TWI794524B - Optical film, optical stack and liquid crystal display device - Google Patents
Optical film, optical stack and liquid crystal display device Download PDFInfo
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- G02B5/00—Optical elements other than lenses
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- G02B5/3083—Birefringent or phase retarding elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
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- G—PHYSICS
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
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- G—PHYSICS
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/202—LCD, i.e. liquid crystal displays
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Abstract
一種光學薄膜,其係由熱塑性降𦯉烯系樹脂而成的光學薄膜,且係延伸薄膜,前述熱塑性降𦯉烯系樹脂之應力雙折射CR 大於2900×10−12 Pa−1 ,玻璃轉移溫度Tg為125℃以上,前述光學薄膜之厚度方向之延遲Rth相對於厚度d的比(Rth/d)為3.5×10−3 以上。亦提供具備該光學薄膜之光學堆疊體,以及具備該光學堆疊體之液晶顯示裝置。An optical film, which is an optical film made of thermoplastic northylene resin, and is a stretched film, the stress birefringence C R of the thermoplastic northylene resin is greater than 2900×10 −12 Pa −1 , and the glass transition temperature Tg is 125° C. or higher, and the ratio (Rth/d) of the retardation Rth in the thickness direction of the optical film to the thickness d is 3.5×10 −3 or higher. An optical stack with the optical film and a liquid crystal display device with the optical stack are also provided.
Description
本發明係關於光學薄膜、光學堆疊體及液晶顯示裝置。The invention relates to an optical film, an optical stack and a liquid crystal display device.
以往已知有由熱塑性樹脂而成的光學薄膜。舉例而言,專利文獻1已揭露包含熱塑性降𦯉烯樹脂的光學薄膜。Conventionally, optical films made of thermoplastic resins are known. For example, Patent Document 1 has disclosed an optical film including a thermoplastic northylene resin.
『專利文獻』 《專利文獻1》:日本專利公開第2003-238705號公報(對應公報:美國專利申請公開第2004/057141號說明書)"Patent Documents" "Patent Document 1": Japanese Patent Laid-Open No. 2003-238705 (corresponding gazette: US Patent Application Laid-Open No. 2004/057141 specification)
在使用於液晶顯示裝置的光學薄膜中,已要求相位差顯現性優異且厚度方向之延遲Rth高者。作為使用由以往之熱塑性樹脂而成的薄膜來獲得厚度方向之延遲Rth高之光學薄膜的方法,可考慮以高延伸倍率來延伸。然而,在將以高延伸倍率延伸而獲得之薄膜接合於其他部件的情況下,有時會因薄膜之表面鄰近部分受到破壞而發生該薄膜自其他部件剝離的現象(剝層)。An optical film used in a liquid crystal display device has been demanded to have excellent phase difference exhibitability and a high retardation Rth in the thickness direction. As a method of obtaining an optical film having a high retardation Rth in the thickness direction using a conventional thermoplastic resin film, stretching at a high stretching ratio can be considered. However, when a film obtained by stretching at a high stretching ratio is joined to another member, the film may be peeled off from the other member (delamination) due to damage to the portion adjacent to the surface of the film.
本發明係有鑑於前述問題而首創者,其目的在於提供相位差顯現性優異、厚度方向之延遲高且抑制了剝層發生之光學薄膜、具備該光學薄膜之光學堆疊體,以及具備該光學堆疊體之液晶顯示裝置。The present invention was made in view of the foregoing problems, and an object of the present invention is to provide an optical film having excellent retardation in the thickness direction and suppressing delamination, an optical stack having the optical film, and an optical stack having the same. Body liquid crystal display device.
本發明人為能解決前述問題而潛心研究。其結果,本發明人發現:藉由使用應力雙折射CR 大、玻璃轉移溫度Tg高的熱塑性降𦯉烯系樹脂作為光學薄膜之材料,且將光學薄膜之厚度方向之延遲Rth相對於厚度d的比(Rth/d)做成指定值以上,可解決前述問題,進而完成本發明。The inventors of the present invention have devoted themselves to research in order to solve the aforementioned problems. As a result, the present inventors found that by using a thermoplastic northylene resin having a large stress birefringence CR and a high glass transition temperature Tg as the material of the optical film, the retardation Rth in the thickness direction of the optical film is compared with the thickness d The ratio (Rth/d) of the above-mentioned problem can be solved by making the ratio (Rth/d) more than the specified value, and the present invention has been completed.
亦即,本發明包含下述者。That is, the present invention includes the following.
[1]一種光學薄膜,其係由熱塑性降𦯉烯系樹脂而成的光學薄膜,且係延伸薄膜,其中 前述熱塑性降𦯉烯系樹脂之應力雙折射CR 大於2900×10−12 Pa−1 ,玻璃轉移溫度Tg為125℃以上, 前述光學薄膜之厚度方向之延遲Rth相對於厚度d的比(Rth/d)為3.5×10−3 以上。[1] An optical film, which is an optical film made of a thermoplastic northylene-based resin, and is a stretched film, wherein the stress birefringence C R of the thermoplastic northylene-based resin is greater than 2900×10 −12 Pa −1 , the glass transition temperature Tg is 125°C or higher, and the ratio (Rth/d) of the retardation Rth in the thickness direction of the optical film to the thickness d (Rth/d) is 3.5×10 −3 or higher.
[2]如[1]所記載之光學薄膜,其面內方向之延遲Re為40 nm以上且80 nm以下。[2] The optical film as described in [1], wherein the retardation Re in the in-plane direction is 40 nm or more and 80 nm or less.
[3]如[1]或[2]所記載之光學薄膜,其中 前述熱塑性降𦯉烯系樹脂包含聚合物, 前述聚合物包含具有芳環結構之降𦯉烯系單體單元。[3] The optical film as described in [1] or [2], wherein The aforementioned thermoplastic northylene-based resin comprises a polymer, The foregoing polymer comprises a northylene-based monomer unit having an aromatic ring structure.
[4]如[3]所記載之光學薄膜,其中前述聚合物包含前述具有芳環結構之降𦯉烯系單體單元25重量%以上。[4] The optical film according to [3], wherein the polymer contains 25% by weight or more of the northylene-based monomer unit having an aromatic ring structure.
[5]一種光學堆疊體,其具備: 如[1]~[4]之任一項所記載之光學薄膜,與 設置於前述光學薄膜之上的偏光板。[5] An optical stack comprising: The optical film described in any one of [1] to [4], and A polarizing plate arranged on the aforementioned optical film.
[6]一種液晶顯示裝置,其具備如[5]所記載之光學堆疊體。[6] A liquid crystal display device comprising the optical stack as described in [5].
根據本發明,可提供相位差顯現性優異、厚度方向之延遲高且抑制了剝層發生之光學薄膜、具備該光學薄膜之光學堆疊體,以及具備該光學堆疊體之液晶顯示裝置。According to the present invention, it is possible to provide an optical film having excellent retardation, high retardation in the thickness direction, and suppressed delamination, an optical stack including the optical film, and a liquid crystal display device including the optical stack.
以下揭示實施型態及示例物以詳細說明本發明。惟本發明並非受限於以下所示之實施型態及示例物者,在不脫離本發明之申請專利範圍及其均等範圍的範圍中得任意變更而實施。Embodiments and examples are disclosed below to describe the present invention in detail. However, the present invention is not limited to the implementation forms and examples shown below, and can be implemented with arbitrary changes within the scope not departing from the scope of the patent application and its equivalent scope of the present invention.
在以下說明中,薄膜之面內延遲Re除非另有註記,否則係以Re=(nx-ny)×d所表示之值。並且,薄膜之厚度方向之延遲Rth除非另有註記,否則係以Rth={[(nx+ny)/2]-nz}×d所表示之值。於此,nx表示係為垂直於薄膜之厚度方向的方向(面內方向)且賦予最大折射率之方向的折射率。ny表示係為前述面內方向且正交於nx的方向之方向的折射率。nz表示厚度方向的折射率。d表示薄膜的厚度。量測波長除非另有註記,否則為550 nm。In the following description, unless otherwise noted, the in-plane retardation Re of the film is represented by Re=(nx-ny)×d. In addition, the retardation Rth in the thickness direction of the film is a value represented by Rth={[(nx+ny)/2]-nz}×d unless otherwise noted. Here, nx represents the refractive index which is the direction (in-plane direction) perpendicular to the thickness direction of a film and the direction which gives a maximum refractive index. ny represents the refractive index in the direction which is the aforementioned in-plane direction and is perpendicular to the direction of nx. nz represents the refractive index in the thickness direction. d represents the thickness of the film. Measurement wavelength is 550 nm unless otherwise noted.
在以下說明中,所謂構成要件之方向為「平行」、「垂直」或「正交」,除非特別註記,否則在不損及本發明之效果的範圍內,亦可包含在例如通常為±5°──以±2°為佳,以±1°為較佳──之範圍內的誤差。In the following description, the direction of the so-called constituent elements is "parallel", "perpendicular" or "orthogonal". Unless otherwise noted, it can also be included within the range that does not impair the effect of the present invention, for example, usually ±5 °──preferably ±2°, preferably ±1°──the error within the range.
在以下說明中,MD方向(machine direction)係在生產線中之薄膜的流動方向,TD方向(traverse direction)係平行於薄膜面的方向且係垂直於MD方向的方向。並且便宜上,亦有將長條狀之薄膜的長邊方向稱作薄膜之MD方向,將幅寬方向稱作薄膜之TD方向的情形。In the following description, the MD direction (machine direction) is the flow direction of the film in the production line, and the TD direction (traverse direction) is the direction parallel to the film surface and perpendicular to the MD direction. In addition, in terms of cost, the long side direction of a strip-shaped film may be referred to as the MD direction of the film, and the width direction may be referred to as the TD direction of the film.
在以下說明中,所謂「長條狀」的薄膜,係謂相對於薄膜之幅寬具有5倍以上的長度者,以具有10倍或其以上之長度為佳,具體上係謂具有可收捲成輥狀保存或搬運之程度的長度者。薄膜相對於幅寬的長度之比例的上限並不特別受限,但得定為例如100,000倍以下。In the following description, the so-called "long strip" film refers to a film that has a length of 5 times or more, preferably 10 times or more, with respect to the width of the film, and specifically refers to a film that can be rolled. The length to be stored or transported in a roll shape. The upper limit of the ratio of the length of the film to the width is not particularly limited, but may be set at, for example, 100,000 times or less.
在以下說明中,所謂「偏光板」,除非另有註記,否則不僅包含剛性的部件,亦包含例如樹脂製之薄膜般具有可撓性的部件。In the following description, the term "polarizing plate" includes not only rigid members but also flexible members such as resin films, unless otherwise noted.
[1.光學薄膜][1. Optical film]
本發明之光學薄膜係由熱塑性降𦯉烯系樹脂而成的薄膜。光學薄膜係將成為光學薄膜之材料的薄膜延伸而獲得的延伸薄膜。在以下說明中,亦將成為光學薄膜之材料的薄膜稱作「延伸前薄膜」。The optical film of the present invention is a film made of thermoplastic northylene-based resin. The optical film is a stretched film obtained by stretching a film which is a material of the optical film. In the following description, a film to be a material of an optical film is also referred to as a "film before stretching".
(熱塑性降𦯉烯系樹脂)(thermoplastic northylene resin)
熱塑性降𦯉烯系樹脂包含聚合物。作為熱塑性降𦯉烯系樹脂所包含之聚合物,可列舉例如:具有降𦯉烯結構之單體的開環聚合物,或具有降𦯉烯結構之單體與其他單體的開環共聚物,或者此等之氫化物;具有降𦯉烯結構之單體的加成聚合物,或具有降𦯉烯結構之單體與其他單體的加成共聚物,或者此等之氫化物等。The thermoplastic northylene-based resin includes a polymer. Examples of the polymer contained in the thermoplastic northylene-based resin include ring-opening polymers of monomers having a northylene structure, or ring-opening copolymers of monomers having a northylene structure and other monomers, Or these hydrides; addition polymers of monomers having a northylene structure, or addition copolymers of monomers having a northylene structure and other monomers, or these hydrides.
作為具有降𦯉烯結構之單體,可列舉:雙環[2.2.1]庚-2-烯(俗名:降𦯉烯)、三環[4.3.0.12,5 ]癸-3,7-二烯(俗名:雙環戊二烯,亦稱作「DCPD」)、四環[4.4.0.12,5 .17,10 ]十二-3-烯(俗名:四環十二烯,亦稱作「TCD」),以及此等化合物之衍生物(例如於環具有取代基者)。於此,作為取代基,可列舉例如:烷基、伸烷基、極性基等。並且,此等取代基亦可相同或者相異而於環鍵結多個。具有降𦯉烯結構之單體可單獨1種或組合2種以上使用。Examples of monomers having a northene structure include bicyclo[2.2.1]hept-2-ene (common name: northene), tricyclo[4.3.0.1 2,5 ]dec-3,7-diene (common name: dicyclopentadiene, also known as "DCPD"), tetracyclo[4.4.0.1 2,5 .1 7,10 ] dode-3-ene (common name: tetracyclododecene, also known as "DCPD") TCD"), and derivatives of these compounds (such as those with substituents on the ring). Here, as a substituent, an alkyl group, an alkylene group, a polar group etc. are mentioned, for example. In addition, these substituents may be the same or different and may be bonded to the ring in plural. The monomer having a northylene structure can be used alone or in combination of two or more.
作為極性基之種類,可列舉:雜原子或具有雜原子之原子團等。作為雜原子,可列舉:氧原子、氮原子、硫原子、矽原子、鹵素原子等。作為極性基之具體例,可列舉:羧基、羰氧羰基、環氧基、羥基、氧基、酯基、矽醇基、矽基、胺基、腈基、碸基等。為了獲得飽和吸水率小的薄膜,以極性基之量少者為佳,以不擁有極性基者為較佳。As a kind of polar group, a hetero atom or an atomic group having a hetero atom, etc. are mentioned. Examples of the hetero atom include an oxygen atom, a nitrogen atom, a sulfur atom, a silicon atom, and a halogen atom. Specific examples of the polar group include carboxyl group, carbonyloxycarbonyl group, epoxy group, hydroxyl group, oxy group, ester group, silanol group, silyl group, amine group, nitrile group, pyl group and the like. In order to obtain a thin film with a low saturated water absorption, it is better to have a small amount of polar groups, and it is more preferable to have no polar groups.
