TWI795811B - Wafer box device, semiconductor processing machine and wafer inspection method - Google Patents
Wafer box device, semiconductor processing machine and wafer inspection method Download PDFInfo
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/673—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders
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- H—ELECTRICITY
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
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- H01L21/67288—Monitoring of warpage, curvature, damage, defects or the like
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
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- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
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Abstract
本發明提供一種晶圓盒裝置,包含:晶圓盒本體,其具有封閉的中空結構;晶圓盒本體的內側壁自上而下間隔佈置有多個承載條,相同高度的多個承載條用於承載晶圓;感測器,設置在所述承載條上,用於獲取晶圓的特徵值;判斷單元,設置在晶圓盒本體上,用於根據感測器獲取的特徵值判斷該特徵值是否在閾值範圍內。本發明還提供一種半導體處理機台、一種晶圓檢測方法。通過本發明能夠自動化的依據晶圓厚度、重量即時識別晶圓盒內的晶元異常狀況、降低機台宕機率,大大提高晶元的成品率。The present invention provides a wafer box device, comprising: a wafer box body, which has a closed hollow structure; a plurality of carrying bars are arranged at intervals from top to bottom on the inner wall of the wafer box body, and a plurality of carrying bars of the same height are used for on the carrying wafer; the sensor is arranged on the carrying bar to obtain the characteristic value of the wafer; the judging unit is arranged on the wafer cassette body and is used to judge the characteristic according to the characteristic value obtained by the sensor Whether the value is within the threshold range. The invention also provides a semiconductor processing machine and a wafer detection method. Through the present invention, the abnormal state of wafers in the wafer box can be automatically identified in real time according to the thickness and weight of wafers, the downtime rate of machines can be reduced, and the yield of wafers can be greatly improved.
Description
本發明涉及半導體製程的技術領域,特別涉及一種晶圓盒裝置、半導體處理機台和晶圓檢測方法。The invention relates to the technical field of semiconductor manufacturing processes, in particular to a wafer box device, a semiconductor processing machine and a wafer detection method.
半導體產品的生產製造過程需要經過很多製程步驟,每個製程步驟都是由相應的製程機台負責完成的。當一批晶圓在一個製程機台的製程步驟完成後,製程機台的機械臂(Arm)會將該批晶圓置入晶圓盒(Foup)中,然後操作人員將晶圓盒從製程機台搬移至倉儲系統,接著再藉由倉儲系統和運輸系統將晶圓盒傳送至下一個製程機台,下一個製程機台的機械臂將晶圓從晶圓盒中取出,傳送至製程反應室內進行製程反應,並於製程反應結束後將晶圓傳回,再放置回晶圓盒中,以進行後續的製程步驟。The manufacturing process of semiconductor products needs to go through many process steps, and each process step is completed by the corresponding process machine. When a batch of wafers is completed on a process machine, the robotic arm (Arm) of the process machine will put the batch of wafers into the wafer box (Foup), and then the operator will remove the wafer box from the process The machine is moved to the storage system, and then the wafer box is transferred to the next process machine through the storage system and the transportation system, and the robot arm of the next process machine takes the wafer out of the wafer box and transfers it to the process reaction The process reaction is carried out in the room, and the wafer is returned after the process reaction is completed, and then placed back into the wafer box for subsequent process steps.
晶圓盒是用來承載、運輸晶圓的一種普遍媒介裝置,晶圓盒的作用是在將晶圓從一個製程機台傳送至另一個製程機台的過程中,使晶圓保存於密閉空間中,以防禦大氣中的微塵污染晶圓。雖然在現有的半導體製造領域中,晶圓盒具有硬度高,耐磨損,耐高溫,良好的空氣流通性且易於運輸等很多優點,然而並不具備自動識別晶圓等功能,更不能根據識別的晶圓異常狀況(如晶圓放入錯誤的晶圓盒、報廢晶圓放入晶圓盒)進行相應的保護動作,從而避免一些突發事件的產生,確保晶圓、機台等的良好運行。Wafer box is a common media device used to carry and transport wafers. The function of wafer box is to keep wafers in a closed space during the process of transferring wafers from one process machine to another. In order to prevent the dust in the atmosphere from contaminating the wafer. Although in the existing field of semiconductor manufacturing, the wafer box has many advantages such as high hardness, wear resistance, high temperature resistance, good air circulation and easy transportation, etc., it does not have the function of automatically identifying wafers, let alone based on the identification Carry out corresponding protection actions for wafer abnormalities (such as wafers put into wrong wafer cassettes, scrapped wafers into wafer cassettes), so as to avoid some emergencies and ensure the good condition of wafers, machines, etc. run.
