絲線Y的交接已經結束進行報知的報知部65設置於樓上,但報知部65的構成並不限定於此。例如,也可以採用樓上的操作者可攜帶的終端裝置作為報知部。In the above-mentioned second embodiment, the notifying
在上述各實施形態中構成為,多個支點導件24能夠在捲繞位置與掛絲位置之間移動。但是,例如,也可以如日本特開2012-188784號公報、WO2018/134048等所記載的那樣,採用具備用於向多個支點導件勾掛多根絲線的掛絲導件的構成。具體而言,多個支點導件被固定成相互分離的狀態,勾掛有多根絲線的狀態的掛絲導件進行移動,由此依序向各支點導件勾掛絲線。該掛絲導件藉由樓下的操作者所操作的掛絲操作部驅動。在該情況下,也可以將掛絲操作部為了使掛絲導件移動而發送的信號用作為交接完成信號。In each of the above-described embodiments, the plurality of fulcrum guides 24 are configured to be movable between the winding position and the thread-hanging position. However, for example, as described in JP-A-2012-188784, WO2018/134048, etc., it is also possible to adopt a configuration including a wire hanging guide for hooking a plurality of wires to a plurality of fulcrum guides. Specifically, the plurality of fulcrum guides are fixed in a state separated from each other, and the thread-hanging guide in the state where a plurality of wires are hooked is moved, whereby the wires are sequentially hooked to the respective fulcrum guides. The wire-hanging guide is driven by a wire-hanging operation unit operated by an operator downstairs. In this case, a signal transmitted by the wire operation unit for moving the wire guide may be used as the delivery completion signal.
也可以變更上述各實施形態的電氣構成(參照圖3以及圖12)。例如,牽引控制部18與捲繞控制部26並不一定需要個別構成,也可以一體地構成。此外,機器人控制部45與操作面板49也可以以能夠相互直接收發信號的方式連接。此外,集中控制裝置4也可以構成為對各紡絲牽引裝置2的電磁閥19、報知部65直接進行控制。The electrical configurations of the above-described embodiments may also be changed (see FIG. 3 and FIG. 12 ). For example, the
在上述各實施形態中,藉由導件驅動部51使絲線限制導件12移動,但也可以藉由手動使絲線限制導件12移動。或者,也可以是絲線限制導件12不移動的構成。在這些情況下,無需第2實施形態的導件操作部61。In each of the above-described embodiments, the
在上述各實施形態中,設置有兩個導絲輥13、14,但導絲輥的數量也可以為兩個以外的數量。此外,構成為藉由導絲輥驅動部52使第2導絲輥14移動,但也可以藉由手動使第2導絲輥14移動。或者,也可以是第2導絲輥14不移動的構成。在這些情況下,無需第2實施形態的導絲輥操作部62。In each of the above-mentioned embodiments, two
1:紡絲牽引設備 2:紡絲牽引裝置 3:掛絲機器人 4:集中控制裝置(發送部) 12:絲線限制導件 14:第2導絲輥(導絲輥) 15:捲繞裝置 16:降絲裝置 17:絲線吸引部 18:牽引控制部(閥控制部) 19:電磁閥(閥) 24:支點導件 25:橫動導件 44:切斷器 49:操作面板(呼叫部) 61:導件操作部(發送部、操作部) 62:導絲輥操作部(發送部、操作部) 63:支點導件操作部(發送部、操作部、掛絲操作部) 64:捲繞操作部(發送部,操作部) 65:報知部 100:紡絲裝置 Y:絲線1: Spinning traction equipment 2: Spinning traction device 3: Hanging wire robot 4: Centralized control device (transmitter) 12: wire limit guide 14: The second godet (goeter) 15: Winding device 16: Wire drop device 17: Thread suction part 18: Traction control unit (valve control unit) 19: Solenoid valve (valve) 24: Pivot guide 25: traverse guide 44: Cutter 49: Operation panel (calling part) 61: Guide operation part (sending part, operation part) 62: godet roller operation part (transmission part, operation part) 63: Pivot point guide operation part (transmission part, operation part, hanging wire operation part) 64: Winding operation part (transmission part, operation part) 65: Reporting Department 100: Spinning device Y: silk thread