作為具有降𦯉烯結構之單體,就相位差顯現性優異的觀點而言,得使用具有芳環結構之降𦯉烯系單體代替上述具有降𦯉烯結構之單體或者與上述具有降𦯉烯結構之單體併用。As a monomer having a nor-alkene structure, from the viewpoint of excellent phase difference development, a nor-alene-based monomer having an aromatic ring structure may be used instead of the above-mentioned monomer having a nor-alkene structure or in combination with the above-mentioned nor-alkene-based monomer. Alkene monomers are used together.
作為具有芳環結構之降𦯉烯系單體,可列舉:5-苯基-2-降𦯉烯、5-(4-甲基苯基)-2-降𦯉烯、5-(1-萘基)-2-降𦯉烯、9-(2-降𦯉烯-5-基)咔唑等具有芳族取代基之降𦯉烯系單體;1,4-甲橋-1,4,4a,4b,5,8,8a,9a-八氫茀、1,4-甲橋-1,4,4a,9a-四氫茀(俗名:甲橋四氫茀,以下亦稱作「MTF」)、1,4-甲橋-1,4,4a,9a-四氫二苯并呋喃、1,4-甲橋-1,4,4a,9a-四氫咔唑、1,4-甲橋-1,4,4a,9,9a,10-六氫蒽、1,4-甲橋-1,4,4a,9,10,10a-六氫菲等於稠合多環結構中具有降𦯉烯環結構與芳環結構之降𦯉烯系單體;等。此等單體可單獨1種或組合2種以上使用。Examples of the northene-based monomer having an aromatic ring structure include: 5-phenyl-2-northene, 5-(4-methylphenyl)-2-northene, 5-(1-naphthalene Base)-2-nor-nor-ene, 9-(2-nor-en-5-yl)carbazole and other nor-nor-ene monomers with aromatic substituents; 1,4-methylbridge-1,4,4a ,4b,5,8,8a,9a-Octahydrofluorene, 1,4-Abridged-1,4,4a,9a-Tetrahydrofluorene (common name: Abridged Tetrahydrofluorene, hereinafter also referred to as "MTF") , 1,4-methylbridge-1,4,4a,9a-tetrahydrodibenzofuran, 1,4-methylbridge-1,4,4a,9a-tetrahydrocarbazole, 1,4-methylbridge- 1,4,4a,9,9a,10-hexahydroanthracene, 1,4-methylbridge-1,4,4a,9,10,10a-hexahydrophenanthrene are equal to the condensed polycyclic structure with nor-alkene ring Nor-alkene-based monomers with aromatic ring structures; etc. These monomers can be used individually by 1 type or in combination of 2 or more types.
具有芳環結構之降𦯉烯系單體亦可具有取代基。作為取代基,可列舉:甲基、乙基、丙基、異丙基等烷基;亞烷基;烯基;氟基、氯基、溴基、碘基等鹵基;羥基;酯基;烷氧基;氰基;醯胺基;醯亞胺基;矽基;等。具有芳環結構之降𦯉烯系單體亦可具有2種以上此等取代基。The northylene-based monomer having an aromatic ring structure may also have a substituent. Examples of substituents include alkyl groups such as methyl, ethyl, propyl, and isopropyl; alkylene groups; alkenyl groups; halogen groups such as fluorine, chlorine, bromine, and iodine; hydroxyl; Alkoxy group; cyano group; amido group; amido group; silicon group; etc. The northylene-based monomer having an aromatic ring structure may have two or more of these substituents.
作為能夠與具有降𦯉烯結構之單體開環共聚合的其他單體,可列舉:環己烯、環庚烯、環辛烯等單環烯烴類及其衍生物;環己二烯、環庚二烯等環狀共軛二烯及其衍生物;等。Other monomers capable of ring-opening copolymerization with monomers having a northylene structure include monocyclic olefins such as cyclohexene, cycloheptene, and cyclooctene, and their derivatives; cyclohexadiene, cyclohexene, and Cyclic conjugated dienes such as heptadiene and their derivatives; etc.
具有降𦯉烯結構之單體的開環聚合物及具有降𦯉烯結構之單體與能夠共聚合之其他單體的開環共聚物,可藉由將單體在眾所周知的開環聚合觸媒的存在下(共)聚合來獲得。A ring-opening polymer of a monomer having a nor-alkene structure and a ring-opening copolymer of a monomer having a nor-alene structure and other monomers that can be copolymerized can be obtained by subjecting the monomer to a well-known ring-opening polymerization catalyst obtained by (co)polymerization in the presence of .
作為能夠與具有降𦯉烯結構之單體加成共聚合的其他單體,可列舉例如:乙烯、丙烯、1-丁烯等碳數2~20之α-烯烴及此等之衍生物;環丁烯、環戊烯、環己烯等環烯烴及此等之衍生物;1,4-己二烯、4-甲基-1,4-己二烯、5-甲基-1,4-己二烯等非共軛二烯等。此等單體可單獨1種或組合2種以上使用。此等之中,以α-烯烴為佳,以乙烯為較佳。Examples of other monomers capable of addition copolymerization with monomers having a nor-alkene structure include: α-olefins having 2 to 20 carbon atoms such as ethylene, propylene, and 1-butene, and their derivatives; Butene, cyclopentene, cyclohexene and other cyclic olefins and their derivatives; 1,4-hexadiene, 4-methyl-1,4-hexadiene, 5-methyl-1,4- Non-conjugated dienes such as hexadiene, etc. These monomers can be used individually by 1 type or in combination of 2 or more types. Among these, α-olefins are preferred, and ethylene is preferred.
具有降𦯉烯結構之單體的加成聚合物及具有降𦯉烯結構之單體與能夠共聚合之其他單體的加成共聚物,可藉由將單體在眾所周知的加成聚合觸媒的存在下聚合來獲得。Addition polymers of monomers having a northylene structure and addition copolymers of monomers having a northylene structure and other monomers capable of copolymerization can be obtained by subjecting the monomers to well-known addition polymerization catalysts obtained by polymerization in the presence of .
具有降𦯉烯結構之單體的開環聚合物之氫化物、具有降𦯉烯結構之單體與能夠與之開環共聚合之其他單體的開環共聚物之氫化物、具有降𦯉烯結構之單體的加成聚合物之氫化物,以及具有降𦯉烯結構之單體與能夠與之加成共聚合之其他單體的加成共聚物之氫化物,可藉由於此等開環(共)聚合物或者加成(共)聚合物的溶液添加包含鎳、鈀等過渡金屬之眾所周知的氫化觸媒,使其接觸氫,將碳―碳不飽和鍵氫化來獲得。The hydrogenated product of the ring-opening polymer of a monomer having a nor-alene structure, the hydrogenated product of a ring-opening copolymer of a monomer having a nor-alene structure and other monomers capable of ring-opening copolymerization with it, and a hydrogenated product of a ring-opening copolymer having a nor-alene The hydrogenated product of the addition polymer of the monomer of the structure, and the hydrogenated product of the addition copolymer of the monomer having the nor-alkene structure and other monomers that can be added and copolymerized with it, can be obtained by such ring opening It is obtained by adding a well-known hydrogenation catalyst containing transition metals such as nickel and palladium to a solution of a (co)polymer or an addition (co)polymer, bringing it into contact with hydrogen, and hydrogenating a carbon-carbon unsaturated bond.
在本發明中,作為聚合物,就相位差顯現性優異的觀點而言,以係為非芳香性之不飽和鍵經選擇性氫化的開環(共)聚合物且包含具有芳環結構之降𦯉烯系單體單元者為佳。於此,所謂「單體單元」,係謂具有將其單體聚合而形成之結構的結構單元。In the present invention, the polymer is a ring-opened (co)polymer in which non-aromatic unsaturated bonds are selectively hydrogenated and includes a polymer having an aromatic ring structure from the viewpoint of excellent phase difference development. 𦯉Ethylene-based monomer units are preferred. Here, the "monomer unit" refers to a structural unit having a structure formed by polymerizing its monomer.
包含具有芳環結構之降𦯉烯系單體單元的聚合物,可藉由於上述開環(共)聚合物或加成(共)聚合物之溶液添加釕觸媒而使其接觸氫來獲得。作為釕觸媒,可列舉:二氯化[1,3-二(2,4,6-三甲苯基)咪唑啶-2-亞基](三環己基膦)亞苄基釕、氫氯化羰基參(三苯基膦)釕、二氯化雙(三環己基膦)亞苄基釕(IV)、二氯化參(三苯基膦)釕、二氯化羰基參(三苯基膦)釕。藉由利用1 H-NMR分析此種氫化之結果所獲得之生成物,可將主鏈結構中之碳―碳雙鍵的存在與否,與芳環結構中之不飽和鍵區別開來分析。因此,藉由此種利用1 H-NMR之分析,得確認非芳香性之不飽和鍵是否經選擇性氫化。A polymer comprising a northylene-based monomer unit having an aromatic ring structure can be obtained by adding a ruthenium catalyst to a solution of the above-mentioned ring-opening (co)polymer or addition (co)polymer and exposing it to hydrogen. Examples of ruthenium catalysts include: [1,3-bis(2,4,6-trimethylphenyl)imidazolidin-2-ylidene](tricyclohexylphosphine)benzylidene ruthenium dichloride, hydrochloride Carbonyl ginseng (triphenylphosphine) ruthenium, bis (tricyclohexyl phosphine) benzylidene ruthenium(IV) dichloride, dichloro ginseng (triphenylphosphine) ruthenium, di )ruthenium. By analyzing the product obtained as a result of such hydrogenation by 1 H-NMR, the presence or absence of carbon-carbon double bonds in the main chain structure can be distinguished from unsaturated bonds in the aromatic ring structure. Therefore, by such an analysis by 1 H-NMR, it can be confirmed whether non-aromatic unsaturated bonds are selectively hydrogenated.
在聚合物包含具有芳環結構之降𦯉烯系單體單元的情況下,聚合物中具有芳環結構之降𦯉烯系單體單元的量以25重量%以上為佳,以40重量%以上為較佳,且以80重量%以下為佳,以60重量%以下為較佳。若聚合物中具有芳環結構之降𦯉烯系單體單元的量為下限值以上,則可提高應力雙折射CR ,可抑制將延伸前薄膜延伸時之延伸倍率,同時提高光學薄膜之Rth。In the case where the polymer contains a northylene-based monomer unit having an aromatic ring structure, the amount of the northylene-based monomer unit having an aromatic ring structure in the polymer is preferably at least 25% by weight, preferably at least 40% by weight It is more preferable, and it is preferably below 80% by weight, preferably below 60% by weight. If the amount of the northylene-based monomer unit having an aromatic ring structure in the polymer is above the lower limit, the stress birefringence CR can be increased, and the elongation ratio of the film before stretching can be suppressed, and at the same time, the optical film can be improved. Rth.
熱塑性降𦯉烯系樹脂所包含之聚合物的分子量,可因應光學薄膜之使用目的而適當選定,但以透過使用環己烷(在樹脂不溶解的情況下為甲苯)作為溶媒之凝膠滲透層析法來量測之聚異戊二烯(溶媒為甲苯時為聚苯乙烯)換算的重量平均分子量(Mw)計,以10000~100000為佳,以15000~80000為較佳,以20000~60000為尤佳。重量平均分子量處於此種範圍時,薄膜之機械性強度及成形性取得高度平衡,故合適。The molecular weight of the polymer contained in the thermoplastic northylene-based resin can be appropriately selected according to the purpose of use of the optical film, but the gel permeation layer can be obtained by using cyclohexane (toluene if the resin is insoluble) as a solvent. In terms of weight average molecular weight (Mw) converted from polyisoprene (polystyrene when the solvent is toluene) measured by analysis method, it is preferably 10,000-100,000, preferably 15,000-80,000, and 20,000-60,000 For Yu Jia. When the weight average molecular weight is in such a range, the mechanical strength and formability of the film are highly balanced, so it is suitable.
熱塑性降𦯉烯系樹脂所包含之聚合物的分子量分布(重量平均分子量(Mw)/數量平均分子量(Mn))並不特別受限,但通常為1.0~10.0──以1.0~5.0為佳,以1.0~3.5為較佳──的範圍。The molecular weight distribution (weight average molecular weight (Mw)/number average molecular weight (Mn)) of the polymer contained in the thermoplastic northylene resin is not particularly limited, but it is usually 1.0 to 10.0—preferably 1.0 to 5.0, The range of 1.0 to 3.5 is preferable.
熱塑性降𦯉烯系樹脂得含有聚合物以外之任意成分。作為任意成分,可列舉:紫外線吸收劑、抗氧化劑、熱穩定劑、光穩定劑、抗靜電劑、分散劑、氯清除劑、阻燃劑、結晶成核劑、強化劑、抗結塊劑、防霧劑、脫模劑、顏料、有機或無機的填料、中和劑、滑劑、分解劑、金屬減活劑、抗汙劑及抗菌劑。The thermoplastic northylene-based resin may contain optional components other than polymers. Examples of optional components include ultraviolet absorbers, antioxidants, heat stabilizers, light stabilizers, antistatic agents, dispersants, chlorine scavengers, flame retardants, crystal nucleating agents, strengthening agents, anticaking agents, Anti-fog agent, release agent, pigment, organic or inorganic filler, neutralizer, slip agent, decomposer, metal deactivator, antifouling agent and antibacterial agent.