在每一製程的製程機臺上還設置有輸入/輸出裝置,用以在與外界環境隔離的狀態下,將晶圓片或基板載入到製程機台中。所述輸入/輸出裝置同時還必須配置晶圓裝卸機(load port),用以作為晶圓盒與製程機台之間傳輸晶圓的仲介裝置。晶圓裝卸機可以開啟晶圓盒,將晶圓盒內的晶圓片或基板載入到製程機台的輸入/輸出裝置中。事實上在實際生產中,抑或是實驗室進行實驗中,總有些突發狀況。例如,在實際生產中若機台發生故障,機台的兩個、或者是三個晶圓裝卸機同時有晶圓盒打開,並且有晶圓在機台中,那麼設備在取出機台裡的晶圓時,會因故障錯將晶圓放在本不屬於自己的晶圓盒之中,從而造成後續流程的錯誤最終導致晶圓報廢。又例如,在實驗室做實驗時,常常因某個製程流程的引進或者是某個部件品質的澄清,需要進行大量的老化測試(burn-in)。一片正常的矽晶圓往往會因為長時間的週期清潔、蝕刻造成其厚度抑或是重量的降低而不能及時識別出來。當晶圓的厚度低於某個閾值,就容易產生晶圓在機械式傳輸過程中發生破片的情況。破損的晶圓會對後繼製程流程造成污染,使得半導體產品的良率大大地降低。並且一旦製程異常或失敗,製程機台必須停機檢修,而具體要檢出是哪個晶圓報廢需要花費大量時間,整個生產時間也會被延誤。An input/output device is also provided on the process machine of each process, which is used to load the wafer or substrate into the process machine in a state of being isolated from the external environment. The input/output device must also be equipped with a wafer loader (load port), which is used as an intermediary device for transferring wafers between the wafer cassette and the process tool. The wafer loader can open the wafer cassette, and load the wafer or substrate in the wafer cassette into the input/output device of the process tool. In fact, in actual production, or in laboratory experiments, there are always some emergencies. For example, in actual production, if a machine breaks down, two or three wafer loading and unloading machines of the machine have wafer cassettes opened at the same time, and there are wafers in the machine, then the equipment will take out the wafers in the machine. During the round, the wafer will be placed in a wafer box that does not belong to itself due to a fault, which will cause errors in the subsequent process and eventually cause the wafer to be scrapped. For another example, when doing experiments in the laboratory, it is often necessary to carry out a large number of burn-in tests due to the introduction of a certain process flow or the clarification of the quality of a certain component. A normal silicon wafer cannot be identified in time due to the reduction in thickness or weight caused by long-term cleaning and etching. When the thickness of the wafer is below a certain threshold, it is easy to cause the wafer to break during the mechanical transfer process. Damaged wafers will pollute subsequent manufacturing processes, greatly reducing the yield of semiconductor products. And once the process is abnormal or fails, the process machine must be shut down for maintenance, and it will take a lot of time to detect which wafer is scrapped, and the entire production time will also be delayed.
鑒於此,克服該現有技術所存在的缺陷是本技術領域極待解決的問題。In view of this, overcoming the defects in the prior art is an urgent problem to be solved in this technical field.
本發明的目的是提供一種晶圓盒裝置、半導體處理機台和方法,根據識別的晶圓異常狀況,進行相應的保護動作,確保晶圓、機台等的良好運行。The purpose of the present invention is to provide a wafer box device, a semiconductor processing machine and a method, which can perform corresponding protection actions according to the identified abnormal situation of the wafer, so as to ensure the good operation of the wafer and the machine.
為了達到上述目的,本發明提供一種晶圓盒裝置,包含: 晶圓盒本體,其具有封閉的中空結構;晶圓盒本體的內側壁自上而下間隔佈置有多個承載條,相同高度的多個承載條用於承載晶圓; 感測器,設置在所述承載條上,用於獲取晶圓的特徵值;以及 判斷單元,設置在晶圓盒本體上,用於根據感測器獲取的特徵值判斷該特徵值是否在閾值範圍內。In order to achieve the above object, the present invention provides a wafer box device, comprising: The wafer box body has a closed hollow structure; the inner wall of the wafer box body is arranged with a plurality of carrying bars at intervals from top to bottom, and multiple carrying bars of the same height are used to carry wafers; a sensor, arranged on the carrying bar, for acquiring the characteristic value of the wafer; and The judging unit is arranged on the wafer cassette body, and is used for judging whether the characteristic value obtained by the sensor is within a threshold range or not.