[圖1]是第1實施方式的紡絲牽引設備的概要構成圖。 [圖2]是第1實施方式的紡絲牽引裝置的概要構成圖。 [圖3]是表示第1實施方式的紡絲牽引設備的電氣構成的方塊圖。 [圖4a]是表示捲繞時的支點導件的狀態的圖,[圖4b]是表示掛絲時的支點導件的狀態的圖。 [圖5]是降絲裝置的立體圖。 [圖6]是表示降絲作業以及掛絲作業的情況的圖。 [圖7]是表示降絲作業以及掛絲作業的情況的圖。 [圖8]是表示降絲作業以及掛絲作業的情況的圖。 [圖9]是表示降絲作業以及掛絲作業的情況的圖。 [圖10]是表示降絲作業以及掛絲作業的情況的圖。 [圖11]是第2實施方式的紡絲牽引裝置的概要構成圖。 [圖12]是表示第2實施方式的紡絲牽引設備的電氣構成的方塊圖。[ Fig. 1] Fig. 1 is a schematic configuration diagram of a spinning take-up facility according to a first embodiment. [ Fig. 2] Fig. 2 is a schematic configuration diagram of a spinning take-up device according to the first embodiment. [ Fig. 3] Fig. 3 is a block diagram showing the electrical configuration of the spinning take-up device according to the first embodiment. [FIG. 4a] is a diagram showing the state of the fulcrum guide during winding, and [FIG. 4b] is a diagram showing the state of the fulcrum guide when threading. [ Fig. 5 ] It is a perspective view of the yarn falling device. [FIG. 6] It is a figure which shows the state of a wire-drawing operation and a wire-hanging operation. [FIG. 7] It is a figure which shows the state of a wire-drawing operation and a wire-hanging operation. [FIG. 8] It is a figure which shows the state of a wire-drawing operation and a wire-hanging operation. [FIG. 9] It is a figure which shows the state of a wire-drawing operation and a wire-hanging operation. [FIG. 10] It is a figure which shows the state of a wire-drawing operation and a wire-hanging operation. [ Fig. 11 ] is a schematic configuration diagram of a spinning take-up device according to a second embodiment. [ Fig. 12 ] is a block diagram showing an electrical configuration of a spinning take-up device according to a second embodiment.
1:紡絲牽引設備 1: Spinning traction equipment
2:紡絲牽引裝置 2: Spinning traction device
3:掛絲機器人 3: Hanging wire robot
5:分隔地板 5: Divide the floor
5a:絲線通過孔 5a: Silk thread through the hole
12:絲線限制導件 12: wire limit guide
13:第1導絲輥 13: The first godet roller
14:第2導絲輥 14: The second godet roller
15:捲繞裝置 15: Winding device
16:降絲裝置 16: Wire drop device
17:絲線吸引部 17: Thread suction part
21:轉盤 21: turntable
22:筒管支架 22: bobbin holder
23:接觸輥 23: Contact roller
24:支點導件 24: Pivot guide
25:橫動導件 25: traverse guide
31:引導構件 31: Guidance components
32:移動部 32:Mobile Department
40:導軌 40: guide rail
41:主體部 41: Main body
42:機械臂 42: Mechanical arm
43:吸引器 43: Attractor
44:切斷器 44: Cutter
100:紡絲裝置 100: Spinning device
B:筒管 B: Bobbin
P:卷裝 P: roll
Y:絲線 Y: silk thread
Claims (35)
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JP2019077494A JP7253431B2 (en) | 2019-04-16 | 2019-04-16 | Spinning take-off equipment |
JP2019-077494 | 2019-04-16 |
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JP (1) | JP7253431B2 (en) |
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JP7253431B2 (en) | 2023-04-06 |
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CN111826735B (en) | 2023-04-28 |
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