紫外線吸收劑之例,可列舉:氧基二苯甲酮系化合物、苯并三唑系化合物、水楊酸酯系化合物、二苯甲酮系紫外線吸收劑、苯并三唑系紫外線吸收劑、丙烯腈系紫外線吸收劑、三𠯤系化合物、鎳錯鹽系化合物及無機粉體。合適的紫外線吸收劑之例,可列舉:2,2’-亞甲基雙[4-(1,1,3,3-四甲基丁基)-6-(2H-苯并三唑-2-基)酚]、2-(2’-羥基-3’-三級丁基-5’-甲基苯基)-5-氯苯并三唑、2,4-二(三級丁基)-6-(5-氯苯并三唑-2-基)酚、2,2’-二羥基-4,4’-二甲氧基二苯甲酮、2,2’,4,4’-四羥基二苯甲酮。尤其合適者之例,可列舉:2,2’-亞甲基雙[4-(1,1,3,3-四甲基丁基)-6-(2H-苯并三唑-2-基)酚]。Examples of ultraviolet absorbers include: oxybenzophenone-based compounds, benzotriazole-based compounds, salicylate-based compounds, benzophenone-based ultraviolet absorbers, benzotriazole-based ultraviolet absorbers, Acrylonitrile-based UV absorbers, trioxane-based compounds, nickel-zirconia salt-based compounds, and inorganic powders. Examples of suitable UV absorbers include: 2,2'-methylenebis[4-(1,1,3,3-tetramethylbutyl)-6-(2H-benzotriazole-2 -yl)phenol], 2-(2'-hydroxy-3'-tertiary butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2,4-bis(tertiary butyl) -6-(5-chlorobenzotriazol-2-yl)phenol, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2,2',4,4'- Tetrahydroxybenzophenone. Particularly suitable examples include: 2,2'-methylenebis[4-(1,1,3,3-tetramethylbutyl)-6-(2H-benzotriazol-2-yl )phenol].
在熱塑性降𦯉烯系樹脂含有紫外線吸收劑的情況下,紫外線吸收劑的含量以每熱塑性降𦯉烯樹脂100重量%為0.5~5重量%為佳。When the thermoplastic northylene-based resin contains an ultraviolet absorber, the content of the ultraviolet absorber is preferably 0.5 to 5% by weight per 100% by weight of the thermoplastic northene resin.
(熱塑性降𦯉烯系樹脂之物性值)(Physical properties of thermoplastic northylene-based resins)
在本發明中,熱塑性降𦯉烯系樹脂之應力雙折射CR 較2900×10−12 Pa−1 還大。熱塑性降𦯉烯系樹脂之應力雙折射CR 以2910×10−12 Pa−1 以上為佳,以3000×10−12 Pa−1 以上為較佳,且以8000×10−12 Pa−1 以下為佳,以6000×10−12 Pa−1 以下為較佳。藉由使熱塑性降𦯉烯系樹脂之應力雙折射CR 較2900×10−12 Pa−1 還大,可抑制將延伸前薄膜延伸時之延伸倍率,同時提高光學薄膜之Rth。藉由將熱塑性降𦯉烯系樹脂之應力雙折射CR 做成上限值以下,可輕易控制薄膜之Re及Rth,抑制面內的參差。In the present invention, the stress birefringence C R of the thermoplastic northylene-based resin is larger than 2900×10 −12 Pa −1 . The stress birefringence C R of thermoplastic northylene-based resins is preferably above 2910×10 −12 Pa −1 , more preferably above 3000×10 −12 Pa −1 , and below 8000×10 −12 Pa −1 Preferably, below 6000×10 −12 Pa −1 is better. By making the stress birefringence C R of the thermoplastic northylene resin larger than 2900×10 −12 Pa −1 , the stretching ratio when stretching the film before stretching can be suppressed, and the Rth of the optical film can be increased at the same time. By making the stress birefringence C R of the thermoplastic northylene-based resin below the upper limit, Re and Rth of the film can be easily controlled, and in-plane variation can be suppressed.
應力雙折射CR 能夠藉由改變製造熱塑性降𦯉烯系樹脂所包含之聚合物時所使用之單體的比例來控制。舉例而言,若增多上述具有芳環結構之降𦯉烯系單體的比例,則得增大應力雙折射CR 。Stress birefringence C R can be controlled by changing the proportion of monomers used in the manufacture of polymers contained in thermoplastic northylene-based resins. For example, if the ratio of the above-mentioned northylene-based monomer having an aromatic ring structure is increased, the stress birefringence CR can be increased.
應力雙折射CR 得藉由例如以下之方法來量測。Stress birefringence C R can be measured by, for example, the following method.
將熱塑性降𦯉烯系樹脂成形為薄片狀以製作樣品,於將此樣品之兩端利用夾具固定之後,將指定重量(例如160 g)的重錘固定於其中一夾具。隨後,於設定成指定溫度(例如樹脂之玻璃轉移溫度(Tg)+5℃)之烘箱內,將未固定重錘之夾具定為支撐點,將薄片懸掛指定時間(例如1小時)以進行延伸處理。將進行過延伸處理之樣品薄片緩慢冷卻回復至室溫,將之作為量測試樣。對於該量測試樣,使用雙折射計量測出量測試樣中心部的延遲值(a nm)與量測試樣中心部的厚度(b mm)。使用該量測值(a、b),藉由下述式(1)來算出δn值。 δn=a×(1/b)×10−6 (1)A sample is made by molding a thermoplastic northylene-based resin into a sheet. After fixing both ends of the sample with clamps, a weight of a specified weight (for example, 160 g) is fixed to one of the clamps. Then, in an oven set at a specified temperature (such as the glass transition temperature (Tg) of the resin + 5°C), set the jig with the unfixed weight as a support point, and hang the sheet for a specified time (such as 1 hour) for stretching. . Slowly cool the stretched sample sheet back to room temperature, and use it as a measurement sample. For this measurement sample, the retardation value (a nm) and the thickness (b mm) of the measurement sample center portion of the measurement sample were measured using a birefringence meter. Using these measured values (a, b), the δn value was calculated by the following formula (1). δn=a×(1/b)×10 −6 (1)
使用該δn值及加諸於樣品之應力(在上述情況下,為將指定之重錘固定時所加諸的應力),藉由下述式(2),可算出CR 。 CR =δn/應力 (2)Using this δn value and the stress applied to the sample (in the above case, the stress applied when the specified weight is fixed), CR can be calculated by the following formula (2). C R =δn/stress (2)
熱塑性降𦯉烯樹脂之玻璃轉移溫度Tg為125℃以上。玻璃轉移溫度Tg以130℃以上為佳,以135℃以上為較佳,且以180℃以下為佳,以160℃以下為較佳。藉由將玻璃轉移溫度Tg做成125℃以上,得做出光學薄膜之耐熱性及耐久性優異者。Tg得使用微差掃描熱量分析計來量測。The glass transition temperature Tg of thermoplastic northylene resin is above 125°C. The glass transition temperature Tg is preferably above 130°C, more preferably above 135°C, preferably below 180°C, more preferably below 160°C. By making the glass transition temperature Tg higher than 125°C, it is possible to produce an optical film having excellent heat resistance and durability. Tg has to be measured using a differential scanning calorimeter.
(延伸前薄膜)(film before stretching)
成為光學薄膜之材料的延伸前薄膜,係由上述熱塑性降𦯉烯系樹脂而成的薄膜。The pre-stretched film used as the material of the optical film is a film made of the above-mentioned thermoplastic northylene-based resin.
延伸前薄膜得藉由將熱塑性降𦯉烯系樹脂透過眾所周知的方法――例如鑄造成形法、擠製成形法、吹脹成形法等――成形為薄膜狀來製造。The film before stretching is produced by forming a thermoplastic northylene-based resin into a film by a well-known method such as casting, extrusion, inflation, and the like.
(光學薄膜)(optical film)
光學薄膜可藉由將延伸前薄膜延伸來獲得。將延伸前薄膜延伸而做成光學薄膜時之延伸條件得適當選擇,以獲得期望之光學特性。舉例而言,將延伸前薄膜延伸而做成光學薄膜時之延伸態樣,得定為單軸延伸、雙軸延伸(同時雙軸延伸、逐次雙軸延伸)等任意態樣。此等態樣中,以雙軸延伸為佳。並且,在延伸前薄膜係長條狀薄膜的情況下,延伸之方向係縱向(平行於長條狀薄膜之長邊方向的方向)、橫向(平行於長條狀薄膜之幅寬方向的方向)及斜向(既非縱向亦非橫向的方向)之任一者皆可。An optical film can be obtained by stretching a film before stretching. The stretching conditions when stretching the pre-stretching film into an optical film are properly selected so as to obtain desired optical properties. For example, the stretching mode when stretching a pre-stretching film into an optical film may be any mode such as uniaxial stretching, biaxial stretching (simultaneous biaxial stretching, sequential biaxial stretching). Among these aspects, biaxial stretching is preferred. And, in the case where the film before stretching is a long film, the direction of stretching is longitudinal (direction parallel to the long side direction of the long film), transverse direction (direction parallel to the width direction of the long film) and Any oblique direction (a direction that is neither vertical nor horizontal) is acceptable.
將延伸前薄膜延伸而做成光學薄膜時之延伸倍率以1.4以上為佳,以1.5以上為較佳,且以2.2以下為佳,以2.1以下為較佳。若將延伸倍率做成前述範圍之上限值以下,則可更有效抑制剝層的發生,若將延伸倍率做成前述範圍之下限值以上,則可提高Rth。在藉由MD方向及TD方向之雙軸延伸將延伸前薄膜延伸的情況下,以MD方向之延伸倍率與TD方向之延伸倍率的積做成為上述範圍為佳。When the film before stretching is stretched to form an optical film, the stretching ratio is preferably at least 1.4, more preferably at least 1.5, and preferably at most 2.2, more preferably at most 2.1. If the elongation ratio is made below the upper limit of the above-mentioned range, the occurrence of delamination can be more effectively suppressed, and if the elongation ratio is made above the lower limit of the above-mentioned range, Rth can be increased. When stretching the film before stretching by biaxial stretching in the MD direction and the TD direction, it is preferable that the product of the stretching ratio in the MD direction and the stretching ratio in the TD direction be in the above-mentioned range.
將延伸前薄膜延伸而做成光學薄膜時之延伸溫度以Tg℃以上為佳,以(Tg+5)℃以上為較佳,另一方面以(Tg+40)℃以下為佳,以(Tg+30)℃以下為較佳。藉由延伸溫度為前述範圍,可獲得膜厚均勻的光學薄膜。When stretching the pre-stretched film to make an optical film, the stretching temperature is preferably above Tg°C, preferably above (Tg+5)°C, on the other hand, preferably below (Tg+40)°C, preferably below (Tg+30)°C better. When the stretching temperature is within the aforementioned range, an optical film with uniform film thickness can be obtained.
(光學薄膜之物性值)(Physical property value of optical film)
光學薄膜之厚度d以30 μm以上為佳,以40 μm以上為較佳,且以150 μm以下為佳,以100 μm以下為較佳。藉由將光學薄膜之厚度做成下限值以上,可有效抑制剝層的發生,藉由將光學薄膜之厚度做成上限值以下,可將組裝有光學薄膜之裝置薄型化。The thickness d of the optical film is preferably 30 μm or more, more preferably 40 μm or more, and preferably 150 μm or less, more preferably 100 μm or less. By setting the thickness of the optical film above the lower limit, the occurrence of delamination can be effectively suppressed, and by making the thickness of the optical film below the upper limit, it is possible to reduce the thickness of the device incorporating the optical film.
在本發明中,光學薄膜之厚度方向之延遲Rth相對於厚度d的比(Rth/d)為3.5×10−3 以上。Rth/d以3.5×10−3 以上為佳,以4.0×10−3 以上為較佳,且以8.0×10−3 以下為佳,以6.0×10−3 以下為較佳。藉由將Rth/d做成3.5×10−3 以上,可做成Rth高且厚度小的光學薄膜,藉此可獲得光學補償性優異的薄膜。藉由將Rth/d做成上限值以下,可更有效抑制剝層的發生。In the present invention, the ratio (Rth/d) of the retardation Rth in the thickness direction of the optical film to the thickness d is 3.5×10 −3 or more. Rth/d is preferably above 3.5×10 −3 , preferably above 4.0×10 −3 , preferably below 8.0×10 −3 , and preferably below 6.0×10 −3 . By making Rth/d more than 3.5×10 −3 , an optical film with high Rth and small thickness can be obtained, thereby obtaining a film with excellent optical compensation. By making Rth/d equal to or less than the upper limit, the occurrence of delamination can be more effectively suppressed.
光學薄膜之面內方向之延遲Re以40 nm以上為佳,以50 nm以上為較佳,且以80 nm以下為佳,以70 nm以下為較佳。藉由將Re做成下限值以上,可優化相位差顯現性,藉由將Re做成上限值以下,可抑制面內參差。延遲Re得自上述範圍內適當選擇,以切合顯示裝置之設計。The in-plane retardation Re of the optical film is preferably at least 40 nm, more preferably at least 50 nm, and preferably at most 80 nm, more preferably at most 70 nm. By making Re equal to or greater than the lower limit, the phase difference display can be optimized, and by making Re equal to or less than the upper limit, in-plane variation can be suppressed. Retardation Re is properly selected within the above range to suit the design of the display device.
(光學堆疊體)(optical stack)
本發明之光學堆疊體具備本發明之光學薄膜與設置於其上之偏光板。The optical stack of the present invention includes the optical film of the present invention and a polarizing plate disposed thereon.
作為偏光板,得使用在由含二色性物質之聚乙烯醇系偏光薄膜等而成的偏光件之單側或雙側,例如中介接合層而接合有成為保護層的薄膜(保護薄膜)者。As a polarizing plate, it can be used on one or both sides of a polarizer made of a polyvinyl alcohol-based polarizing film containing a dichroic substance, for example, a film that becomes a protective layer (protective film) is bonded to an intermediary bonding layer .