較佳的,所述特徵值包括晶圓的重量和/或晶圓的厚度。Preferably, the characteristic value includes the weight of the wafer and/or the thickness of the wafer.
較佳的,所述晶圓盒裝置,還包含晶圓裝卸機;當所述判斷單元判斷所述特徵值不在閾值範圍內時,所述晶圓裝卸機停止裝卸晶圓。Preferably, the wafer cassette device further includes a wafer loading and unloading machine; when the judging unit judges that the characteristic value is not within the threshold range, the wafer loading and unloading machine stops loading and unloading wafers.
較佳的,所述晶圓盒裝置,還包含用於放置晶圓盒本體的放置台,所述放置台設有用於向晶圓盒裝置供電的供電部。Preferably, the wafer box device further includes a placing platform for placing the wafer box body, and the placing platform is provided with a power supply unit for supplying power to the wafer box device.
較佳的,所述感測器為質量感測器,用於測量晶圓質量。Preferably, the sensor is a quality sensor for measuring wafer quality.
較佳的,所述感測器為位移感測器,通過位移感測器支承晶圓,並根據晶圓的重量產生彈性形變生成一個對應的形變值;判斷單元根據所述彈性形變的程度獲取晶圓的重量。Preferably, the sensor is a displacement sensor, and the wafer is supported by the displacement sensor, and a corresponding deformation value is generated according to the elastic deformation generated by the weight of the wafer; the judging unit obtains according to the degree of the elastic deformation wafer weight.
較佳的,所述位移感測器的底部能夠進行上下調節,使得設置在同一承載條位移感測器的頂端位於同一水平面。Preferably, the bottom of the displacement sensor can be adjusted up and down, so that the top ends of the displacement sensors arranged on the same carrying bar are located on the same horizontal plane.
較佳的,所述感測器為光敏感測器,其設置在上下相鄰的兩個承載條之間;所述光敏感測器包含發射部和承載部;所述承載部用於放置晶圓,其設置在所述上下相鄰的兩個承載條中位於下方的承載條的頂面;所述發射部設置在所述上下相鄰的兩個承載條中位於上方的承載條的底面;發射部向其下方的晶圓發射光束,並根據接收的晶圓反射光束生成一個距離值;判斷單元根據所述距離值獲取晶圓的厚度。Preferably, the sensor is a light-sensitive sensor, which is arranged between two adjacent carrying bars up and down; the light-sensitive sensor includes an emitting part and a carrying part; the carrying part is used to place a crystal A circle, which is set on the top surface of the lower carrying bar among the two vertically adjacent carrying bars; the emitting part is set on the bottom surface of the upper carrying bar among the two vertically adjacent carrying bars; The emitting part emits a light beam to the wafer below it, and generates a distance value according to the received light beam reflected by the wafer; the judging unit obtains the thickness of the wafer according to the distance value.
較佳的,所述晶圓盒裝置還包含設置在晶圓盒本體上的輸入單元,用於輸入晶圓的特徵值的閾值。Preferably, the wafer cassette device further includes an input unit provided on the wafer cassette body for inputting the threshold value of the characteristic value of the wafer.
較佳的,所述閾值包括最大重量閾值、最小重量閾值、最大厚度閾值和最小厚度閾值中的任意一個或多個。Preferably, the threshold includes any one or more of a maximum weight threshold, a minimum weight threshold, a maximum thickness threshold and a minimum thickness threshold.
較佳的,所述的晶圓盒裝置還包括設置在晶圓盒本體的提示裝置,當所述特徵值不在閾值範圍內時,提示裝置給出提示資訊。Preferably, the wafer cassette device further includes a prompting device provided on the wafer cassette body, and when the characteristic value is not within the threshold range, the prompting device will give a prompting message.