作為偏光件(偏光薄膜),可使用例如:對由聚乙烯醇或部分縮甲醛化聚乙烯醇等乙烯醇系聚合物而成的薄膜施以透過碘或二色性染料等二色性物質的染色處理、延伸處理、交聯處理等處理者。作為偏光件,得使用在使自然光入射時會穿透直線偏光者。As the polarizer (polarizing film), for example, a dichroic substance such as iodine or a dichroic dye is applied to a film made of vinyl alcohol-based polymers such as polyvinyl alcohol or partially formalized polyvinyl alcohol. Dyeing treatment, stretching treatment, cross-linking treatment and other processors. As the polarizer, it is necessary to use one that penetrates linearly polarized light when natural light is incident on it.
作為成為設置於偏光件(偏光薄膜)之單側或雙側之透明保護層的保護薄膜素材,可使用透明薄膜。作為透明薄膜,以使用由透明性或機械性強度、熱穩定性或水分遮蔽性等優異之樹脂而成的薄膜等為佳。作為此種樹脂之例,可列舉:如三乙酸纖維素之乙酸酯系樹脂或聚酯系樹脂、聚醚碸系樹脂、聚碳酸酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚烯烴系樹脂、降𦯉烯系樹脂、丙烯酸系樹脂等。就雙折射小的觀點而言,以乙酸酯系樹脂或降𦯉烯系樹脂為佳,就透明性、低吸濕性、尺寸穩定性、輕量性等的觀點而言,以降𦯉烯系樹脂為尤佳。A transparent film can be used as a protective film material to be a transparent protective layer provided on one or both sides of a polarizer (polarizing film). As the transparent film, it is preferable to use a film made of a resin excellent in transparency, mechanical strength, thermal stability, moisture shielding property, and the like. Examples of such resins include acetate-based resins such as cellulose triacetate or polyester-based resins, polyether-based resins, polycarbonate-based resins, polyamide-based resins, and polyimide-based resins. Resin, polyolefin resin, norolefin resin, acrylic resin, etc. From the viewpoint of small birefringence, acetate-based resins or northylene-based resins are preferable, and from the viewpoints of transparency, low hygroscopicity, dimensional stability, and light weight, norbthylene-based resins are preferred. Resin is especially preferred.
保護薄膜之厚度雖為任意,但一般就以偏光板之薄型化等為目的而言為500 μm以下,以5~300 μm為佳,以5~150 μm為尤佳。The thickness of the protective film is arbitrary, but it is generally 500 μm or less, preferably 5-300 μm, particularly preferably 5-150 μm, for the purpose of thinning the polarizing plate.
光學薄膜與偏光板的堆疊,得藉由中介將此等接合的層體將此等貼合來進行。作為此種層體之例,可列舉:接合劑之層體及黏合劑之層體。作為接合劑或者黏合劑,可列舉例如:丙烯酸系、聚矽氧系、聚酯系、聚胺甲酸酯系、聚醚系、橡膠系等。此等之中,就耐熱性或透明性等的觀點而言,以丙烯酸系者為佳。The stacking of the optical film and the polarizing plate is carried out by laminating the bonded layers through an intermediary. As an example of such a layer body, the layer body of an adhesive agent, and the layer body of an adhesive agent are mentioned. Examples of adhesives or adhesives include acrylic, silicone, polyester, polyurethane, polyether, and rubber. Among them, acrylic-based ones are preferable from the viewpoint of heat resistance, transparency, and the like.
在本發明之光學堆疊體中,本發明之光學薄膜可兼作堆疊之偏光板的保護薄膜,而能夠將部件薄型化。並且,光學薄膜與偏光板的堆疊可利用輥對輥來進行,而可獲得長條狀光學堆疊體。在光學堆疊體中之光學薄膜的慢軸與偏光板的吸收軸所夾的角度,得做成90°±1°之範圍內。In the optical stacked body of the present invention, the optical film of the present invention can also serve as a protective film of the stacked polarizing plates, thereby making it possible to reduce the thickness of the components. In addition, the stacking of the optical film and the polarizing plate can be performed by roll-to-roll, so that a long optical stack can be obtained. The angle between the slow axis of the optical film in the optical stack and the absorption axis of the polarizer must be within the range of 90°±1°.
本發明之光學堆疊體之厚度以30 μm以上為佳,以40 μm以上為較佳,且以150 μm以下為佳,以100 μm以下為較佳。The thickness of the optical stack of the present invention is preferably above 30 μm, more preferably above 40 μm, preferably below 150 μm, preferably below 100 μm.
[液晶顯示裝置][Liquid crystal display device]
本發明之液晶顯示裝置具備本發明之光學堆疊體。本發明之液晶顯示裝置於液晶單元之至少單側具備本發明之光學堆疊體。The liquid crystal display device of the present invention includes the optical stacked body of the present invention. The liquid crystal display device of the present invention includes the optical stacked body of the present invention on at least one side of a liquid crystal cell.
在液晶顯示裝置中,光學薄膜通常設置於液晶顯示裝置之液晶單元與觀看側偏光件之間。在此種構造中,光學薄膜可發揮作為視角補償薄膜之功能。In a liquid crystal display device, the optical film is usually arranged between the liquid crystal unit of the liquid crystal display device and the viewing side polarizer. In this configuration, the optical film can function as a viewing angle compensation film.
液晶單元得使用例如:平面切換(IPS)模式、垂直排列(VA)模式、多區域垂直排列(MVA)模式、連續焰火狀排列(CPA)模式、混合排列向列(HAN)模式、扭轉向列(TN)模式、超扭轉向列(STN)模式、光學補償彎曲(OCB)模式等任意模式之液晶單元。Liquid crystal cells are used for example: in-plane switching (IPS) mode, vertical alignment (VA) mode, multi-area vertical alignment (MVA) mode, continuous pyrotechnic alignment (CPA) mode, mixed alignment nematic (HAN) mode, twisted nematic (TN) mode, super twisted nematic (STN) mode, optically compensated bend (OCB) mode and other liquid crystal cells in any mode.
在液晶單元之雙側設置有偏光板的情況下,偏光板可為相同者,亦可為相異者。In the case where polarizers are provided on both sides of the liquid crystal cell, the polarizers may be the same or different.
在本發明之液晶顯示裝置中,為了將本發明之光學堆疊體與液晶單元接合,得設置黏合層。黏合層可使用丙烯酸系等以往眾所周知的黏合劑而適當形成。其中,就防止由吸濕所致之發泡現象或剝落現象、防止由熱膨脹差等所致之光學特性之下降或液晶單元之翹曲,乃至於高品質且耐久性優異之液晶顯示裝置的形成性等諸點而言,以吸濕率低且耐熱性優異之黏合層為佳。並且,得做成含有微粒子而展現光擴散性的黏合層等。In the liquid crystal display device of the present invention, an adhesive layer may be provided in order to bond the optical stack of the present invention to the liquid crystal cell. The adhesive layer can be appropriately formed using conventionally known adhesives such as acrylic. Among them, the prevention of foaming or peeling caused by moisture absorption, the reduction of optical properties caused by thermal expansion differences, or the warping of liquid crystal cells, and the formation of high-quality and durable liquid crystal display devices In terms of performance and other points, the adhesive layer with low moisture absorption rate and excellent heat resistance is preferable. In addition, it is necessary to form an adhesive layer or the like that contains fine particles and exhibits light diffusing properties.
『實施例』"Example"
以下揭示實施例以具體說明本發明。惟本發明並非受限於以下實施例者,在不脫離本發明之申請專利範圍及其均等範圍的範圍中得任意變更而實施。Examples are disclosed below to specifically illustrate the present invention. However, the present invention is not limited to the following examples, and can be implemented with arbitrary changes within the scope not departing from the scope of patent application and its equivalent scope of the present invention.
在以下說明中,表示量的「%」及「份」,除非另有註記,否則係重量基準。以下操作除非另有註記,否則在常溫常壓大氣中進行。In the following descriptions, "%" and "parts" indicating amounts are based on weight unless otherwise noted. Unless otherwise noted, the following operations were carried out in the atmosphere at normal temperature and pressure.
[聚合物之物性值的量測方法及計算方法][Measurement and calculation methods of physical properties of polymers]
(重量平均分子量(Mw)、數量平均分子量(Mn)及分子量分布(Mw/Mn)的量測)(Measurement of weight average molecular weight (Mw), number average molecular weight (Mn) and molecular weight distribution (Mw/Mn))
聚合物(開環聚合物及聚合物(1)~(3)、聚合物(C1)~(C5))的重量平均分子量(Mw)及數量平均分子量(Mn),係藉由以環己烷作為溶析液之凝膠滲透層析法(GPC)來量測,求出作為標準聚異戊二烯換算值。The weight-average molecular weight (Mw) and number-average molecular weight (Mn) of polymers (ring-opened polymers and polymers (1) to (3), polymers (C1) to (C5)) were determined by using cyclohexane Measured by gel permeation chromatography (GPC) as an eluent, and obtained as a standard polyisoprene conversion value.
作為標準聚異戊二烯,使用東曹公司製之標準聚異戊二烯(Mw=602、1390、3920、8050、13800、22700、58800、71300、109000、280000)。As the standard polyisoprene, standard polyisoprene manufactured by Tosoh Corporation (Mw=602, 1390, 3920, 8050, 13800, 22700, 58800, 71300, 109000, 280000) was used.
量測係將3支東曹公司製之管柱(TSKgel G5000HXL、TSKgel G4000HXL及TSKgel G2000HXL)串聯使用,在流速1.0 mL/分鐘、樣品注入量100 μL、管柱溫度40℃的條件下進行。The measurement was performed by using three Tosoh columns (TSKgel G5000HXL, TSKgel G4000HXL, and TSKgel G2000HXL) in series at a flow rate of 1.0 mL/min, a sample injection volume of 100 μL, and a column temperature of 40°C.
分子量分布(Mw/Mn)係使用藉由上述方法量測之量測值來算出。The molecular weight distribution (Mw/Mn) was calculated using the measured value measured by the above-mentioned method.
(玻璃轉移溫度(Tg)的量測)(Measurement of glass transition temperature (Tg))
聚合物(1)~(3)、聚合物(C1)~(C5)的玻璃轉移溫度(Tg),係使用微差掃描熱量分析計(SII NanoTechnology Inc.製,製品名:DSC6220),依據JIS K 6911,在升溫速度10℃/分鐘的條件下量測。The glass transition temperature (Tg) of polymers (1) to (3) and polymers (C1) to (C5) was based on JIS using a differential scanning calorimeter (manufactured by SII NanoTechnology Inc., product name: DSC6220) K 6911, measured at a heating rate of 10°C/min.
(應力雙折射CR 的量測)(measurement of stress birefringence C R )
分別將聚合物(1)~(3)、聚合物(C1)~(C5)成形為35 mm×10 mm×1 mm的薄片狀以製作樣品。於將此樣品之兩端利用夾具固定之後,將160 g之重錘固定於其中一夾具。隨後,於已將溫度設定成聚合物之玻璃轉移溫度(Tg)+5℃之烘箱內,將未固定重錘之夾具定為支撐點,將薄片懸掛1小時以進行延伸處理之後,緩慢冷卻回復至室溫,將之作為量測試樣。Polymers (1) to (3) and polymers (C1) to (C5) were respectively formed into thin sheets of 35 mm×10 mm×1 mm to prepare samples. After fixing both ends of the sample with clamps, a 160 g weight was fixed to one of the clamps. Subsequently, in an oven whose temperature has been set to the glass transition temperature (Tg) of the polymer + 5°C, set the jig without a fixed weight as a support point, hang the sheet for 1 hour for stretching, and then slowly cool down to At room temperature, use it as a measuring sample.
對於前述量測試樣,使用雙折射計(Photonic Lattice, Inc.製,WPA-100)量測出量測試樣中心部在波長650 nm之光線中的延遲值(將此量測值定為a nm。)。並且,量測出量測試樣中心部的厚度(將此量測值定為b mm。)。For the aforementioned measurement sample, a birefringence meter (manufactured by Photonic Lattice, Inc., WPA-100) was used to measure the retardation value of the central part of the measurement sample in light with a wavelength of 650 nm (this measurement value was defined as a nm.). And, measure the thickness of the center portion of the test sample (this measurement value is defined as b mm.).
使用量測值a及b,藉由下述式(1)算出δn值。 δn=a×(1/b)×10−6 (1)Using the measured values a and b, the δn value was calculated by the following formula (1). δn=a×(1/b)×10 −6 (1)
使用該δn值及加諸於樣品之應力,藉由下述式(2)算出CR 。 CR =δn/應力 (2)Using this δn value and the stress applied to the sample, CR was calculated by the following formula (2). C R =δn/stress (2)
(在降𦯉烯系開環共聚物氫化物中之芳環存在與否的確認)(Confirmation of the presence or absence of aromatic rings in hydrogenated nor-alene-based ring-opening copolymers)
藉由1 H-NMR分析氫化前之聚合物及經氫化之聚合物。分析時,作為溶媒係使用氘代氯仿。由分析之結果求出非芳香性之不飽和鍵的氫化率及芳香性之不飽和鍵的氫化率。由此等結果確認在降𦯉烯系開環共聚物氫化物中之芳環的存在與否。The polymer before hydrogenation and the hydrogenated polymer were analyzed by 1 H-NMR. In the analysis, deuterated chloroform was used as the solvent. From the analysis results, the hydrogenation rate of non-aromatic unsaturated bonds and the hydrogenation rate of aromatic unsaturated bonds were calculated. From these results, the presence or absence of the aromatic ring in the hydrogenated product of the northylene-based ring-opening copolymer was confirmed.
[製造例1:聚合物(1)的製造][Production Example 1: Production of Polymer (1)]
(1-1)開環聚合物的製造(1-1) Production of ring-opened polymers
於內部經氮氣置換之玻璃製反應容器,加入係為聚合觸媒之二氯化[1,3-二(2,4,6-三甲苯基)咪唑啶-2-亞基](三環己基膦)亞苄基釕0.05重量份、甲苯500重量份、作為單體之1,4-甲橋-1,4,4a,9a-四氫茀(MTF)50重量份、四環十二烯(TCD)20重量份、雙環戊二烯(DCPD)30重量份及作為鏈轉移劑之1-己烯0.75重量份,將整體在60℃攪拌2小時攪拌,進行開環聚合。所獲得之開環聚合物的Mw為3.3×104 ,分子量分布(Mw/Mn)為2.3。並且,單體轉成聚合物的轉化率為100%。In a glass reaction vessel replaced by nitrogen gas inside, add [1,3-di(2,4,6-trimethylphenyl)imidazolidine-2-ylidene dichloride](tricyclohexyl Phosphine) 0.05 parts by weight of benzylidene ruthenium, 500 parts by weight of toluene, 50 parts by weight of 1,4-methylbridge-1,4,4a,9a-tetrahydrofluorene (MTF) as a monomer, tetracyclododecene ( 20 parts by weight of TCD), 30 parts by weight of dicyclopentadiene (DCPD), and 0.75 parts by weight of 1-hexene as a chain transfer agent were stirred at 60° C. for 2 hours to perform ring-opening polymerization. The Mw of the obtained ring-opened polymer was 3.3×10 4 , and the molecular weight distribution (Mw/Mn) was 2.3. Also, the conversion rate of monomer to polymer was 100%.
(1-2)聚合物(1)的製造(1-2) Production of polymer (1)
隨後,將包含在(1-1)獲得之開環聚合物的反應溶液300份移至附有攪拌器的高壓釜,並添加氫氯化羰基參(三苯基膦)釕(以下簡記為「釕觸媒」。)0.0043份,在氫壓4.5 MPa、160℃進行氫化反應4小時。Subsequently, 300 parts of the reaction solution containing the ring-opened polymer obtained in (1-1) was transferred to an autoclave with a stirrer, and carbonyl ginseng (triphenylphosphine) ruthenium hydrochloride (hereinafter abbreviated as " Ruthenium catalyst.") 0.0043 parts, hydrogenation reaction was carried out at 4.5 MPa and 160°C for 4 hours.
氫化反應結束後,將所獲得之溶液注入大量的異丙醇中,使聚合物(氫化物)沉澱。於將所獲得之聚合物濾出之後,利用真空乾燥機(220℃、1 Torr)使之乾燥6小時,獲得聚合物(1)。聚合物(1)的Mw為4.3×104 ,Mw/Mn為2.5。並且,聚合物(1)的Tg為128℃,CR 為3900×10−12 Pa−1 。After completion of the hydrogenation reaction, the obtained solution was poured into a large amount of isopropanol to precipitate the polymer (hydride). After filtering off the obtained polymer, it was dried with a vacuum dryer (220° C., 1 Torr) for 6 hours to obtain a polymer (1). Mw of polymer (1) was 4.3×10 4 , and Mw/Mn was 2.5. Also, the Tg of the polymer (1) is 128°C, and the C R is 3900×10 −12 Pa −1 .
所獲得之聚合物之利用1 H-NMR分析的結果,確認到在聚合物(1)中,非芳香性之不飽和鍵受到選擇性氫化,另一方面芳香性之不飽和鍵則有所殘留。As a result of 1 H-NMR analysis of the obtained polymer, it was confirmed that in the polymer (1), non-aromatic unsaturated bonds were selectively hydrogenated, while aromatic unsaturated bonds remained .
[製造例2:聚合物(2)的製造][Production Example 2: Production of Polymer (2)]
(2-1)開環聚合物的製造(2-1) Production of ring-opened polymers
除了在製造例1之(1-1)中將單體(MTF、TCD及DCPD)的添加量定為MTF 40重量份、TCD 35重量份、DCPD 25重量份以外,進行與製造例1之(1-1)相同的操作,獲得開環聚合物。開環聚合物的Mw為3.1×104 ,分子量分布為2.2。單體轉成聚合物的轉化率為100%。In addition to setting the addition amount of monomers (MTF, TCD and DCPD) as 40 parts by weight of MTF, 35 parts by weight of TCD, and 25 parts by weight of DCPD in (1-1) of Manufacturing Example 1, the same procedure as in Manufacturing Example 1 ( 1-1) By the same operation, a ring-opened polymer was obtained. The Mw of the ring-opened polymer was 3.1×10 4 , and the molecular weight distribution was 2.2. The conversion of monomer to polymer was 100%.
(2-2)聚合物(2)的製造(2-2) Production of polymer (2)
除了在製造例1之(1-2)中使用包含在(2-1)獲得之開環聚合物的反應溶液300份代替包含在(1-1)獲得之開環聚合物的反應溶液300份以外,進行與(1-2)相同的操作,獲得聚合物(2)。聚合物(2)的Mw為4.0×104 ,Mw/Mn為2.4。聚合物(2)的Tg為136℃,CR 為3200×10−12 Pa−1 。Except that in (1-2) of Production Example 1, 300 parts of the reaction solution containing the ring-opened polymer obtained in (2-1) was used instead of 300 parts of the reaction solution containing the ring-opened polymer obtained in (1-1) Otherwise, the same operation as (1-2) was carried out to obtain polymer (2). Mw of the polymer (2) was 4.0×10 4 , and Mw/Mn was 2.4. Polymer (2) has a Tg of 136°C and a C R of 3200×10 −12 Pa −1 .
所獲得之聚合物之利用1 H-NMR分析的結果,確認到在聚合物(2)中,非芳香性之不飽和鍵受到選擇性氫化,另一方面芳香性之不飽和鍵則有所殘留。As a result of 1 H-NMR analysis of the obtained polymer, it was confirmed that in the polymer (2), non-aromatic unsaturated bonds were selectively hydrogenated while aromatic unsaturated bonds remained .
[製造例3:聚合物(3)的製造][Production Example 3: Production of Polymer (3)]
(3-1)開環聚合物的製造(3-1) Production of ring-opened polymers
除了在製造例1之(1-1)中將單體(MTF、TCD及DCPD)的添加量定為MTF 25重量份、TCD 35重量份、DCPD 40重量份以外,進行與製造例1之(1-1)相同的操作,獲得開環聚合物。開環聚合物的Mw為3.2×104 ,分子量分布為2.4。單體轉成聚合物的轉化率為100%。In addition to setting the addition amount of the monomers (MTF, TCD and DCPD) as 25 parts by weight of MTF, 35 parts by weight of TCD, and 40 parts by weight of DCPD in (1-1) of Production Example 1, the same method as that of Production Example 1 ( 1-1) By the same operation, a ring-opened polymer was obtained. The Mw of the ring-opened polymer was 3.2×10 4 , and the molecular weight distribution was 2.4. The conversion of monomer to polymer was 100%.
(3-2)聚合物(3)的製造(3-2) Production of polymer (3)
除了在製造例1之(1-2)中使用包含在(3-1)獲得之開環聚合物的反應溶液300份代替包含在(1-1)獲得之開環聚合物的反應溶液300份以外,進行與(1-2)相同的操作,獲得聚合物(3)。聚合物(3)的Mw為4.2×104 ,Mw/Mn為2.6。聚合物(3)的Tg為128℃,CR 為3000×10−12 Pa−1 。Except that in (1-2) of Production Example 1, 300 parts of the reaction solution containing the ring-opened polymer obtained in (3-1) was used instead of 300 parts of the reaction solution containing the ring-opened polymer obtained in (1-1) Otherwise, the same operation as (1-2) was carried out to obtain polymer (3). The Mw of the polymer (3) was 4.2×10 4 , and Mw/Mn was 2.6. Polymer (3) has a Tg of 128°C and a C R of 3000×10 −12 Pa −1 .
所獲得之聚合物之利用1 H-NMR分析的結果,確認到在聚合物(3)中,非芳香性之不飽和鍵受到選擇性氫化,另一方面芳香性之不飽和鍵則有所殘留。As a result of 1 H-NMR analysis of the obtained polymer, it was confirmed that in the polymer (3), non-aromatic unsaturated bonds were selectively hydrogenated while aromatic unsaturated bonds remained .
[製造例4:聚合物(C1)的製造][Production Example 4: Production of Polymer (C1)]
(4-1)開環聚合物的製造(4-1) Production of ring-opened polymers
除了在製造例1之(1-1)中將單體(MTF、TCD及DCPD)的添加量定為MTF 22重量份、TCD 38重量份、DCPD 40重量份以外,進行相同的操作,獲得開環聚合物。開環聚合物的Mw為3.2×104 ,分子量分布為2.3。單體轉成聚合物的轉化率為100%。Except that the addition amount of the monomers (MTF, TCD and DCPD) was determined as 22 parts by weight of MTF, 38 parts by weight of TCD, and 40 parts by weight of DCPD in Production Example 1 (1-1), the same operation was carried out to obtain the open ring polymer. The Mw of the ring-opened polymer was 3.2×10 4 , and the molecular weight distribution was 2.3. The conversion of monomer to polymer was 100%.
(4-2)聚合物(C1)的製造(4-2) Production of polymer (C1)
除了在製造例1之(1-2)中使用包含在(4-1)獲得之開環聚合物的反應溶液300份代替包含在(1-1)獲得之開環聚合物的反應溶液300份以外,進行與(1-2)相同的操作,獲得聚合物(C1)。聚合物(C1)的Mw為4.1×104 ,Mw/Mn為2.5。聚合物(C1)的Tg為129℃,CR 為2850×10−12 Pa−1 。Except that in (1-2) of Production Example 1, 300 parts of the reaction solution containing the ring-opened polymer obtained in (4-1) was used instead of 300 parts of the reaction solution containing the ring-opened polymer obtained in (1-1) Otherwise, the same operation as (1-2) was carried out to obtain a polymer (C1). Mw of the polymer (C1) was 4.1×10 4 , and Mw/Mn was 2.5. Polymer (C1) has a Tg of 129 °C and a CR of 2850×10 −12 Pa −1 .
所獲得之聚合物之利用1 H-NMR分析的結果,確認到在聚合物(C1)中,非芳香性之不飽和鍵受到選擇性氫化,另一方面芳香性之不飽和鍵則有所殘留。As a result of 1 H-NMR analysis of the obtained polymer, it was confirmed that in the polymer (C1), non-aromatic unsaturated bonds were selectively hydrogenated, while aromatic unsaturated bonds remained .
[製造例5:聚合物(C2)的製造][Production Example 5: Production of Polymer (C2)]
(5-1)開環聚合物的製造(5-1) Production of ring-opened polymers
除了在製造例1之(1-1)中將單體(MTF、TCD及DCPD)的添加量定為MTF 25重量份、TCD 35重量份、DCPD 40重量份以外,進行與製造例1之(1-1)相同的操作,獲得開環聚合物。開環聚合物的Mw為3.2×104 ,分子量分布為2.4。單體轉成聚合物的轉化率為100%。In addition to setting the addition amount of the monomers (MTF, TCD and DCPD) as 25 parts by weight of MTF, 35 parts by weight of TCD, and 40 parts by weight of DCPD in (1-1) of Production Example 1, the same method as that of Production Example 1 ( 1-1) By the same operation, a ring-opened polymer was obtained. The Mw of the ring-opened polymer was 3.2×10 4 , and the molecular weight distribution was 2.4. The conversion of monomer to polymer was 100%.
(5-2)聚合物(C2)的製造(5-2) Production of polymer (C2)
隨後,將包含在(5-1)獲得之開環聚合物的反應溶液300份移至附有攪拌器的高壓釜,添加矽藻土承載鎳觸媒(日揮化學公司製,製品名「T8400RL」,鎳承載率57%)3份,在氫壓4.5 MPa、160℃進行氫化反應4小時。Then, 300 parts of the reaction solution containing the ring-opened polymer obtained in (5-1) was transferred to an autoclave with a stirrer, and a diatomaceous earth-supported nickel catalyst (manufactured by Nikki Chemical Co., Ltd., product name "T8400RL") was added. , nickel loading rate 57%) 3 parts, the hydrogenation reaction was carried out at 4.5 MPa and 160°C for 4 hours.
氫化反應結束後,將所獲得之溶液以RADIOLITE #500作為濾床在壓力0.25 MPa加壓過濾(石川島播磨重工公司製,製品名「FUNDABAC過濾機」),去除氫化觸媒,獲得無色透明的溶液。將所獲得之溶液注入大量的異丙醇中,使聚合物沉澱。於將所獲得之聚合物濾出之後,利用真空乾燥機(220℃、1 Torr)使之乾燥6小時,獲得聚合物(C2)。聚合物(C2)的Mw為4.3×104 ,Mw/Mn為2.6。聚合物(C2)的Tg為136℃,CR 為1900×10−12 Pa−1 。After the hydrogenation reaction, the obtained solution was filtered with RADIOLITE #500 as a filter bed at a pressure of 0.25 MPa (manufactured by Ishikawajima Harima Heavy Industries Co., Ltd., product name "FUNDABAC filter") to remove the hydrogenation catalyst and obtain a colorless and transparent solution . The obtained solution was poured into a large amount of isopropanol to precipitate the polymer. After the obtained polymer was filtered off, it was dried with a vacuum dryer (220° C., 1 Torr) for 6 hours to obtain a polymer (C2). Mw of the polymer (C2) was 4.3×10 4 , and Mw/Mn was 2.6. The polymer (C2) has a Tg of 136 °C and a CR of 1900×10 −12 Pa −1 .
所獲得之聚合物之利用1 H-NMR分析的結果,確認到在聚合物(C2)中,非芳香性之不飽和鍵及芳香性之不飽和鍵二者皆受到氫化。As a result of 1 H-NMR analysis of the obtained polymer, it was confirmed that both non-aromatic unsaturated bonds and aromatic unsaturated bonds were hydrogenated in the polymer (C2).