較佳的,所述提示裝置包含設置在晶圓盒本體外部的顯示單元,用於顯示感測器採集的特徵值;當某個感測器獲取的特徵值不在閾值範圍內,顯示單元通過高亮、閃爍進行報警。Preferably, the prompting device includes a display unit arranged outside the wafer cassette body for displaying the characteristic value collected by the sensor; when the characteristic value obtained by a certain sensor is not within the threshold range, the display unit passes the high Lights up and flashes to give an alarm.
較佳的,所述提示裝置還包含設置在晶圓盒本體的蜂鳴器,當某個感測器獲取的特徵值不在閾值範圍內,蜂鳴器報警。Preferably, the prompting device further includes a buzzer arranged on the wafer cassette body, and when the characteristic value acquired by a certain sensor is not within the threshold range, the buzzer will give an alarm.
本發明還提供一種半導體處理機台,包括本發明所述的晶圓盒裝置、處理室、傳輸室、設備前端模組、氣鎖室和晶圓裝卸機。The present invention also provides a semiconductor processing machine, including the wafer box device described in the present invention, a processing chamber, a transfer chamber, a front-end module of equipment, an air lock chamber and a wafer loading and unloading machine.
本發明還提供一種晶圓檢測方法,用於檢測晶圓盒裝置內的晶圓,採用本發明所述的晶圓盒裝置實現的,包括下列步驟: 將晶圓傳輸至晶圓盒本體內; 通過設置在晶圓盒本體內承載條的多個感測器獲取對應晶圓的特徵值;以及 判斷單元根據感測器獲取的晶圓的特徵值判斷該特徵值是否在閾值範圍內。The present invention also provides a wafer detection method for detecting wafers in the wafer cassette device, which is realized by using the wafer cassette device described in the present invention, including the following steps: Transfer the wafer into the wafer box body; Obtaining the characteristic value of the corresponding wafer through a plurality of sensors arranged in the wafer cassette body carrying the strip; and The judging unit judges whether the characteristic value of the wafer acquired by the sensor is within a threshold range.
所述晶圓檢測方法還包含下列步驟: 當判斷單元判斷所述特徵值不在閾值範圍內時,晶圓裝卸機停止裝卸晶圓,同時提示裝置給出提示資訊。The wafer detection method also includes the following steps: When the judging unit judges that the characteristic value is not within the threshold range, the wafer loader stops loading and unloading wafers, and the prompting device gives prompt information at the same time.
較佳的,所述提示裝置給出提示資訊,具體包含下列步驟: 通過提示裝置的蜂鳴器報警; 通過提示裝置的顯示單元高亮、閃爍顯示不在閾值範圍內的特徵值。Preferably, the prompting device gives prompting information, which specifically includes the following steps: Alarm through the buzzer of the prompting device; The feature values that are not within the threshold range are displayed by highlighting and flickering through the display unit of the prompting device.
較佳的,所述晶圓檢測方法,還包含: 通過晶圓盒本體的輸入單元輸入晶圓的特徵值的閾值。Preferably, the wafer detection method also includes: The threshold value of the characteristic value of the wafer is input through the input unit of the wafer cassette body.
與習知技術相比,本發明的有益效果在於: (1)本發明集成程度高,結構簡單,易於實現。通過本發明能夠自動化的即時識別晶元異常狀況,並通過提示裝置發出警報提醒; (2)本發明能夠根據識別的晶元異常狀況進行相應的保護動作。避免具有缺陷的晶圓對後續製程造成不利的影響,確保機台等的良好運行;通過本發明,能夠有效地降低機台宕機率,大大提高晶元的成品率; (3)通過本發明,不需逐個檢查機台的晶元便能夠得知哪個是異常晶元,大大節省了機台停機檢修的時間,有效地提高了晶元的生產效率; (4)本發明能夠根據機台進行的製程相應的設置晶元特徵值的閾值範圍,適用於半導體製造的所有製程流程。Compared with prior art, the beneficial effect of the present invention is: (1) The present invention has high integration degree, simple structure and easy realization. Through the present invention, it is possible to automatically and instantly identify the abnormal condition of wafers, and issue an alarm reminder through the prompting device; (2) The present invention can perform corresponding protection actions according to the identified abnormal state of the wafer. Avoid adverse effects of defective wafers on the subsequent manufacturing process, and ensure the good operation of the machine; through the present invention, the downtime rate of the machine can be effectively reduced, and the yield of wafers can be greatly improved; (3) Through the present invention, it is not necessary to check the wafers of the machine one by one to know which is the abnormal wafer, which greatly saves the time of machine downtime and maintenance, and effectively improves the production efficiency of wafers; (4) The present invention can set the threshold value range of the wafer feature value correspondingly according to the process performed by the machine, and is applicable to all process flows of semiconductor manufacturing.
下面將結合本發明實施例中的附圖,對本發明實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例僅僅是本發明一部分實施例,而不是全部的實施例。基於本發明中的實施例,本領域的通常知識者在沒有做出具進步性的改變前提下所獲得的所有其他實施例,都屬於本發明保護的範圍。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making progressive changes fall within the protection scope of the present invention.
本發明提供一種晶圓盒裝置,如圖1、圖2A、圖2B、圖3、圖10所示,包含:晶圓盒本體1、多個感測器3、判斷單元4、輸入單元5、提示裝置6、晶圓裝卸機63、放置台631。The present invention provides a wafer box device, as shown in Figure 1, Figure 2A, Figure 2B, Figure 3, and Figure 10, comprising: a
所述晶圓盒本體1,其具有封閉的中空結構,如圖2A、圖2B所示,其包含第一側壁11、與所述第一側壁11相對的第三側壁13、設置在第一側壁11和第三側壁13之間的第二側壁12。如圖1、圖2A、圖2B所示,晶圓盒本體1的內側壁自上而下間隔佈置有多個承載條2,相同高度的多個承載條2用於承載晶圓7。晶圓盒本體1正面設有一個開門(圖中未示出),用於向晶圓盒本體1內放入或自晶圓盒本體1取出晶圓7,所述開門與所述第二側壁12相對。通常晶圓盒本體1的頂部還設有一個提手15,便於搬運晶圓盒本體1。The
所述感測器3設置在所述承載條2上,用於獲取晶圓7的特徵值。如圖2A所示,在本發明的一個實施例中,所述承載條2分佈在第一側壁11至第三側壁13,但不分佈在所述開門上。將承載條2按照其在第一至第三側壁的分佈分為三個區段,分別為承載條第一區段21至承載條第三區段23。在該實施例中,承載條第一區段21至承載條第三區段23分別至少各設置有一個感測器3。由於三點決定一個面,通過感測器3的設置方式,使得晶圓7更平穩的置於感測器3上。The
如圖2B所示,在本發明的另一個實施例中,所述承載條2僅分佈在第一側壁11和第三側壁13,每個承載條2設置有一個感測器3。第一側壁11上的每個承載條2,均有一個設置在第三側壁13的承載條2與其對應,通過該兩個對應的承載條2所設的感測器3水平的放置晶圓7。As shown in FIG. 2B , in another embodiment of the present invention, the
所述特徵值包括晶圓7的重量和/或晶圓7的厚度。由於晶圓7在不同的製程下,會產生重量和/或厚度的變化。正常情況下,機台同一製程處理後的晶圓7的重量、厚度基本一致,並且晶圓7的厚度變化及重量變化與其進行的製程相匹配。然而,在製程的參數設置錯誤時,或一些誤操作中,會造成晶圓7被錯誤的處理,以至於晶圓7過重、過輕或過厚、過薄。如在老化測試中錯誤設置了製程處理的時間;或者在晶圓7的蝕刻過程中,沒有控制好輸入處理室64的反應氣體濃度;射頻電源未按照預設的頻率和強度施加到處理室64等,都可能造成晶圓7未按正確處理而形成瑕疵甚至報廢。通過晶圓7的物理特性(重量、厚度)發現晶圓瑕疵的顯然是非常簡便直接而又有效的方法。The characteristic values include the weight of the
所述判斷單元4設置在晶圓盒本體1上,用於根據感測器3獲取的特徵值判斷該特徵值是否在閾值範圍內。當判斷單元4判斷所述特徵值不在閾值範圍內時,所述晶圓裝卸機63停止裝卸晶圓7(不打開晶圓盒本體1的開門)。The judging
所述輸入單元5設置在晶圓盒本體1上,用於輸入晶圓7的特徵值的閾值。所述閾值包括最大重量閾值、最小重量閾值、最大厚度閾值和最小厚度閾值中的任意一個或多個。The
所述放置台631用於放置晶圓盒本體1,通常該放置台631設置在晶圓裝卸機63上。所述放置台631設有用於向晶圓盒裝置供電的供電部632。如圖3所示供電部632向上突出的設置在放置台631上,晶圓盒本體1底部設有與所述供電部632匹配的插槽14,通過所述插槽14與所述供電部632的電性連接,實現向晶圓盒裝置中的感測器3供電。本發明中,供電部632同時還具有限位晶圓盒本體1的功能,能夠幫助晶圓盒本體1放置在正確的位置,減少了人為誤操作,提高了工作效率。The placing table 631 is used for placing the