[製造例6:聚合物(C3)的製造][Manufacture Example 6: Manufacture of Polymer (C3)]
(6-1)開環聚合物的製造(6-1) Production of ring-opened polymers
除了在製造例1之(1-1)中將單體(MTF、TCD及DCPD)的添加量定為MTF 10重量份、TCD 40重量份、DCPD 50重量份以外,進行與製造例1之(1-1)相同的操作,獲得開環聚合物。開環聚合物的Mw為3.2×104 ,分子量分布為2.3。單體轉成聚合物的轉化率為100%。In addition to setting the addition amount of the monomers (MTF, TCD and DCPD) as 10 parts by weight of MTF, 40 parts by weight of TCD, and 50 parts by weight of DCPD in (1-1) of Production Example 1, the same method as that of Production Example 1 ( 1-1) By the same operation, a ring-opened polymer was obtained. The Mw of the ring-opened polymer was 3.2×10 4 , and the molecular weight distribution was 2.3. The conversion of monomer to polymer was 100%.
(6-2)聚合物(C3)的製造(6-2) Production of polymer (C3)
隨後,將包含在(6-1)獲得之開環聚合物的反應溶液300份移至附有攪拌器的高壓釜,添加矽藻土承載鎳觸媒(日揮化學公司製,製品名「T8400RL」,鎳承載率57%)3份,在氫壓4.5 MPa、160℃進行氫化反應4小時。Then, 300 parts of the reaction solution containing the ring-opened polymer obtained in (6-1) was transferred to an autoclave with a stirrer, and a diatomaceous earth-supported nickel catalyst (manufactured by Nikki Chemical Co., Ltd., product name "T8400RL") was added. , nickel loading rate 57%) 3 parts, the hydrogenation reaction was carried out at 4.5 MPa and 160°C for 4 hours.
氫化反應結束後,將所獲得之溶液以RADIOLITE #500作為濾床在壓力0.25 MPa加壓過濾(石川島播磨重工公司製,製品名「FUNDABAC過濾機」),去除氫化觸媒,獲得無色透明的溶液。將所獲得之溶液注入大量的異丙醇中,使聚合物沉澱。於將所獲得之聚合物濾出之後,利用真空乾燥機(220℃、1 Torr)使之乾燥6小時,獲得聚合物(C3)。聚合物(C3)的Mw為4.1×104 ,Mw/Mn為2.5。聚合物(C3)的Tg為128℃,CR 為2200×10−12 Pa−1 。After the hydrogenation reaction, the obtained solution was filtered with RADIOLITE #500 as a filter bed at a pressure of 0.25 MPa (manufactured by Ishikawajima Harima Heavy Industries Co., Ltd., product name "FUNDABAC filter") to remove the hydrogenation catalyst and obtain a colorless and transparent solution . The obtained solution was poured into a large amount of isopropanol to precipitate the polymer. After the obtained polymer was filtered off, it was dried with a vacuum dryer (220° C., 1 Torr) for 6 hours to obtain a polymer (C3). Mw of the polymer (C3) was 4.1×10 4 , and Mw/Mn was 2.5. The polymer (C3) has a Tg of 128 °C and a C R of 2200×10 −12 Pa −1 .
所獲得之聚合物之利用1 H-NMR分析的結果,確認到在聚合物(C3)中,非芳香性之不飽和鍵及芳香性之不飽和鍵二者皆受到氫化。As a result of 1 H-NMR analysis of the obtained polymer, it was confirmed that both non-aromatic unsaturated bonds and aromatic unsaturated bonds were hydrogenated in the polymer (C3).
[製造例7:聚合物(C4)的製造][Production Example 7: Production of Polymer (C4)]
(7-1)開環聚合物的製造(7-1) Production of ring-opened polymers
除了在製造例1之(1-1)中將單體(MTF、TCD及DCPD)的添加量定為MTF 5重量份、TCD 5重量份、DCPD 90重量份以外,進行與製造例1之(1-1)相同的操作,獲得開環聚合物。開環聚合物的Mw為3.3×104 ,分子量分布為2.3。單體轉成聚合物的轉化率為100%。In addition to setting the addition amount of monomers (MTF, TCD and DCPD) as 5 parts by weight of MTF, 5 parts by weight of TCD, and 90 parts by weight of DCPD in (1-1) of Production Example 1, the same procedure as in (1-1) of Production Example 1 was carried out. 1-1) By the same operation, a ring-opened polymer was obtained. The Mw of the ring-opened polymer was 3.3×10 4 , and the molecular weight distribution was 2.3. The conversion of monomer to polymer was 100%.
(7-2)聚合物(C4)的製造(7-2) Production of polymer (C4)
隨後,將包含在(7-1)獲得之開環聚合物的反應溶液300份移至附有攪拌器的高壓釜,添加矽藻土承載鎳觸媒(日揮化學公司製,製品名「T8400RL」,鎳承載率57%)3份,在氫壓4.5 MPa、160℃進行氫化反應4小時。Then, 300 parts of the reaction solution containing the ring-opened polymer obtained in (7-1) was transferred to an autoclave with a stirrer, and a diatomaceous earth-supported nickel catalyst (manufactured by Nikki Chemical Co., Ltd., product name "T8400RL") was added. , nickel loading rate 57%) 3 parts, the hydrogenation reaction was carried out at 4.5 MPa and 160°C for 4 hours.
氫化反應結束後,將所獲得之溶液以RADIOLITE #500作為濾床在壓力0.25 MPa加壓過濾(石川島播磨重工公司製,製品名「FUNDABAC過濾機」),去除氫化觸媒,獲得無色透明的溶液。將所獲得之溶液注入大量的異丙醇中,使聚合物沉澱。於將所獲得之聚合物濾出之後,利用真空乾燥機(220℃、1 Torr)使之乾燥6小時,獲得聚合物(C4)。聚合物(C4)的Mw為3.9×104 ,Mw/Mn為2.7。聚合物(C4)的Tg為102℃,CR 為3100×10−12 Pa−1 。After the hydrogenation reaction, the obtained solution was filtered with RADIOLITE #500 as a filter bed at a pressure of 0.25 MPa (manufactured by Ishikawajima Harima Heavy Industries Co., Ltd., product name "FUNDABAC filter") to remove the hydrogenation catalyst and obtain a colorless and transparent solution . The obtained solution was poured into a large amount of isopropanol to precipitate the polymer. After the obtained polymer was filtered off, it was dried with a vacuum dryer (220° C., 1 Torr) for 6 hours to obtain a polymer (C4). Mw of the polymer (C4) was 3.9×10 4 , and Mw/Mn was 2.7. The polymer (C4) has a Tg of 102°C and a C R of 3100×10 −12 Pa −1 .
所獲得之聚合物之利用1 H-NMR分析的結果,確認到在聚合物(C4)中,非芳香性之不飽和鍵及芳香性之不飽和鍵二者皆受到氫化。As a result of 1 H-NMR analysis of the obtained polymer, it was confirmed that both non-aromatic unsaturated bonds and aromatic unsaturated bonds were hydrogenated in the polymer (C4).
[製造例8:聚合物(C5)的製造][Production Example 8: Production of Polymer (C5)]
(8-1)開環聚合物的製造(8-1) Production of ring-opened polymers
除了在製造例1之(1-1)中使用TCD 50重量份及8-甲基四環十二烯(以下有時簡稱為MTD)50重量份代替MTF、TCD及DCPD作為單體以外,進行與製造例1之(1-1)相同的操作,獲得開環聚合物。開環聚合物的Mw為4.0×104 ,分子量分布為2.0。單體轉成聚合物的轉化率為100%。In addition to using 50 parts by weight of TCD and 50 parts by weight of 8-methyltetracyclododecene (hereinafter sometimes abbreviated as MTD) in Production Example 1 (1-1) instead of MTF, TCD and DCPD as monomers, the A ring-opened polymer was obtained in the same manner as in (1-1) of Production Example 1. The Mw of the ring-opened polymer was 4.0×10 4 , and the molecular weight distribution was 2.0. The conversion of monomer to polymer was 100%.
(8-2)聚合物(C5)的製造(8-2) Production of polymer (C5)
隨後,將在(8-1)獲得之聚合反應溶液300份移至附有攪拌器的高壓釜,添加矽藻土承載鎳觸媒(日揮化學公司製,製品名「T8400RL」,鎳承載率57%)3份,在氫壓4.5 MPa、160℃進行氫化反應4小時。Subsequently, 300 parts of the polymerization reaction solution obtained in (8-1) was transferred to an autoclave with a stirrer, and a diatomaceous earth-supported nickel catalyst (manufactured by Nikki Chemical Co., Ltd., product name "T8400RL" with a nickel loading rate of 57 %) 3 parts, the hydrogenation reaction was carried out at a hydrogen pressure of 4.5 MPa and 160°C for 4 hours.
氫化反應結束後,將所獲得之溶液以RADIOLITE #500作為濾床在壓力0.25 MPa加壓過濾(石川島播磨重工公司製,製品名「FUNDABAC過濾機」),去除氫化觸媒,獲得無色透明的溶液。將所獲得之溶液注入大量的異丙醇中,使聚合物沉澱。於將所獲得之聚合物濾出之後,利用真空乾燥機(220℃、1 Torr)使之乾燥6小時,獲得聚合物。該聚合物的Tg為158℃。After the hydrogenation reaction, the obtained solution was filtered with RADIOLITE #500 as a filter bed at a pressure of 0.25 MPa (manufactured by Ishikawajima Harima Heavy Industries Co., Ltd., product name "FUNDABAC filter") to remove the hydrogenation catalyst and obtain a colorless and transparent solution . The obtained solution was poured into a large amount of isopropanol to precipitate the polymer. After filtering off the obtained polymer, it was dried with a vacuum dryer (220°C, 1 Torr) for 6 hours to obtain a polymer. The polymer had a Tg of 158°C.
將此聚合物28重量份、順丁烯二酸酐10重量份及過氧化二異丙苯基3重量份溶解於三級丁基苯130重量份,在140℃使之反應6小時。將反應生成物溶液注入甲醇中,使反應生成物凝聚。利用真空乾燥機(220℃、1 Torr)使此凝聚物乾燥6小時,獲得順丁烯二酸改質開環聚合物氫化物(聚合物(C5))。聚合物(C5)的Mw為5.6×104 ,Mw/Mn為2.5。聚合物(C5)的Tg為170℃,CR 為2000×10−12 Pa−1 ,順丁烯二酸基含有率為25莫耳%。28 parts by weight of this polymer, 10 parts by weight of maleic anhydride, and 3 parts by weight of dicumyl peroxide were dissolved in 130 parts by weight of tertiary butylbenzene, and reacted at 140° C. for 6 hours. The reaction product solution was poured into methanol to aggregate the reaction product. The aggregate was dried in a vacuum dryer (220° C., 1 Torr) for 6 hours to obtain a hydrogenated maleic acid-modified ring-opened polymer (polymer (C5)). Mw of the polymer (C5) was 5.6×10 4 , and Mw/Mn was 2.5. The polymer (C5) has a Tg of 170°C, a C R of 2000×10 −12 Pa −1 , and a maleic acid group content of 25 mol%.
[評價方法][Evaluation method]
(延伸薄膜之Rth、Re、d的量測及Rth/d的計算)(Measurement of Rth, Re, d of stretched film and calculation of Rth/d)
在實施例及比較例分別獲得之延伸薄膜的厚度方向之延遲Rth及面內方向之延遲Re,係使用相位差計(AXOMETRICS公司製之「AXOSCAN」)在量測波長550 nm量測。在實施例及比較例分別獲得之延伸薄膜的厚度d,係藉由卡規ID-C112BS(三豐股份有限公司製)來量測。The retardation Rth in the thickness direction and the retardation Re in the in-plane direction of the stretched films respectively obtained in Examples and Comparative Examples were measured at a measurement wavelength of 550 nm using a retardation meter ("AXOSCAN" manufactured by AXOMETRICS Corporation). The thickness d of the stretched film obtained in Examples and Comparative Examples was measured with a caliper ID-C112BS (manufactured by Mitutoyo Corporation).
將量測到之Rth值除以延伸薄膜的厚度d,算出Rth/d,藉由以下評價基準來評價,結果揭示於表1及表2。在表1及表2中,於上段記載Rth/d,於下段之括弧內記載評價結果。 良:3.5×10−3 以上 不良:未達3.5×10−3 Divide the measured Rth value by the thickness d of the stretched film to calculate Rth/d, and evaluate according to the following evaluation criteria. The results are shown in Table 1 and Table 2. In Table 1 and Table 2, Rth/d is described in the upper row, and the evaluation results are described in parentheses in the lower row. Good: more than 3.5×10 −3 Bad: less than 3.5×10 −3
(定向角精確度)(orientation angle accuracy)
在實施例及比較例分別獲得之延伸薄膜的定向角θ,使用偏光顯微鏡(奧林巴斯製,偏光顯微鏡「BX51」)進行量測,算出絕對值作為定向角。在延伸薄膜之相對於幅寬方向50 mm之間隔且相對於長度方向10 m之間隔,進行定向角θ的量測。算出此等量測結果之標準差,定為定向角精確度θσ,結果揭示於表1及表2。定向角精確度小者定向角之參差小而為佳。The orientation angles θ of the stretched films obtained in Examples and Comparative Examples were measured using a polarizing microscope (manufactured by Olympus, polarizing microscope "BX51"), and the absolute values were calculated as orientation angles. The orientation angle θ was measured at an interval of 50 mm relative to the width direction of the stretched film and an interval of 10 m relative to the longitudinal direction. Calculate the standard deviation of these measurement results and define it as the orientation angle accuracy θσ. The results are shown in Table 1 and Table 2. It is better if the accuracy of orientation angle is small and the variation of orientation angle is small.
(剝層的評價方法)(Evaluation method for delamination)
〈剝離強度的量測方法〉<Measuring method of peel strength>
準備包含降𦯉烯系聚合物之樹脂的薄膜(Zeonor Film,玻璃轉移溫度160℃,厚度100 μm,日本瑞翁公司製,未特別受到延伸處理者)作為被黏體。於量測對象薄膜(在實施例及比較例分別獲得之延伸薄膜)的單面及被黏體的單面施以電暈處理。使接合劑附著於量測對象薄膜之施以電暈處理之面及被黏體之施以電暈處理之面二者,將使接合劑附著之面彼此貼合。此時,作為接合劑,係使用UV接合劑CRB系列(TOYOCHEM CO., LTD.製)。之後,使用無電極UV照射裝置(賀利氏公司製),使用D燈泡作為燈源,在尖峰照度100 mW/cm2 、積分光量3000 mJ/cm2 的條件下進行UV照射,使接合劑固化。藉此,獲得具備量測對象薄膜及被黏體的樣品薄膜。A resin film (Zeonor Film, glass transition temperature 160° C., thickness 100 μm, manufactured by Zeonor Co., Ltd., not particularly subjected to stretching treatment) made of a northylene-based polymer was prepared as an adherend. Corona treatment was applied to one side of the film to be measured (the stretched film obtained in Examples and Comparative Examples) and one side of the adherend. Adhesive is attached to both the corona-treated surface of the film to be measured and the corona-treated surface of the adherend, and the adhesive-adhered surfaces are bonded together. At this time, as the bonding agent, UV bonding agent CRB series (manufactured by TOYOCHEM CO., LTD.) was used. Afterwards, using an electrodeless UV irradiation device (manufactured by Heraeus), using a D bulb as a light source, UV irradiation was performed under the conditions of a peak illuminance of 100 mW/cm 2 and an integrated light intensity of 3000 mJ/cm 2 to cure the bonding agent . Thereby, a sample film including a film to be measured and an adherend is obtained.
對於所獲得之樣品薄膜實施90度剝離試驗。亦即將樣品薄膜裁切成15 mm之幅寬,以黏合劑將量測對象薄膜側貼合於載玻片的表面。此時,作為黏合劑,係使用雙面黏合膠帶(日東電工公司製,型號「CS9621」)。將被黏體夾在高性能型數位測力計ZP-5N(IMADA公司製)之末端,沿載玻片之表面的法線方向以300 mm/分鐘之速度牽引被黏體,量測牽引之力的大小作為剝離強度。剝離強度的評價係藉由以下評價基準來進行,結果揭示於表1及表2。在表1及表2中,於上段記載量測值,於下段之括弧内記載評價結果。 良:1.0 N/15 mm以上 不良:未達1.0 N/15 mmA 90-degree peel test was performed on the obtained sample film. That is, the sample film is cut into a width of 15 mm, and the film side of the measurement object is attached to the surface of the glass slide with an adhesive. At this time, a double-sided adhesive tape (manufactured by Nitto Denko Co., Ltd., model "CS9621") was used as an adhesive. Clamp the adherend at the end of a high-performance digital force gauge ZP-5N (manufactured by IMADA), pull the adherend along the normal direction of the surface of the slide glass at a speed of 300 mm/min, and measure the traction The magnitude of the force is taken as the peel strength. The evaluation of the peel strength was performed according to the following evaluation criteria, and the results are shown in Table 1 and Table 2. In Table 1 and Table 2, measured values are described in the upper row, and evaluation results are described in parentheses in the lower row. Good: 1.0 N/15 mm or more Bad: Less than 1.0 N/15 mm
〈參考例:剝離強度的量測方法之妥當性的評價〉<Reference example: Evaluation of the validity of the peel strength measurement method>
進行實驗,評價是否可謂「利用上述量測方法之剝離強度的量測係反映了在被黏體係偏光件之情形中之剝離強度的評價者」。An experiment was carried out to evaluate whether it can be said that "the measurement of the peel strength by the above-mentioned measuring method reflects the evaluator of the peel strength in the case of the adhered polarizer".
藉由與日本專利公開第2005-70140號公報之實施例1所記載之方法相同的方法,準備偏光薄膜及接合劑。並且,準備在本申請案之實施例1獲得之延伸薄膜作為量測對象薄膜。於量測對象薄膜之單面施以電暈處理,將此面中介接合劑貼合於偏光薄膜之其中一表面。於偏光薄膜之另一表面,中介接合劑貼合三乙酸纖維素薄膜。之後,在80℃使之乾燥7分鐘,使接合劑固化,獲得樣品薄膜。對於所獲得之樣品薄膜,進行與於上已述之〈剝離強度的量測方法〉中者相同的90度剝離試驗。其結果,可獲得如同在本申請案實施例1獲得之值的剝離強度之值。由此情事,可謂利用於上已述之量測方法之剝離強度的量測係反映了在被黏體係偏光件之情形中之剝離強度的評價者。A polarizing film and an adhesive were prepared by the same method as that described in Example 1 of Japanese Patent Laid-Open No. 2005-70140. Furthermore, the stretched film obtained in Example 1 of the present application was prepared as a film to be measured. Corona treatment is applied to one side of the film to be measured, and this side is bonded to one of the surfaces of the polarizing film with an intermediary adhesive. On the other surface of the polarizing film, a cellulose triacetate film is pasted with an intermediary adhesive. Thereafter, it was dried at 80° C. for 7 minutes to cure the adhesive to obtain a sample film. For the obtained sample film, the same 90-degree peel test as in the above-mentioned <Measurement Method of Peel Strength> was carried out. As a result, a value of peel strength similar to that obtained in Example 1 of the present application was obtained. From this fact, it can be said that the measurement of the peel strength using the above-mentioned measurement method reflects the evaluation of the peel strength in the case of the adhered polarizer.
(85℃、500小時過後的Rth變化率)(Rth change rate after 500 hours at 85°C)
對於實施例及比較例之各延伸薄膜,進行85℃、500小時的耐久試驗,量測試驗前後之延伸薄膜的Rth,藉由下述式算出其變化率,並藉由以下基準來評價。變化率小者耐熱性高,而為佳。在表1及表2中,於上段記載變化率,於下段之括弧内記載評價結果。 變化率(%)=(試驗前的Rth-試驗後的Rth)/試驗前的Rth×100 良:變化率為3%以下 不良:變化率大於3%The stretched films of the examples and comparative examples were subjected to a durability test at 85°C for 500 hours, and the Rth of the stretched films before and after the test was measured, and the rate of change was calculated by the following formula, and evaluated by the following criteria. The smaller the change rate, the higher the heat resistance, and the better. In Table 1 and Table 2, the rate of change is described in the upper row, and the evaluation results are described in parentheses in the lower row. Rate of change (%) = (Rth before the test - Rth after the test) / Rth before the test × 100 Good: change rate is less than 3% Bad: the change rate is greater than 3%
(60℃、濕度90%、500小時過後的Rth變化率)(60°C, 90% humidity, Rth change rate after 500 hours)
對於實施例及比較例之各延伸薄膜,進行60℃、濕度90%、500小時的耐久試驗,量測試驗前後之延伸薄膜的Rth,藉由下述式算出其變化率,並藉由以下基準來評價。變化率小者耐熱性及耐濕性高,而為佳。在表1及表2中,於上段記載變化率,於下段之括弧内記載評價結果。 變化率(%)=(試驗前的Rth-試驗後的Rth)/試驗前的Rth×100 良:變化率為3%以下 不良:變化率大於3%For the stretched films of the examples and comparative examples, a durability test was carried out at 60°C, 90% humidity, and 500 hours, and the Rth of the stretched films before and after the test was measured, and the rate of change was calculated by the following formula, and by the following criteria to evaluate. The one with a small change rate is better in terms of heat resistance and moisture resistance. In Table 1 and Table 2, the rate of change is described in the upper row, and the evaluation results are described in parentheses in the lower row. Rate of change (%) = (Rth before the test - Rth after the test) / Rth before the test × 100 Good: change rate is less than 3% Bad: the change rate is greater than 3%
(吸水率的量測)(measurement of water absorption)
切割實施例及比較例之各延伸薄膜之一部分以準備試片(尺寸:100 mm×100 mm),量測此試片之質量。之後,將此試片浸漬於23℃的水中24小時,量測浸漬後之試片之質量。然後,算出透過浸漬而增加之試片之質量相對於浸漬前之試片之質量的比例,作為吸水率(%)。吸水率以小者為佳。A part of each stretched film of Examples and Comparative Examples was cut to prepare a test piece (size: 100 mm×100 mm), and the quality of the test piece was measured. Afterwards, the test piece was immersed in water at 23° C. for 24 hours, and the mass of the test piece after immersion was measured. Then, the ratio of the mass of the test piece increased by immersion to the mass of the test piece before immersion was calculated as water absorption (%). The smaller the water absorption rate, the better.
(實施例1)(Example 1)
(1-1)延伸前薄膜的製造(1-1) Production of film before stretching
將在製造例1製造之聚合物(1)放入雙軸擠製機,藉由熱熔融擠製成形成形為股狀的成形體。將此成形體利用股線切割機細切,獲得包含聚合物(1)之樹脂的顆粒。The polymer (1) produced in Production Example 1 was put into a twin-screw extruder, and formed into a strand-shaped molded body by hot-melt extrusion. This molded body was finely cut with a strand cutter to obtain pellets of a resin containing the polymer (1).
將樹脂的顆粒在100℃乾燥5小時之後,透過常法將該顆粒供給至擠製機,在250℃熔融,自模具排放至冷卻滾筒上,獲得厚度110 μm之延伸前薄膜。After drying the pellets of the resin at 100° C. for 5 hours, the pellets were supplied to an extruder by a conventional method, melted at 250° C., and discharged from a die onto a cooling drum to obtain a film before stretching with a thickness of 110 μm.
(1-2)延伸薄膜的製造(1-2) Manufacture of stretched film
其次,利用在輥間使用浮動方式的縱向延伸機,將延伸前薄膜在138℃(Tg+10℃)沿縱向延伸成1.2倍。將經縱向延伸之薄膜進一步供給至使用拉幅法的橫向延伸機,調整拉取張力與拉幅鏈張力,同時在138℃(Tg+10℃)之溫度下沿橫向延伸成1.4倍,獲得雙軸延伸薄膜。所獲得之雙軸延伸薄膜之Re為60 nm,Rth為320 nm,厚度d為65 μm。對於所獲得之雙軸延伸薄膜進行評價試驗,結果揭示於表1。Next, the film before stretching was stretched 1.2 times in the longitudinal direction at 138° C. (Tg + 10° C.) using a longitudinal stretching machine using a floating system between rolls. The film stretched in the longitudinal direction is further supplied to the transverse stretching machine using the tenter method, and the pulling tension and tenter chain tension are adjusted, and at the same time stretched 1.4 times in the transverse direction at a temperature of 138°C (Tg+10°C) to obtain biaxial stretching film. Re of the obtained biaxially stretched film was 60 nm, Rth was 320 nm, and thickness d was 65 μm. Table 1 shows the results of an evaluation test performed on the obtained biaxially stretched film.
[實施例2][Example 2]
(2-1)延伸前薄膜的製造(2-1) Production of film before stretching
除了在實施例1之(1-1)中使用在製造例2製造之聚合物(2)代替聚合物(1)以外,進行與實施例1之(1-1)相同的操作,獲得包含聚合物(2)之厚度118 μm的延伸前薄膜。Except that polymer (2) produced in Production Example 2 was used instead of polymer (1) in (1-1) of Example 1, the same operation as (1-1) of Example 1 was carried out to obtain Object (2) is a film before stretching with a thickness of 118 μm.
(2-2)延伸薄膜的製造(2-2) Manufacture of stretched film
其次,利用在輥間使用浮動方式的縱向延伸機,將延伸前薄膜在146℃(Tg+10℃)沿縱向延伸成1.25倍。將經縱向延伸之薄膜進一步供給至使用拉幅法的橫向延伸機,調整拉取張力與拉幅鏈張力,同時在146℃(Tg+10℃)之溫度下沿橫向延伸成1.45倍,獲得雙軸延伸薄膜。所獲得之雙軸延伸薄膜之Re為60 nm,Rth為310 nm,厚度d為65 μm。對於所獲得之雙軸延伸薄膜進行評價試驗,結果揭示於表1。Next, the film before stretching was stretched 1.25 times in the longitudinal direction at 146°C (Tg+10°C) using a longitudinal stretcher using a floating system between rolls. The film stretched in the longitudinal direction is further supplied to the transverse stretching machine using the tenter method, and the pulling tension and the tension of the tenter chain are adjusted, and at the same time, it is stretched 1.45 times in the transverse direction at a temperature of 146°C (Tg+10°C) to obtain biaxial stretching film. Re of the obtained biaxially stretched film was 60 nm, Rth was 310 nm, and thickness d was 65 μm. Table 1 shows the results of an evaluation test performed on the obtained biaxially stretched film.
[實施例3][Example 3]
(3-1)延伸前薄膜的製造(3-1) Production of film before stretching
除了在實施例1之(1-1)中使用在製造例3製造之聚合物(3)代替聚合物(1)以外,進行與實施例1之(1-1)相同的操作,獲得包含聚合物(3)之厚度127 μm的延伸前薄膜。Except that the polymer (3) produced in Production Example 3 was used instead of the polymer (1) in (1-1) of Example 1, the same operation as (1-1) of Example 1 was carried out to obtain The unstretched film of the object (3) with a thickness of 127 μm.
(3-2)延伸薄膜的製造(3-2) Manufacture of stretched film
其次,利用在輥間使用浮動方式的縱向延伸機,將延伸前薄膜在138℃(Tg+10℃)沿縱向延伸成1.3倍。將經縱向延伸之薄膜進一步供給至使用拉幅法的橫向延伸機,調整拉取張力與拉幅鏈張力,同時在138℃(Tg+10℃)之溫度下沿橫向延伸成1.5倍,獲得雙軸延伸薄膜。所獲得之雙軸延伸薄膜之Re為60 nm,Rth為300 nm,厚度d為65 μm。對於所獲得之雙軸延伸薄膜進行評價試驗,結果揭示於表1。Next, the film before stretching was stretched 1.3 times in the longitudinal direction at 138° C. (Tg + 10° C.) using a longitudinal stretching machine using a floating system between rolls. The film stretched in the longitudinal direction is further supplied to the transverse stretching machine using the tenter method, and the pulling tension and the tension of the tenter chain are adjusted, and at the same time, it is stretched 1.5 times in the transverse direction at a temperature of 138°C (Tg+10°C) to obtain biaxial stretching film. The Re of the obtained biaxially stretched film was 60 nm, the Rth was 300 nm, and the thickness d was 65 μm. Table 1 shows the results of an evaluation test performed on the obtained biaxially stretched film.