所述提示裝置6設置在晶圓盒本體1上,當所述特徵值不在閾值範圍內時,提示裝置6給出提示資訊。所述提示裝置6包含設置在晶圓盒本體1外部的顯示單元61和設置在晶圓盒本體1的蜂鳴器62。The prompting
所述顯示單元61用於顯示感測器3採集的特徵值;當某個(或其中一個)感測器3獲取的特徵值不在閾值範圍內,顯示單元61通過高亮、閃爍進行報警。當某個感測器3獲取的特徵值不在閾值範圍內,蜂鳴器62報警。The
如圖9所示,在本發明的實施例中,所述顯示單元61、蜂鳴器62、輸入單元5和判斷單元4均設置在第二側壁12的外表面。As shown in FIG. 9 , in the embodiment of the present invention, the
在本發明的實施例中,可以通過質量感測器31、位移感測器32、光敏感測器33來獲取晶圓7的重量或厚度。該三種感測器的工作方式及設置方式在實施例一至實施例三中分別進行說明。In the embodiment of the present invention, the weight or thickness of the
實施例一Embodiment one
如圖4所示,在本實施例中,所述感測器3為質量感測器31,用於測量晶圓7的質量。首先通過輸入單元5輸入一個與機台所進行的製程匹配的最大重量閾值、最小重量閾值。所述閾值範圍=[最小重量閾值,最大重量閾值]。當一片晶圓7處理完成後,晶圓裝卸機63打開晶圓盒本體1的開門,該晶圓7被傳輸至晶圓盒本體1內的承載條2上,晶圓裝卸機63關閉晶圓盒本體1的開門,通過該承載條2上所設置的至少三個質量感測器31進行稱重。每個質量感測器31的稱重結果會通過顯示單元61顯示在晶圓盒本體1外表面。正常情況下,每個質量感測器31的稱重結果為晶圓7質量的三分之一。當存在某個質量感測器31的稱重結果不在所述閾值範圍內,判斷單元4判斷該晶圓7不合格,蜂鳴器62報警,同時顯示單元61通過高亮、閃爍不再閾值範圍內的稱重結果進行報警。晶圓裝卸機63不再打開晶圓盒本體1的開門,停止裝卸晶圓7。As shown in FIG. 4 , in this embodiment, the
顯然,如圖4A所示,本發明中,通過質量感測器31不僅能夠發現有瑕疵的晶圓7,同時,還能夠發現在同一個承載條2上是否存在晶圓7重複放置。或者,如圖4B所示,通過本發明能夠發現晶圓7是否跨承載條2放置。Apparently, as shown in FIG. 4A , in the present invention, not only
實施例二Embodiment two
在本實施例中,仍然通過晶圓7的重量來判斷晶圓7是否產生瑕疵。如圖5所示,本實施例中所用的感測器3為位移感測器32,通過位移感測器32支承晶圓7,並根據晶圓7的重量產生彈性形變生成一個對應的形變值;判斷單元4根據所述彈性形變的程度(或形變值)獲取晶圓7的重量。In this embodiment, the weight of the
如圖6所示,所述位移感測器32的底部能夠進行上下調節,使得設置在同一承載條2的位移感測器32的頂端位於同一水平面,能夠更精確的獲得晶圓7的稱重值。As shown in FIG. 6, the bottom of the
實施例三Embodiment three
在本實施例中,通過檢測晶圓7的厚度判斷其是否有缺陷。本實施例中用的感測器3為光敏感測器33。如圖7、圖8所示,所述光敏感測器33設置在上下相鄰的兩個承載條2之間。光敏感測器33包含發射部331和承載部332。所述承載部332用於放置晶圓7,其設置在所述上下相鄰的兩個承載條2中位於下方的承載條2的頂面;承載部332能夠進行上下調節,使得設置在同一承載條2的承載部332的頂端位於同一水平面;所述發射部331設置在所述上下相鄰的兩個承載條2中位於上方的承載條2的底面;發射部331向其下方的晶圓7發射光束,並根據接收的晶圓7反射光束生成一個距離值;判斷單元4根據所述距離值獲取晶圓7的厚度。In this embodiment, whether there is a defect is judged by detecting the thickness of the
具體的,首先通過輸入單元5輸入一個與機台所進行的製程匹配的最大厚度閾值、最小厚度閾值。所述閾值範圍=[最小厚度閾值,最大厚度閾值]。承載條2上未放置晶圓7時,該承載條2上方相鄰的發射部331發射光束,該發射部331接收其下方承載部332的反射光束並生成一個第一距離值;承載條2上放置有晶圓7時,該承載條2上方相鄰的發射部331發射光束,該發射部331接收該晶圓7的反射光束並生成一個第二距離值;判斷單元4根據第一距離值與第二距離值的差值獲取晶圓7的厚度。當獲取的晶圓厚度不在所述閾值範圍內,判斷單元4判斷該晶圓7不合格,蜂鳴器62報警,同時顯示單元61通過高亮、閃爍不在閾值範圍內的厚度值進行報警。晶圓裝卸機63不再打開晶圓盒本體1的開門,停止裝卸晶圓。Specifically, first input a maximum thickness threshold and a minimum thickness threshold matching the process performed by the machine through the
如圖10所示,本發明還提供一種半導體處理機台,包括本發明所述的晶圓盒裝置、處理室64、傳輸室65、設備前端模組66、氣鎖室67和晶圓裝卸機63(圖10中的晶圓裝卸機63被所放置晶圓盒本體1遮擋)。設備前端模組66(EFEM)一端與晶圓裝卸機63連接,另一端與氣鎖室67(load lock)連接,氣鎖室67與傳輸室65(TMTransmission Machine)連接。傳輸室65與處理室64連接。As shown in Figure 10, the present invention also provides a semiconductor processing machine, including the wafer box device described in the present invention, a
晶圓7放置在晶圓裝卸機63的放置台631上,通過EFEM的機械臂實現晶圓7在晶圓裝卸機63和氣鎖室67之間傳輸。傳輸室65設置在氣鎖室67和處理室64之間,通過設置在傳輸室65內的機械臂實現晶圓7在氣鎖室67和處理室64之間傳輸。(晶圓7常因為製程的關係需要在真空狀態下進行加工,因此半導體機台就必須在真空與一大氣壓力之間不斷地進行壓力轉換。為了使機台內的處理室64能保持在一個穩定的狀態,由氣鎖室67進行真空與一大氣壓力之間的壓力轉換,防止晶圓7在真空環境突然進入大氣壓力環境造成破損)。The
處理室64內通常設有放置晶圓7的基座,通過輸氣管路向處理室64輸送反應氣體,並通過向處理室64施加射頻電源,使得處理室64內的反應氣體被電離產生等離子體,處理室64內的晶圓7在等離子體的作用下進行沉積或蝕刻。處理室64側壁上設置一開口用於容納晶圓7進出。同時處理室64與傳輸室65之間還設有能夠上下運動的遮擋板(圖中未示出),只有在處理室64與傳輸室65之間進行晶圓傳輸時,遮擋板才避讓處理室側壁的開口;否則通過遮擋板遮擋處理室側壁的開口,阻擋由傳輸室流向處理室64或處理室64流向傳輸室的氣體中的污染顆粒。處理室底部設有抽真空裝置(圖中未示出),用於將反應副產物排出處理室64。The
本發明還提供一種晶圓檢測方法,用於檢測晶圓盒裝置內的晶圓7,採用本發明所述的晶圓盒裝置實現的,包括下列步驟:
根據機台的製程,通過晶圓盒裝置的輸入單元5輸入晶圓特徵值的閾值;所述特徵值可以是表示晶圓質量的特徵值,也可以是表示晶圓厚度的特徵值;所述閾值包括最大重量閾值、最小重量閾值、最大厚度閾值和最小厚度閾值中的任意一個或多個。
將晶圓7傳輸至晶圓盒本體1內。通過設置在晶圓盒本體1內承載條2的多個感測器3獲取對應晶圓7的特徵值;所述感測器3可以是用於檢測晶圓質量的質量感測器31、位移感測器32,或者是用於檢測晶圓厚度的光敏感測器33;以及
判斷單元4根據感測器3獲取的晶圓7的特徵值判斷該特徵值是否在閾值範圍內;當檢測晶圓的質量時,所述閾值範圍=[最小重量閾值,最大重量閾值];當檢測晶圓7的厚度時,所述閾值範圍=[最小厚度閾值,最大厚度閾值]。The present invention also provides a wafer detection method for detecting the
當判斷單元4判斷所述特徵值不在閾值範圍內時,晶圓裝卸機63停止裝卸晶圓7,同時蜂鳴器62報警、顯示單元61高亮、閃爍顯示不在閾值範圍內的特徵值。When the judging
以上所述,僅為本發明的具體實施方式,但本發明的保護範圍並不局限於此,任何熟悉本技術領域的通常知識者在本發明揭露的技術範圍內,可輕易想到各種等效的修改或替換,這些修改或替換都應涵蓋在本發明的保護範圍之內。因此,本發明的保護範圍應以申請專利範圍的保護範圍為原則。The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can easily think of various equivalents within the technical scope disclosed in the present invention. Modifications or replacements shall all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the patent application scope.