[比較例1][Comparative Example 1]
(C1-1)延伸前薄膜的製造(C1-1) Manufacture of film before stretching
除了在實施例1之(1-1)中使用在製造例4製造之聚合物(C1)代替聚合物(1)且將熔融樹脂之排放量增加以外,進行與實施例1之(1-1)相同的操作,獲得包含聚合物(C1)之厚度180 μm的延伸前薄膜。Except that in (1-1) of Example 1, the polymer (C1) produced in Production Example 4 was used instead of the polymer (1) and the discharge amount of the molten resin was increased, the same procedure as in (1-1) of Example 1 was carried out. ) by the same operation to obtain a film before stretching with a thickness of 180 μm including the polymer (C1).
(C1-2)延伸薄膜的製造(C1-2) Manufacture of stretched film
其次,利用在輥間使用浮動方式的縱向延伸機,將延伸前薄膜在139℃(Tg+10℃)沿縱向延伸成1.4倍。將經縱向延伸之薄膜進一步供給至使用拉幅法的橫向延伸機,調整拉取張力與拉幅鏈張力,同時在139℃(Tg+10℃)之溫度下沿橫向延伸成1.6倍,獲得雙軸延伸薄膜。所獲得之雙軸延伸薄膜之Re為60 nm,Rth為300 nm,厚度為80 μm。對於所獲得之雙軸延伸薄膜進行評價試驗,結果揭示於表1。Next, the film before stretching was stretched 1.4 times in the longitudinal direction at 139° C. (Tg + 10° C.) using a longitudinal stretcher using a floating system between rolls. The film stretched in the longitudinal direction is further supplied to the transverse stretching machine using the tenter method, and the pulling tension and tenter chain tension are adjusted, and at the same time stretched 1.6 times in the transverse direction at a temperature of 139°C (Tg+10°C) to obtain biaxial stretching film. The Re of the obtained biaxially stretched film was 60 nm, the Rth was 300 nm, and the thickness was 80 μm. Table 1 shows the results of an evaluation test performed on the obtained biaxially stretched film.
[比較例2][Comparative Example 2]
(C2-1)延伸前薄膜的製造(C2-1) Manufacture of film before stretching
除了在實施例1之(1-1)中使用在製造例5製造之聚合物(C2)代替聚合物(1)且將熔融樹脂之排放量增加以外,進行與實施例1之(1-1)相同的操作,獲得包含聚合物(C2)之厚度198 μm的延伸前薄膜。Except that in (1-1) of Example 1, the polymer (C2) produced in Production Example 5 was used instead of the polymer (1) and the discharge amount of molten resin was increased, the same process as in (1-1) of Example 1 was carried out. ) by the same operation to obtain a film before stretching with a thickness of 198 μm including the polymer (C2).
(C2-2)延伸薄膜的製造(C2-2) Manufacture of stretched film
其次,利用在輥間使用浮動方式的縱向延伸機,將延伸前薄膜在146℃(Tg+10℃)沿縱向延伸成1.65倍。將經縱向延伸之薄膜進一步供給至使用拉幅法的橫向延伸機,調整拉取張力與拉幅鏈張力,同時在146℃(Tg+10℃)之溫度下沿橫向延伸成1.85倍,獲得雙軸延伸薄膜。所獲得之雙軸延伸薄膜之Re為60 nm,Rth為250 nm,厚度d為65 μm。對於所獲得之雙軸延伸薄膜進行評價試驗,結果揭示於表1。Next, the film before stretching was stretched 1.65 times in the longitudinal direction at 146° C. (Tg + 10° C.) using a longitudinal stretching machine using a floating system between rolls. The film stretched in the longitudinal direction is further supplied to the transverse stretching machine using the tenter method, and the pulling tension and the tension of the tenter chain are adjusted, and at the same time, it is stretched 1.85 times in the transverse direction at a temperature of 146°C (Tg+10°C) to obtain biaxial stretching film. Re of the obtained biaxially stretched film was 60 nm, Rth was 250 nm, and thickness d was 65 μm. Table 1 shows the results of an evaluation test performed on the obtained biaxially stretched film.
[比較例3][Comparative Example 3]
(C3-1)延伸前薄膜的製造(C3-1) Manufacture of film before stretching
除了在實施例1之(1-1)中使用在製造例6製造之聚合物(C3)代替聚合物(1)且將熔融樹脂之排放量增加以外,進行與實施例1之(1-1)相同的操作,獲得包含聚合物(C3)之厚度188 μm的延伸前薄膜。Except that in (1-1) of Example 1, the polymer (C3) produced in Production Example 6 was used instead of the polymer (1) and the discharge amount of the molten resin was increased, the same process as in (1-1) of Example 1 was carried out. ) by the same operation to obtain a film before stretching with a thickness of 188 μm including the polymer (C3).
(C3-2)延伸薄膜的製造(C3-2) Manufacture of stretched film
其次,利用在輥間使用浮動方式的縱向延伸機,將延伸前薄膜在138℃(Tg+10℃)沿縱向延伸成1.6倍。將經縱向延伸之薄膜進一步供給至使用拉幅法的橫向延伸機,調整拉取張力與拉幅鏈張力,同時在138℃(Tg+10℃)之溫度下沿橫向延伸成1.8倍,獲得雙軸延伸薄膜。所獲得之雙軸延伸薄膜之Re為60 nm,Rth為250 nm,厚度d為65 μm。對於所獲得之雙軸延伸薄膜進行評價試驗,結果揭示於表2。Next, the film before stretching was stretched 1.6 times in the longitudinal direction at 138° C. (Tg + 10° C.) using a longitudinal stretching machine using a floating system between rolls. The film stretched in the longitudinal direction is further supplied to the transverse stretching machine using the tenter method, and the pulling tension and the tension of the tenter chain are adjusted, and at the same time, it is stretched 1.8 times in the transverse direction at a temperature of 138°C (Tg+10°C) to obtain biaxial stretching film. Re of the obtained biaxially stretched film was 60 nm, Rth was 250 nm, and thickness d was 65 μm. Table 2 shows the results of an evaluation test performed on the obtained biaxially stretched film.
[比較例4][Comparative Example 4]
(C4-1)延伸前薄膜的製造(C4-1) Manufacture of film before stretching
除了在實施例1之(1-1)中使用在製造例7製造之聚合物(C4)代替聚合物(1)以外,進行與實施例1之(1-1)相同的操作,獲得包含聚合物(C4)之厚度136 μm的延伸前薄膜。Except that the polymer (C4) produced in Production Example 7 was used instead of the polymer (1) in (1-1) of Example 1, the same operation as that of (1-1) of Example 1 was carried out to obtain Thickness of object (C4) is 136 μm before stretching.
(C4-2)延伸薄膜的製造(C4-2) Manufacture of stretched film
其次,利用在輥間使用浮動方式的縱向延伸機,將延伸前薄膜在112℃(Tg+10℃)沿縱向延伸成1.35倍。將經縱向延伸之薄膜進一步供給至使用拉幅法的橫向延伸機,調整拉取張力與拉幅鏈張力,同時在112℃(Tg+10℃)之溫度下沿橫向延伸成1.55倍,獲得雙軸延伸薄膜。所獲得之雙軸延伸薄膜之Re為60 nm,Rth為300 nm,厚度為65 μm。對於所獲得之雙軸延伸薄膜進行評價試驗,結果揭示於表2。Next, the film before stretching was stretched 1.35 times in the longitudinal direction at 112° C. (Tg + 10° C.) using a longitudinal stretcher using a floating system between rolls. The film stretched in the longitudinal direction is further supplied to the transverse stretching machine using the tenter method, and the pulling tension and the tension of the tenter chain are adjusted, and at the same time, it is stretched 1.55 times in the transverse direction at a temperature of 112°C (Tg+10°C) to obtain biaxial stretching film. The Re of the obtained biaxially stretched film was 60 nm, the Rth was 300 nm, and the thickness was 65 μm. Table 2 shows the results of an evaluation test performed on the obtained biaxially stretched film.
[比較例5][Comparative Example 5]
(C5-1)延伸前薄膜的製造(C5-1) Manufacture of film before stretching
除了在實施例1之(1-1)中使用在製造例6製造之聚合物(C3)代替聚合物(1)以外,進行與實施例1之(1-1)相同的操作,獲得包含聚合物(C3)之厚度134 μm的延伸前薄膜。Except that the polymer (C3) produced in Production Example 6 was used instead of the polymer (1) in (1-1) of Example 1, the same operation as that of (1-1) of Example 1 was carried out to obtain Thickness of object (C3) was 134 μm before stretching.
(C5-2)延伸薄膜的製造(C5-2) Manufacture of stretched film
其次,利用在輥間使用浮動方式的縱向延伸機,將延伸前薄膜在138℃(Tg+10℃)沿縱向延伸成1.2倍。將經縱向延伸之薄膜進一步供給至使用拉幅法的橫向延伸機,調整拉取張力與拉幅鏈張力,同時在138℃(Tg+10℃)之溫度下沿橫向延伸成1.4倍,獲得雙軸延伸薄膜。所獲得之雙軸延伸薄膜之Re為60 nm,Rth為260 nm,厚度為80 μm。對於所獲得之雙軸延伸薄膜進行評價試驗,結果揭示於表2。Next, the film before stretching was stretched 1.2 times in the longitudinal direction at 138° C. (Tg + 10° C.) using a longitudinal stretching machine using a floating system between rolls. The film stretched in the longitudinal direction is further supplied to the transverse stretching machine using the tenter method, and the pulling tension and tenter chain tension are adjusted, and at the same time stretched 1.4 times in the transverse direction at a temperature of 138°C (Tg+10°C) to obtain biaxial stretching film. The Re of the obtained biaxially stretched film was 60 nm, the Rth was 260 nm, and the thickness was 80 μm. Table 2 shows the results of an evaluation test performed on the obtained biaxially stretched film.
[比較例6][Comparative Example 6]
(C6-1)延伸前薄膜的製造(C6-1) Manufacture of film before stretching
除了在實施例1之(1-1)中使用在製造例8製造之聚合物(C5)代替聚合物(1)且將熔融樹脂之排放量增加以外,進行與實施例1之(1-1)相同的操作,獲得包含聚合物(C5)之厚度192 μm的延伸前薄膜。Except that in (1-1) of Example 1, the polymer (C5) produced in Production Example 8 was used instead of the polymer (1) and the discharge amount of the molten resin was increased, the same process as in (1-1) of Example 1 was carried out. ) by the same operation to obtain a film before stretching with a thickness of 192 μm including the polymer (C5).
(C6-2)延伸薄膜的製造(C6-2) Manufacture of stretched film
其次,利用在輥間使用浮動方式的縱向延伸機,將延伸前薄膜在180℃(Tg+10℃)沿縱向延伸成1.62倍。將經縱向延伸之薄膜進一步供給至使用拉幅法的橫向延伸機,調整拉取張力與拉幅鏈張力,同時在180℃(Tg+10℃)之溫度下沿橫向延伸成1.82倍,獲得雙軸延伸薄膜。所獲得之雙軸延伸薄膜之Re為60 nm,Rth為250 nm,厚度為65 μm。對於所獲得之雙軸延伸薄膜進行評價試驗,結果揭示於表2。Next, the film before stretching was stretched 1.62 times in the longitudinal direction at 180° C. (Tg + 10° C.) using a longitudinal stretching machine using a floating system between rolls. The film stretched in the longitudinal direction is further supplied to the transverse stretching machine using the tenter method, and the pulling tension and the tension of the tenter chain are adjusted, and at the same time, it is stretched 1.82 times in the transverse direction at a temperature of 180°C (Tg+10°C) to obtain biaxial stretching film. The Re of the obtained biaxially stretched film was 60 nm, the Rth was 250 nm, and the thickness was 65 μm. Table 2 shows the results of an evaluation test performed on the obtained biaxially stretched film.
實施例及比較例之評價結果揭示於下述表格。在下述表格中,簡稱的意義係如下所述。 MRu:非芳香性之不飽和鍵受到選擇性氫化且芳香性之不飽和鍵有所殘留的MTF。 T:氫化TCD。 D:氫化DCPD。 M:氫化MTF(亦即,非芳香性之不飽和鍵及芳香性之不飽和鍵二者皆受到氫化的MTF)。 極性COP:具有極性基的環烯烴聚合物。 MD×TD:縱向之延伸倍率×橫向之延伸倍率。The evaluation results of Examples and Comparative Examples are shown in the following tables. In the following tables, the meanings of abbreviations are as follows. MRu: MTF in which non-aromatic unsaturated bonds are selectively hydrogenated and aromatic unsaturated bonds remain. T: Hydrogenated TCD. D: Hydrogenated DCPD. M: MTF of hydrogenation (that is, MTF in which both non-aromatic unsaturated bonds and aromatic unsaturated bonds are hydrogenated). Polar COP: Cycloolefin polymers with polar groups. MD×TD: longitudinal extension ratio×transverse extension ratio.
『表1』
『表2』
[結果][result]
如表1及表2所示,在滿足本發明之要件的實施例之延伸薄膜中,雖然延伸倍率低但Rth/d高,剝層的發生會受到抑制。其結果,可知藉由滿足本發明之要件的實施例之薄膜,可提供相位差顯現性優異、厚度方向之延遲高的視角補償薄膜。As shown in Tables 1 and 2, in the stretched films of Examples satisfying the requirements of the present invention, although the stretching ratio was low, Rth/d was high, and the occurrence of delamination was suppressed. As a result, it was found that a viewing angle compensation film having excellent phase difference development and high retardation in the thickness direction can be provided by the film of the Example satisfying the requirements of the present invention.
無。none.
無。none.
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