1:晶圓盒本體
11:第一側壁
12:第二側壁
13:第三側壁
14:插槽
15:提手
2:承載條
21~23:承載條第一區段~承載條第三區段
3:感測器
31:質量感測器
32:位移感測器
33:光敏感測器
331:發射部
332:承載部
4:判斷單元
5:輸入單元
6:提示裝置
61:顯示單元
62:蜂鳴器
63:晶圓裝卸機
631:放置台
632:供電部
64:處理室
65:傳輸室
66:設備前端模組
67:氣鎖室
7:晶圓1: Wafer box body
11: First side wall
12: Second side wall
13: Third side wall
14: slot
15: Handle
2: Carrying
為了更清楚地說明本發明技術方案,下面將對描述中所需要使用的附圖作簡單地介紹,顯而易見地,下面描述中的附圖是本發明的一個實施例,對於本領域的通常知識者來講,在不付出具進步性的改變的前提下,還可以根據這些附圖獲得其他的附圖:
圖1為本發明的晶圓盒本體內部示意圖;
圖2A為本發明的一個實施例中晶圓盒裝置內部俯視圖;
圖2B為本發明的另一個實施例中晶圓盒裝置內部俯視圖;
圖3為本發明的放置台示意圖;
圖4為本發明的實施例一中,晶圓盒裝置內部示意圖;
圖4A為本發明的實施例一中,檢測有晶圓重複放置在承載條示意圖;
圖4B為本發明的實施例一中,檢測有晶圓跨承載條放置示意圖;
圖5為本發明的實施例二中,晶圓盒裝置內部示意圖;
圖6為圖5的局部放大示意圖;
圖7為本發明的實施例三中,晶圓盒裝置內部示意圖;
圖8為圖7的局部放大示意圖;
圖9為本發明的判斷單元、提示裝置、輸入單元示意圖;以及
圖10為本發明的半導體處理機台結構示意圖。In order to illustrate the technical solution of the present invention more clearly, the accompanying drawings that need to be used in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are an embodiment of the present invention. For those of ordinary skill in the art In other words, without making progressive changes, further drawings can also be derived from these drawings:
Fig. 1 is a schematic diagram inside the wafer box body of the present invention;
Fig. 2A is an internal top view of the wafer box device in one embodiment of the present invention;
Fig. 2B is an internal top view of the wafer box device in another embodiment of the present invention;
Fig. 3 is a schematic diagram of a placement platform of the present invention;
Fig. 4 is a schematic diagram of the inside of the wafer box device in
11:第一側壁11: First side wall
12:第二側壁12: Second side wall
13:第三側壁13: Third side wall
2:承載條2: Carrying bar
21~23:承載條第一區段~承載條第三區段21~23: The first section of the bearing strip ~ the third section of the bearing strip
3:感測器3: Sensor
7:晶圓7: Wafer
Claims (18)
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TWM565876U (en) * | 2016-12-15 | 2018-08-21 | 辛耘企業股份有限公司 | Substrate processing apparatus |
TW201919135A (en) * | 2017-11-10 | 2019-05-16 | 環球晶圓股份有限公司 | A detection method and detection system |
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TWM565876U (en) * | 2016-12-15 | 2018-08-21 | 辛耘企業股份有限公司 | Substrate processing apparatus |
TW201919135A (en) * | 2017-11-10 | 2019-05-16 | 環球晶圓股份有限公司 | A detection method and detection system |
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